Intelligent sorting and weighing production line system for cooked abalone

Abstract

The present application relates to the field of aquatic product processing, sorting, weighing and processing, in particular to a cooked food bivalve intelligent sorting and weighing production line system, comprising a vibration material preparation device, a conveying device connected in sequence from front to back, an overturning feeding device connected to the output end of the conveying device, a material leakage hopper arranged on the overturning feeding device, an overturning device arranged on the upper side of the material leakage hopper to receive a bivalve feeding box and complete overturning of the bivalve feeding box to realize bivalve material pouring, a bivalve sorting and detecting screening device connected to the output end of the material leakage hopper, and a good bivalve weighing device connected to the output end of the bivalve sorting and detecting screening device. The weighing production line system can be used for conveying, sorting, detecting and weighing of unsorted cooked food frozen bivalves.

Description

Technical Field

[0001] This invention relates to the field of aquatic product processing, sorting, weighing, and processing, specifically to an intelligent sorting and weighing production line system for cooked abalone. Background Technology

[0002] In abalone farming and processing, traditional abalone box transportation and sorting methods rely primarily on manual labor, which is inefficient, labor-intensive, and prone to errors. With the continuous expansion of abalone farming and the increasing production of abalone year by year, sorting and weighing work has become increasingly demanding. Traditional abalone sorting and weighing requires a large amount of manual labor to complete the sorting of individual abalone. This method has many problems, such as slow sorting speed, high labor intensity, and production efficiency heavily reliant on manual labor. Furthermore, manual sorting can lead to individual abalone breakage and defects, affecting the quality of each abalone product. This production model severely hinders the rapid development of the abalone industry.

[0003] With the development of automation technology, although some abalone box transportation equipment has appeared on the market, these devices often have problems such as complex structure, single function, and poor adaptability, which cannot meet the needs of abalone processing enterprises for efficient, accurate and automated production.

[0004] In view of the above-mentioned technical problems, it is essential to study a complete production line device that can both reduce enterprise production costs and improve production efficiency. Summary of the Invention

[0005] The purpose of this invention is to provide an intelligent sorting and weighing production line system for cooked abalone, which can be used for conveying, sorting, detecting and weighing unsorted cooked frozen abalone.

[0006] The technical solution of the present invention is as follows: a smart sorting and weighing production line system for cooked abalone, comprising a vibrating material preparation device and a conveying device connected sequentially from front to back. The output end of the conveying device is connected to a flipping feeding device. The flipping feeding device is equipped with a hopper. The upper side of the hopper is equipped with a flipping device for receiving the fed abalone box and flipping the fed abalone box to realize the abalone dumping. The output end of the hopper is connected to a device for abalone sorting, detection and screening. The output end of the abalone sorting, detection and screening device is connected to a weighing device for high-quality abalone.

[0007] Furthermore, the vibratory material preparation device includes a first frame, on which a material preparation area roller mechanism, a vibrating platform, and a waiting area roller mechanism are arranged sequentially from front to back. A vibrating motor unit is arranged on the bottom surface of the vibrating platform. A lifting motor mechanism is installed on the first frame to drive the vibrating platform to tilt towards the waiting area roller mechanism. The waiting area roller mechanism is connected to the first frame via an up-down adjustment mechanism to achieve tilt angle adjustment. A flow rack is hinged to the end of the waiting area roller mechanism.

[0008] Furthermore, a diffuse reflection sensor is installed on the vibration platform, and a first photoelectric through-beam sensor is installed on the roller mechanism in the material waiting area.

[0009] Furthermore, the conveying device includes a second frame, on which an adjustable tilt angle conveyor belt device is provided at an upward tilt, and an empty box drop chute for receiving empty boxes output by the tipping feeder is provided on the lower side of the conveyor belt device.

[0010] Furthermore, a second photoelectric through-beam sensor and a third photoelectric through-beam sensor are respectively installed on the inlet and outlet ends of the conveyor belt device; an abalone box guide baffle is installed on the side of the outlet end of the conveyor belt device; and two sets of falling detection photoelectric sensors are installed at intervals on the empty box falling slide.

[0011] Furthermore, the flipping device includes a flipping support base plate assembly with both sides rotatably connected to the upper end of the third frame and driven to rotate by a flipping servo motor device. The bottom of the flipping support base plate assembly is provided with a slide plate for the abalone box to fall into the conveying device with its front end facing the conveying device. A pair of adjustable side baffles with adjustable spacing are provided on both sides of the flipping support base plate assembly. A height-adjustable baffle assembly is provided on the upper side of the adjustable side baffles. A guide plate is provided on the rear side of the flipping support base plate assembly.

