Processing method and processing device of high-strength cement

By optimizing raw material ratio and processing steps, introducing high-performance reinforced materials, and using porous ceramic combustion media for preheating and calcining, the problems of high cost and poor temperature control in the existing high-strength cement processing process are solved, and high-strength, low-cost and environmentally friendly cement production is achieved.

CN119954420APending Publication Date: 2025-05-09SHANG HAI SHEN JIN SHUI NI YOU XIAN GONG SI
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Patent Information

Application Number
CN202411943559.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-05-09

AI Technical Summary

Technical Problem

The processing process of existing high-strength cement is relatively costly and has poor temperature control, and it is necessary to improve the processing technology and equipment.

Method used

By optimizing the raw material ratio and processing steps, high-performance reinforcement materials such as modified aramid-carbon fiber and metal wire are introduced, and porous ceramic combustion media are used for uniform preheating and calcining, and the firing reaction and cooling and crushing process are accurately controlled.

Benefits of technology

It significantly improves the compressive, tensile and flexural strength of cement, reduces production costs, realizes the recycling of resources, reduces environmental pollution, and improves the production efficiency and durability of products.

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Abstract

The invention provides a processing method of high-strength cement and a processing device of the high-strength cement, and relates to the field of cement processing.The processing method of the high-strength cement has the advantages that raw material ratio and processing steps are optimized, and modified aramid fiber-carbon fiber and metal wire high-performance reinforcing materials are introduced; the compressive strength, the tensile strength and the breaking strength are greatly improved, and the requirements of modern buildings for high-strength and high-durability materials are met; in the raw material selection, industrial wastes such as coal gangue and desulfurized gypsum are creatively utilized, so that the production cost is reduced, the cyclic utilization of resources is realized, the environmental pollution is reduced, and the green and low-carbon sustainable development concept is met; according to the processing method disclosed by the invention, key links such as raw material mixing, preheating decomposition, sintering reaction, cooling crushing and the like are accurately controlled, so that the production process is optimized, the production efficiency is remarkably improved, the production period is shortened, and the energy consumption is reduced.
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Description

Technical Field

[0001] The present application relates to the field of cement processing, and in particular, to a high-strength cement processing method and a processing device thereof. Background Art

[0002] As the foundation of building materials, the performance of cement directly affects the quality and service life of buildings. With the continuous advancement of modern construction technology and the increasing requirements for material performance in engineering projects, the strength, durability, crack resistance and other properties of traditional cement can no longer meet the needs of some high-end projects. Therefore, the research and development of high-strength and high-performance cement has become an important topic in the current field of building materials.

[0003] The traditional method of producing cement is mainly to mix, crush, grind, preheat, and burn raw materials such as limestone and clay to finally obtain cement clinker. However, the strength of cement produced by this method is limited, and it is easy to degrade in certain special environments (such as high temperature, high humidity, and corrosive environments). In order to improve the strength and other properties of cement, researchers have tried to add various admixtures and mixed materials to the raw materials, but this method often leads to increased production costs, and sometimes it is difficult to ensure the uniformity and stability of cement.

[0004] In recent years, with the continuous development of materials science and engineering technology, some new methods for producing high-strength cement have gradually emerged. These methods have significantly improved the strength, durability, crack resistance and other properties of cement by optimizing the raw material ratio, improving the production process, adding new admixtures and other means. For example, some researchers have added reinforcing materials such as alkali-resistant glass fiber and carbon fiber, as well as adhesives such as phosphates and silicates to the cement raw materials, which has significantly improved the strength of cement. At the same time, by precisely controlling parameters such as temperature, atmosphere and time during the firing process, the quality and strength of the clinker can be further optimized.

[0005] However, the existing high-strength cement processing process has high costs and poor temperature control, and there is a great need to improve the processing technology and processing equipment. Summary of the invention

[0006] The purpose of the embodiments of the present application is to provide a high-strength cement processing method and a processing device thereof, which can solve the above-mentioned technical problems.

