Laser tube base welding device
By designing a laser tube base welding device including welding melting unit and conveying unit, the problem of adhesive flowing into the shaft hole in existing equipment is solved, and a more efficient welding process and a more solid welding effect is achieved.
Patent Information
- Application Number
- CN202411971342.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-05-23
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the welding process of existing laser pipeline welding equipment, molten solder adhesive is prone to flow into the base shaft hole, resulting in waste of raw materials and cumbersome subsequent cleaning.
A laser tube base welding device is designed, including a welding melting unit and a conveying unit. The welding melting unit places the molten adhesive on the welding ring through the ring discharge port to protect the shaft sleeve to fix the welding ring and prevent the adhesive from spilling out.
It effectively prevents adhesive from flowing into the base shaft hole, reduces waste of raw materials, simplifies the subsequent cleaning process, and improves the firmness and efficiency of welding.
Smart Images

Figure CN120025085A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of laser pipeline welding, and specifically refers to a laser tube base welding device. Background Art
[0002] The laser glass tube has various appropriate spectral properties, including absorption spectral properties and fluorescence spectral properties; these properties enable the laser glass tube to fully utilize the energy of the excitation light source and output high-quality laser.
[0003] During the manufacturing process of the laser glass tube, a base needs to be welded at the bottom. The inside of the base is provided with an axial hole. During the welding process of the existing equipment, the molten solder adhesive will flow into the inside of the base axial hole, resulting in a waste of raw materials. The subsequent cleaning of the solder is also complicated. Summary of the invention
[0004] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a laser tube base welding device, which at least partially solves the above technical problems.
[0005] The technical solution adopted by the present invention is as follows: a laser tube base welding device, comprising a welding melting unit and a conveying unit, wherein the welding melting unit is arranged on the upper part of the conveying unit, and the welding melting unit is used to melt the adhesive between the laser tube and the base.
[0006] Furthermore, the welding melting unit includes a feed shaft, a protective shaft sleeve, a circular ring discharge port and an inner shaft.
[0007] Furthermore, the conveying unit includes a fixed base and a welding ring.
[0008] Furthermore, an axial diameter hole is provided inside the fixed base, and a welding ring is provided on the upper part of the fixed base.
[0009] Furthermore, a protective shaft sleeve is provided at the lower portion of the feed shaft, and the protective shaft sleeve is used to fix the upper portion of the fixed base. An inner shaft is provided inside the protective shaft sleeve, and the outer diameter of the inner shaft is consistent with the size of the shaft diameter hole. The inner shaft is used to be placed inside the shaft diameter hole, and a circular ring discharge port is provided outside the inner shaft, and the circular ring discharge port is configured to cover the welding ring to facilitate the placement of the molten adhesive on its surface.
[0010] Furthermore, the welding melting unit also includes a melting material bin, a heating device and a connecting line.
[0011] Furthermore, a melt bin is provided on the upper part of the feed shaft, and the melt bin is used to melt the adhesive. A heating device is provided on the upper part of the melt bin, and the heating device is configured to enable the melt bin to have a high-temperature melting effect. A connecting line is provided on the upper part of the heating device, and the connecting line is used to control the operation of the heating device.
[0012] Furthermore, the welding melting unit also includes a feed inlet.
[0013] Furthermore, a feed port is provided on one side of the melt bin, and the feed port is used for placing the adhesive to be melted.
[0014] Furthermore, the welding and melting unit also includes a first supporting frame and a first connecting frame.
[0015] Furthermore, a first support frame is fixedly connected to the outside of the molten material bin, the first support frame is used to fix the molten material bin, and a first connecting frame is provided at the bottom of the first support frame, and the first connecting frame is used to support the first support frame.
[0016] Furthermore, the laser tube base welding device provided by the present invention includes a loading unit, which is arranged outside the welding melting unit, and the loading unit is configured to convey an adhesive to be melted.
[0017] Furthermore, the feeding unit includes a feeding device, a protective cover, a long feeding port and an adhesive strip.
[0018] Furthermore, a protective cover is provided at one end of the feeding device, a long feeding port is provided inside the protective cover, an adhesive strip is provided inside the long feeding port, and the feeding device is used to transport the adhesive strip to the feeding port.