[0012] Furthermore, the material hopper has a feeding chute with a mesh bottom plate installed at an angle below the material outlet. The output end of the feeding chute is equipped with an abalone feeding adjustment baffle. A waste chute is installed below the feeding chute. The inclination direction of the waste chute is opposite to that of the feeding chute. The waste chute is hinged to the third frame via a vibration spring support rod. A vibration motor is installed on the bottom surface of the waste chute. A waste collection box is installed below the output end of the waste chute.

[0013] Furthermore, the abalone sorting and screening device includes a sorting conveyor belt device and a detection conveyor belt device arranged sequentially on the fourth frame. The front two sides of the sorting conveyor belt device are provided with discharge baffles that cooperate with the sorting conveyor belt device to form a sorting channel. Above the pair of discharge baffles, a sorting device is provided to turn overlapping abalone into single or parallel outputs. Behind the sorting device, a sorting baffle device, an industrial camera group, a defective product discharge device, and a good abalone slide device are arranged sequentially.

[0014] Furthermore, a pair of discharge baffles are connected to the support of the material handling conveyor belt device via a baffle adjustment mechanism to achieve adjustable spacing; the material handling device includes a seat plate installed on the side of the support of the material handling conveyor belt device and driven to rise and fall by a lifting mechanism, a material handling motor is horizontally installed on the seat plate, and a material handling brush located in the material handling channel is installed at the output of the material handling motor; the defective product ejection device includes an ejection plate set on one side of the support of the material handling conveyor belt device and driven to extend and retract by a drive mechanism, a waste discharge channel is correspondingly set on the other side of the support of the material handling conveyor belt device, and a waste collection box is set below the waste discharge channel.

[0015] Furthermore, the high-quality abalone weighing device includes a fifth frame, on which a swaying abalone box placement platform is provided. A conveyor belt device with a weighing mechanism at one end is located on the upper side of the abalone box placement platform. Several sets of sensors and feeding mechanisms are sequentially arranged along the conveying direction on the conveyor belt device. Discharge chutes that cooperate with the feeding mechanisms are provided between each set of sensors and feeding mechanisms and on both sides of the conveyor belt device. A receiving abalone box is provided on the abalone box placement platform below each discharge chute, and a weight display is provided on each discharge chute.