[0007] The present invention provides a method for processing high-strength cement, comprising the following steps:

[0008] a) Prepare raw materials: limestone, clay and slag are selected as main raw materials, and coal gangue, desulfurized gypsum, ferrous ion compound, modified aramid-carbon fiber, metal wire, defoamer, deionized water, reinforcing agent and adhesive are selected as auxiliary raw materials;

[0009] b) Raw material mixing: Mix various raw materials according to the predetermined ratio to ensure uniform mixing and form a mixture;

[0010] c) Preheating and decomposition: The mixture is sent to a preheating kiln for preheating to a certain temperature range. The preheating temperature is usually around 100°C. During this process, the calcium carbonate in the raw material will decompose into calcium oxide and carbon dioxide, and a certain amount of volatile substances will be released;

[0011] d) Firing reaction: The preheated mixture is sent to the cement rotary kiln for firing reaction. Under high temperature, the components in the mixture will undergo complex chemical reactions to generate tricalcium silicate and dicalcium silicate hydraulic minerals. This process usually takes several hours to several days until the mixture is completely burned into clinker.

[0012] e) Cooling and crushing: The fired cement clinker is cooled and then sent to the crushing equipment for crushing to obtain cement powder or sand finished products.

[0013] Preferably, the reinforcing agent is composed of alkali-resistant glass fiber, filler, chemical additive, deionized water and cement waterproofing agent, the weight component of the alkali-resistant glass fiber is 1-3 parts, and the weight component of the cement waterproofing agent is 2-6 parts; the adhesive is composed of phosphate, silicate, sodium hydroxide and deionized water, the weight component of the phosphate and silicate are both 0.5-1.5 parts, the weight component of the sodium hydroxide is 10-15 parts, and the weight component of the deionized water is 45-55 parts.

[0014] Preferably, in step b, the predetermined proportions are as follows by weight: 35-55 parts of limestone, 20-30 parts of clay, 40-60 parts of slag, 15-25 parts of coal gangue, 25-45 parts of desulfurized gypsum, 1-3 parts of ferrous ion compounds, 5-10 parts of modified aramid-carbon fibers, 1-5 parts of metal wires, 2-5 parts of defoaming agents, 10-20 parts of deionized water, 2-5 parts of reinforcing agents, and 2-5 parts of adhesives.

[0015] A high-strength cement processing device includes a raw material mixing and agitator, a first transport component, a preheating kiln, a second transport component, and a rotary kiln. The preheating kiln includes a shell, an upper porous ceramic combustion medium, and a lower porous ceramic combustion medium. The left and right ends of the shell are both provided with openings. The discharge end of the raw material mixing and agitator is connected to the feed end of the first transport component, and the first transport component extends to the interior of the shell. The upper porous ceramic combustion medium is arranged above the first transport component, and the lower porous ceramic combustion medium is arranged below the first transport component. The discharge end of the first transport component is connected to the feed end of the second transport component, and the discharge end of the second transport component is connected to the feed port of the rotary kiln.

[0016] Preferably, the raw material mixing agitator includes a feed hopper, a stirring bin, and a stirring assembly, the stirring assembly includes a stirring motor, a stirring shaft and a plurality of stirring members, the feed hopper is installed at the upper end of the stirring bin, the stirring motor is installed outside the stirring bin, one end of the stirring shaft is connected to the stirring motor, and the other end of the stirring shaft extends into the stirring bin, the stirring members are evenly distributed on the stirring shaft, and a feed pipe is provided on the side of the stirring bin, and the feed pipe is arranged in an outward expansion type.

[0017] Preferably, the rotary kiln comprises a furnace body and a plurality of tank bodies, a plurality of mounting frames are arranged inside the furnace body, a combustion chamber is arranged between two adjacent mounting frames, an inner porous ceramic combustion medium is arranged inside the combustion chamber, a plurality of tank bodies are evenly mounted on the furnace body, both ends of the tank bodies extend out of the furnace body, the tank bodies are detachably rotatably arranged on the mounting frames, feed ports are arranged at both ends of the tank bodies, and an air inlet is arranged on the tank body.