[0019] Furthermore, the loading unit also includes a second supporting frame, a second connecting frame and a material storage bin.
[0020] Furthermore, the lower part of the feeding device is fixedly connected to a material storage bin, which is used to store adhesive strips. Both sides of the feeding device are fixedly connected to a second connecting frame, which is used to fix the feeding device. The lower part of the second connecting frame is fixedly connected to a second supporting frame, which is used to support the second connecting frame.
[0021] Furthermore, the conveying unit also includes a conveying platform, a guard plate and a lower conveying belt.
[0022] Furthermore, a guard plate is provided on the upper part of the conveying platform, and a lower conveying belt is provided inside the guard plate, and the lower conveying belt is used to convey the fixed base.
[0023] Furthermore, the laser tube base welding device provided in the present invention comprises a mounting unit, wherein the mounting unit is arranged outside the welding and melting unit, and the welding and melting unit is used to mount the laser tube and the base.
[0024] Furthermore, the installation unit includes an electric cylinder, a motor rod, a controller, a fixed clamp and a laser pipe.
[0025] Furthermore, a motor rod is provided at the bottom of the electric cylinder, a controller is fixedly connected to the bottom of the motor rod, a fixed clamp is provided at the bottom of the controller, the controller is used to control the opening and closing of the fixed clamp, and a laser pipe is provided inside the fixed clamp.
[0026] The beneficial effects achieved by the present invention using the above structure are as follows: (1) The welding ring on the upper part of the fixed base is covered through the circular ring outlet, and the inner shaft can be inserted into the shaft diameter hole. The part of the fixed base that needs to be welded is completely placed inside the protective shaft sleeve. The melted adhesive strip at the circular ring outlet can be completely applied to the upper surface of the welding ring, which ultimately makes the welding of the fixed base more secure, and the melted adhesive strip will not fall off to other places.
[0027] (2) The adhesive strip is transported to the feed port through the feeding device and is heated and melted by the melt bin. The adhesive produced after melting enters the circular ring outlet and is finally placed on the upper surface of the welding ring, thereby improving the installation efficiency between the laser tube and the base. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 A three-dimensional diagram of a laser tube base welding device proposed in an embodiment of the present invention; Figure 2 The three-dimensional welding melting unit proposed in the embodiment of the present invention Figure 1 ; Figure 3 The three-dimensional welding melting unit proposed in the embodiment of the present invention Figure 2 ; Figure 4 A three-dimensional diagram of a loading unit according to an embodiment of the present invention; Figure 5 A three-dimensional diagram of a conveying unit according to an embodiment of the present invention; Figure 6 A three-dimensional diagram of a mounting unit according to an embodiment of the present invention.
[0029] Among them, 1. welding melting unit, 2. loading unit, 3. conveying unit, 4. installation unit; 11. first support frame, 12. first connecting frame, 13. melt bin, 14. heating device, 15. connecting line, 16. feed port, 17. feed shaft, 18. protective shaft sleeve, 19. circular ring discharge port, 110. inner shaft; 21. second supporting frame, 22. second connecting frame, 23. material storage bin, 24. feeding device, 25. protective cover, 26. long feeding port, 27. adhesive strip; 31. conveying platform, 32. guard plate, 33. lower conveying belt, 34. fixed base, 35. shaft diameter hole, 36. welding ring; 41. Upper fixed platform, 42. Upper conveyor belt, 43. Electric cylinder, 44. Motor rod, 45. Controller, 46. Fixed gripper, 47. Laser pipe.
[0030] The accompanying drawings are used to provide further understanding of the embodiments of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0032] In the description of the embodiments of the present invention, it should be understood that terms such as "up", "down", "front", "back", "left", "right", "top", "bottom", "inside" and "outside" indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.
[0033] like Figure 1 , Figure 2 and Figure 3 As shown, an embodiment of the present invention proposes a laser tube base welding device, including a welding melting unit 1, wherein the welding melting unit 1 includes a first support frame 11, a first connecting frame 12, a molten material bin 13, a heating device 14, a connecting line 15, a feed port 16, a feed shaft 17, a protective shaft sleeve 18, a circular ring discharge port 19 and an inner shaft 110.