[0016] Compared with the prior art, the present invention has the following advantages: the intelligent sorting and weighing production line system for cooked abalone is used to convey boxes filled with unsorted cooked frozen abalone for vibration dispersion and tilting, and to cooperate with the subsequent sorting, detection, screening and weighing of abalone in an automated sorting process. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the structure of the vibratory material preparation device of the present invention; Figure 3 This is a schematic diagram of the conveying device of the present invention; Figure 4 This is a schematic diagram of the structure of the flipping feed zone device of the present invention; Figure 5 This is a schematic diagram of the abalone feeding and screening device of the present invention. Figure 1 ; Figure 6 This is a schematic diagram of the abalone feeding and screening device of the present invention. Figure 2 ; Figure 7 This is a top view of the abalone material handling and screening device of the present invention; Figure 8 This is a schematic diagram of the structure of the high-quality abalone weighing device of the present invention. Figure 1 ; Figure 9 This is a schematic diagram of the structure of the high-quality abalone weighing device of the present invention. Figure 2 ; Figure 10 For the present invention Figure 6 Enlarged view of area A; In the diagram: 1-Preparation area, 11-Preparation area roller mechanism, 12-Vibration platform, 13-Diffuse reflection sensor, 14-Waiting area roller mechanism, 15-First photoelectric through-beam sensor, 16-Flow rack, 17-Up and down adjustment mechanism, 18-Base support, 19-Vibration motor unit, 110-Lifting motor mechanism, 111-Electrical control box, 112-First frame, 113-Arc plate; 2-Waiting area for materials; 3-Conveying device; 31-Support for conveyor belt device; 32-Second photoelectric beam sensor; 33-Tricolor light; 34-Conveyor belt speed control motor; 35-Conveyor belt device; 36-Third photoelectric beam sensor; 37-Abalone box guide baffle; 38-Empty box drop chute; 39-First drop detection photoelectric sensor; 310-Second drop detection photoelectric sensor; 311-Storage box; 312-Second frame; 313-Indicator green light; 314-Indicator yellow light; 4-Tilting feeding device, 41-Feeding abalone box, 42-Baffle assembly, 43-Tricolor light, 44-Tilting servo motor device, 45-Step shaft assembly, 46-Tilting support base plate assembly, 47-Adjustable side baffle, 48-Third frame, 49-Abalone box drop slide plate, 410-Abalone feeding adjustment baffle, 411-Feeding slide, 412-Tilting photoelectric sensor assembly, 413-Waste slide, 414-Vibration motor, 415-Vibration spring support rod, 416-Tilting electrical control box, 417-Ground brake wheel assembly, 418-Waste collection box, 419-Feeding hopper, 420-Proximity sensor identification plate, 421-Vertical bearing assembly, 422-Baffle tilting base connection adjustment assembly, 423-Guide plate; 5-Abalone material handling and screening device, 51-Discharge baffle, 52-First material handling photoelectric sensor, 53-Baffle adjustment mechanism, 54-Second material handling photoelectric sensor, 55-Material handling device, 56-Seat plate, 57-Ground brake and wheel assembly, 58-Main electrical control box mechanism, 59-General control display device, 510-Electrical component installation assembly, 511-Electrical control element, 512-Vision display host, 513-Vision display device, 514-Waste collection box, 515-Vision inspection bracket, 516-Waste discharge channel, 517-Industrial camera assembly, 5 18-Detection conveyor belt device, 519-Abalone baffle device, 520-Good abalone chute device, 521-Detection conveyor motor, 522-Defective product ejection device, 523-Image detection sensor, 524-Sorting conveyor motor, 525-Three-color light, 526-Abalone sorting baffle device, 527-Acrylic transparent box, 528-Sorting conveyor belt device, 529-Sorting motor, 530-Sorting brush, 531-Fixed frame, 532-Sorting plate, 533-Fixed seat, 534-Motor, 535-Connecting rod, 536-Ejection plate; 6-Weighing device for high-quality abalone, 61-Fifth frame, 62-Abalone box placement platform, 63-Weighing mechanism, 64-Conveyor belt device, 65-Through-beam sensor, 66-Feeding mechanism, 67-Discharge chute, 68-Receiving abalone box, 69-Weight display, 610-Longitudinal guide rail assembly, 611-Left and right swaying motor, 612-Motor, 613-Tricolor light, 621-Lower frame, 622-Longitudinal rack, 624-Transverse rack, 625-Front and rear swaying motor, 661-Mounting base, 662-Drive motor, 663-Fixing rod, 664-Feeding plate. Detailed Implementation

[0018] To make the above features and advantages of the present invention more readily understood, specific embodiments are described below in conjunction with the accompanying drawings, but the present invention is not limited thereto.

[0019] refer to Figures 1 to 10 A smart sorting and weighing production line system for cooked abalone includes a vibrating material preparation device and a conveying device 3 connected sequentially from front to back. The vibrating material preparation device has a material preparation area 1 and a material waiting area 2. The output end of the conveying device is connected to a flipping feeding device 4. The flipping feeding device is equipped with a hopper 419. The upper side of the hopper is equipped with a flipping device for receiving the fed abalone boxes and realizing the flipping and dumping of the fed abalone boxes. The output end of the hopper is connected to a screening and detection device 5 for abalone sorting and detection. The output end of the screening and detection device is connected to a weighing device 6 for high-quality abalone.

[0020] In this embodiment, the vibrating material preparation device includes a first frame 112. From front to back, the first frame is provided with a material preparation area roller mechanism 11, a vibrating platform 12, and a waiting area roller mechanism 14. The bottom surface of the vibrating platform is provided with a vibrating motor group 19. The first frame is equipped with a lifting motor mechanism 110 that drives the vibrating platform to tilt towards the waiting area roller mechanism. The waiting area roller mechanism is connected to the first frame via an up-down adjustment mechanism 17 to achieve tilt angle adjustment. The end of the waiting area roller mechanism is hinged with a flow rack 16, which can be adjusted and rotated. The flow rack allows the abalone feeding box to automatically slide onto the conveying device under the action of gravity.

[0021] In this embodiment, the material preparation area roller mechanism and the waiting area roller mechanism each include a plurality of rollers spaced laterally. The vibration motor unit is mounted on the bottom surface of the vibration platform, which is hinged to the first frame. The lifting motor mechanism includes a top rod driven by a motor to achieve lifting, and the upper end of the top rod is provided with a contact bearing that contacts the bottom surface of the vibration platform; or the lifting motor mechanism is an electric cylinder with a telescopic rod and a contact bearing.