[0018] Preferably, the upper porous ceramic combustion medium, the lower porous ceramic combustion medium and the inner porous ceramic combustion medium are all made of silicon carbide, the thickness of the upper porous ceramic combustion medium, the thickness of the lower porous ceramic combustion medium and the inner porous ceramic combustion medium are 2-5 cm, and the outer density of the upper porous ceramic combustion medium, the lower porous ceramic combustion medium and the inner porous ceramic combustion medium is greater than the inner density.

[0019] Preferably, the first transport component and the second transport component are both belt-shaped transport components, and a sliding plate is provided at the discharge end of the second transport component, and the sliding plate can be docked with the tank body.

[0020] Preferably, a plurality of preheating kilns may be provided.

[0021] Preferably, a first thermal insulation layer is provided on the shell, and a second thermal insulation layer is provided in the furnace body, and the first thermal insulation layer and the second thermal insulation layer are both made of alumina.

[0022] Beneficial effects of the present invention:

[0023] The present invention provides a processing method for high-strength cement. The present invention introduces modified aramid-carbon fiber and metal wire high-performance reinforcing materials by optimizing the raw material ratio and processing steps. Compared with traditional cement, the cement product of the present invention has greatly improved compressive, tensile and flexural strengths, meeting the needs of modern buildings for high-strength and high-durability materials. In the selection of raw materials, the present invention creatively utilizes coal gangue and desulfurized gypsum industrial waste, which not only reduces production costs but also realizes the recycling of resources, reduces environmental pollution, and complies with the concept of green and low-carbon sustainable development. The processing method of the present invention realizes the optimization of the production process by accurately controlling key links such as raw material mixing, preheating decomposition, sintering reaction and cooling crushing, significantly improves production efficiency, shortens the production cycle, and reduces energy consumption. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0025] Figure 1 is a flow chart of the present invention;

[0026] Figure 2 It is a structural schematic diagram of the present invention.

[0027] The reference numerals are:

[0028] 1. Raw material mixing agitator; 2. First transport component; 3. Preheating kiln; 4. Second transport component; 5. Rotary kiln; 6. Shell; 7. Upper porous ceramic combustion medium; 8. Lower porous ceramic combustion medium; 9. Opening; 10. Feed hopper; 11. Stirring bin; 12. Stirring component; 13. Stirring motor; 14. Stirring shaft; 15. Stirring element; 16. Feed pipe; 17. Furnace body; 18. Tank body; 19. Mounting frame; 20. Combustion chamber; 21. Inner porous ceramic combustion medium; 22. Feed port; 23. Air inlet. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the drawings here can be arranged and designed in various different configurations.

[0030] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for which protection is sought, but merely represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.

[0031] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0032] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the product of the application is usually placed when in use. They are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0033] In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0034] In the description of this application, it should also be noted that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0035] Embodiment 1

[0036] The present invention provides a method for processing high-strength cement, comprising the following steps:

[0037] a) Prepare raw materials: limestone, clay and slag are selected as main raw materials, and coal gangue, desulfurized gypsum, ferrous ion compound, modified aramid-carbon fiber, metal wire, defoamer, deionized water, reinforcing agent and adhesive are selected as auxiliary raw materials;

[0038] b) Raw material mixing: Mix various raw materials according to the predetermined ratio to ensure uniform mixing and form a mixture;

[0039] c) Preheating and decomposition: The mixture is sent to the preheating kiln 3 for preheating to a certain temperature range. The preheating temperature is usually around 100°C. During this process, the calcium carbonate in the raw material will decompose into calcium oxide and carbon dioxide, and a certain amount of volatile substances will be released;

[0040] d) Firing reaction: The preheated mixture is sent to the cement rotary kiln 5 for firing reaction. Under high temperature, the components in the mixture undergo complex chemical reactions to generate tricalcium silicate and dicalcium silicate hydraulic minerals. This process usually takes several hours to several days until the mixture is completely burned into clinker.

[0041] e) Cooling and crushing: The fired cement clinker is cooled and then sent to the crushing equipment for crushing to obtain cement powder or sand finished products.

