Air guide cover injection mold
By designing a air guide hood injection mold containing hard and soft mold cavity, using multi-component blades and cylinders to drive the blade movement, the existing two-component injection molding technology has been solved, and efficient and stable injection molding effect has been achieved.
Patent Information
- Application Number
- CN202510140819.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-08
- Publication Date
- 2025-05-06
AI Technical Summary
The existing two-component injection molding technology is complicated during the operation process, and the products that have been injection molded are prone to deformation, resulting in injection molding failure and low success rate.
A air guide hood injection mold is designed, including two connected molds, one with a mold cavity of molded hard material and the other with a molded soft material. The separate injection molding of hard rubber and soft rubber is achieved through multi-component blades and cylinder drives the blade movement to achieve independent injection molding of hard rubber and soft rubber.
The injection molding is achieved without the need for mold movement and one-time completion, ensuring the injection molding effect, improving the injection molding success rate and reducing the risk of product deformation.
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Figure CN119928161A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of molds, and in particular relates to an injection mold for an air guide cover. Background Art
[0002] The commonly used injection molding method nowadays generally uses a single raw material for injection molding, but the single raw material makes the air guide cover have some defects in performance. Based on this problem, technicians have proposed the injection molding of two-component materials. Two-component injection molding refers to the use of two raw materials to produce a product, so that the inside and outside or different parts of the product are composed of different plastics. In this way, the use of two-component injection molding can achieve the complementary advantages of the two raw materials and obtain products with better performance. At this stage, two-component injection molding generally completes the injection molding of one component first, and then removes the mold that has been half-molded and puts it on another injection molding mechanism for injection molding. This operation is complicated, and the product that has been injection molded is prone to deformation during the operation, resulting in injection molding failure and low injection molding success rate. Summary of the invention
[0003] The content of this application is used to introduce concepts in a brief form, which will be described in detail in the detailed implementation section below. The content of this application is not intended to identify the key features or essential features of the technical solution claimed for protection, nor is it intended to limit the scope of the technical solution claimed for protection.
[0004] In order to overcome the deficiencies of the prior art, the present invention provides an air guide cover injection mold.
[0005] In order to achieve the above-mentioned objectives, the present invention adopts the following technical scheme: an air guide hood injection mold, comprising: a first mold, having a first mold cavity for molding a hard material; a second mold, having a second mold cavity for molding a soft material; the first mold and the second mold are connected together, and the first mold cavity and the second mold cavity are connected; the air guide hood injection mold also includes: a multi-component blade, arranged at the connection between the first mold and the second mold; a plurality of cylinders for driving the split blades to move; the cylinder drives the split blades to move so that the air guide hood injection mold has at least a hard plastic injection molding process in which the first mold cavity and the second mold cavity are separated and a soft plastic injection molding process in which the first mold cavity and the second mold cavity are connected.
[0006] Furthermore, the dividing blades include a first dividing blade, a second dividing blade, a third dividing blade and a fourth dividing blade. The first dividing blade, the second dividing blade, the third dividing blade and the fourth dividing blade can move into the first mold cavity and cooperate to form a partition structure to separate the first mold cavity from the second mold cavity.
[0007] Furthermore, the cylinder includes a first cylinder, a second cylinder, a third cylinder and a fourth cylinder. The first cylinder drives the first dividing blade to move, the second cylinder drives the second dividing blade to move, the third cylinder drives the third dividing blade to move, and the fourth cylinder drives the fourth dividing blade to move.
[0008] Furthermore, the injection mold of the air guide cover also includes: a first movable plate, slidably connected to the first mold; a first push block, arranged on the piston rod of the first cylinder; a first dividing blade connected to the first movable plate, a first groove is provided on the first movable plate, and the first push block is inserted into the first groove.
[0009] Furthermore, a first guide block is provided on the inner wall of the first groove, and a first guide groove corresponding to the first guide block is provided on the first push block, and the first guide block and the first guide groove are arranged obliquely.
