Mold opening device and method for resin handicraft pouring mold

Abstract

The invention relates to a resin handicraft pouring mold opening device and method, and relates to the technical field of plastic molding.The resin handicraft pouring mold opening device comprises a mold rotating system, a mold clamping system, a mold support, an inertia vibration system and an inner mold, the mold clamping system is installed on the mold rotating system and clamps the mold support, and the inertia vibration system is installed on the mold support; the mold support is used for clamping an inner mold, the inertia vibration system comprises an inertia flywheel and a tracking vibration disc, a plurality of vibration cones are arranged on the inertia flywheel, vibration guide grooves for the vibration cones to slide are formed in the lower side of the tracking vibration disc, and a plurality of vibration grooves are formed in each vibration guide groove; and each vibration groove is matched with the corresponding vibration cone, so that the liquid silica gel which is not completely cured can be uniformly distributed before being cured.

Description

Technical Field

[0001] The invention relates to the technical field of plastic molding, in particular to a mold opening device and method for a resin handicraft casting mold. Background Art

[0002] Resin crafts are made of resin as the main raw material, and are cast into various beautiful and lifelike figures, animals, birds, landscapes, etc. through mold casting, and can be made into various simulation effects, such as imitation copper, imitation gold, imitation silver, imitation crystal, imitation agate, imitation marble, imitation white marble, imitation wood and other resin crafts.

[0003] When resin crafts are formed, liquid silicone is first injected into the mold, and then the liquid silicone solidifies to become a resin craft. Existing molds still have problems in ensuring the uniform distribution of liquid silicone in the mold, resulting in uneven thickness of the finished silicone mold products in various places. It is necessary to design a mold that can evenly distribute the material. Summary of the invention

[0004] In order to overcome the technical defects of the prior art, the present invention provides a device and method for opening a mold for a resin craft casting mold, which facilitates the uniform distribution of liquid silicone that has not been completely cured before curing.

[0005] The technical solution adopted by the present invention is: A resin craft casting mold opening device comprises a mold rotation system, a mold clamping system, a mold bracket, an inertial vibration system and an inner mold, wherein the mold clamping system is installed on the mold rotation system, the mold clamping system clamps the mold bracket, the mold bracket is used to clamp the inner mold, the inertial vibration system comprises an inertial flywheel and a tracking vibration disk, the inertial flywheel is rotatably installed on the mold rotation system, a plurality of vibration cones are arranged on the inertial flywheel, a vibration guide groove for sliding each vibration cone is arranged on the lower side of the tracking vibration disk, a plurality of vibration grooves are arranged in each of the vibration guide grooves, and each of the vibration grooves is adapted to the corresponding vibration cone.

[0006] Preferably, the tracking vibration plate has an elastic silicone column, and each of the vibration cones is mounted on the elastic silicone column.

[0007] Preferably, the top of the tracking vibration plate is paved with rubber.

[0008] Preferably, the mold rotation system includes a swivel support arm, a flip motor and a flip frame, the swivel support arm is externally connected to the swivel motor, the swivel support arm is installed at the output end of the swivel motor, the flip motor is installed at the end of the swivel support arm, the flip frame is installed at the output end of the flip motor, and the mold clamping system and the inertial vibration system are both installed on the flip frame.

[0009] Preferably, the mold clamping system includes a plurality of mold clamping devices, each of the mold clamping devices includes a clamping lifting bracket and a clamping assembly, the clamping assembly is installed on the clamping lifting bracket, the clamping assembly includes a clamping frame, a clamping control rod, a clamping rod and a clamping connecting rod, the clamping rod and the clamping control rod can be rotatably installed on the clamping frame, the two ends of the clamping control rod are rotatably installed on the clamping control rod and the clamping rod respectively, the clamping rod squeezes the mold bracket, and clamping is achieved when the directions of the clamping connecting rod and the clamping control rod are parallel.

[0010] Preferably, the mold support fits the inner mold.

[0011] Preferably, the inner mold is made of silicone.

[0012] A method for opening a mold for a resin craft casting mold uses a mold opening device for a resin craft casting mold, comprising the following steps: S1: mold support wraps the inner mold; S2: The mold clamping system clamps the mold bracket, the tracking vibration plate presses the mold bracket, and injects material into the inner mold; S3: Mold rotation system rotates the mold support; S4: The inertial flywheel and the tracking vibration plate are displaced relative to each other, and the vibration cone slides along the vibration guide groove and is pressed into the vibration groove one by one, thereby generating vibration, so that the material in the inner mold is evenly distributed; S5: Unlock the mold clamping system, remove the mold bracket, open the mold bracket and take out the inner mold.