[0022] In this embodiment, the up-and-down adjustment mechanism includes two sets of base supports 18 whose lower ends are connected to the first frame. Telescopic tubes are provided on both the left and right sides of each base support. Two sets of arc-shaped plates 113 corresponding to the base supports are provided at the bottom of the support of the waiting area roller mechanism. Arc-shaped grooves are provided within the arc-shaped plates. A slider that mates with the arc-shaped grooves is provided at the upper end of the telescopic rod of the base support. A screw driven by a handwheel for lifting is provided inside the base support. The upper end of the screw is hinged to the bottom of the support of the waiting area roller mechanism. Thus, the tilt angle of the waiting area roller mechanism can be adjusted through the up-and-down adjustment mechanism, thereby changing the sliding speed of the abalone feeding box.

[0023] In this embodiment, a diffuse reflection sensor 13 is installed on the vibration platform, and a first photoelectric through-beam sensor 15 is installed on the roller mechanism in the material waiting area. An electrical control box 111 is also installed on the first frame.

[0024] In this embodiment, the conveying device includes a second frame 312. The second frame is inclined upwards and has a conveyor belt device 35 with an adjustable tilt angle, driven by a conveyor belt speed regulating motor 34. The specific adjustment method and principle can be the same as the up-and-down adjustment mechanism of the waiting area roller mechanism. An empty box drop chute 38 is provided on the lower side of the conveyor belt device to receive empty boxes output by the flipping feeding device.

[0025] In this embodiment, a second photoelectric sensor 32 and a third photoelectric sensor 36 are respectively installed on the inlet and outlet ends of the support 31 of the conveyor belt device; an abalone box guide baffle 37 and a tri-color light 33 are installed on the side of the outlet end of the support 31 of the conveyor belt device, and an indicator green light 313 and an indicator yellow light 314 are installed on the side of the inlet end of the support 31 of the conveyor belt device. Two sets of falling detection photoelectric sensors, namely a first falling detection photoelectric sensor 39 and a second falling detection photoelectric sensor 310, are installed at intervals on the empty box falling slide; a stop bar is also installed at the output port of the empty box falling slide. A storage box 311 is also installed on the lower side of the empty box falling slide for storing items.

[0026] In this embodiment, the flipping device includes a flipping support base plate assembly 46, whose two sides are rotatably connected to the upper end of the third frame 48 via stepped shaft assembly 45 and vertical bearing assembly 421, and is driven to rotate by a flipping servo motor device 44. The bottom of the flipping support base plate assembly is provided with an abalone box drop slide plate 49 with its front end facing the conveying device, so as to receive the abalone boxes fed by the conveying device. A pair of adjustable side baffles 47 with adjustable spacing are provided on both sides of the flipping support base plate assembly. A height-adjustable baffle assembly 42 is provided on the upper side of the adjustable side baffles. The adjustable side baffles 47 and the baffle assembly 42 cooperate to limit the width and height of the abalone boxes. A guide plate 423 is provided on the rear side of the flipping support base plate assembly. The guide plate limits the rear end of the abalone boxes and facilitates the introduction of abalone into the hopper.

[0027] In this embodiment, the adjustable side baffle can be connected to the side plate of the flip support base plate assembly via a threaded shaft and locked with a nut. The position of the adjustable side baffle is controlled by adjusting the extension and retraction length of the shaft. The baffle assembly 42 slides up and down with the adjustable side baffle and is locked with bolts and nuts.

[0028] In this embodiment, a feeding chute 411 with a mesh bottom plate is inclinedly provided on the lower side of the feeding port of the hopper. The output end of the feeding chute is provided with a height-adjustable abalone feeding adjustment baffle 410, which adjusts the discharge height of the feeding chute. Specifically, a pair of vertical guide rods are fixed on the abalone feeding adjustment baffle, and the vertical guide rods slide in cooperation with a fixed plate fixed on the abalone feeding adjustment baffle. An adjusting screw that passes through the fixed plate and is locked by a nut is fixed in the middle of the abalone feeding adjustment baffle.

[0029] A waste chute 413 is installed below the feeding chute. The inclination direction of the waste chute is opposite to that of the feeding chute, and the waste chute is hinged to the third frame via a vibration spring support rod 415. A vibration motor 414 is installed on the bottom surface of the waste chute, and a waste collection box 418 is provided below the output end of the waste chute. The vibration motor causes the feeding chute and the waste chute to vibrate, vibrating the slag in the feeding chute to the waste chute and collecting it through the waste collection box. The feeding chute 411, the waste chute 413, and the vibration motor 414 are fixed relative to each other.