[0010] Furthermore, the first mold is provided with a first movable groove and a second movable groove, and the second movable groove is provided on the side wall of the first movable groove; the first movable plate is in the first movable groove, and the first push block is in the second movable groove; a slider is provided on the side wall of the first push block, and a guide cover is connected to the second movable groove, and the guide cover is connected to the second movable groove to form a slide groove for the slider to move.
[0011] Furthermore, a second guide block is provided on the inner wall of the first movable groove, a second guide groove corresponding to the second guide block is provided on the first movable plate, a first protrusion is provided on the top of the second guide groove, a return spring is provided on the first protrusion, and the return spring is located between the second guide block and the first protrusion.
[0012] Furthermore, a guide hole is provided on the first movable plate, a guide rod is passed through the guide hole, a mounting groove corresponding to the guide rod is provided on the side wall of the first movable groove, a fixing block is provided in the mounting groove, and a positioning groove corresponding to the guide rod is provided on the fixing block.
[0013] Furthermore, convex strips are provided at both ends of the first movable plate, a receiving groove corresponding to the first movable plate is provided on the second mold, a first notch is provided on the side wall of the first movable groove, a second notch is provided on the side wall of the receiving groove, the first notch and the second notch cooperate to form a guide cavity, a guide rod is provided in the guide cavity, and the convex strip rests on the guide rod.
[0014] Furthermore, a connecting rod is connected to the piston rod of the first cylinder, a connecting block is provided at one end of the connecting rod, a connecting groove corresponding to the connecting block is provided on the first push block, a second protrusion is provided on the inner wall of the connecting groove, an insertion rod is provided on the second push block, and a socket corresponding to the insertion rod is provided on the connecting block.
[0015] The invention is beneficial in that it provides an air guide hood injection mold which does not require mold movement, completes injection molding in one step, and ensures injection molding effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The drawings constituting a part of this application are used to provide a further understanding of this application, so that other features, purposes and advantages of this application become more obvious. The illustrative embodiment drawings and their descriptions of this application are used to explain this application and do not constitute an improper limitation on this application.
[0017] In addition, throughout the drawings, the same or similar reference numerals represent the same or similar elements. It should be understood that the drawings are schematic and that the components and elements are not necessarily drawn to scale.
[0018] In the attached picture:
[0019] Figure 1 The figure is a schematic structural diagram of an injection mold for an air guide cover in an embodiment of the present invention.
[0020] Figure 2 for Figure 1 Enlarged view of point A in .
[0021] Figure 3 for Figure 1 A cross-sectional view of the injection mold for the air guide cover in the embodiment shown in FIG.
[0022] Figure 4 The figure is a schematic diagram of the positions of the split blades of the injection mold for the air guide cover in one embodiment of the present invention.
[0023] Figure 5 The figure is a schematic diagram of the movement of the split blades of the air guide cover injection mold in one embodiment of the present invention.
[0024] Figure 6 for Figure 1 FIG. 1 is a schematic diagram of the first movable plate of the air guide cover injection mold in the embodiment shown in FIG.
[0025] Figure 7 for Figure 1 FIG. 1 is a schematic diagram of a first push block of the air guide cover injection mold in the embodiment shown in FIG.
[0026] Figure 8 for Figure 1 Schematic diagram of the guide cover of the air guide cover injection mold in the embodiment shown in FIG.
[0027] Fig. 9 for Figure 1 Schematic diagram of the second movable plate of the air guide cover injection mold in the embodiment shown in FIG.
[0028] Fig.10 for Figure 1 FIG. 1 is a schematic diagram of the third movable plate of the air guide cover injection mold in the embodiment shown in FIG.
[0029] The meanings of the reference numerals in the figures are as follows:
[0030] 101, first mold; 102, second mold; 103, first mounting block; 104, second mounting block; 105, first movable plate; 1051, second guide groove; 106, guide rod; 107, first dividing blade; 108, guide rod; 109, second movable plate; 110, second dividing blade; 112, fixed block; 113, first protrusion; 114, return spring; 115, first push block; 1151, slider; 1152, first guide block; 116, first cylinder; 117, second protrusion; 118, insertion rod; 119, guide cover; 120, third movable plate; 121, third dividing blade; 122, fourth dividing blade. DETAILED DESCRIPTION
[0031] Embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although certain embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be construed as being limited to the embodiments set forth herein. On the contrary, these embodiments are provided to provide a more thorough and complete understanding of the present disclosure. It should be understood that the drawings and embodiments of the present disclosure are only for exemplary purposes and are not intended to limit the scope of protection of the present disclosure.
