Conjugate cam type residual film recovery machine pickup device and working method
By using a conjugate cam-type residual film recycling machine's picking device, which utilizes a roller connecting device and a conjugate cam to control the periodic extension and retraction of the nail teeth, the problem of film entanglement in roller-type residual film recycling machines is solved, achieving efficient and reliable residual film collection. The structure is simple and the cost is low.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- JIANGSU UNIV
- Filing Date
- 2025-03-18
- Publication Date
- 2026-07-10
AI Technical Summary
Existing roller-type residual film recycling machines are prone to film entanglement during the picking process, have complex structures, poor motion precision, and insufficient durability and reliability, making it difficult to efficiently and reliably recycle mulch film.
The residual film recycling machine adopts a conjugate cam type picking device. Through the cooperation of the roller connecting device and the conjugate cam, the nail teeth extend and retract periodically on the roller to avoid residual film entanglement. The conjugate cam mechanism realizes the stable swing of the nail teeth, ensuring the effective collection of residual film.
It achieves efficient and reliable collection of residual film, avoids entanglement, improves the operational stability and reliability of the machine, and has a simple structure and low cost.
Smart Images

Figure CN120052078B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the technical field of agricultural film residue recycling, and in particular to a conjugate cam-type film residue recycling machine picking device and its working method. Background Technology
[0002] The area of farmland covered by plastic film mulching in my country has reached 300 million mu (approximately 20 million hectares). Plastic film mulching is widely used in cool regions to increase soil temperature, conserve water and soil, retain fertilizer, and improve fertilizer efficiency. While this technology has promoted agricultural development, the plastic film residues left in the soil are difficult to degrade, causing significant soil pollution and damage.
[0003] The drum-type residual film recycling machine is one of the most widely used models, but the existing technology lacks an effective combination of agricultural machinery, agronomy and agricultural film. The oscillation of the nail teeth is often controlled by springs to reset, which is complex in structure, has poor motion accuracy and poor durability and reliability of the device, and has problems such as film entanglement and poor reliability. Summary of the Invention
[0004] To address the shortcomings of existing technologies, this invention provides a conjugate cam-type residual film recycling machine picking device and working method, which avoids film entanglement on the roller during the picking operation, ensuring the stability and quality of the machine operation.
[0005] The present invention achieves the above-mentioned technical objectives through the following technical means.
[0006] A conjugate cam-type residual film recycling machine picking device includes a roller, which is fixedly mounted on a central shaft and rotatably mounted on a residual film recycling frame via the central shaft. Conjugate cams are installed on the residual film recycling frame and at both ends of the roller. The central shaft is parallel to a toothed shaft, on which several toothed pins are mounted. The roller extends from both ends of the toothed shaft and is rotatably connected to end plates at both ends of the roller. Both ends of the toothed shaft are connected to a roller connecting device, which includes a roller connecting boss, a first roller, and a second roller. The roller connecting boss is connected to the first and second rollers via roller connecting rocker arms on both sides. The first and second rollers slide in cooperation with the conjugate cams, thereby swinging back and forth relative to the roller, causing the toothed pins to extend or retract along the inlet and outlet holes opened on the roller.
[0007] In the above scheme, the conjugate cam includes a first cam and a second cam, and the first cam and the second cam are respectively in sliding engagement with the first roller and the second roller.
[0008] In the above scheme, the toothed shaft is connected to the roller connecting boss, and the toothed shaft drives the roller connecting boss to rotate together.
[0009] In the above scheme, the roller includes several arc plates, the number of which is the same as the number of nail tooth shafts. The several arc plates form a circumferential structure, and each of the several arc plates has an arc-shaped inlet and outlet hole.
[0010] In the above scheme, there are several spiked shafts, which are distributed around the central axis.
[0011] In the above scheme, the arc plate has a structure that is convex in the middle and bent downwards on both sides.