[0030] In this embodiment, the upper end of the third support is provided with a proximity sensor identification plate 420 connected to the bearing in the vertical bearing assembly 421. The side wall of the hopper is provided with a flip photoelectric sensor assembly 412 for detecting whether the flipping device has flipped. The lower part of the third frame is provided with a flipping electrical control box 416, the bottom of the third frame is provided with a ground brake wheel assembly 417, and the top of the third frame is equipped with a tri-color light 43.

[0031] In this embodiment, the abalone sorting and screening device includes a sorting conveyor belt device 528 driven by a sorting conveyor motor 524 and a detection conveyor belt device 518 driven by a detection conveyor motor 521, which are sequentially arranged on the fourth frame. The front sides of the sorting conveyor belt device are provided with discharge baffles 51 that cooperate with the sorting conveyor belt device to form a sorting channel. A pair of discharge baffles are connected to the support of the sorting conveyor belt device via a baffle adjustment mechanism 53 to achieve adjustable spacing. Specifically, the baffle adjustment mechanism can be a fixed rod fixed to the side of the discharge baffle. A fixing sleeve is provided on the side of the support of the sorting conveyor belt device for the fixed rod to pass through. Adjusting nuts are screwed onto both sides of the fixing sleeve on the fixed rod to adjust the width.

[0032] In this embodiment, a sorting device 55 is provided above a pair of discharge baffles to sort overlapping abalone into single or parallel outputs. The sorting device includes a base plate 56 mounted on the side of the support of the sorting conveyor belt device 528 and driven to rise and fall by a lifting mechanism. A sorting motor 529 is horizontally mounted on the base plate, and a sorting brush 530 located in the sorting channel is installed at the output end of the sorting motor. An acrylic transparent box 527 is provided above the brush. The lifting mechanism can be a screw driven by a handwheel, with the upper end of the screw rotatably connected to the base plate, thereby adjusting the distance between the brush and the sorting conveyor belt device to sort the abalone into single or parallel outputs.

[0033] In this embodiment, a material handling baffle device 526, an industrial camera group 517, a defective product dispensing device 522, and a good product abalone slide device 520 connected to the rear end of the material handling device are sequentially arranged on the rear side of the material handling device.

[0034] In this embodiment, the material handling baffle device includes a fixed frame 531. Five fixed frames are installed at intervals and staggered along both sides of the material handling conveyor belt device 528 along the conveying direction. Material handling plates 532 are fixed on the fixed frames. The front end of the material handling plate located at the foremost side abuts against the discharge baffle located on one side. The rear end of the foremost material handling plate is inclined towards the discharge baffle on the other side. The rear end of the second material handling baffle is inclined towards the discharge baffle on one side, the rear end of the third material handling baffle is inclined towards the discharge baffle on the other side, and so on, so that the conveying route of the abalone forms an S-shape. Thus, the abalone brushed out by the material handling baffle device completes the single-row output effect. At the same time, by detecting the difference in conveyor belt speed between the conveyor motor 521 and the material handling conveyor motor 524, the abalone pass through the industrial camera group 517 with a certain interval. The conveyor belts of the material handling conveyor belt device 528 and the detection conveyor belt device 518 have a certain height difference.

[0035] In this embodiment, the defective product removal device may include a fixed base 533 that spans the upper side of the material handling conveyor belt and is height-adjustable. A waste discharge channel 516 is provided on one side of the material handling conveyor belt, and a waste collection box 514 is provided on the lower side of the waste discharge channel. A motor 534 is horizontally mounted on the fixed base. Three connecting rods 535 are installed at intervals along the circumferential direction on the output shaft of the motor. The end of each connecting rod is equipped with a discharge plate 536 for discharging abalone into the corresponding waste discharge channel. The motor rotates to push the discharge plate into the corresponding waste discharge channel, thereby removing defective abalone.

[0036] In this embodiment, the output end of the high-quality abalone slide device turns toward the high-quality abalone weighing device, and an abalone baffle device 519 is provided at the inlet end of the high-quality abalone slide device. A detection sensor is provided inside the high-quality abalone slide device.