[0032] It should also be noted that, for ease of description, only the parts related to the invention are shown in the drawings. In the absence of conflict, the embodiments and features in the embodiments of the present disclosure can be combined with each other.
[0033] It should be noted that the concepts such as "first" and "second" mentioned in the present disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order or interdependence of the functions performed by these devices, modules or units.
[0034] It should be noted that the modifications of "one" and "plurality" mentioned in the present disclosure are illustrative rather than restrictive, and those skilled in the art should understand that unless otherwise clearly indicated in the context, it should be understood as "one or more".
[0035] The names of the messages or information exchanged between multiple devices in the embodiments of the present disclosure are only used for illustrative purposes and are not used to limit the scope of these messages or information.
[0036] The present disclosure will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.
[0037] like Figure 1-Figure 10As shown, an air guide hood injection mold includes a first mold 101, a second mold 102, a multi-component blade and a plurality of cylinders; the first mold 101 has a first mold cavity for molding a hard material; the second mold 102 has a second mold cavity for molding a soft material; the first mold 101 and the second mold 102 are connected together, the first mold cavity and the second mold cavity are connected, and the first mold cavity and the second mold cavity are respectively connected to two injection tubes so as to separately inject products of different materials into the first mold cavity and the second mold cavity; a split blade is arranged at the connection between the first mold 101 and the second mold 102; the cylinder is used to drive the split blade to move; the cylinder drives the split blade to move so that the air guide hood injection mold has at least a hard plastic injection molding process in which the first mold cavity and the second mold cavity are separated and a soft plastic injection molding process in which the first mold cavity and the second mold cavity are connected.
[0038] Further, such as Figure 3 As shown, the dividing blades include a first dividing blade 107, a second dividing blade 110, a third dividing blade 121 and a fourth dividing blade 122, the first dividing blade 107 is arranged at the top of the first mold cavity, the second dividing blade 110 is arranged at the bottom of the first mold cavity, the third dividing blade 121 is arranged at one side of the first mold cavity, and the fourth dividing blade 122 is arranged at the other side of the first mold cavity; that is, the first dividing blade 107, the second dividing blade 110, the third dividing blade 121 and the fourth dividing blade 122 are respectively arranged on the four sides of the first mold cavity; when the first dividing blade 107, the second dividing blade 110, the third dividing blade 121 and the fourth dividing blade 122 move into the first mold cavity, the first dividing blade 107, the second dividing blade 110, the third dividing blade 121 and the fourth dividing blade 122 cooperate to form a partition structure; through the movement of the dividing blades, the dividing blades can ensure that the hard material and the soft material will not penetrate each other during the injection molding process, thereby maintaining their independent molding.
[0039] like Figure 1 , 3 As shown, the cylinder includes a first cylinder 116, a second cylinder, a third cylinder and a fourth cylinder. The first cylinder 116 drives the first dividing blade 107 to move, the second cylinder drives the second dividing blade 110 to move, the third cylinder drives the third dividing blade 121 to move, and the fourth cylinder drives the fourth dividing blade 122 to move.
[0040] Furthermore, the air guide cover injection mold further includes a first movable plate 105 and a first push block 115. The first movable plate 105 is slidably connected to the first mold 101; the first push block 115 is arranged on the piston rod of the first cylinder 116; the first dividing blade 107 is connected to the first movable plate 105, and the first movable plate 105 is provided with a first groove, and the first push block 115 is inserted into the first groove. The first movable plate 105 slides along the first movable groove under the action of the first cylinder 116, ensuring that the first dividing blade 107 is closely matched with the mold cavity, thereby achieving precise injection molding.