[0034] In the embodiment of the present invention, an inner shaft 110 is provided inside the feed shaft 17, a circular ring discharge port 19 is provided between the inner shaft 110 and the feed shaft 17, a protective shaft sleeve 18 is provided at the lower part of the feed shaft 17, and the outer diameter of the inner shaft 110 is consistent with the size of the shaft diameter hole 35, so the inner shaft 110 can be inserted into the shaft diameter hole 35, and the circular ring discharge port 19 is consistent with the shape and size of the welding ring 36. When the inner shaft 110 is inserted into the shaft diameter hole 35, the circular ring discharge port 19 is It is located directly above the welding ring 36. A protective shaft sleeve 18 is provided at the lower part of the feed shaft 17. The inner diameter of the protective shaft sleeve 18 is consistent with the outermost shaft diameter of the welding ring 36, so the protective shaft sleeve 18 can completely insert the upper part of the fixed base 34 therein. When the circular ring discharge port 19 places the melted adhesive strip 27 on the surface of the welding ring 36, the protective shaft sleeve 18 can prevent the melted adhesive strip 27 from leaking out, and the protective shaft sleeve 18 can limit the movement of the melted adhesive strip 27.
[0035] A melt bin 13 is arranged above the feed shaft 17. The melt bin 13 can melt the adhesive strip 27 placed therein. The melted adhesive strip 27 is discharged through the circular discharge port 19, and the melt bin 13 can control the feed shaft 17 to move up and down. A feed port 16 is arranged on one side of the melt bin 13. The feed port 16 is used to place the adhesive strip 27 to be melted. A heating device 14 is arranged on the upper part of the melt bin 13. The heating device 14 can make the melt bin 13 have a high temperature function. A connecting line 15 is arranged on the upper part of the heating device 14. The connecting line 15 can control the operation of the melt bin 13.
[0036] First connecting frames 12 are fixedly connected to both sides of the melt bin 13 , and the first connecting frames 12 are used to fix the melt bin 13 . A first supporting frame 11 is provided at the lower part of the first connecting frame 12 , and the first supporting frame 11 is used to support the melt bin 13 .
[0037] The existing equipment will encounter the following problems when welding the laser pipe 47 and the fixed base 34. Since the fixed base 34 is provided with an axial diameter hole 35 inside, when the molten adhesive strip 27 is placed in the welding ring 36, a part of the adhesive strip 27 will flow into the axial diameter hole 35. This problem will cause the problem of missing welds and leaking welds. The subsequent cleaning of the adhesive strip 27 is time-consuming and labor-intensive. The circular ring discharge port 19 and the protective shaft sleeve 18 proposed in the present invention can completely place the welding ring 36 in a closed space, which solves the possibility of overflow of the adhesive strip 27. The circular ring discharge port 19 and the welding ring 36 are consistent in shape and size, so the adhesive strip 27 can be completely and fully applied on its surface.
[0038] like Figure 1 and Figure 4As shown, an embodiment of the present invention provides a laser tube base welding device, comprising a loading unit 2, wherein the loading unit 2 is arranged outside the welding melting unit 1, and the loading unit 2 is configured to convey an adhesive to be melted.
[0039] The feeding unit 2 includes a second supporting frame 21 , a second connecting frame 22 , a material storage bin 23 , a feeding device 24 , a protective cover 25 , a long strip feeding port 26 and an adhesive strip 27 .
[0040] In the embodiment of the present invention, a material storage bin 23 is provided at the lower portion of the feeding device 24, and the material storage bin 23 is used to hold the adhesive strip 27 that needs to be processed. A protective cover 25 is provided on one side of the feeding device 24, and the protective cover 25 is used to protect the adhesive strip 27. A long strip feeding port 26 is provided at one end of the protective cover 25, and an adhesive strip 27 is provided inside the long strip feeding port 26. The adhesive strip 27 can be connected to the fixed base 34 and the laser pipe 47 after melting. The long strip feeding port 26 is arranged in front of the feed port 16, and the feeding device 24 can transport the adhesive strip 27 to the feed port 16. Second connecting frames 22 are fixed on both sides of the feeding device 24, and the second connecting frames 22 are used to fix the feeding device 24. A second supporting frame 21 is fixed at the lower portion of the second connecting frame 22, and the second supporting frame 21 is used to support the feeding device 24.