[0037] In this embodiment, a first material handling photoelectric sensor 52 and a second material handling photoelectric sensor 54 are installed on the input end side of the material feeding baffle. A ground brake and ground wheel assembly 57 is installed at the lower end of the fourth frame, along with a main electrical control box mechanism 58. The main electrical control box mechanism includes a main control display device 59, an electrical component mounting assembly 510, electrical control elements 511, a vision display host 512, a vision display device 513, and a tri-color light 525. The industrial camera assembly is mounted on the fourth frame via a vision inspection bracket 515 and its height is adjustable. An image detection sensor 523 is also installed on the fourth frame.

[0038] In this embodiment, the high-quality abalone weighing device includes a fifth frame 61 supported on the ground by support blocks. A swaying abalone box placement platform 62 is mounted on the fifth frame. A conveyor belt device 64, driven by a motor 612 and equipped with a weighing mechanism 63 at one end, is located above the abalone box placement platform. Several pairs of cooperating through-beam sensors 65 and feeding mechanisms 66 are sequentially arranged on the conveyor belt device along the conveying direction. Discharge chutes 67, cooperating with the feeding mechanisms, are located between each pair of sensors and feeding mechanisms, on the left and right sides of the conveyor belt device. A receiving abalone box 68 is located below each discharge chute on the abalone box placement platform. A weight display 69 is installed on each discharge chute to display the weight of the receiving abalone box corresponding to that chute. The through-beam sensors 65 and feeding mechanisms 66 are paired one-to-one.

[0039] In this embodiment, the abalone box placement platform includes a lower frame 621, which is slidably connected to a fifth frame via a pair of longitudinal guide rail slide assemblies 610 to achieve left-right sliding (longitudinal sliding). A longitudinal rack 622 is installed at one end of the lower frame, and a left-right swaying motor 611 is fixedly installed on the fifth frame. The output shaft of the left-right swaying motor meshes with the longitudinal rack via gears, thereby driving the lower frame to slide left and right. An upper frame capable of sliding back and forth (lateral sliding) is provided above the lower frame. A transverse rack 624 is provided on the lower side of the upper frame, and a back-and-forth swaying motor 625 is fixedly installed on the lower frame. The output end of the back-and-forth swaying motor meshes with the transverse rack via gears, thereby driving the upper frame to slide back and forth. A base plate for placing the receiving abalone boxes is provided on the upper side of the upper frame. By driving the abalone box placement platform through the forward and reverse rotation of the left-right swaying motor and the back-and-forth swaying motor, the receiving abalone boxes can be swayed left and right and back and forth, preventing the abalone inside the boxes from piling up in one position.

[0040] In this embodiment, the feeding mechanism includes a mounting base 661 that spans the upper side of the conveyor belt mechanism and is height-adjustable. A drive motor 662 is horizontally mounted on the mounting base. Three fixed rods 663 are installed at intervals along the circumferential direction on the output shaft of the drive motor. A feeding plate 664 for feeding abalone into the corresponding discharge chute is installed at the end of the fixed rod. The feeding plate feeds the abalone into the corresponding discharge chute by rotating the drive motor.

[0041] The working principle is to use an open box of frozen cooked abalone filled with cooked food. The box is then flipped over by a vibrating feeding device and a conveying device to pour the abalone into a hopper. A sorting device sorts multiple abalone into individual abalone and conveys them. Defective products are identified and removed by image detection technology. Qualified products enter the next process for weighing through a slide. The good quality abalone weighing device completes the sorting and weighing of the abalone.

[0042] Specifically, taking the first abalone box filled with abalone as an example, the worker first places the opened abalone box containing abalone onto the preparation area roller mechanism 11. Then, the abalone box is pushed onto the vibration platform 12. After the diffuse reflection sensor 13 detects the abalone box, the motor in the vibration motor group 19 starts to vibrate. After the time is reached by the PLC control center, the lifting motor mechanism 110 is started to move the vibrated abalone box into the waiting area roller mechanism 14. (The tilt angle of the waiting area roller mechanism 14 can be adjusted and controlled by the up-down adjustment mechanism 17.) The abalone box slides onto the flow rack through the waiting area roller mechanism 14 and enters the waiting stage.

