A web welding machine and control method
Patent Information
- Application Number
- CN202510411692.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-02
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2045-04-02
AI Technical Summary
[0005]本技术方案的目的是提供一种卷网焊机及控制方法,通过上料装置将多层网布堆叠并进行上料和裁剪,然后通过送料装置将裁剪好的网布运送至焊接装置处,再由焊接装置将网布焊接到中心管上,改善网布的堆叠、上料、裁剪以及将网布卷绕在中心管上等工序需要人工操作而导致生产效率低、生产成本高的问题
[0024] 1. This technical solution uses a feeding device to stack, feed, and cut multiple layers of mesh fabric. Then, the cut mesh fabric is transported to the welding device by a feeding device. Finally, the welding device welds the mesh fabric to the central tube, thus realizing the mechanization of the production process and improving production efficiency and quality.
Smart Images

Figure CN120055817B_ABST
Abstract
Description
Technical Field
[0001] This technical solution relates to the field of wire mesh welding equipment technology, specifically a wire mesh welding machine and its control method. Background Technology
[0002] In the process of oil and gas drilling and production, screen pipes are usually used for sand control to prevent sand from being produced in oil and gas wells, which could damage casing and equipment and reduce production.
[0003] For example, Chinese patent CN202110256197.5 discloses a sand-control screen pipe and its application, and Chinese patent CN200620012375.0 discloses a multi-layer stainless steel metal mesh sand-control screen pipe. These screen pipes generally include an inner central pipe (also called an inner sheath or base pipe) and a mesh cloth (including an inner drainage mesh and a variable precision composite sand-blocking layer, or a metal mesh sand-control screen sleeve) wrapped around the outside of the central pipe.
[0004] However, there are still some shortcomings in the existing screen tube production process: the stacking, feeding, and cutting of the mesh fabric need to be done manually, and the cut mesh fabric also needs to be manually wound onto the central tube before being welded onto the central tube by a welding device. This results in high labor costs and low welding quality and efficiency, which affects the production schedule. Summary of the Invention
[0005] The purpose of this technical solution is to provide a wire mesh welding machine and control method. The machine stacks and cuts multiple layers of wire mesh through a feeding device, and then transports the cut wire mesh to the welding device through a feeding device. The welding device then welds the wire mesh to the central tube. This improves the problem of low production efficiency and high production cost caused by the need for manual operation in the processes of stacking, feeding, cutting, and winding the wire mesh onto the central tube.
[0006] The purpose of this technical solution is achieved as follows:
[0007] A wire mesh welding machine includes: a frame; a feeding device mounted on the frame for aligning and feeding multiple layers of wire mesh; a conveying device mounted on the frame for moving the wire mesh conveyed by the feeding device to a welding device; and a welding device mounted on the frame for winding and welding the wire mesh conveyed by the conveying device onto a central tube. The feeding device includes: a storage mechanism mounted on the frame for storing several pieces of wire mesh; a conveying roller mechanism mounted on the frame and located beside the storage mechanism for conveying the wire mesh to a set position; a cutting mechanism mounted on the frame for cutting the wire mesh conveyed by the conveying roller mechanism; a limiting mechanism mounted on the frame for limiting the wire mesh within the conveying roller mechanism; and a spot welding mechanism mounted on the frame for... The conveyor roller mechanism is used for spot welding of multiple layers of mesh fabric within the conveyor roller mechanism. The conveyor roller mechanism includes: several sets of conveyor rollers arranged on the frame; several pads alternately arranged with the several sets of conveyor rollers on the frame to support the lower end of the mesh fabric; and a drive assembly mounted on the frame and connected to the conveyor roller sets for driving the conveyor roller sets to rotate. Each conveyor roller set includes: a first roller rotatably mounted on the frame and connected to the drive end of the drive assembly; and a second roller rotatably mounted on the frame and positioned above the first roller. The end of the mesh fabric passes between the first roller and the second roller. When the drive assembly drives the first roller to rotate, the first roller and the second roller movably abut against the mesh fabric and move the mesh fabric on the pads.
[0008] Preferably, the limiting mechanism includes: a plurality of limiting blocks 1, which are installed on both sides of the pad of the conveying roller mechanism for movably abutting against both sides of the mesh fabric located at the upper end of the pad; the pad has a strip-shaped hole, and the limiting blocks 1 are connected in the strip-shaped hole by a fixing member 1; by adjusting the position of the fixing member 1 in the strip-shaped hole, the position of the limiting blocks 1 installed on the pad is adjusted, thereby adjusting the distance between the limiting blocks 1 at both ends of the pad 1.
[0009] Preferably, the spot welding mechanism includes: a bracket mounted on the frame and located at the side end of the pad of the conveying roller mechanism; a first electrode mounted on the bracket for supporting the lower mesh fabric; a welding torch slidably disposed on the bracket and movable toward or away from the first electrode; and a second electrode mounted on the welding torch for pressing the upper mesh fabric against the lower mesh fabric to weld multiple layers of mesh fabric together; the pad of the conveying roller mechanism is provided with a clearance opening, the side end of the mesh fabric is placed above the clearance opening, the second electrode is located above the clearance opening and extends movably into the clearance opening, and the first electrode is located below or inside the clearance opening; the first and second electrodes are used to weld the mesh fabric located at the clearance opening.
[0010] Preferably, a guide rod is vertically arranged on the frame, and a slide block is slidably arranged on the guide rod. The end of the second roller is rotatably connected to the slide block, and an adjusting member is provided at the end of the guide rod. The driving end of the adjusting member is connected to the slide block. The adjusting member drives the slide block to slide on the guide rod, causing the slide block to move the second roller up and down, thereby adjusting the distance between the second roller and the first roller. The cutting mechanism includes: a support frame, which is mounted on the frame and located at the conveyor roller mechanism. The following components are included: a guide rail 1, vertically mounted on the support frame 1; a blade 1, slidably mounted on the guide rail 1; a crossbeam connected to the end of the blade 1 via a connecting plate; a blade 2, slidably mounted on the guide rail 1 and located between the crossbeam and the blade 1, forming a cutting zone between the blade 2 and the blade 1; a drive unit 2, mounted on the crossbeam, with its drive end movably connected to the blade 2, used to drive the blade 2 closer to or further away from the blade 1, thereby cutting the mesh fabric located within the cutting zone; and a limiting component. The first blade is mounted on the support frame and movably abuts against the lower end of the second blade to limit the sliding of the second blade on the guide rail. A buffer is provided on the frame, and an elastic element is fitted onto the upper end of the buffer. The elastic element movably abuts against the lower end of the second blade to limit the movement of the second blade on the guide rail. Alternatively, the cutting mechanism includes: a first support frame mounted on the frame and located beside the discharge end of the conveying roller mechanism; a first blade slidably mounted on the first support frame; and a second blade slidably disposed on the support frame. The first component has a cutting zone formed between the second blade and the first blade; and a second drive component, which is mounted on the first support frame, and the drive end of the second drive component is movably connected to the second blade, for driving the second blade to move closer to or away from the first blade, thereby cutting the mesh fabric located in the cutting zone; the first support frame is provided with a third drive component, the drive end of the third drive component is connected to a pressure bar, and the pressure bar is located above the pad at the discharge end of the conveying roller mechanism; the third drive component drives the pressure bar to move, so that the pressure bar presses the mesh fabric tightly onto the pad.
[0011] Preferably, the feeding device includes: a traction mechanism slidably mounted on the frame for clamping the mesh fabric at the discharge end of the conveying roller mechanism; a clamping mechanism installed between the traction mechanism and the conveying roller mechanism for clamping the mesh fabric; a plurality of support mechanisms mounted on the frame and movably positioned between the traction mechanism and the clamping mechanism for supporting the lower end of the mesh fabric; and a conveying mechanism mounted on the frame for conveying the cut mesh fabric to the welding device; the traction mechanism includes: a traction slide table slidably mounted on the frame; and a drive assembly two movably connected to... The frame and the traction slide are connected, and the traction slide is used to drive the traction slide to approach or move away from the discharge end of the conveying roller mechanism; the traction gripper is slidably mounted on the traction slide and is used to clamp the end of the mesh fabric; the driving component nineteen is mounted on the traction slide and the driving end of the driving component nineteen is connected to the traction gripper, and is used to drive the traction gripper to slide on the traction slide; when the traction gripper clamps the end of the mesh fabric, the driving component two drives the traction slide to move on the frame, so that the traction slide moves away from the conveying roller mechanism, thereby realizing the removal of the mesh fabric.