[0041] like Figure 5 As shown, a first guide block 1152 is provided on the side wall of the first push block 115, and a first guide groove corresponding to the first guide block 1152 is provided on the inner wall of the first groove, and the first guide block 1152 and the first guide groove are arranged obliquely. Through the cooperation between the first guide block 1152 and the first guide groove, when the first push block 115 slides in the first groove, the moving direction of the split blade can be effectively guided to ensure its smooth movement, so that when the first push block 115 moves in the horizontal direction, the first split blade 107 can move in the vertical direction, and the stroke of the first cylinder 116 is controlled to reduce the overall volume of the mold.
[0042] Furthermore, the first mold 101 is provided with a first movable groove and a second movable groove, the second movable groove is provided on the side wall of the first movable groove, and the second movable groove and the first movable groove are arranged vertically; the first movable plate 105 is in the first movable groove, and the first push block 115 is in the second movable groove; a slider 1151 is provided on the side wall of the first push block 115, and a guide cover 119 is connected to the second movable groove, and the guide cover 119 is a right-angle structure, and the guide cover 119 is connected to the second movable groove by screws to form a slide groove for the slider 1151 to move. The cooperation between the slider 1151 and the guide cover 119 makes the movement of the first push block 115 in the horizontal direction more stable, thereby improving the accuracy of the movement of the first dividing blade 107 in the vertical direction. In this way, even in a complex injection molding process, the molding effect of hard and soft materials can be guaranteed, and contamination and molding defects between materials can be avoided. This design not only improves the quality of the product, but also extends the service life of the mold and reduces the maintenance cost.
[0043] like Figure 4-5 As shown, a second guide block is provided on the inner wall of the first movable groove, a second guide groove 1051 corresponding to the second guide block is provided on the first movable plate 105, a first convex block 113 is provided on the top of the second guide groove 1051, a return spring 114 is provided on the first convex block 113, and the return spring 114 is located between the second guide block and the first convex block 113. When the soft glue needs to be injected, the first cylinder 116 drives the first push block 115 to move back, and the return spring 114 pushes the first convex block 113 to cooperate with the movement of the first guide block 1152 and the first guide groove, so that the first movable plate 105 and the first dividing blade 107 quickly return to the initial position, ensuring the continuity and efficiency of the entire injection molding process. Through the optimized mold design, not only the production cycle is shortened, but also the consistency and reliability of the product are improved.
[0044] The first movable plate 105 is provided with a guide hole, in which a guide rod 108 is passed, a mounting groove corresponding to the guide rod 108 is provided on the side wall of the first movable groove, a fixing block 112 is provided in the mounting groove, and a positioning groove corresponding to the guide rod 108 is provided on the fixing block 112. The cooperation between the guide rod 108, the guide hole and the positioning groove ensures the stability of the movable plate during operation, while reducing the risk of wear and damage.
[0045] Further, such as Figure 2-3 As shown, convex strips are provided at both ends of the first movable plate 105, and a receiving groove corresponding to the first movable plate 105 is provided on the second mold 102. A first notch is provided on the side wall of the first movable groove, and a second notch is provided on the side wall of the receiving groove. The first notch and the second notch cooperate to form a guide cavity, and a guide rod 106 is provided in the guide cavity, and the convex strips are against the guide rod 106. The cooperation between the convex strips and the guide rod 106 makes the first movable plate 105 move more smoothly in the vertical direction, ensuring the stability and accuracy of the mold during the cutting process, thereby effectively improving the cutting efficiency and the consistency of the product. The precise design of the guide rod 106 further reduces the noise and vibration during operation, and ensures the reliability of the mold for long-term operation.
[0046] Furthermore, a connecting rod is connected to the piston rod of the first cylinder 116, and a connecting block is provided at one end of the connecting rod. A connecting groove corresponding to the connecting block is provided on the first push block 115, and a second protrusion 117 is provided on the inner wall of the connecting groove. A plug rod 118 is provided on the second push block, and a socket corresponding to the plug rod 118 is provided on the connecting block. The connecting rod is closely connected to the first push block 115 through the connecting block, ensuring that the movement of the piston rod can be accurately transmitted to the push block, so that the piston rod of the first cylinder 116 can drive the first push block 115 to move when telescopically moving, thereby realizing the feeding and resetting of the first push block 115. The precise matching of the plug rod 118 and the socket enables the second push block to stably move along a predetermined trajectory when subjected to thrust, further improving the stability of the overall operation of the mold. In addition, the material selection and surface treatment process of the connecting rod are also carefully designed to cope with the wear and corrosion problems in a long-term high-intensity working environment, thereby extending the service life of the mold.