[0012] In the above scheme, the arc plates are detachably connected; adjacent arc plates are connected by a support plate.
[0013] In the above scheme, the nail teeth are connected to the nail tooth shaft by bolts.
[0014] In the above scheme, the conjugate cam is arranged symmetrically on both sides with the first roller and the second roller.
[0015] The working method of the conjugate cam-type residual film picking device is as follows: the roller connecting device moves in a circular motion with the drum. At the same time, under the combined action of the first roller, the second roller and the conjugate cam in the roller connecting device slidingly engage, the device swings back and forth relative to the drum, causing each nail tooth to extend or retract from the drum through the inlet and outlet holes. After the nail tooth extends out of the drum, the residual film can be attached to the nail tooth as the drum rotates. As the drum continues to rotate, the nail tooth gradually retracts into the drum, and the residual film attached to the nail tooth falls off for collection. The first roller, the second roller, the roller connecting rocker arm and the conjugate cam jointly control the nail tooth shaft to swing back and forth relative to the drum, thereby realizing the extension or retraction of the nail tooth fixedly connected to the nail tooth shaft. The periodic extension and retraction of the nail tooth prevents the residual film from getting tangled on the drum, facilitating the collection of the residual film.
[0016] Beneficial effects:
[0017] 1. In this invention, a conjugate cam mechanism is formed by a roller-connected rocker arm, a first roller, a second roller, a first cam, a second cam, and a frame. The roller-connected rocker arm rotates a full revolution with the drum, and simultaneously oscillates back and forth relative to the drum under the combined action of the first roller, the second roller, and the conjugate cam. This allows the nail teeth fixed on the nail tooth shaft to extend or retract from the inlet and outlet holes on the arc plate. The periodic extension or retraction of the nail teeth prevents residual film from tangling on the drum, ensuring that the machine can maintain efficient and reliable operation.
[0018] 2. The conjugate cam of the present invention includes a first cam and a second cam. The cam pair formed by the two rollers and the two cams causes the two rollers to swing, thereby controlling the extension or retraction of the pin teeth, thus making the structure more stable.
[0019] 3. The present invention has a simple and reliable structure, which avoids the film from getting tangled in the roller during the picking process, and ensures that the machine can maintain efficient and reliable operation. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the structure of the dual-roller conjugate cam type residual film picking device of the present invention;
[0021] Figure 2 This is a schematic diagram illustrating the working principle of the residual film pickup device in this invention;
[0022] Figure 3 This is a schematic diagram of the nail tooth arrangement structure in this invention;
[0023] Figure 4 This is a schematic diagram of the structure of the roller in this invention;
[0024] Figure 5 This is a schematic diagram of the roller connecting the rocker arm in this invention;
[0025] Figure 6 This is a schematic diagram of the conjugate cam pair of the present invention;
[0026] Figure label:
[0027] 1-Roller, 2-Spiked teeth, 3-End plate, 4-Arc plate, 5-Support plate, 6-First roller, 7-Second roller, 8-First cam, 9-Second cam, 10-Roller connecting device, 11-Central shaft, 12-Spiked tooth shaft, 13-Roller connecting boss, 14-Roller connecting rocker arm, 15-Inlet / outlet hole. Detailed Implementation
[0028] Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention.
[0029] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "axial," "radial," "vertical," "horizontal," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified.
[0030] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0031] The purpose of this invention is to provide a dual-roller conjugate cam type residual film picking device to solve the problems existing in the prior art, avoid film entanglement of the rollers during the picking process, and has a simple structure and high working efficiency.