[0012] Preferably, the support mechanism includes: a driving component four, which is mounted on the frame; a swing arm, the rear end of which is hinged to the frame, and the middle part of the swing arm is hinged to the driving end of the driving component four; a support plate, which is slidably disposed on the swing arm for supporting the lower end of the mesh fabric; a driving component five, which is mounted on the swing arm, and the driving end of the driving component five is movably connected to the support plate for driving the support plate to move on the swing arm; when the traction mechanism pulls the mesh fabric away from the feeding device, the swing arm rotates and the support plate extends, thereby supporting the lower end of the pulled-out mesh fabric; the support mechanism further includes: a support platform, which is mounted on the frame and located beside the swing arm for supporting the mesh fabric transported by the conveying mechanism.
[0013] Preferably, the clamping mechanism includes: a support frame two, which is mounted on the frame; two clamping components, which are distributed vertically on the support frame two, and a clamping area is formed between the two clamping components for clamping the mesh fabric; the clamping components include: a driving member six, which is mounted on the support frame two; a clamping roller, the end of which is rotatably connected to the driving end of the driving member six; a driving member seven, which is mounted on the support frame two; and a rotation limiting block, which is mounted on the driving end of the driving member seven, and the rotation limiting block movably abuts against the clamping roller for limiting the rotation of the clamping roller; when the driving member six drives the corresponding clamping roller to move, the two clamping rollers move closer to each other, thereby clamping the mesh fabric in the clamping area. The clamping assembly further includes: a clamping plate, which is installed on the driving end of the driving component six and is located beside the clamping rollers; when the two clamping rollers approach each other, the two clamping plates respectively abut against the upper and lower ends of the mesh fabric; the conveying mechanism includes: a conveying component one, which is installed on the traction mechanism; a conveying component two, which is installed on the frame and located between the clamping mechanism and the feeding device; the conveying component one includes: a support frame three, which is slidably installed on the traction slide; a driving component three, which is installed on the traction slide and movably connected to the support frame three, for driving the support frame three on the traction slide. The traction slide slides, causing the support frame three to move closer to or away from the feeding device; a sliding frame one is slidably mounted on the support frame three; a drive assembly four connects the support frame three and the sliding frame one, and drives the sliding frame one to slide on the support frame three, causing the sliding frame one to move closer to or away from the welding device; at least one gripper assembly one is mounted on the sliding frame one for gripping the front end of the mesh fabric; the gripper assembly one includes: a drive member eight, mounted on the sliding frame one; a transport gripper one, mounted on the drive end of the drive member eight, for gripping the mesh fabric; the transport assembly two includes: a support frame four, mounted on the frame; a sliding frame two, which is slidably mounted on the support frame three. The support frame 4 is placed on the support frame 5; the drive assembly 5 connects the support frame 4 and the sliding frame 2, and is used to drive the sliding frame 2 to slide on the support frame 4, so that the sliding frame 2 moves closer to or away from the welding device; at least one transport gripper 2 is mounted on the sliding frame 2 and is used to grip the mesh fabric; the support frame 2 is provided with a drive member 9, the drive end of the drive member 9 is connected to a top block, and the top block is located beside the clamping assembly; when the drive member 9 drives the top block to move toward the mesh fabric, the top block abuts against the lower end of the mesh fabric and causes the rear end of the mesh fabric to elastically deform in the direction away from the top block, so that the end of the mesh fabric is placed in the transport gripper 2.
[0014] Preferably, the welding device includes: a loading and unloading mechanism installed beside the frame for loading and unloading the central tube; a support and rotation mechanism installed on the frame for storing the central tube transported by the loading and unloading mechanism; a pressing mechanism installed on the frame for pressing the side end of the mesh fabric transported by the feeding device onto the central tube on the support and rotation mechanism; and a welding mechanism installed on the frame for welding the mesh fabric to the outside of the central tube on the support and rotation mechanism. The support and rotation mechanism includes: a support assembly installed on the frame for storing the central tube; and a rotation assembly installed on the frame for driving the central tube to rotate on the support assembly. The support assembly includes: a support frame five installed on the frame; and several support rods rotatably disposed at the upper end of the support frame five for supporting the lower end of the central tube. The rotation assembly includes: a sliding seat slidably installed on the frame and located beside the support assembly; and a driving component twelve installed on the frame, with the driving end of the driving component twelve connected to the sliding seat for driving the central tube. The sliding seat is located near or away from the support assembly; a gripper chuck is rotatably mounted on the sliding seat for gripping the end of the central tube located on the support assembly; a driving member thirteen is mounted on the sliding seat, and the driving end of the driving member thirteen is connected to the rear end of the gripper chuck for driving the gripper chuck to rotate on the sliding seat; when the driving member thirteen drives the sliding seat closer to the support assembly, the gripper chuck grips the end of the central tube, and the driving member thirteen drives the gripper chuck to rotate, thereby realizing the rotation of the central tube on the support assembly; the support rotation mechanism further includes: a lifting assembly, mounted on the support frame five, for driving the central tube to disengage from the support rod; the lifting assembly includes: a driving member fourteen, mounted on the support frame five; a lifting block, mounted on the driving end of the driving member fourteen, and movably positioned between two adjacent support rods; when the driving member fourteen drives the lifting block to extend between two adjacent support rods, the lifting block movably abuts against the lower end of the central tube, thereby driving the central tube to disengage from the upper end of the support rod.
[0015] Preferably, the welding mechanism includes: a welding beam slidably disposed on the frame; a driving member fifteen mounted on the frame, with the driving end of the driving member fifteen movably connected to the welding beam for driving the welding beam to move on the frame; at least one set of welding assembly one slidably disposed on the welding beam; at least one set of driving assembly six connected to the welding beam and the corresponding welding assembly one for driving the welding assembly one to slide on the welding beam; and a welding assembly two slidably disposed on the frame, with the welding assembly two movably inserted into the support rotation mechanism. The mesh is welded to the central tube in conjunction with the first welding assembly. The first welding assembly includes: a driving member sixteen, which is mounted on the welding beam; a third electrode, which is mounted on the driving end of the driving member sixteen; the third electrode is driven by the driving member sixteen to move and abut against the upper end of the mesh. The second welding assembly includes: a support frame six, which is slidably mounted on the frame; an inner support rod, which is slidably disposed on the support frame six; a fourth electrode, which is mounted on the inner support rod; and a driving assembly seven, which connects the inner support rod and the support frame six, for driving the inner support rod to... The support frame 6 slides, allowing the inner support rod to be inserted into the central tube. With the cooperation of the third and fourth electrodes, the mesh is welded to the central tube. The welding mechanism further includes a pusher assembly, which is mounted on the welding assembly 1 or slidably mounted on the welding beam. The pusher assembly includes a drive member 17, mounted on the drive assembly 6; and a pusher plate, mounted on the drive end of the drive member 17. When the drive member 17 drives the pusher plate towards the central tube, the pusher assembly moves on the welding beam, causing the pusher plate to abut against the rear end of the central tube. The clamping mechanism includes: a flap plate, the rear end of which is hinged to the frame; a driving member eighteen, which is mounted on the frame and whose driving end is hinged to the flap plate, for driving the front end of the flap plate to move toward or away from the support assembly; and several rotating wheels, all hinged to the front end of the flap plate, for moving to abut against the mesh and pressing the mesh onto the central tube at the upper end of the support assembly; and a clearance area between adjacent rotating wheels, through which the welding mechanism welds the mesh to the central tube. A control method for a wire mesh welding machine includes the following steps: Step S1: By adjusting the slide to move upward on the guide rod, the first roller and the second roller are moved away from each other to open the conveyor roller group; the multi-layer wire mesh in the storage mechanism is aligned and stacked, and the front end of the wire mesh passes through the first conveyor roller group until it reaches the second conveyor roller group; the position of the limiting block is adjusted on the pad so that the limiting block abuts against both sides of the wire mesh; the slide is adjusted to move downward on the guide rod, the first roller and the second roller are moved closer to each other to close the conveyor roller group.
[0016] Step S2: The conveyor roller mechanism transports the front end of the mesh fabric to the cutting mechanism; the conveyor roller mechanism extends the front end of the mesh fabric out of the cutting mechanism, and the cutting mechanism cuts off the front end of the mesh fabric, so that the front ends of the multiple layers of mesh fabric are aligned.