[0013] The beneficial effects of the present invention are: The mold clamping system is installed on the mold rotation system. The mold clamping system is used to clamp the mold bracket, and the mold bracket is used to clamp the inner mold. Because the inner mold is made of silicone and the material is soft, a hard mold bracket is required for support. The inertial vibration system includes an inertial flywheel and a tracking vibration disk. The inertial flywheel is rotatably installed on the mold rotation system. A number of vibration cones are arranged on the inertial flywheel. When the mold rotation system rotates, the inertial flywheel will rotate relative to the mold rotation system. A vibration guide groove for sliding each vibration cone is provided on the lower side of the tracking vibration disk. Each vibration guide groove is provided with a number of vibration grooves, and each vibration groove is adapted to the corresponding vibration cone. Since the mold rotation system clamps the mold bracket, when the inertial flywheel rotates relative to the mold rotation system, the inertial flywheel drives the vibration cone to displace relative to the vibration groove, thereby generating vibration. In this way, the liquid material in the inner mold is vibrated while rotating, so as to facilitate the uniform distribution of the liquid silicone that has not yet been fully solidified before solidification. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the structure after the mold support is installed in the present invention.

[0015] Figure 2 It is a schematic diagram of the structure of the present invention.

[0016] Figure 3 Schematic diagram of the inertial vibration system structure.

[0017] Figure 4 for Figure 2 Enlarged schematic diagram at point A in the middle.

[0018] Figure 5 Schematic diagram of the inertia flywheel structure.

[0019] Figure 6 Schematic diagram of the structure of the tracking vibration disk.

[0020] Description of reference numerals: 1. Mold rotation system; 11. Rotating support arm; 12. Turning motor; 13. Turning frame; 2. Mold clamping system; 21. Mold clamping device; 211. Clamping lifting bracket; 212. Clamping assembly; 2121. Clamping frame; 2122. Clamping control rod; 2123. Clamping rod; 2124. Clamping connecting rod; 3. Mould support; 4. Inertial vibration system; 41. Inertial flywheel; 411. Vibration cone; 412. Elastic silicone column; 42. Tracking vibration plate; 421. Vibration guide groove; 422. Vibration groove; 5. Inner mold. DETAILED DESCRIPTION

[0021] The present invention will be further described below in conjunction with the accompanying drawings: like Figure 1 — Figure 6As shown, this embodiment provides a resin craft casting mold opening device, including a mold rotation system 1, a mold clamping system 2, a mold bracket 3, an inertial vibration system 4 and an inner mold 5. The mold clamping system 2 is installed on the mold rotation system 1. The mold clamping system 2 is used to clamp the mold bracket 3. The mold bracket 3 is used to clamp the inner mold 5. Because the inner mold 5 is made of silicone and the material is soft, a hard mold bracket 3 is required to be provided for support. The inertial vibration system 4 includes an inertial flywheel 41 and a tracking vibration plate 42. The inertial flywheel 41 is rotatably installed on the mold rotation system 1 through a bearing. A plurality of vibration cones 411 are provided on the inertial flywheel 41. The mold rotation system 1 is When rotating, the inertial flywheel 41 will rotate relative to the mold rotating system 1 under the action of its own inertia. A vibration guide groove 421 is provided on the lower side of the tracking vibration plate 42 for each vibration cone 411 to slide. A plurality of vibration grooves 422 are provided in each vibration guide groove 421. Each vibration groove 422 is adapted to the corresponding vibration cone 411. Since the mold rotating system 1 clamps the mold bracket 3, when the inertial flywheel 41 rotates relative to the mold rotating system 1, the inertial flywheel 41 drives the vibration cone 411 to shift relative to the vibration groove 422, thereby generating vibration. In this way, the liquid material in the inner mold 5 is vibrated while rotating, so that the liquid silicone that has not yet been fully solidified is evenly distributed before solidification.

[0022] The working principle of the inertial flywheel 41 and the tracking vibration plate 42 is that the inertial flywheel 41 pushes the tracking vibration plate 42 to the lower side of the mold support 3, so that the mold support 3 is not only clamped by the mold clamping systems 2, but also pushed by the tracking vibration plate 42. When the mold rotation system 1 drives the mold support 3 to rotate, the inertial flywheel 41 rotates relative to the mold support 3 under the action of its own inertia, and the vibration cones 411 on the inertial flywheel 41 enter and leave the vibration groove 422 in turn, so that the tracking vibration plate 42 and the mold support 3 fitted with the tracking vibration plate 42 vibrate, thereby enhancing the fluidity of the uncured silicone and facilitating the uniform distribution of the uncured silicone in the inner mold 5.