[0042] The present invention introduces modified aramid-carbon fiber and metal wire high-performance reinforcing materials by optimizing the raw material ratio and processing steps. Compared with traditional cement, the cement product of the present invention has greatly improved compressive, tensile and flexural strengths, meeting the needs of modern buildings for high-strength and high-durability materials. In the selection of raw materials, the present invention creatively utilizes coal gangue and desulfurized gypsum industrial waste, which not only reduces production costs, but also realizes the recycling of resources, reduces environmental pollution, and complies with the green and low-carbon sustainable development concept. The processing method of the present invention realizes the optimization of the production process by accurately controlling key links such as raw material mixing, preheating decomposition, sintering reaction and cooling crushing, thereby significantly improving production efficiency, shortening the production cycle and reducing energy consumption.

[0043] In this embodiment, the reinforcing agent is composed of alkali-resistant glass fiber, filler, chemical additives, deionized water and cement waterproofing agent, the weight component of the alkali-resistant glass fiber is 1 part, and the weight component of the cement waterproofing agent is 2 parts; the adhesive is composed of phosphate, silicate, sodium hydroxide and deionized water, the weight component of the phosphate and silicate are both 0.5 parts, the weight component of the sodium hydroxide is 10 parts, and the weight component of the deionized water is 45 parts.

[0044] In this embodiment, in step b, the predetermined proportions are as follows by weight: 35 parts of limestone, 20 parts of clay, 40 parts of slag, 15 parts of coal gangue, 25 parts of desulfurized gypsum, 1 part of ferrous ion compound, 5 parts of modified aramid-carbon fiber, 1 part of metal wire, 2 parts of defoaming agent, 10 parts of deionized water, 2 parts of reinforcing agent, and 2 parts of adhesive.

[0045] Alkali-resistant glass fiber: As the main component of the reinforcing agent, alkali-resistant glass fiber has the characteristics of high strength and high modulus, which can significantly improve the tensile, bending and impact resistance of the composite material. Its alkali resistance can also effectively resist the erosion of high-alkali substances such as cement, and maintain long-term strength and toughness.

[0046] Modified aramid-carbon fiber: The addition of this high-performance fiber can further improve the mechanical properties and durability of the composite material. Aramid fiber has the characteristics of high strength, high modulus, high temperature resistance and low density, while carbon fiber has excellent mechanical properties and thermal stability. The combination of the two can produce a synergistic reinforcement effect.

[0047] Metal wire: The addition of metal wire can enhance the overall strength and toughness of the composite material, and improve crack resistance and durability.

[0048] Cement waterproofing agent: As a part of the reinforcing agent, cement waterproofing agent can effectively improve the waterproof performance of the composite material and prevent the degradation of material performance and shortening of life caused by water penetration.

[0049] Phosphates and silicates: As the main components of the adhesive, they work together with sodium hydroxide and deionized water to form a bonding layer with excellent durability and weather resistance. Phosphates and silicates have strong chemical corrosion resistance and can resist the erosion of a variety of chemicals.

[0050] Defoaming agent: During the preparation of composite materials, the addition of defoaming agent can effectively reduce the generation of bubbles and improve the density and uniformity of the composite materials.

[0051] Binder: The binder system has good fluidity and wettability, which can ensure adequate mixing and uniform distribution between the components, thereby improving the overall performance of the composite material.

[0052] Alkali-resistant glass fiber: As a green and environmentally friendly reinforcing material, alkali-resistant glass fiber can replace traditional materials such as asbestos and steel to reduce the impact on the environment.

[0053] Fillers and chemical additives: The rational selection of environmentally friendly fillers and chemical additives in the formulation can further reduce environmental pollution during the preparation of composite materials.

[0054] Embodiment 2

[0055] In this embodiment, the reinforcing agent is composed of alkali-resistant glass fiber, filler, chemical additives, deionized water and cement waterproofing agent, the weight component of the alkali-resistant glass fiber is 3 parts, and the weight component of the cement waterproofing agent is 6 parts; the adhesive is composed of phosphate, silicate, sodium hydroxide and deionized water, the weight component of the phosphate and silicate is 1.5 parts each, the weight component of the sodium hydroxide is 15 parts, and the weight component of the deionized water is 55 parts.