[0017] Step S3: The traction slide moves toward the cutting mechanism, then the traction gripper clamps the front end of the mesh fabric, and the traction slide moves away from the cutting mechanism to pull out the mesh fabric; during the process of the traction slide pulling out the mesh fabric, the conveying roller mechanism transports the mesh fabric to the cutting mechanism, and the spot welding mechanism performs spot welding on the mesh fabric at set intervals; at the same time, during the process of the traction slide pulling out the mesh fabric, the support mechanism opens and supports the lower end of the mesh fabric;
[0018] Step S4: After the traction slide pulls the net to the set length, the clamping mechanism clamps the rear half of the net, the cutting mechanism cuts the net, and the traction slide moves away from the cutting mechanism, so that the rear end of the net moves to the clamping mechanism; then the first transport component clamps the front end of the net, and the second transport component clamps the rear end of the net; the traction gripper releases the net and moves away from the net.
[0019] Step S5: The loading and unloading mechanism loads the central tube onto the supporting rotating mechanism. The welding beam moves above the central tube. The pusher plate of the pusher assembly descends. The drive assembly drives the pusher plate to abut against one end of the central tube and drives the central tube to move towards the gripper chuck. The gripper chuck holds the other end of the central tube. The pusher plate rises and leaves the central tube. The inner support rod is inserted into the central tube. Step S5 can be executed simultaneously with steps S1-S4.
[0020] Step S6: Transport component one and transport component two move the mesh towards the central tube, so that the side end of the mesh crosses the vertical plane where the center line of the central tube is located; the clamping mechanism clamps the end of the mesh onto the central tube; the third electrode of welding component one moves to the clearance area for welding, and at the same time the inner support rod moves, so that the fourth electrode corresponds to the third electrode to achieve welding; transport component one and transport component two release the two ends of the mesh and move to the initial position;
[0021] Step S7: After one side of the mesh is welded to the central tube, the drive component thirteen drives the chuck to rotate at a set angle, so that the mesh is wound around the central tube and the other side of the mesh is placed between the third electrode and the fourth electrode. Then the third electrode of the welding component one moves to the clearance area for welding.
[0022] Step S8: After the mesh is welded onto the central tube, the welding beam drives welding component one away from the upper end of the central tube, the inner support rod of welding component two away from the central tube, the flip plate of the clamping mechanism is lifted, the chuck releases the central tube, and the lifting component lifts the central tube from the support component; the loading and unloading mechanism unloads the central tube with the welded mesh.
[0023] The key and beneficial technical effects of this technical solution compared to existing technologies are:
[0024] 1. This technical solution uses a feeding device to stack, feed, and cut multiple layers of mesh fabric. Then, the cut mesh fabric is transported to the welding device by a feeding device. Finally, the welding device welds the mesh fabric to the central tube, thus realizing the mechanization of the production process and improving production efficiency and quality.
[0025] 2. The feeding device of this technical solution transports the mesh fabric in the storage mechanism to the cutting mechanism for cutting through the conveying roller mechanism, eliminating the need for manual stacking and feeding of the mesh fabric;
[0026] 3. This technical solution uses a limiting mechanism to align the sides of the multi-layer mesh fabric, avoiding misalignment between the multi-layer mesh fabrics that would affect production quality and ensuring a high yield rate.
[0027] 4. This technical solution uses a spot welding mechanism to weld the multi-layered aligned mesh together, preventing the mesh from separating and misaligning during subsequent transportation, ensuring the alignment of the mesh after welding to the central tube, and improving product quality.
[0028] 5. This technical solution is designed with a traction mechanism to take out the cut mesh fabric and transport it to the next work station under the operation of the conveying mechanism, thereby realizing the transportation of the mesh fabric without the need for manual transportation, thus improving production efficiency; at the same time, the support mechanism prevents the mesh fabric from being too long and causing the middle of the mesh fabric to dent, thereby ensuring the quality of the mesh fabric after welding.
[0029] 6. The loading and unloading mechanism designed in this technical solution is used for loading and unloading the central tube. The pressing mechanism presses one end of the mesh fabric onto the central tube at the upper end of the supporting rotating mechanism. The welding mechanism welds one end of the mesh fabric to the central tube. Then, the supporting rotating mechanism drives the central tube to rotate so that the mesh fabric is wrapped around the central tube. Finally, the welding mechanism welds the other end of the mesh fabric to the central tube. There is no need to manually wind the mesh fabric, which improves production efficiency and production quality. Attached Figure Description
[0030] Figure 1 This is a schematic diagram of the structure of this technical solution.
[0031] Figure 2 This is one of the structural schematic diagrams of the feeding device in this technical solution.
[0032] Figure 3 This is the second schematic diagram of the feeding device in this technical solution.
[0033] Figure 4 This is the third schematic diagram of the feeding device in this technical solution.
[0034] Figure 5 This is a schematic diagram of the cutting mechanism in this technical solution.
[0035] Figure 6 This is a partial structural diagram of the cutting mechanism in this technical solution.
[0036] Figure 7 This is a schematic diagram of the feeding device in this technical solution.
[0037] Figure 8 This is a structural schematic diagram of component one of the present technical solutions.
[0038] Figure 9 This is a schematic diagram of the traction mechanism in this technical solution.
[0039] Figure 10 This is a schematic diagram of the clamping mechanism and the second transport component of this technical solution.
[0040] Figure 11 This is a structural schematic diagram of the second component of the present technical solution.
[0041] Figure 12 This is a schematic diagram of the clamping mechanism in this technical solution.
[0042] Figure 13 This is a schematic diagram of the support mechanism and clamping mechanism of this technical solution installed on the frame.
[0043] Figure 14 This is a schematic diagram of the welding device for this technical solution.
[0044] Figure 15 This is a schematic diagram of the support mechanism of this technical solution.
[0045] Figure 16 This is a schematic diagram of the rotating component in this technical solution.
[0046] Figure 17 for Figure 14 Enlarged view of point A in the image.
[0047] Figure 18 This is a schematic diagram of the support assembly of this technical solution.
[0048] Figure 19 This is a schematic diagram of the clamping mechanism in this technical solution.
[0049] Reference numerals: 1. Frame; 2. Feeding device; 21. Storage mechanism; 211. Material rack; 212. Guide rod II; 213. Limiting block II; 22. Conveying roller mechanism; 23. Conveying roller assembly; 231. First roller; 232. Second roller; 233. Guide rod I; 234. Slide; 235. Adjusting component; 24. Pad; 241. Strip hole; 242. Clearance opening; 251. Driving component I; 252. Sprocket and chain assembly I; 253. Sprocket and chain assembly II; 261. Limiting block I; 27. Spot welding mechanism; 271. Support; 273. Welding torch; 3. Cutting mechanism; 30. Cutting area; 31. Support frame I; 311. Limiting component; 32. Guide rail I; 33. 34. Blade 1; 34. Crossbeam; 341. Connecting plate; 35. Blade 2; 36. Drive component 2; 37. Buffer component; 371. Elastic component; 38. Drive component 3; 381. Pressure bar; 4. Feeding device; 41. Traction mechanism; 42. Traction slide; 43. Drive component 2; 44. Traction gripper; 45. Drive component 19; 5. Clamping mechanism; 51. Support frame 2; 52. Clamping assembly; 53. Drive component 6; 54. Clamping roller; 55. Drive component 7; 56. Rotation limit block; 57. Clamping plate; 58. Clamping area; 6. Support mechanism; 61. Drive component 4; 62. Swing arm; 63. Support plate; 64. Drive component 5; 65. Support platform; 66. Sliding frame 3; 67. Drive Component 11; 71. Conveying Component 1; 72. Support Frame 3; 73. Drive Component 3; 74. Sliding Frame 1; 75. Drive Component 4; 76. Gripper Assembly 1; 761. Drive Component 8; 762. Conveying Gripper 1; 77. Conveying Component 2; 771. Support Frame 4; 772. Sliding Frame 2; 773. Drive Component 5; 774. Conveying Gripper 2; 78. Drive Component 9; 781. Top Block; 8. Welding Device; 81. Support Rotation Mechanism; 811. Support Assembly; 812. Support Frame 5; 813. Support Rod; 814. Worm Gear Screw Jack 1; 82. Rotation Assembly; 821. Sliding Seat; 822. Drive Component 12; 823. Gripper Chuck; 824. Drive Component 10 3; 825, Mounting base; 83, Lifting assembly; 831, Drive component fourteen; 832, Lifting block; 84, Pressing mechanism; 841, Flip plate; 842, Drive component eighteen; 843, Rotating wheel; 844, Clearance area; 9, Welding mechanism; 91, Welding beam; 92, Drive component fifteen; 93, Welding assembly one; 931, Drive component sixteen; 932, Third electrode; 94, Drive component six; 95, Welding assembly two; 951, Support frame six; 952, Inner support rod; 953, Fourth electrode; 954, Drive component seven; 955, Worm gear screw jack two; 96, Pushing assembly; 961, Drive component seventeen; 962, Pushing plate; 100, Mesh cloth; 200, Central tube. Detailed Implementation
[0050] The specific implementation of this technical solution will be further described in detail below with reference to the accompanying drawings.