[0023] It is worth noting that in the process where each vibration cone 411 successively enters and leaves the vibration groove 422, causing the tracking vibration plate 42 and the mold bracket 3 that is in contact with the tracking vibration plate 42 to vibrate, if no measures are taken, the tracking vibration plate 42 may cause the mold bracket 3 to deform and affect the size of the final product. In order to solve this problem, a buffering mechanism described below must be provided to avoid possible deformation of the mold bracket 3.

[0024] Therefore, the tracking vibration plate 42 has an elastic silicone column 412, and each vibration cone 411 is installed on the elastic silicone column 412. The purpose of setting the elastic silicone column 412 is to provide a descending space for the vibration action of the vibration cone 411 to avoid interference, or to prevent the vibration groove 422 from getting stuck in the inertia flywheel 41, and at the same time avoid deformation of the mold bracket 3.

[0025] Specifically, rubber is laid on the top of the tracking vibration plate 42 to prevent the tracking vibration plate 42 and the mold support 3 from sliding relative to each other, thereby ensuring that vibration occurs reliably.

[0026] Specifically, the mold rotation system 1 includes a swivel support arm 11, a flip motor 12 and a flip frame 13. The swivel support arm 11 is externally connected to the swivel motor, and the swivel support arm 11 is installed at the output end of the swivel motor. The swivel motor (not shown in the figure) drives the swivel support arm 11 to rotate. The flip motor 12 is installed at the end of the swivel support arm 11, and the flip frame 13 is installed at the output end of the flip motor 12. The flip motor 12 drives the flip frame 13 to flip. The mold clamping system 2 and the inertial vibration system 4 are both installed on the flip frame 13, and the flip frame 13 is used to clamp the mold bracket 3.

[0027] Specifically, the mold clamping system 2 includes a plurality of mold clamping devices 21. At least three mold clamping devices 21 are required to ensure the stability of the clamping of the mold support 3. Each mold clamping device 21 includes a clamping lifting support 211 and a clamping assembly 212. The clamping assembly 212 is installed on the clamping lifting support 211. The clamping lifting support 211 is provided with a plurality of mounting holes. The clamping assembly 212 is adjusted in height by being installed on different mounting holes. The clamping assembly 212 includes a clamping frame 2121, a clamping control rod 2122, a clamping rod 2123 and a clamping connecting rod 2124. The clamping frame 212 A crossbeam matched with the clamping rod 2123 is provided on the lower side. The crossbeam and the clamping frame 2121 clamp the mold support 3 together. The clamping rod 2123 and the clamping control rod 2122 are both rotatably mounted on the clamping frame 2121. Both ends of the clamping control rod 2122 are rotatably mounted on the clamping control rod 2122 and the clamping rod 2123 respectively. The clamping rod 2123 squeezes the mold support 3. When the directions of the clamping link 2124 and the clamping control rod 2122 are parallel, clamping is achieved. Because the clamping link 2124 and the clamping control rod 2122 are parallel, it is a dead point position, which ensures reliable clamping.

[0028] Please note that if Figure 4 Please note Figure 4 The state is that the directions of the clamping connecting rod 2124 and the clamping control rod 2122 are parallel. At this time, the mold clamping device 21 is at the dead point of the mechanism and can realize the clamping function. This clamping method has a large clamping force and is labor-saving and quick.

[0029] Specifically, the mold bracket 3 is fitted to the inner mold 5, thereby ensuring the dimensional accuracy of the inner mold 5. The mold bracket 3 is manufactured by pasting paper pieces at the parting line position of the inner mold 5. These paper pieces are distributed along the parting line. Only on one side of these paper pieces, glass fiber cloth is laid on the inner mold 5, and resin is applied on the glass fiber cloth until the glass fiber cloth is soaked. After the resin solidifies, the glass fiber cloth is laid again and the resin is applied again until the glass fiber cloth is soaked, until a first bracket made of resin material with glass fiber cloth as the skeleton is formed on the outside of the inner mold 5, and then glass fiber cloth is laid on the other side of the paper piece to fit the inner mold 5, and resin is applied. Similar to the first bracket, a second bracket is formed. The first bracket and the second bracket can be disassembled along the position of the paper piece. The first paper piece and the second paper piece form the mold bracket 3. The manufacturing method of the above-mentioned mold bracket 3 is a conventional mold bracket manufacturing method, which will not be repeated here.