[0032] To make the above-mentioned objects, features and advantages of the present invention more apparent and understandable, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0033] Combined with appendix Figures 1-6 As shown, this embodiment provides a dual-roller conjugate cam type residual film picking device, including a roller 1, picking components and a conjugate cam. The roller 1 is rotatably mounted on the frame of the residual film recycling machine via a central shaft 11. The conjugate cam is fixedly connected to the frame of the residual film recycling machine. Multiple picking components are connected to the roller 1 along the circumferential direction. The picking components include nail teeth 2, a first roller 6, a second roller 7, a roller connecting device 10 and a nail tooth shaft 12. A roller connecting boss 13 and a roller connecting rocker arm 14 are fixedly connected to form the roller connecting device 10. The roller connecting device 10 is fixedly connected to the nail tooth shaft 12. The nail tooth shaft 12 is parallel to the central shaft 11 and rotatably connected to the roller 1. Multiple nail teeth 2 are fixedly connected to the nail tooth shaft 12 along the axial direction. The first roller 6 and the second roller 7 are rotatably connected to the roller connecting rocker arm 14. The outer circumferential surface of the roller 1 is provided with inlet and outlet holes 15 corresponding to each nail tooth 2. The roller connecting device 10 moves in a circular motion with the roller 1, and swings back and forth relative to the roller 1 under the combined action of the first roller 6, the second roller 7 and the conjugate cam, so that each nail tooth 2 extends out or retracts into the roller 1 through the inlet and outlet holes 15.
[0034] In use, the roller connecting device 10 moves in a circular motion with the roller 1, and simultaneously oscillates back and forth relative to the roller 1 under the combined action of the first roller 6, the second roller 7, and the conjugate cam. This causes each nail tooth 2 to extend or retract from the roller 1 through the inlet / outlet hole 15. After the nail tooth 2 extends out of the roller 1, it can attach the residual film to the nail tooth 2 as the roller 1 rotates. As the roller 1 continues to rotate, the nail tooth 2 gradually retracts into the roller 1, and the residual film attached to the nail tooth 2 falls off for collection. The nail tooth shaft 12 is oscillating back and forth relative to the roller 1 by the first roller 6, the second roller 7, the roller connecting rocker arm 14, and the conjugate cam, thereby realizing the extension or retraction of the nail tooth 2 fixedly connected to the nail tooth shaft 12. The structure is simple and the manufacturing cost is low. The periodic extension and retraction of the nail tooth 2 prevents the residual film from getting tangled on the roller 1 and facilitates the collection of the residual film.
[0035] In this embodiment, the roller 1 includes end plates 3, arc plates 4, support plates 5, and a central shaft 11. Two end plates 3 are fixedly connected to both ends of the central shaft 11. The number of arc plates 4 is equal to and corresponds one-to-one with the number of picking components. Inlet and outlet holes 15 are provided on each arc plate 4. The arc plates 4 and support plates 5 are alternately connected circumferentially to form the main cylindrical structure of the roller 1. Each support plate 5 is fixedly connected to two end plates 3. The central shaft 11 is fixedly connected to two end plates 3 and coaxially arranged. The arc plates 4 and support plates 5 form the cylindrical structure of the roller 1, simplifying the loading and unloading process and facilitating machine maintenance and repair.
[0036] In this embodiment, the arc plate 4 and the support plate 5 are alternately connected along the axial direction and fixedly connected to the end plate 3 by bolts to form the main structure of the roller 1. Several reinforcing circular plates are also fixedly connected at intervals on the central shaft 11 between the two end plates 3. The inner side of each support plate 5 is fixedly connected to the outer circumferential surface of each reinforcing circular plate to improve the strength of the roller 1 and ensure the structural stability during operation.
[0037] In this embodiment, the nail tooth 2 is fixedly connected to the nail tooth shaft 12 by bolts, which facilitates the disassembly and assembly of the nail tooth 2 and makes it easy to replace.
[0038] In this embodiment, the conjugate cam consists of two cams, an inner one and an outer one, which form a cam pair with the first roller 6 and the second roller 7 respectively. The conjugate cam is arranged symmetrically on both sides with the first roller 6 and the second roller 7.
[0039] In this embodiment, the conjugate cam is arranged symmetrically on both sides with the first roller 6 and the second roller 7 to improve the structural stability of the double roller conjugate cam type residual film picking device.