[0051] like Figure 1 As shown, a wire mesh welding machine includes: a frame 1; a feeding device 2, mounted on the frame 1, for aligning and feeding several wire mesh fabrics 100, the feeding device 2 being capable of feeding several neatly stacked layers of wire mesh fabric; a feeding device 4, mounted on the frame 1, for moving the wire mesh fabric 100 transported by the feeding device 2 to a welding device 8; and a welding device 8, mounted on the frame 1, for winding and welding the wire mesh fabric 100 transported by the feeding device 4 onto a central tube 200; wherein the feeding device 2 includes at least: a storage mechanism 21, mounted on the frame 1, for storing several wire mesh fabrics 100, in this technical solution, the storage mechanism 21 stores at least two rolls of wire mesh fabric 100; and a conveyor roller machine. Mechanism 22, which is installed on the frame 1 and located next to the storage mechanism 21, is used to transport the mesh fabric 100 in the storage mechanism 21 to a set position; cutting mechanism 3, which is installed on the frame 1 and located at the discharge end of the conveying roller mechanism 22, is used to cut the mesh fabric 100 transported by the conveying roller mechanism 22; by pulling out and aligning one end of the various mesh fabrics 100 (mesh fabric roll), and then placing the front end of the mesh fabric 100 in the conveying roller mechanism 22, the conveying roller mechanism 22 moves the front end of the mesh fabric 100 and extends it out of the cutting mechanism 3, and the cutting mechanism 3 cuts off the front end of the mesh fabric 100 to ensure the neatness of the front end of the mesh fabric 100, thereby ensuring the quality of the mesh fabric 100 after it is welded to the central tube 200.
[0052] Combination Figures 2-4 The conveying roller mechanism 22 includes: several sets of conveying roller sets 23, which are arranged on the frame 1; several pads 24, which are alternately arranged with the several sets of conveying roller sets 23 on the frame 1, that is, the conveying roller sets 23 and the pads 24 are arranged one after another on the frame 1, the pads 24 are used to support the lower end of the mesh fabric 100, and the conveying roller sets 23 drive the mesh fabric 100 to move to a set position on the upper end of the pads 24; a drive assembly 1, which is installed on the frame 1 and connected to the conveying roller sets 23, and is used to drive the conveying roller sets 23 to rotate; the conveying roller set 23 includes: a first roller 2 31, its two ends are rotatably mounted on the frame 1 and connected to the drive end of the drive assembly 1; the second roller 232, its two ends are rotatably mounted on the frame 1 and placed above the first roller 231; the end of the mesh 100 passes between the first roller 231 and the second roller 232, and the second roller 232 and the first roller 231 respectively abut against the upper and lower end faces of the mesh. When the drive assembly 1 drives the first roller 231 to rotate, the first roller 231 and the second roller 232 respectively move against the two end faces of the mesh 100 and drive the mesh 100 to move on the pad 24 to the cutting mechanism 3.
[0053] Combination Figures 2-4 A guide rod 233 is vertically mounted on the frame 1, and a slide block 234 is slidably mounted on the guide rod 233. The end of the second roller 232 is rotatably connected to the slide block 234. An adjusting element 235 is provided at the end of the guide rod 233. The adjusting element 235 is a hand valve or a cylinder. The driving end of the adjusting element 235 is connected to the slide block 234, which is used to drive the slide block 234 to slide up and down on the guide rod 233. By driving the slide block 234 to slide on the guide rod 233 through the adjusting element 235, the slide block 234 drives the second roller 232 to move up and down, thereby adjusting the distance between the second roller 232 and the first roller 231. After the distance between the second roller 232 and the first roller 231 is increased by the adjusting element 235, it is easier for the end of the mesh fabric 100 to pass through. After the mesh fabric 100 passes through, the distance between the second roller 232 and the first roller 231 is decreased by the adjusting element 235, thereby clamping the mesh fabric 100 to achieve transportation.
[0054] The drive assembly includes: a drive element 251, which is a motor or rotary cylinder, mounted on the frame 1; a sprocket and chain assembly 252 (including two sprockets and a chain connecting the two sprockets, the two sprockets being respectively connected to the end of the first roller 231 and the drive end of the drive element 251), which is respectively connected to the drive end of the drive element 251 and the end of the first roller 231 of one of the sets of conveying rollers 23; the ends of two adjacent first rollers 231 are connected by a sprocket and chain assembly 253 (including two sprockets and a chain); when the drive element 251 drives one of the first rollers 231 to rotate through the sprocket and chain assembly 252, the first roller 231 is driven by the sprocket and chain assembly 252. The second group 253 drives the adjacent first roller 231 to rotate, thereby enabling all the conveying roller groups 23 to work and transport the mesh fabric 100; or, the drive assembly one includes: a plurality of drive components 251, which are motors or rotary cylinders, corresponding to a plurality of first rollers 231; a plurality of sprocket and chain groups 252, which are respectively connected to the drive end of the corresponding drive component 251 and the end of the corresponding first roller 231; one drive component 251 and one sprocket and chain group 252 drive the corresponding conveying roller group 23 to work, and each conveying roller group 23 is driven by its corresponding drive component 251 and sprocket and chain group 252.
[0055] Combination Figures 2-4The feeding device 2 also includes a limiting mechanism, which is installed on the frame 1 and is used to limit the mesh fabric 100 in the conveyor roller mechanism 22 to prevent misalignment of the mesh fabric 100 after multiple layers are stacked during transportation. The limiting mechanism includes several limiting blocks 261, which are installed on both sides of the pad 24 of the conveyor roller mechanism 22 and are used to movably abut against the sides of the mesh fabric 100 located on the upper end of the pad 24, thereby ensuring that the left and right edges of the mesh fabric 100 after multiple layers are stacked are aligned during transportation to prevent misalignment. The pad 24 has a strip hole 241, and the limiting blocks 261 are fixed by fasteners (screws or bolts). In this technical solution, a connecting block is provided at the lower end of the pad 24 to connect with the fixing component 1. The limiting block 261 and the connecting block are clamped on the upper and lower end faces of the pad 24, thereby fixing the position of the limiting block 261. By adjusting the position of the fixing component 1 in the strip hole 241, the position of the limiting block 261 installed on the pad 24 is adjusted, thereby adjusting the distance between the limiting blocks 261 at both ends of the pad 24. This ensures that when feeding mesh fabrics 100 of different widths, the limiting blocks 261 can abut against both sides of the mesh fabric, thereby ensuring that the edges of the multi-layered mesh fabrics 100 can be aligned and avoiding misalignment.
[0056] like Figure 4 As shown, the feeding device 2 also includes: a spot welding mechanism 27, which is mounted on the frame 1 and used to spot weld the multi-layer mesh 100 in the conveying roller mechanism 22, thereby avoiding misalignment of the mesh edges; the spot welding mechanism 27 includes: a bracket 271, which is mounted on the frame 1 and located at the side end of the pad 24 of the conveying roller mechanism 22; a first electrode, which is mounted on the bracket 271 and used to support the lower end of the mesh 100 located at the lowest end; a welding torch 273, which is slidably mounted on the bracket 271 (a cylinder is provided at the upper end of the bracket 271, and the driving end of the cylinder is connected to the welding torch 273), and the welding torch 273 can move toward or away from the first electrode; a second electrode, which is mounted on The welding torch 273 is used to press the upper mesh 100 against the lower mesh 100 to weld the multiple meshes 100 together. The pad 24 of the conveying roller mechanism 22 is provided with a clearance opening 242. The side edge of the mesh 100 is movably placed at the upper end of the clearance opening 242. The second electrode is located above the clearance opening 242 and extends movably into the clearance opening 242. The first electrode is located below the clearance opening 242 or inside the clearance opening 242. The first and second electrodes are used to weld the mesh 100 located at the clearance opening 242. The specific structure of the spot welding mechanism 27 can be found in Chinese Patent CN202210324741.X, and will not be described in detail here.