[0047] like Figure 1 , 3 As shown, a first mounting block 103 is provided below the second mold 102, a third movable groove is provided on the first mounting block 103, a second movable plate 109 is provided in the third movable groove, a second cylinder is installed on the first mounting block 103, a second push block is provided on the piston rod of the second cylinder, a second groove corresponding to the second push block is provided on the second movable plate 109, and a second dividing blade 110 is connected to the second movable plate 109; a third guide block is provided on the side wall of the second push block, a third guide groove corresponding to the third guide block is provided on the inner wall of the second groove, and the third guide block and the third guide groove are inclinedly arranged.
[0048] like Figure 1 , 8 As shown, a second mounting block 104 is provided on the side wall of the first mold 101, a fourth movable groove is provided on the second mounting block 104, a third movable plate 120 is provided in the fourth movable groove, a third cylinder is installed on the second mounting block 104, a third push block is provided on the piston rod of the third cylinder, a third groove corresponding to the third push block is provided on the third movable plate 120, and a third dividing blade 121 is connected to the third movable plate 120; a fourth guide block is provided on the side wall of the third push block, a fourth guide groove corresponding to the fourth guide block is provided on the inner wall of the third groove, and the fourth guide block and the fourth guide groove are inclinedly arranged.
[0049] A third mounting block is disposed on the other side wall of the first mold 101 . The structure of the third mounting block is the same as that of the second mounting block 104 . The fourth cylinder is disposed on the third mounting block.
[0050] The moving mode of the second movable plate 109 and the third movable plate 120 is the same as the moving mode of the first movable plate 105. When the hard material is injected, the first cylinder 116 pushes the first split blade 107 to move inside the mold cavity, and the second cylinder, the third cylinder and the fourth cylinder respectively drive the second split blade 110, the third split blade 121 and the fourth split blade 122 to move synchronously, so that the first mold cavity is formed into a closed space, so that the hard material is injected separately. After the injection molding of the hard material is completed, the first cylinder 116, the second cylinder, the third cylinder and the fourth cylinder drive the first split blade 107, the second split blade 110, the third split blade 121 and the fourth split blade 122 to move away from and move to a predetermined position, and the second mold cavity is opened to perform the injection molding of soft glue. Through this structural design, the mold can be quickly converted to the soft glue injection molding mode after the injection molding of the hard material is completed, which greatly improves the production efficiency. At the same time, the design of the split blade makes the material filling more uniform, and the injection molding accuracy is significantly improved. This versatility of the mold makes it show unique advantages when producing multi-layer composite materials. Inside the mold, the precise matching of each blade ensures uniform distribution of the material during the injection molding process, avoiding structural defects caused by uneven materials. At the same time, the rapid mold conversion mechanism reduces downtime, significantly improves production efficiency, and meets the market's demand for high-efficiency and high-quality products. The optimized mold design is not only suitable for mass production, but also performs well in small-batch diversified production, winning greater market competitiveness for the company.
[0051] The above descriptions are only some preferred embodiments of the present disclosure and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the invention involved in the embodiments of the present disclosure is not limited to the technical solutions formed by a specific combination of the above-mentioned technical features, but should also cover other technical solutions formed by any combination of the above-mentioned technical features or their equivalent features without departing from the above-mentioned inventive concept. For example, the above-mentioned features are replaced with the technical features with similar functions disclosed in the embodiments of the present disclosure (but not limited to) and the technical solutions formed.