[0043] When the flip photoelectric sensor group 412 detects that there is no material in the hopper 419, and the second photoelectric through-beam sensor 32 detects a material presence signal (where the second photoelectric through-beam sensor 32 has a signal indicator green light 131 lit, and no signal indicator yellow light 314 lit), the 3-4 conveyor belt speed-regulating motor starts, and the 3-5 conveyor belt device transports the abalone box to the 3-6 photoelectric sensor 03 after it is detected. If the abalone box identification sensor under the 4-23 guide plate does not detect the abalone box signal, the 34 conveyor belt speed-regulating motor continues to move, transporting the abalone box to the abalone box falling onto the slide plate 49. After the sensor under the guide plate 423 detects the abalone box, the 4-4 flip servo motor device starts, driving the 4-5 connecting stepped shaft group, and the 4-6 flip support base plate group, and the 4-7 left and right adjustable baffle group, which together form the abalone box support device, to move the abalone box into the feed abalone box. Abalone is poured into hopper 4-19. The tilting servo motor 44, controlled by the PLC, rotates to a certain angle and then returns, guiding the abalone feeding box into the empty box drop chute 38. The empty abalone feeding box is collected. (The first drop detection photoelectric sensor 39 and the second drop detection photoelectric sensor 310: each time the first drop detection photoelectric sensor 39 sends a signal, the yellow light of the tri-color light 33 flashes once; when the signal is continuous, it indicates that the feeding abalone box is full, and the yellow light of the tri-color light 33 remains on. When the signal from the second drop detection photoelectric sensor 310 lasts for 20 seconds, it indicates that the empty feeding abalone box is full, and the red light of the tri-color light 33 flashes and an alarm sounds). When the tilting servo motor 44 pours abalone into hopper 419, the abalone flows through the discharge chute 411 onto the conveyor belt of the sorting conveyor belt device 528 for sorting. The waste chute 413 collects the slag from the vibration of the vibrating motor 414 and flows it into the waste collection box 418.

[0044] After multiple abalones fall onto the conveyor belt of the sorting conveyor device 528, there may be overlaps. The sorting device 55 will then sort the overlapping abalones into single or parallel outputs. During the conveying process of the sorting conveyor device 528, the abalones will contact the abalone sorting baffle device 526 (five identical devices in total) and be output in a row onto the conveyor belt of the detection conveyor device 518 (for convenient image recognition detection). The detection conveyor motor 521 controlled by the PLC and the motor speed of the sorting conveyor motor 524 will transport the abalone output from the sorting conveyor device 528 at intervals. After the image detection sensor 523 identifies the abalone signal, the camera in the industrial camera group 517 will be activated for image recognition and judgment. If there are defective abalones, the signal will be sent to the defective product ejection device 522. After the photoelectric sensor in front of the defective product ejection device 522 identifies the defective product, the ejection servo motor in the defective product ejection device 522 will be activated to eject the defective product from the conveyor belt. Defective abalone fall into waste collection box 514 through waste discharge channel 516 for waste collection, while good abalone are guided into good abalone slide device 520 through abalone baffle device 519 and slide into the next process for weighing.

[0045] pass Figure 6 After being weighed by the Zhongliangpin abalone weighing device, the abalone are conveyed via a conveyor belt. The feeding mechanism 66, after being identified by the through-beam sensor 65 in front of it, is activated to feed the abalone into the corresponding receiving box 68. The real-time weight of each receiving box 68 is displayed on the weight display 69. When the weight is reached, a three-color light 613 prompts the worker to change the box. A motor 611, via a longitudinal guide rail slide assembly 610, causes the receiving box placement platform 62 to sway left and right, back and forth, preventing accumulation in the boxes.

[0046] By combining photoelectric sensors, proximity sensors, diffuse reflection sensors, and motors, the entire production line is controlled in tandem by three Siemens PLC control systems. Parameters are adjustable, and daily output can be viewed. This ensures seamless coordination between different areas, significantly improving production efficiency.

[0047] The above description is only a preferred embodiment of the present invention. For those skilled in the art, designing different forms of intelligent sorting and weighing production line systems for cooked abalone based on the teachings of the present invention does not require creative labor. All equivalent changes, modifications, substitutions and variations made in accordance with the scope of the patent application of the present invention without departing from the principles and spirit of the present invention shall be covered by the present invention.