[0056] In this embodiment, in step b, the predetermined proportions are as follows by weight: 55 parts of limestone, 30 parts of clay, 60 parts of slag, 25 parts of coal gangue, 45 parts of desulfurized gypsum, 3 parts of ferrous ion compound, 10 parts of modified aramid-carbon fiber, 5 parts of metal wire, 5 parts of defoaming agent, 20 parts of deionized water, 5 parts of reinforcing agent, and 5 parts of adhesive.

[0057] Embodiment 3

[0058] In this embodiment, the reinforcing agent is composed of alkali-resistant glass fiber, filler, chemical additives, deionized water and cement waterproofing agent, the weight component of the alkali-resistant glass fiber is 2 parts, and the weight component of the cement waterproofing agent is 4 parts; the adhesive is composed of phosphate, silicate, sodium hydroxide and deionized water, the weight component of the phosphate and silicate are both 1 part, the weight component of the sodium hydroxide is 12 parts, and the weight component of the deionized water is 50 parts.

[0059] In this embodiment, in step b, the predetermined proportions are as follows by weight: 45 parts of limestone, 25 parts of clay, 50 parts of slag, 20 parts of coal gangue, 35 parts of desulfurized gypsum, 2 parts of ferrous ion compound, 8 parts of modified aramid-carbon fiber, 3 parts of metal wire, 4 parts of defoaming agent, 15 parts of deionized water, 4 parts of reinforcing agent, and 4 parts of adhesive.

[0060] Embodiment 4

[0061] A high-strength cement processing device includes a raw material mixer 1, a first transport component 2, a preheating kiln 3, a second transport component 4, and a rotary kiln 5. The preheating kiln 3 includes a shell 6, an upper porous ceramic combustion medium 7, and a lower porous ceramic combustion medium 8. The left and right ends of the shell 6 are both provided with openings 9. The discharge end of the raw material mixer 1 is connected to the feed end of the first transport component 2, and the first transport component 2 extends to the inside of the shell 6. The upper porous ceramic combustion medium 7 is arranged above the first transport component 2, and the lower porous ceramic combustion medium 8 is arranged below the first transport component 2. The discharge end of the first transport component 2 is connected to the feed end of the second transport component 4, and the discharge end of the second transport component 4 is connected to the feed port 22 of the rotary kiln 5.

[0062] The present invention mixes limestone, clay, slag, coal gangue, desulfurized gypsum, ferrous ion compounds, modified aramid-carbon fiber, metal wire, defoamer, deionized water, reinforcing agent and adhesive in a raw material mixing agitator 1, and then transports the mixed raw materials to a preheating kiln 3 through a first transport component 2 for preheating, and then transports them to a rotary kiln 5 through a second transport component 4 for calcination. The preheating kiln 3 of the present invention is preheated through the upper and lower surfaces, the preheating is uniform, and the preheating time is short. In addition, the present invention adopts porous ceramic thermal radiation for heating, and the heating is uniform. When in use, air and fuel gas are introduced into the upper porous ceramic combustion medium 7 and the lower porous ceramic combustion medium 8, and the fuel gas burns on the upper porous ceramic combustion medium 7 and the lower porous ceramic combustion medium 8 without open flame combustion, so that the preheating is sufficient and uniform.

[0063] In this embodiment, the raw material mixing agitator 1 includes a feed hopper 10, a stirring bin 11, and a stirring assembly 12. The stirring assembly 12 includes a stirring motor 13, a stirring shaft 14 and a plurality of stirring members 15. The feed hopper 10 is installed at the upper end of the stirring bin 11, and the stirring motor 13 is installed outside the stirring bin 11. One end of the stirring shaft 14 is connected to the stirring motor 13, and the other end of the stirring shaft 14 extends into the stirring bin 11. The stirring members 15 are evenly distributed on the stirring shaft 14. A feed pipe 16 is provided on the side of the stirring bin 11, and the feed pipe 16 is arranged in an outward expansion type. In the present invention, the main raw material can be added through the feed hopper 10, and the auxiliary raw material can be added through the feed pipe 16. Then, the stirring motor 13 drives the stirring shaft 14 and the stirring member 15 to rotate, so that the raw materials are fully mixed.