[0057] Combination Figure 5 and Figure 6The cutting mechanism 3 includes: a support frame 31, which is mounted on the frame 1 and located beside the discharge end of the conveying roller mechanism 22; a guide rail 32, which is vertically mounted on the support frame 31; a blade 33, which is slidably mounted on the guide rail 32 via a slider, and the blade 33 is connected to a mounting plate, which is slidably connected to the guide rail 32 via the slider; a crossbeam 34, whose two ends are respectively connected to the two ends of the blade 33 via a connecting plate 341; and a second blade 35, which is slidably mounted on the guide rail 32 via a slider and located between the crossbeam 34 and the blade. Between blade 33 and blade 35, a cutting zone 30 is formed. Blade 35 is connected to mounting plate 2, which is slidably connected to guide rail 32 via slider 2. Drive component 36, which is a cylinder or linear motor, is mounted on crossbeam 34, and its drive end is movably connected to blade 35. It is used to drive blade 35 to move closer to or away from blade 33, thereby cutting the mesh 100 located in the cutting zone 30. When the drive end of drive component 36 drives blade 35 to move toward blade 33, drive component 36 will exert force on crossbeam 34. The reaction force causes the crossbeam 34 to move away from the second blade 35, which in turn drives the first blade 33 to move closer to the second blade 35, thus bringing the second blade 35 and the first blade 33 closer together and cutting the mesh 100. The limiting member 311, mounted on the support frame 31, movably abuts against the lower end of the second blade 35, limiting its sliding on the guide rail 32. After the lower end of the second blade 35 abuts against the limiting member 311, the second blade 35 is in its initial position. Alternatively, the cutting mechanism 3 includes: a support frame 31. The first blade 33 is mounted on the frame 1 and located beside the discharge end of the conveying roller mechanism 22; the second blade 35 is slidably mounted on the support frame 31 via the first slider; the third blade 35 is slidably mounted on the support frame 31 via the second slider, and a cutting zone 30 is formed between the second blade 35 and the first blade 33; the fourth drive component 36 is a cylinder or a linear motor, which is mounted on the support frame 31, and the drive end of the second drive component 36 is movably connected to the second blade 35, for driving the second blade 35 to move closer to or away from the first blade 33, thereby cutting the mesh 100 located in the cutting zone 30.
[0058] Combination Figure 5 and Figure 6 The frame 1 is equipped with a buffer 37, and the upper end of the buffer 37 is fitted with an elastic element 371 (spring, disc spring or rubber block). The elastic element 371 is used to move and abut against the lower end of the second blade 35, thereby limiting the movement of the second blade 35 on the first guide rail 32, preventing the second blade 35 from colliding with the limiting element 311 due to its excessive weight when returning to the initial position, and reducing noise and wear.
[0059] like Figure 6The support frame 31 is equipped with a driving component 38, which is a cylinder or a linear motor. The driving end of the driving component 38 is connected to a pressure bar 381, which is located above the pad 24 at the discharge end of the conveying roller mechanism 22. The driving component 38 drives the pressure bar 381 to move, so that the pressure bar 381 moves towards the upper end of the pad 24, thereby pressing the mesh fabric 100 onto the pad 24, ensuring that the mesh fabric 100 will not be displaced on the pad 24 when the cutting mechanism 3 cuts the mesh fabric 100.
[0060] Combination Figures 2-4 The storage mechanism 21 includes: several material racks 211, which are installed on the frame 1 and located beside the feeding end of the conveying roller mechanism 22 for storing the mesh fabric 100; a second guide rod 212, which is installed on the frame 1 and located beside the feeding end of the conveying roller mechanism 22 for movably abutting the end face of the mesh fabric 100; several second limit blocks 213, which are installed on the second guide rod 212, and two limit blocks 213 respectively movably abut the two ends of the mesh fabric 100 to ensure the accuracy of the feeding position of the mesh fabric 100; the material rack 211 includes a storage rack, a storage rod and a motor for driving the storage rod to rotate, the middle part of the storage rod is inserted into the mesh fabric roll, and the two ends of the storage rod are rotatably connected to the storage rack, and the mesh fabric 100 is fed to the first set of conveying rollers 23 by driving the storage rod to rotate.
[0061] Combination Figure 1 and Figure 7 The feeding device 4 includes: a traction mechanism 41, which is slidably mounted on the frame 1 for clamping the mesh fabric 100 at the discharge end of the conveying roller mechanism 22; a clamping mechanism 5, which is mounted on the frame 1 between the traction mechanism 41 and the conveying roller mechanism 22 for clamping the mesh fabric 100; several support mechanisms 6, which are mounted on the frame 1 and movably positioned between the traction mechanism 41 and the clamping mechanism 5 for supporting the lower end of the mesh fabric 100 pulled out by the traction mechanism 41, preventing the mesh fabric 100 from being too long and causing the middle part to sag downwards; and a conveying mechanism, which is mounted on the frame 1 for conveying the cut mesh fabric 100 to the welding device 8; and then combined with Figure 9 The traction mechanism 41 includes: a traction slide 42, which is slidably mounted on the frame 1 via a slide rail slider (refer to Chinese Patent CN202222838629.6); and a second drive assembly 43, which is movably connected to the frame 1 and the traction slide 42 and is used to drive the traction slide 42 to approach or move away from the discharge end of the conveying roller mechanism 22. The second drive assembly 43 is a transmission connection between a motor and a gear rack, which is prior art. The specific structure of the second drive assembly 43 can be found in Chinese Patent CN202121454289.6, and will not be described in detail here.
[0062] The traction gripper 44 (a pneumatic or electric gripper) is slidably mounted on the traction slide table 42 via a slide rail slider or guide rod, and is used to clamp the end of the mesh fabric 100. The drive component nineteen 45 (a cylinder or linear motor) is mounted on the traction slide table 42, and the drive end of the drive component nineteen 45 is connected to the traction gripper 44, and is used to drive the traction gripper 44 to slide on the traction slide table 42. After the drive component two 43 brings the traction slide table 42 close to the discharge end of the conveying roller mechanism 22, and the traction gripper 44 clamps the end of the mesh fabric 100, the drive component two 43 drives the traction slide table 42 to move on the frame 1, so that the traction slide table 42 moves away from the conveying roller mechanism 22, thereby pulling out the mesh fabric 100.
[0063] Combination Figure 7 , Figure 13 and Figure 15 The support mechanism 6 includes: a drive component 61 (a cylinder or linear motor) mounted on the frame 1; a swing arm 62, the rear end of which is hinged to the frame 1, and the middle part of the swing arm 62 is hinged to the drive end of the drive component 61, the drive component 61 being used to drive the swing arm 62 to rotate on the frame 1; a support plate 63 slidably disposed on the swing arm 62, for supporting the lower end of the mesh 100; and a drive component 64 (a cylinder or linear motor) mounted on the swing arm 62, the drive end of the drive component 64 being movably connected to the support plate 63, for driving the support plate 63 to move on the swing arm 62. During the process of the traction mechanism 41 pulling the mesh 100 away from the feeding device 2, the swing arm 62 rotates and the support plate 63 extends, thereby supporting the lower end of the pulled mesh 100 and preventing the mesh 100 from being pulled too long and causing the middle part to dent.
[0064] like Figure 15 The support mechanism 6 also includes a support platform 65, which is mounted on the frame 1 and located beside the swing arm 62, for supporting the mesh fabric 100 transported by the conveying mechanism, thereby ensuring the flatness of the mesh fabric 100 and preventing the middle part of the mesh fabric 100 from sinking downward.
[0065] Combination Figure 10 and Figure 12The clamping mechanism 5 includes: a second support frame 51, which is mounted on the frame 1; two clamping components 52, which are distributed vertically on the second support frame 51, and a clamping area 58 is formed between the two clamping components 52 for clamping the mesh fabric 100; when the traction mechanism 41 pulls the mesh fabric 100, the mesh fabric 100 will first extend from the clamping area 58 and be clamped by the traction mechanism 41; the clamping component 52 includes: a sixth drive element 53 (a cylinder or linear motor), which is mounted on the second support frame 51; a clamping roller 54, the end of which is rotatably connected to the drive end of the sixth drive element 53; and a seventh drive element 55 (a cylinder or linear motor). The machine is mounted on the support frame 51; the rotation limit block 56 is mounted on the drive end of the drive component 55 and the rotation limit block 56 moves against the clamping roller 54 to limit the rotation of the clamping roller 54; when the drive component 53 drives the corresponding clamping roller 54 to move, the two clamping rollers 54 move closer to each other to clamp the mesh fabric 100 in the clamping area 58. When the cutting mechanism 3 cuts the mesh fabric 100, the clamping mechanism 5 can prevent the mesh fabric from being displaced under the action of the blade, ensuring that the length of the mesh fabric 100 pulled out is fixed, thereby ensuring that the cutting length of the mesh fabric 100 meets the set value.