[0030] Specifically, the inner mold 5 is made of silicone, which is convenient for mold turning. The inner mold 5 is made by first determining the mold opening line on the mold, spraying detergent water on the outside of the mold to facilitate demolding, and then pasting several paper pieces along the mold opening line, and applying silicone on the paper pieces and the outside of the mold. After the silicone is completely dry, apply silicone again, and repeat until a silicone layer of sufficient thickness is formed outside the mold to form the inner mold 5. The inner mold 5 is made in a conventional way of making a silicone mold, which will not be repeated here.

[0031] A method for opening a mold for a resin craft casting mold uses a mold opening device for a resin craft casting mold, comprising the following steps: S1: The mold support 3 wraps the inner mold 5; S2: the mold clamping system 2 clamps the mold support 3, the tracking vibration plate 42 presses the mold support 3, and injects material into the inner mold 5; S3: The mold rotating system 1 rotates the mold support 3; S4: The inertial flywheel 41 and the tracking vibration plate 42 are mutually displaced, and the vibration cone 411 slides along the vibration guide groove 421 and is pressed into the vibration groove 422 one by one, thereby generating vibration, so that the material in the inner mold 5 is evenly distributed; S5: Unlock the mold clamping system 2, remove the mold support 3, open the mold support 3 and take out the inner mold 5.

[0032] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for illustrating the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which shall fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A mold opening device for a resin craft casting mold, characterized in that: It includes a mold rotation system, a mold clamping system, a mold bracket, an inertial vibration system and an inner mold. The mold clamping system is installed on the mold rotation system. The mold clamping system clamps the mold bracket. The mold bracket is used to clamp the inner mold. The inertial vibration system includes an inertial flywheel and a tracking vibration plate. The inertial flywheel is rotatably installed on the mold rotation system. A plurality of vibration cones are arranged on the inertial flywheel. A vibration guide groove for sliding each vibration cone is arranged on the lower side of the tracking vibration plate. A plurality of vibration grooves are arranged in each vibration guide groove. Each vibration groove is adapted to a corresponding vibration cone.

2. A resin craft casting mold opening device according to claim 1, characterized in that: The tracking vibration plate has an elastic silicone column, and each of the vibration cones is installed on the elastic silicone column.

3. A resin craft casting mold opening device according to claim 1, characterized in that: The top of the tracking vibration plate is paved with rubber.

4. A resin craft casting mold opening device according to claim 1, characterized in that: The mold rotation system includes a swivel support arm, a flip motor and a flip frame. The swivel support arm is externally connected to the swivel motor, the swivel support arm is installed at the output end of the swivel motor, the flip motor is installed at the end of the swivel support arm, the flip frame is installed at the output end of the flip motor, and the mold clamping system and the inertial vibration system are both installed on the flip frame.

5. The mold opening device for a resin craft casting mold according to claim 1, characterized in that: The mold clamping system includes a plurality of mold clamping devices, each of which includes a clamping lifting bracket and a clamping assembly, the clamping assembly is installed on the clamping lifting bracket, the clamping assembly includes a clamping frame, a clamping control rod, a clamping rod and a clamping connecting rod, the clamping rod and the clamping control rod are both rotatably installed on the clamping frame, the two ends of the clamping control rod are rotatably installed on the clamping control rod and the clamping rod respectively, the clamping rod squeezes the mold bracket, and clamping is achieved when the directions of the clamping connecting rod and the clamping control rod are parallel.

6. A resin craft casting mold opening device according to claim 1, characterized in that: The mold support is fitted to the inner mold.

7. A resin craft casting mold opening device according to claim 1, characterized in that: The inner mold is made of silicone.

8. A method for opening a mold for a resin craft casting mold, using a device for opening a mold for a resin craft casting mold as claimed in claim 1, characterized in that: The steps include: S1: mold support wraps the inner mold; S2: The mold clamping system clamps the mold bracket, the tracking vibration plate presses the mold bracket, and injects material into the inner mold; S3: Mold rotation system rotates the mold support; S4: The inertial flywheel and the tracking vibration plate are displaced relative to each other, and the vibration cone slides along the vibration guide groove and is pressed into the vibration groove one by one, thereby generating vibration, so that the material in the inner mold is evenly distributed; S5: Unlock the mold clamping system, remove the mold bracket, open the mold bracket and take out the inner mold.

Images