Claims
1. An air guide cover injection mold, comprising: A first mold (101) having a first mold cavity for molding a hard material; A second mold (102) having a second mold cavity for molding a soft material; The first mold (101) and the second mold (102) are connected together, and the first mold cavity and the second mold cavity are connected; Features: The air guide cover injection mold also includes: A plurality of split blades are provided at the connection between the first mold (101) and the second mold (102); A plurality of cylinders are provided to drive the split blades to move; The cylinder drives the split blade to move so that the air guide cover injection mold has at least a hard plastic injection state in which the first mold cavity and the second mold cavity are separated and a soft plastic injection state in which the first mold cavity and the second mold cavity are connected.
2. The air guide cover injection mold according to claim 1, characterized in that: The splitting blades include a first splitting blade (107), a second splitting blade (110), a third splitting blade (121) and a fourth splitting blade (122); the first splitting blade (107), the second splitting blade (110), the third splitting blade (121) and the fourth splitting blade (122) can move into the first mold cavity and cooperate to form a partition structure to separate the first mold cavity from the second mold cavity.
3. The air guide cover injection mold according to claim 2, characterized in that: The cylinders include a first cylinder (116), a second cylinder, a third cylinder and a fourth cylinder, wherein the first cylinder (116) drives the first dividing blade (107) to move, the second cylinder drives the second dividing blade (110) to move, the third cylinder drives the third dividing blade (121) to move, and the fourth cylinder drives the fourth dividing blade (122) to move.
4. The air guide cover injection mold according to claim 3, characterized in that: Also includes: A first movable plate (105) slidably connected to the first mold (101); A first push block (115) is arranged on the piston rod of the first cylinder (116); The first dividing blade (107) is connected to the first movable plate (105), the first movable plate (105) is provided with a first groove, and the first pushing block (115) is inserted into the first groove.
5. The air guide cover injection mold according to claim 4, characterized in that: A first guide block (1152) is provided on the inner wall of the first groove, and a first guide groove corresponding to the first guide block (1152) is provided on the first push block (115), and the first guide block (1152) and the first guide groove are arranged obliquely.
6. The air guide cover injection mold according to claim 4, characterized in that: The first mold (101) is provided with a first movable groove and a second movable groove, and the second movable groove is provided on the side wall of the first movable groove; the first movable plate (105) is located in the first movable groove, and the first push block (115) is located in the second movable groove; a sliding block (1151) is provided on the side wall of the first push block (115), and a guide cover (119) is connected to the second movable groove, and the guide cover (119) is connected to the second movable groove to form a sliding groove for the sliding block (1151) to move.
7. The air guide cover injection mold according to claim 6, characterized in that: A second guide block is provided on the inner wall of the first movable groove, a second guide groove (1051) corresponding to the second guide block is provided on the first movable plate (105), a first protrusion (113) is provided on the top of the second guide groove (1051), a return spring (114) is provided on the first protrusion (113), and the return spring (114) is located between the second guide block and the first protrusion (113).
8. The air guide cover injection mold according to claim 4, characterized in that: The first movable plate (105) is provided with a guide hole, a guide rod (108) is inserted into the guide hole, a mounting groove corresponding to the guide rod (108) is provided on the side wall of the first movable groove, a fixing block (112) is provided in the mounting groove, and a positioning groove corresponding to the guide rod (108) is provided on the fixing block (112).
9. The air guide cover injection mold according to claim 4, characterized in that: The first movable plate (105) is provided with convex strips at both ends, the second mold (102) is provided with a receiving groove corresponding to the first movable plate (105), the first movable groove side wall is provided with a first notch, the receiving groove side wall is provided with a second notch, the first notch and the second notch cooperate to form a guide cavity, a guide rod (106) is inserted into the guide cavity, and the convex strip abuts against the guide rod (106).
10. The air guide cover injection mold according to claim 4, characterized in that: A connecting rod is connected to the piston rod of the first cylinder (116), a connecting rod having a connecting block at one end thereof, a connecting groove corresponding to the connecting block is provided on the first push block (115), a second protrusion (117) is provided on the inner wall of the connecting groove, an insertion rod (118) is provided on the second push block, and a socket corresponding to the insertion rod (118) is provided on the connecting block.
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