[0066] like Figure 12 The clamping assembly 52 also includes a clamping plate 57, which is installed on the driving end of the driving component 6 53 and is located next to the clamping roller 54. When the two clamping rollers 54 approach each other, the two clamping plates 57 also approach each other and abut against the upper and lower ends of the mesh fabric 100 respectively, thereby ensuring that the mesh fabric 100 will not be displaced.
[0067] Combination Figure 7 , Figure 8 and Figure 11The conveying mechanism includes: a first conveying component 71, which is mounted on the traction mechanism 41; a second conveying component 77, which is mounted on the frame 1 and located between the clamping mechanism 5 and the feeding device 2; the first conveying component 71 and the second conveying component 77 respectively clamp the two ends of the mesh fabric 100 and convey the mesh fabric to the set position; the first conveying component 71 includes: a third support frame 72, which is slidably mounted on the traction slide table 42 via a third slider; a third drive component 73, which is mounted on the traction slide table 42 and movably connected to the third support frame 72, for driving the third support frame 72 to slide on the traction slide table 42, so that the third support frame 72 moves closer to or away from the feeding device 2, the third drive component 73 is a transmission connection between a motor and a gear rack, which is prior art, and the specific structure of the third drive component 73 can be found in Chinese Patent CN202121454289.6, which will not be described in detail here; a first sliding frame 74, which is slidably mounted on the third support frame 72. 2. The drive assembly 75 connects the support frame 72 and the sliding frame 74, and drives the sliding frame 74 to slide on the support frame 72, so that the sliding frame 74 moves closer to or away from the welding device 8. The drive assembly 75 is a transmission connection between a motor and a gear rack, which is existing technology. The specific structure of the drive assembly 75 can be found in Chinese Patent CN202121454289.6, which will not be described in detail here. At least one gripper assembly 76 is installed on the sliding frame 74 and is used to grip the front end of the mesh fabric 100. This design provides several gripper assemblies 76 arranged along the length of the sliding frame 74. The gripper assembly 76 includes: a drive element 761 (a cylinder, a linear motor, or an electric push rod) installed on the sliding frame 74; and a transport gripper 762 (i.e., a pneumatic gripper) installed on the drive end of the drive element 761 and used to grip the mesh fabric 100.
[0068] Combination Figure 10 and Figure 11 The conveying component 2 77 includes: a support frame 4 771, which is mounted on the frame 1 and located between the clamping mechanism 5 and the cutting mechanism 3; a sliding frame 2 772, which is slidably disposed on the support frame 4 771; and a drive component 5 773, which connects the support frame 4 771 and the sliding frame 2 772, for driving the sliding frame 2 772 to slide on the support frame 4 771, so that the sliding frame 2 772 moves closer to or away from the welding device 8. The drive component 5 773 is a transmission device between the motor and the gear rack. The connection is a prior art. The specific structure of the drive component 773 can be found in Chinese patent CN202121454289.6, and will not be described in detail here. At least one transport gripper 774 (a pneumatic gripper) is mounted on the sliding frame 772 and is used to hold the mesh fabric 100. This technical solution is provided with several transport grippers 774 distributed along the length of the sliding frame 772 to ensure stable clamping with the end of the mesh fabric 100 and to prevent the mesh fabric 100 from curling.
[0069] Combination Figures 10-12 The support frame 2 51 is equipped with a driving component 9 78 (which is a cylinder, an electric push rod, or a linear motor). The driving end of the driving component 9 78 is connected to a top block 781. The top block 781 is located next to the clamping assembly 52 and is used to movably abut against the lower end of the mesh fabric 100. When the driving component 9 78 drives the top block 781 to move toward the mesh fabric 100, the top block 781 abuts against the lower end of the mesh fabric 100 and causes the rear end of the mesh fabric 100 to elastically deform away from the top block 781, so that the end of the mesh fabric 100 can be placed in the transport gripper 2 774, so that the transport gripper 2 774 can hold the mesh fabric 100. When the traction mechanism 41 pulls the mesh fabric 100, the mesh fabric 100 moves below the transport gripper 2 774.
[0070] A sliding frame 3 66 and a driving component 11 67 (a cylinder or linear motor) are slidably mounted on the frame 1. A support mechanism 6 is mounted on the sliding frame 3 66. The driving end of the driving component 11 67 is connected to the sliding frame 3 66 and is used to drive the sliding frame 3 66 to slide on the frame 1, thereby adjusting the height of the support mechanism 6 and ensuring that the support mechanism 6 can be stably supported at the lower end of the mesh 100.
[0071] Combination Figure 1 , Figure 13 and Figure 14 The welding device 8 includes: a loading and unloading mechanism, which is installed beside the frame 1 for loading and unloading the central tube 200; the loading and unloading mechanism includes: a robotic arm (existing technology); a support rotation mechanism 81, which is installed on the frame 1 for storing the central tube 200 transported by the loading and unloading mechanism; a pressing mechanism 84, which is installed on the frame 1 for pressing the side end of the mesh fabric 100 transported by the feeding device 4 onto the central tube 200 on the support rotation mechanism 81; and a welding mechanism 9, which is installed on the frame 1 for welding the mesh fabric 100 to the outside of the central tube 200 on the support rotation mechanism 81; the support rotation mechanism 81 includes: a support assembly 811, which is installed on the frame 1. The support assembly 811 is used to store the central tube 200; a rotating component 82, which is mounted on the frame 1, is used to drive the central tube 200 to rotate on the support assembly 811, thereby realizing the winding of the mesh 100 onto the central tube 200; the support assembly 811 includes: a support frame 812, which is mounted on the frame 1; and several support rods 813, which are rotatably arranged at the upper end of the support frame 812 (the rotational connection of the support rods 813 is realized by bearings or by directly overcoming the friction between the two), for supporting the lower end of the central tube 200; in this technical solution, two support rods 813 are arranged side by side, and then the central tube 200 is placed at the upper end between the two support rods 813, thereby realizing the placement of the central tube 200.
[0072] Combination Figure 14 and Figure 16The rotating assembly 82 includes: a sliding seat 821, which is slidably mounted on the frame 1 via a slide rail slider and located beside the support assembly 811; a drive member 12 822 (a cylinder, an electric push rod, or a linear guide), which is mounted on the frame 1 and whose drive end is connected to the sliding seat 821 for driving the sliding seat 821 closer to or away from the support assembly 811; a jaw chuck 823 (a three-jaw chuck or a multi-jaw chuck), which is rotatably mounted on the sliding seat 821 for clamping the end of the central tube 200 located on the support assembly 811; and a drive member 13 824 (a motor or a rotary cylinder), which is mounted on the sliding seat 821 and whose drive end is connected to the sliding seat 821 for driving the sliding seat 821 closer to or away from the support assembly 811. The drive end of the drive component 13 is connected to the rear end of the gripper chuck 823, and is used to drive the gripper chuck 823 to rotate on the sliding seat 821. The drive end of the drive component 13 824 is connected to a gear. The outer side of the rear end of the gripper chuck 823 is provided with teeth, which mesh with the gear, thereby enabling the drive component 13 824 to drive the gripper chuck 823 to rotate. When the drive component 12 822 drives the sliding seat 821 to approach the support assembly 811, the gripper chuck 823 clamps the end of the central tube 200. The drive component 13 824 drives the gripper chuck 823 to rotate, so that the central tube 200 rotates on the support assembly 811, thereby enabling the mesh fabric 100 to be wound on the outer wall of the central tube 200.
[0073] A mounting base 825 is provided on the upper end of the sliding base 821. The mounting base 825 is slidably connected to the sliding base 821 via a drive assembly 8. A drive component 824 and a gripper chuck 823 are mounted on the mounting base 825. The distance between the mounting base 825 and the sliding base 821 is adjusted by the drive assembly 8. The drive assembly 8 is a cylinder, a linear motor, or an electric push rod, which is mounted on the sliding base 821. The drive end of the drive assembly 8 is connected to the mounting base 825, and the drive assembly 8 drives the mounting base 825 to move closer to or away from the upper end of the sliding base 821. Alternatively, the drive assembly 8 can be a screw lifting device (for specific structure, please refer to the structure disclosed in Chinese Patent CN202122816734.5).