Claims

1. A smart sorting and weighing production line system for cooked abalone, comprising a vibrating material preparation device and a conveying device connected sequentially from front to back, characterized in that, The output end of the conveying device is connected to a flipping feeding device, which is equipped with a hopper. A flipping device is installed on the upper side of the hopper to receive the abalone box and flip it to dispose of the abalone. The output end of the hopper is connected to a device for sorting, detecting, and screening abalone. The output end of the sorting, detecting, and screening device is connected to a weighing device for high-quality abalone. The vibrating preparation device includes a first frame. From front to back, the first frame is sequentially equipped with a preparation area roller mechanism, a vibrating platform, and a waiting area roller mechanism. A vibrating motor unit is installed on the bottom surface of the vibrating platform. A lifting motor mechanism is installed on the first frame to drive the vibrating platform to tilt towards the waiting area roller mechanism. The waiting area roller mechanism is connected to the first frame via an up-and-down adjustment mechanism to adjust the tilt angle. A flow rack is hinged to the end of the waiting area roller mechanism. The conveying device includes a second frame, on which an adjustable tilt angle conveyor belt device is installed at an upward tilt. An empty box drop slide is provided on the lower side of the conveyor belt device to receive the output of the tipping feeder. An abalone box guide baffle is provided on the side of the discharge end of the conveyor belt device. The flipping device includes a flipping support base plate assembly with both sides rotatably connected to the upper end of the third frame and driven to rotate by a flipping servo motor device. The bottom of the flipping support base plate assembly is provided with a slide plate for the abalone box to fall into the conveying device with the front end facing the conveying device. A pair of adjustable side baffles with adjustable spacing are provided on both sides of the flipping support base plate assembly. A baffle assembly with adjustable height is provided on the upper side of the adjustable side baffles. A guide plate is provided on the rear side of the flipping support base plate assembly. The hopper has a feeding chute with a mesh bottom plate installed at an angle below the feeding port. The output end of the feeding chute is equipped with an abalone feeding adjustment baffle. A waste chute is installed below the feeding chute. The waste chute is inclined in the opposite direction to the feeding chute and is hinged to the third frame via a vibration spring support rod. A vibration motor is installed on the bottom surface of the waste chute. A waste collection box is installed below the output end of the waste chute. The abalone sorting and screening device includes a sorting conveyor belt device and a detection conveyor belt device arranged sequentially on the fourth frame. The front sides of the sorting conveyor belt device are provided with discharge baffles that cooperate with the sorting conveyor belt device to form a sorting channel. Above the pair of discharge baffles is a sorting device that causes overlapping abalone to be output individually or side-by-side. Behind the sorting device are arranged sequentially a sorting baffle device, an industrial camera group, a defective product ejection device, and a good abalone chute device. The sorting device includes a seat plate installed on the side of the support of the sorting conveyor belt device and driven to rise and fall by a lifting mechanism. A sorting motor is horizontally installed on the seat plate, and a sorting brush located within the sorting channel is installed at the output of the sorting motor. The high-quality abalone weighing device includes a fifth frame, on which a swayable abalone box placement platform is provided. The abalone box placement platform includes a lower frame, which is slidably connected to the fifth frame via a pair of longitudinal guide rail slide assemblies to achieve left and right sliding. An upper frame that can slide back and forth is provided on the upper side of the lower frame, and a base plate for placing the receiving abalone box is provided on the upper side of the upper frame.

2. The intelligent sorting and weighing production line system for cooked abalone according to claim 1, characterized in that, A diffuse reflection sensor is installed on the vibration platform, and a first photoelectric through-beam sensor is installed on the roller mechanism in the material waiting area.

3. The intelligent sorting and weighing production line system for cooked abalone according to claim 1, characterized in that, The inlet and outlet ends of the conveyor belt device are respectively equipped with a second photoelectric through-beam sensor and a third photoelectric through-beam sensor; two sets of falling detection photoelectric sensors are spaced apart on the empty box falling slide.

4. The intelligent sorting and weighing production line system for cooked abalone according to claim 1, characterized in that, A pair of feeding baffles are connected to the support of the material handling conveyor belt device via a baffle adjustment mechanism to achieve adjustable spacing; the defective product discharge device includes a discharge plate set on one side of the support of the material handling conveyor belt device and driven to extend and retract by a drive mechanism, a waste discharge channel is set on the other side of the support of the material handling conveyor belt device, and a waste collection box is set on the lower side of the waste discharge channel.

5. The intelligent sorting and weighing production line system for cooked abalone according to claim 1, 2, 3 or 4, characterized in that, A conveyor belt device with a weighing mechanism at one end is installed on the upper side of the abalone box placement platform. Several sets of sensors and feeding mechanisms are arranged in sequence along the conveying direction on the conveyor belt device. Discharge chutes that cooperate with the feeding mechanisms are arranged between each set of sensors and feeding mechanisms and on both sides of the conveyor belt device. A receiving abalone box is installed on the lower side of each discharge chute on the abalone box placement platform. A weight display is installed on each discharge chute.

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