[0041] like Figure 1 and Figure 5 As shown, an embodiment of the present invention provides a laser tube base welding device, including a conveying unit 3, which is arranged at the lower part of the welding melting unit 1, and is used to convey a fixed base 34 that needs to be processed.
[0042] The conveying unit 3 includes a conveying platform 31 , a guard plate 32 , a lower conveying belt 33 , a fixing base 34 , an axial diameter hole 35 and a welding ring 36 .
[0043] In the embodiment of the present invention, a guard plate 32 is provided on the upper part of the conveying platform 31, a lower conveyor belt 33 is provided inside the guard plate 32, and a plurality of fixed bases 34 are provided on the upper surface of the lower conveyor belt 33. The lower conveyor belt 33 can convey the fixed base 34 to a designated position, an axial diameter hole 35 is provided inside the fixed base 34, and a welding ring 36 is provided on the upper surface of the fixed base 34. The welding ring 36 is the position in contact with the laser pipe 47, so the melted adhesive strip 27 is to be placed on the surface of the welding ring 36. The lower conveyor belt 33 conveys the fixed base 34 to be processed to the bottom of the feed shaft 17. After the processing is completed, the lower conveyor belt 33 conveys the processed fixed base 34 to the bottom of the controller 45, so as to complete the welding of the fixed base 34 and the laser pipe 47.
[0044] like Figure 1 and Figure 6As shown, an embodiment of the present invention provides a laser tube base welding device, including a mounting unit 4, wherein the mounting unit 4 is arranged outside a welding and melting unit 1, and the welding and melting unit 1 is used to mount the laser tube and the base.
[0045] The installation unit 4 includes an upper fixed platform 41 , an upper conveyor belt 42 , an electric cylinder 43 , a motor rod 44 , a controller 45 , a fixed clamp 46 and a laser pipe 47 .
[0046] In the embodiment of the present invention, an upper conveyor belt 42 is provided inside the upper fixed platform 41, and multiple groups of electric cylinders 43 are provided inside the upper conveyor belt 42. Motor rods 44 are provided at the lower parts of the electric cylinders 43. The lower part of the motor rod 44 is fixedly connected to the controller 45. A fixed clamp 46 is provided at the lower part of the controller 45. The controller 45 can control the opening and closing of the fixed clamp 46. A laser pipe 47 to be processed is provided inside the fixed clamp 46. When the upper processing of the fixed base 34 is completed, the electric cylinder 43 drives the motor rod 44 to move downward, thereby driving the fixed clamp 46 to move downward, and finally driving the laser pipe 47 placed inside to move downward.
[0047] First, the feeding device 24 conveys the adhesive strip 27 to the feed port 16, and the adhesive strip 27 melts inside the molten material bin 13. Then, the lower conveyor belt 33 conveys the fixed base 34 to the bottom of the feed shaft 17. Then, the molten material bin 13 drives the feed shaft 17 to move downward. At this time, the annular discharge port 19 is just above the welding ring 36. The melted adhesive strip 27 is placed on the upper surface of the welding ring 36. Then, the molten adhesive strip 27 follows the lower conveyor belt 33 to move to the bottom of the laser pipe 47. Then, the electric cylinder 43 drives the laser pipe 47 to move downward. The bottom of the laser pipe 47 contacts the welding ring 36 to complete the welding. After welding, the electric cylinder 43 drives the laser pipe 47 to move upward, and this reciprocating process is finally completed to complete the welding of the laser tube base.
[0048] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0049] While the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirit of the invention.
[0050] The present invention and its embodiments are described above, and such description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if ordinary technicians in the field are inspired by it, without departing from the creative purpose of the embodiments of the present invention, they can design a structure and embodiment similar to the technical solution without creativity, which should belong to the protection scope of the present invention.