[0074] like Figure 18 The supporting rotation mechanism 81 further includes a lifting assembly 83, which is mounted on the support frame 812 and is used to drive the central tube 200 to disengage from the upper end of the support rod 813, thereby facilitating the loading and unloading mechanism to remove the central tube 200 for unloading. The lifting assembly 83 includes a driving member 831, which is mounted on the support frame 812; and a lifting block 832, which is mounted on the driving end of the driving member 831 and is movably positioned between two adjacent support rods 813. When the driving member 831 drives the lifting block 832 to extend between two adjacent support rods 813, the lifting block 832 movably abuts against the lower end of the central tube 200, thereby driving the central tube 200 to disengage from the upper end of the support rod 813, thus facilitating the loading and unloading mechanism to remove the central tube 200 for unloading.
[0075] The support frame 812 is slidably mounted on the frame 1 via the worm gear screw jack 814. The worm gear screw jack 814 is existing technology, and its specific structure can be found in Chinese Patent CN200820170546.1, so it will not be described in detail here.
[0076] Combination Figure 13 , Figure 14 and Figure 17 The welding mechanism 9 includes: a welding beam 91, which is slidably mounted on the frame 1 via a slide rail slider; a drive component 15 92 (which is a cylinder, an electric push rod, or a linear motor), mounted on the frame 1, with the drive end of the drive component 15 92 movably connected to the welding beam 91 for driving the welding beam 91 to move on the frame 1; at least one set of welding components 1 93, which are slidably mounted on the welding beam 91 via a slide rail slider; and at least one set of drive components 6 94, which connect the welding beam 91 and the corresponding welding components 1 93 for driving the welding beam 91 to move on the frame 1. Welding component 1 93 slides on welding beam 91, and drive component 6 94 corresponds to welding component 1 93. Drive component 6 94 is a transmission connection between a motor and a gear rack, which is existing technology. For the specific structure of drive component 6 94, please refer to Chinese patent CN202121454289.6, which will not be described in detail here. Welding component 2 95 is slidably mounted on frame 1, and welding component 2 95 is movably inserted into the central tube 200 on the support rotation mechanism 81 and cooperates with welding component 1 93 to lay the mesh 100. Welded onto the central tube 200; Welding assembly one 93 includes: a drive member sixteen 931, which is a cylinder or linear motor, mounted on the welding beam 91; a third electrode 932, mounted on the drive end of the drive member sixteen 931; the third electrode 932 is driven by the drive member sixteen 931 to move and abut against the upper end of the mesh 100; Welding assembly two 95 includes: a support frame six 951, which is slidably mounted on the frame 1; an inner support rod 952, which is slidably disposed on the support frame six 951; a fourth electrode 953, which is mounted on the inner support rod. On 952; drive component seven 954 (existing technology, specific structure referenced in Chinese patent CN202121454289.6), which connects inner support rod 952 and support frame six 951, is used to drive inner support rod 952 to slide on support frame six 951, so that inner support rod 952 is inserted into central tube 200. With the cooperation of third electrode 932 and fourth electrode 953, mesh fabric 100 is welded to central tube 200, and mesh fabric is spot welded to central tube through third electrode 932 and fourth electrode 953.
[0077] The support frame 6951 is movably mounted on the frame 1 via the worm gear screw jack 2955. The worm gear screw jack 2955 is existing technology, and its specific structure can be found in Chinese patent CN200820170546.1, so it will not be described in detail here.
[0078] like Figure 17 The welding mechanism 9 also includes a pusher assembly 96, which is mounted on the drive assembly 94; the pusher assembly 96 includes a drive member 961, which is mounted on the welding assembly 93 or slidably mounted on the welding beam 91. When the drive member 961 is mounted on the welding assembly 93, the drive member 961 slides on the welding beam 91 along with the welding assembly 93; when the drive member 961 is mounted on the welding beam 91 via a slide rail slider, the drive member 961 is driven by a cylinder or an electric push rod. The pusher plate 962 slides on the welding beam 91 and is mounted on the drive end of the drive component 17 961. When the drive component 17 961 drives the pusher plate 962 to move toward the center tube 200, the drive component 6 94, or a cylinder or an electric push rod drives the pusher component 96 to move on the welding beam 91, and the pusher plate 962 abuts against the rear end of the center tube 200, thereby pushing the center tube 200 toward the gripper chuck 823 of the rotating component 82, so that the gripper chuck 823 clamps the center tube 200.
[0079] like Figure 13 and Figure 19 The pressing mechanism 84 includes: a flap 841, the rear end of which is hinged to the frame 1; a drive member 842 (a cylinder or a linear motor) mounted on the frame 1, with the drive end of the drive member 842 hinged to the flap 841, for driving the front end of the flap 841 to move toward or away from the support assembly 811; a plurality of rotating wheels 843 distributed along the length of the flap 841 at the edge of the flap 841, with the rotating wheels 843 hinged to the front end of the flap 841, for moving to abut against the mesh 100 and pressing the mesh 100 against the central tube 200 at the upper end of the support assembly 811; a clearance area 844 is provided between adjacent rotating wheels 843, and the welding mechanism 9 welds the mesh 100 to the central tube 200 through the clearance area 844.
[0080] A control method for a wire mesh welding machine includes the following steps: Step S1: Adjusting the slide block 234 to move upward on the guide rod 233, so that the first roller 231 and the second roller 232 move away from each other to open the conveyor roller group 23; aligning and stacking the multi-layer wire mesh 100 in the storage mechanism 21, so that the front end of the wire mesh 100 passes through the first conveyor roller group 23 until it reaches the second conveyor roller group 23; adjusting the position of the limiting block 261 on the pad 24, so that the limiting block 261 abuts against both sides of the wire mesh 100; adjusting the slide block 234 to move downward on the guide rod 233, so that the first roller 231 and the second roller 232 move closer to each other to close the conveyor roller group 23;
[0081] Step S2: The conveyor roller mechanism 22 transports the front end of the mesh fabric 100 to the cutting mechanism 3; the conveyor roller mechanism 22 extends the front end of the mesh fabric 100 out of the cutting mechanism 3, and the cutting mechanism 3 cuts off the front end of the mesh fabric 100, so that the front ends of the multi-layer mesh fabric 100 are aligned; Steps S1 and S2 are only executed at the beginning of the mesh fabric (during the first feeding), and the subsequent steps S3 to S8 are completed by the machine. Then, after the machine has used up all the mesh fabric 100, steps S1 and S2 are executed again.
[0082] Step S3: The traction slide 42 moves toward the cutting mechanism 3, and then the traction gripper 44 clamps the front end of the mesh fabric 100. The traction slide 42 then moves away from the cutting mechanism 3, thereby pulling out the mesh fabric 100. During the process of the traction slide 42 pulling out the mesh fabric 100, the conveying roller mechanism 22 transports the mesh fabric 100 to the cutting mechanism 3 for feeding. The spot welding mechanism 27 performs spot welding on the mesh fabric 100 at set intervals. At the same time, during the process of the traction slide 42 pulling out the mesh fabric 100, the support mechanism 6 opens and supports the lower end of the mesh fabric 100.
[0083] Step S4: After the traction slide 42 pulls the mesh fabric 100 to a set length, the clamping mechanism 5 clamps the rear half of the mesh fabric 100, the cutting mechanism 3 cuts the mesh fabric 100, and the traction slide 42 moves again away from the cutting mechanism 3, so that the rear end of the mesh fabric 100 moves to the clamping mechanism 5; then the first transport component 71 clamps the front end of the mesh fabric 100, and the second transport component 77 clamps the rear end of the mesh fabric 100; the traction gripper 44 releases the mesh fabric 100 and moves away from the mesh fabric 100.
[0084] Step S5: The loading and unloading mechanism loads the central tube 200 onto the supporting rotating mechanism 81. The welding beam 91 moves above the central tube 200. The pusher plate 962 of the pusher assembly 96 descends. The drive assembly 94 drives the pusher plate 962 to abut against one end of the central tube 200 and drives the central tube 200 to move toward the gripper chuck 823. The gripper chuck 823 clamps the other end of the central tube 200. The pusher plate 962 rises and leaves the central tube 200. The inner support rod 952 is inserted into the central tube 200. Step S5 can be executed simultaneously with steps S1-S4. That is, when steps S1-S4 are executed, step S5 can be executed synchronously. Of course, step S5 can also be executed after steps S1-S4 are completed.