[0040] In the description of this specification, references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0041] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention without departing from the principles and spirit of the present invention.
Claims
1. A picking device for a conjugate cam-type residual film recycling machine, characterized in that, The device includes a roller (1), which is fixedly mounted on a central shaft (11). The roller (1) is rotatably mounted on a residual film recycling frame via the central shaft (11). Conjugate cams are installed on the residual film recycling frame and at both ends of the roller (1). The conjugate cams include a first cam (8) and a second cam (9). The first cam (8) and the second cam (9) are respectively slidably engaged with a first roller (6) and a second roller (7). The central shaft (11) is parallel to a toothed shaft (12), and several toothed pins (2) are installed on the toothed shaft (12). The roller (1) extends from both ends of the toothed shaft (12), and the toothed shaft (12) is rotatably connected to the end plates (3) at both ends of the roller (1). The two ends of the spiked shaft (12) are connected to the roller connecting device (10) respectively. The spiked shaft (12) is connected to the roller connecting boss (13). The spiked shaft (12) drives the roller connecting boss (13) to rotate together. The roller connecting device (10) includes the roller connecting boss (13), the first roller (6) and the second roller (7). The two sides of the roller connecting boss (13) are connected to the first roller (6) and the second roller (7) through the roller connecting rocker arm (14). The first roller (6) and the second roller (7) slide with the conjugate cam to swing back and forth relative to the drum (1), so that the spiked teeth (2) extend or retract along the inlet and outlet holes (15) opened on the drum (1).
2. The picking device for the conjugate cam-type residual film recycling machine according to claim 1, characterized in that, The roller (1) includes several arc plates (4), the number of which is the same as the number of toothed shafts (12). The several arc plates (4) form a circumferential structure, and each of the several arc plates (4) has an arc-shaped inlet and outlet hole (15).
3. The picking device for the conjugate cam-type residual film recycling machine according to claim 1, characterized in that, There are several spiked shafts (12), which are distributed around the central axis (11).
4. The picking device for the conjugate cam-type residual film recycling machine according to claim 1, characterized in that, The arc plate (4) has a convex middle and downward-curved sides structure.
5. The picking device for the conjugate cam-type residual film recycling machine according to claim 1, characterized in that, The arc plates (4) are detachably connected; adjacent arc plates (4) are connected by a support plate (5).
6. The picking device for the conjugate cam-type residual film recycling machine according to claim 1, characterized in that, The nail tooth (2) is bolted to the nail tooth shaft (12).
7. The picking device for the conjugate cam-type residual film recycling machine according to claim 1, characterized in that, The conjugate cam is arranged symmetrically on both sides with the first roller (6) and the second roller (7).
8. The working method of the picking device of the conjugate cam-type residual film recycling machine according to any one of claims 1-7, characterized in that, The roller connecting device (10) moves in a circular motion with the roller (1). At the same time, under the combined action of the first roller (6), the second roller (7) in the roller connecting device (10) and the sliding engagement of the conjugate cam, it swings back and forth relative to the roller (1), causing each nail tooth (2) to extend or retract from the roller (1) through the inlet and outlet holes (15). After the nail tooth (2) extends out of the roller (1), it can attach the residual film to the nail tooth (2) as the roller (1) rotates. As the roller (1) continues to rotate, the residual film can be attached to the nail tooth (2). As the nail teeth (2) gradually retract into the drum (1), the residual film attached to the nail teeth (2) falls off for collection. The nail tooth shaft (12) is controlled by the first roller (6), the second roller (7), the roller connecting rocker arm (14) and the conjugate cam to swing back and forth relative to the drum (1), thereby realizing the extension or retraction of the nail teeth (2) fixedly connected to the nail tooth shaft (12). The periodic extension and retraction of the nail teeth (2) prevents the residual film from getting tangled on the drum (1), making it convenient to collect the residual film.