[0064] In this embodiment, the rotary kiln 5 includes a furnace body 17 and a plurality of tank bodies 18, wherein the furnace body 17 is provided with a plurality of mounting frames 19, a combustion chamber 20 is provided between two adjacent mounting frames 19, an inner porous ceramic combustion medium 21 is provided inside the combustion chamber 20, and a plurality of tank bodies 18 are evenly installed on the furnace body 17, both ends of the tank body 18 extend out of the furnace body 17, the tank body 18 is detachably rotatably arranged on the mounting frames 19, a feed port 22 is provided at both ends of the tank body 18, and an air inlet 23 is provided on the tank body 18. The plurality of tank bodies 18 of the present invention can be heated at one time, so that the processing efficiency is higher, and the furnace body 17 of the present invention is also heated by the inner porous ceramic combustion medium 21, so that the heating effect is high and the energy utilization rate is high.

[0065] In this embodiment, the upper porous ceramic combustion medium 7, the lower porous ceramic combustion medium 8, and the inner porous ceramic combustion medium 21 are all made of silicon carbide, the thickness of the upper porous ceramic combustion medium 7, the thickness of the lower porous ceramic combustion medium 8, and the thickness of the inner porous ceramic combustion medium 21 are 2-5 cm, and the outer density of the upper porous ceramic combustion medium 7, the lower porous ceramic combustion medium 8, and the inner porous ceramic combustion medium 21 is greater than the inner density.

[0066] Specifically, when the outer densities of the upper porous ceramic combustion medium 7, the lower porous ceramic combustion medium 8, and the inner porous ceramic combustion medium 21 are relatively large, the heat radiation area is relatively large, the heating effect is obvious, and the temperature controllability is relatively high when porous ceramics are used for heating.

[0067] In this embodiment, the first transport component 2 and the second transport component 4 are both belt transport components. The discharge end of the second transport component 4 is provided with a slide plate, and the slide plate can be docked with the tank body 18. The slide plate of the present invention can prevent materials from spilling from the side, and other mechanical equipment is required to assist when filling the tank body 18.

[0068] In this embodiment, the preheating kiln 3 may be provided in plurality. Specifically, a suitable number of preheating kilns 3 may be selected according to the preheating temperature.

[0069] In this embodiment, in order to prevent heat from being lost around the shell 6 and the furnace body 17, a first insulation layer is provided on the shell 6, and a second insulation layer is provided in the furnace body 17. The first insulation layer and the second insulation layer are both made of alumina.

[0070] The above are only preferred embodiments of the present application and are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A method for processing high-strength cement, characterized in that: The following steps are involved: a) Prepare raw materials: limestone, clay and slag are selected as main raw materials, and coal gangue, desulfurized gypsum, ferrous ion compound, modified aramid-carbon fiber, metal wire, defoamer, deionized water, reinforcing agent and adhesive are selected as auxiliary raw materials; b) Raw material mixing: Mix various raw materials according to the predetermined ratio to ensure uniform mixing and form a mixture; c) Preheating and decomposition: The mixture is sent to a preheating kiln for preheating to a certain temperature range. The preheating temperature is usually around 100°C. During this process, the calcium carbonate in the raw material will decompose into calcium oxide and carbon dioxide, and a certain amount of volatile substances will be released; d) Firing reaction: The preheated mixture is sent to the cement rotary kiln for firing reaction. Under high temperature, the components in the mixture will undergo complex chemical reactions to generate tricalcium silicate and dicalcium silicate hydraulic minerals. This process usually takes several hours to several days until the mixture is completely burned into clinker. e) Cooling and crushing: The fired cement clinker is cooled and then sent to the crushing equipment for crushing to obtain cement powder or sand finished products.