Claims
1. A laser tube base welding device, characterized in that: It comprises a welding melting unit (1) and a conveying unit (3), wherein the welding melting unit (1) is arranged on the upper part of the conveying unit (3); The welding melting unit (1) comprises a feed shaft (17), a protective shaft sleeve (18), a circular ring discharge port (19) and an inner shaft (110); The conveying unit (3) comprises a fixed base (34) and a welding ring (36), wherein the welding ring (36) is arranged on the upper part of the fixed base (34), and an axial diameter hole (35) is arranged inside the fixed base (34); A protective shaft sleeve (18) is provided at the lower portion of the feed shaft (17), and the protective shaft sleeve (18) is used to fix the upper portion of the fixed base (34). An inner shaft (110) is provided inside the protective shaft sleeve (18), and the outer diameter of the inner shaft (110) is consistent with the size of the shaft diameter hole (35), so that the inner shaft (110) is placed inside the shaft diameter hole (35). The annular discharge port (19) is provided outside the inner shaft (110), and the annular discharge port (19) is sleeved on the welding ring (36).
2. The laser tube base welding device according to claim 1, characterized in that: The welding melting unit (1) further comprises a melting material bin (13), a heating device (14) and a connecting line (15); A melt bin (13) is provided on the upper part of the feed shaft (17), and the melt bin (13) is used to melt the adhesive. A heating device (14) is provided on the upper part of the melt bin (13), and the heating device (14) is configured to enable the melt bin (13) to have a high-temperature melting effect. A connecting line (15) is provided on the upper part of the heating device (14), and the connecting line (15) is used to control the operation of the heating device (14).
3. The laser tube base welding device according to claim 2, characterized in that: The welding melting unit (1) further comprises a feed inlet (16); Wherein, a feed port (16) is provided on one side of the melt bin (13), and the feed port (16) is used for placing adhesive to be melted.
4. The laser tube base welding device according to claim 3, characterized in that: The welding and melting unit (1) further comprises a first supporting frame (11) and a first connecting frame (12); The outside of the molten material bin (13) is fixedly connected to a first support frame (11), the first support frame (11) is used to fix the molten material bin (13), and a first connecting frame (12) is provided at the bottom of the first support frame (11), the first connecting frame (12) is used to support the first support frame (11).
5. The laser tube base welding device according to claim 4, characterized in that: It comprises a loading unit (2), wherein the loading unit (2) is arranged outside the welding melting unit (1), and the loading unit (2) is configured to convey an adhesive to be melted.
6. The laser tube base welding device according to claim 5, characterized in that: The feeding unit (2) comprises a feeding device (24), a protective cover (25), a long strip feeding port (26) and an adhesive strip (27); A protective cover (25) is provided at one end of the feeding device (24), a long strip feeding port (26) is provided inside the protective cover (25), an adhesive strip (27) is provided inside the long strip feeding port (26), and the feeding device (24) is used to transport the adhesive strip (27) to the feeding port (16).
7. The laser tube base welding device according to claim 6, characterized in that: The loading unit (2) further comprises a second supporting frame (21), a second connecting frame (22) and a material storage bin (23); The lower part of the feeding device (24) is fixedly connected to a material storage bin (23), the material storage bin (23) is used to store the adhesive strip (27), both sides of the feeding device (24) are fixedly connected to a second connecting frame (22), the second connecting frame (22) is used to fix the feeding device (24), and the lower part of the second connecting frame (22) is fixedly connected to a second supporting frame (21), the second supporting frame (21) is used to support the second connecting frame (22).
8. The laser tube base welding device according to claim 1, characterized in that: The conveying unit (3) further comprises a conveying platform (31), a guard plate (32) and a lower conveying belt (33); A guard plate (32) is provided on the upper part of the conveying platform (31), a lower conveying belt (33) is provided inside the guard plate (32), and the lower conveying belt (33) is used to convey the fixed base (34).
9. The laser tube base welding device according to claim 8, characterized in that: It comprises a mounting unit (4), wherein the mounting unit (4) is arranged outside a welding and melting unit (1), and the welding and melting unit (1) is used to mount a laser tube and a base.
10. The laser tube base welding device according to claim 9, characterized in that: The installation unit (4) comprises an electric cylinder (43), a motor rod (44), a controller (45), a fixed gripper (46) and a laser pipe (47); The lower part of the electric cylinder (43) is provided with a motor rod (44), the lower part of the motor rod (44) is fixedly connected to a controller (45), the lower part of the controller (45) is provided with a fixed clamp (46), the controller (45) is used to control the opening and closing of the fixed clamp (46), and the interior of the fixed clamp (46) is provided with a laser pipe (47).