2. The method for processing high-strength cement according to claim 1, characterized in that: The reinforcing agent is composed of alkali-resistant glass fiber, filler, chemical additive, deionized water and cement waterproofing agent, wherein the weight component of the alkali-resistant glass fiber is 1-3 parts, and the weight component of the cement waterproofing agent is 2-6 parts; the adhesive is composed of phosphate, silicate, sodium hydroxide and deionized water, wherein the weight component of the phosphate and silicate are both 0.5-1.5 parts, the weight component of the sodium hydroxide is 10-15 parts, and the weight component of the deionized water is 45-55 parts.

3. The method for processing high-strength cement according to claim 1, characterized in that: In step b, the predetermined proportions are as follows by weight: 35-55 parts of limestone, 20-30 parts of clay, 40-60 parts of slag, 15-25 parts of coal gangue, 25-45 parts of desulfurized gypsum, 1-3 parts of ferrous ion compounds, 5-10 parts of modified aramid-carbon fibers, 1-5 parts of metal wires, 2-5 parts of defoaming agents, 10-20 parts of deionized water, 2-5 parts of reinforcing agents, and 2-5 parts of adhesives.

4. A high-strength cement processing device, characterized in that: It includes a raw material mixing and agitator, a first transport component, a preheating kiln, a second transport component, and a rotary kiln. The preheating kiln includes a shell, an upper porous ceramic combustion medium, and a lower porous ceramic combustion medium. The left and right ends of the shell are both provided with openings. The discharge end of the raw material mixing and agitator is connected to the feed end of the first transport component, and the first transport component extends to the inside of the shell. The upper porous ceramic combustion medium is arranged above the first transport component, and the lower porous ceramic combustion medium is arranged below the first transport component. The discharge end of the first transport component is connected to the feed end of the second transport component, and the discharge end of the second transport component is connected to the feed port of the rotary kiln.

5. A high-strength cement processing device according to claim 4, characterized in that: The raw material mixing agitator includes a feed hopper, a stirring bin, and a stirring assembly. The stirring assembly includes a stirring motor, a stirring shaft, and a plurality of stirring members. The feed hopper is installed at the upper end of the stirring bin, the stirring motor is installed outside the stirring bin, one end of the stirring shaft is connected to the stirring motor, and the other end of the stirring shaft extends into the stirring bin. The stirring members are evenly distributed on the stirring shaft. A feed pipe is provided on the side of the stirring bin, and the feed pipe is arranged in an outward expansion type.

6. A high-strength cement processing device according to claim 4, characterized in that: The rotary kiln comprises a furnace body and a plurality of tank bodies, wherein a plurality of mounting frames are arranged inside the furnace body, a combustion chamber is arranged between two adjacent mounting frames, an inner porous ceramic combustion medium is arranged inside the combustion chamber, a plurality of tank bodies are evenly mounted on the furnace body, both ends of the tank bodies extend out of the furnace body, the tank bodies are detachably rotatably arranged on the mounting frames, both ends of the tank bodies are arranged with feed ports, and an air inlet is arranged on the tank body.

7. A high-strength cement processing device according to claim 6, characterized in that: The upper porous ceramic combustion medium, the lower porous ceramic combustion medium, and the inner porous ceramic combustion medium are all made of silicon carbide. The thickness of the upper porous ceramic combustion medium, the thickness of the lower porous ceramic combustion medium, and the thickness of the inner porous ceramic combustion medium are 2-5 cm. The outer density of the upper porous ceramic combustion medium, the lower porous ceramic combustion medium, and the inner porous ceramic combustion medium is greater than the inner density.

8. A high-strength cement processing device according to claim 6, characterized in that: The first transport component and the second transport component are both belt-shaped transport components. A sliding plate is provided at the discharge end of the second transport component, and the sliding plate can be docked with the tank body.

9. A high-strength cement processing device according to claim 4, characterized in that: The preheating kiln may be provided in plurality.

10. A high-strength cement processing device according to claim 6, characterized in that: The shell is provided with a first insulation layer, and the furnace body is provided with a second insulation layer. The first insulation layer and the second insulation layer are both made of aluminum oxide.