[0085] Step S6: Conveying component 1 71 and conveying component 2 77 move the mesh 100 toward the central tube 200, so that the side end of the mesh 100 crosses the vertical plane where the center line of the central tube 200 is located; the pressing mechanism 84 presses the end of the mesh 100 onto the central tube 200; the third electrode 932 of welding component 1 93 moves to the clearance area 844 for welding, and at the same time the inner support rod 952 moves with welding component 1 93, so that the fourth electrode 953 corresponds to the third electrode 932 and welds; the conveying component 1 71 and conveying component 2 77 release the two ends of the mesh 100 and move to the initial position; after step S6 is completed, the machine returns to and re-executes step S3 until the raw material of the mesh 100 in the storage mechanism 21 is used up, and then step S1 is re-executed;
[0086] Step S7: After one side of the mesh 100 is welded to the central tube 200, the drive component 13 824 drives the gripper chuck 823 to rotate at a set angle, so that the mesh 100 is wound around the central tube 200, and the other side of the mesh 100 is placed between the third electrode 932 and the fourth electrode 953. Then the third electrode 932 of the welding component 1 93 moves to the clearance area 844 to perform welding, thereby realizing the winding and welding of the mesh 100 to the central tube 200.
[0087] Step S8: After the mesh 100 is welded onto the central tube 200, the welding beam 91 drives the welding component 1 93 away from the upper end of the central tube 200, the inner support rod 952 of the welding component 2 95 leaves the central tube 200, the flip plate 841 of the clamping mechanism 84 is lifted, the gripper chuck 823 releases the central tube 200, and the lifting component 83 lifts the central tube 200 from the support component 811; the loading and unloading mechanism unloads the central tube 200 with the welded mesh 100.
[0088] The foregoing has shown and described the basic principles, main features, and advantages of this technical solution. Those skilled in the art should understand that this technical solution is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this technical solution. Various changes and modifications can be made to this technical solution without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed technical solution. The scope of protection of this technical solution is defined by the appended claims and their equivalents.
[0089] It should be noted that the structures, proportions, and sizes depicted in the accompanying drawings are solely for illustrative purposes and to aid those skilled in the art in understanding and reading the content disclosed herein. They are not intended to limit the implementation of this technical solution and therefore have no substantial technical significance. Any modifications to the structure, changes in proportions, or adjustments to size, provided they do not affect the effectiveness or purpose of this technical solution, should still fall within the scope of the technical content disclosed herein. Furthermore, the terms used in this specification, such as "upper," "lower," "left," "right," "middle," and "one," are merely for clarity and not intended to limit the scope of implementation of this technical solution. Changes or adjustments to their relative relationships, without substantially altering the technical content, should also be considered within the scope of the technical solution's implementation.
[0090] It should also be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on the other component or may be connected to an intermediary component. When a component is referred to as being "connected to" another component, it can be directly connected to the other component or indirectly connected to the other component through an intermediary component.
[0091] Furthermore, the use of terms such as "first" and "second" in this application is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed in this application.
Claims
1. A wire mesh welding machine, characterized in that, include: Rack (1); A feeding device (2) is installed on the frame (1) for aligning the multi-layer mesh fabric (100) and feeding it. A feeding device (4), which is installed on the frame (1), is used to move the mesh fabric (100) transported by the feeding device (2) to the welding device (8); Welding device (8), which is mounted on the frame (1), is used to wind and weld the mesh (100) delivered by the feeding device (4) onto the central tube (200); The feeding device (2) includes: A storage mechanism (21), which is installed on the frame (1), is used to store a number of mesh fabrics (100); A conveying roller mechanism (22), which is mounted on the frame (1) and located beside the storage mechanism (21), is used to transport the mesh fabric (100) to a set position; A cutting mechanism (3), which is mounted on the frame (1), is used to cut the mesh fabric (100) transported by the conveying roller mechanism (22); A limiting mechanism, which is installed on the frame (1), is used to limit the mesh (100) inside the conveying roller mechanism (22); A spot welding mechanism (27) is installed on the frame (1) for spot welding the multi-layer mesh (100) inside the conveying roller mechanism (22); The conveying roller mechanism (22) includes: Several sets of conveyor rollers (23) are arranged on the frame (1); Several pads (24), which are alternately arranged with several sets of conveyor rollers (23) on the frame (1), are used to support the lower end of the mesh (100); Drive component one is mounted on the frame (1) and connected to the conveyor roller assembly (23) for driving the conveyor roller assembly (23) to rotate; The conveyor roller assembly (23) includes: The first roller (231) is rotatably mounted on the frame (1) and connected to the drive end of the drive assembly; The second roller (232) is rotatably mounted on the frame (1) and positioned above the first roller (231); The end of the mesh (100) passes between the first roller (231) and the second roller (232). When the drive assembly drives the first roller (231) to rotate, the first roller (231) and the second roller (232) move against the mesh (100) and drive the mesh (100) to move on the pad (24).
2. The wire mesh welding machine according to claim 1, characterized in that: The limiting mechanism includes: Several limiting blocks (261) are installed on both sides of the pad (24) of the conveying roller mechanism (22) for moving and abutting against both sides of the mesh (100) located at the upper end of the pad (24); The pad (24) has a strip hole (241), and the limiting block (261) is connected to the strip hole (241) by a fastener. By adjusting the position of the fixing member one in the strip hole (241), the position of the limiting block one (261) installed on the pad (24) is adjusted, thereby adjusting the distance between the limiting blocks one (261) at both ends of the pad (24).
3. The wire mesh welding machine according to claim 1, characterized in that: The spot welding mechanism (27) includes: A bracket (271) is mounted on the frame (1) and located at the side end of the pad (24) of the conveying roller mechanism (22); The first electrode is mounted on the bracket (271) to support the mesh (100) located at the lower end; A welding torch (273) is slidably mounted on the bracket (271), and the welding torch (273) is movable toward or away from the first electrode; The second electrode, which is mounted on the welding gun (273), is used to press the upper mesh (100) against the lower mesh (100) to weld the multiple layers of the mesh (100) together. The conveying roller mechanism (22) has a clearance opening (242) on its pad (24). The side end of the mesh (100) is placed at the upper end of the clearance opening (242). The second electrode is located above the clearance opening (242) and extends movably into the clearance opening (242). The first electrode is located below the clearance opening (242) or inside the clearance opening (242). The first electrode and the second electrode are used to weld the mesh (100) located at the clearance opening (242).
4. A wire mesh welding machine according to any one of claims 1-3, characterized in that: A guide rod (233) is vertically arranged on the frame (1), and a slide block (234) is slidably arranged on the guide rod (233). The end of the second roller (232) is rotatably connected to the slide block (234). An adjusting member (235) is provided at the end of the guide rod (233), and the driving end of the adjusting member (235) is connected to the slide block (234). The sliding block (234) is driven to slide on the guide rod (233) by the adjusting member (235), so that the sliding block (234) drives the second roller (232) to move up and down, thereby adjusting the distance between the second roller (232) and the first roller (231); The cutting mechanism (3) includes: Support frame 1 (31) is mounted on the frame (1) and located beside the discharge end of the conveying roller mechanism (22); Guide rail 1 (32) is vertically mounted on the support frame 1 (31); Blade 1 (33) is slidably mounted on the guide rail 1 (32); A crossbeam (34) is connected to the end of the blade (33) via a connecting plate (341); Blade 2 (35) is slidably disposed on the guide rail 1 (32) and located between the crossbeam (34) and blade 1 (33), forming a cutting zone (30) between blade 2 (35) and blade 1 (33); Drive component two (36) is mounted on the crossbeam (34), and the drive end of the drive component two (36) is movably connected to the blade two (35) for driving the blade two (35) to move closer to or away from the blade one (33) to cut the mesh (100) located in the cutting area (30); A limiting member (311) is installed on the support frame (31) and movably abuts against the lower end of the blade (35) to limit the sliding of the blade (35) on the guide rail (32); A buffer (37) is provided on the frame (1). An elastic element (371) is sleeved on the upper end of the buffer (37). The elastic element (371) moves against the lower end of the second blade (35) to limit the movement of the second blade (35) on the guide rail (32). Alternatively, the cutting mechanism (3) may include: Support frame 1 (31) is mounted on the frame (1) and located beside the discharge end of the conveying roller mechanism (22); Blade 1 (33) is slidably mounted on the support frame 1 (31); Blade 2 (35), which is slidably disposed on the support frame 1 (31), forms a cutting zone (30) between blade 2 (35) and blade 1 (33); and Drive component two (36) is mounted on the support frame one (31), and the drive end of the drive component two (36) is movably connected to the blade two (35) for driving the blade two (35) to move closer to or away from the blade one (33) to cut the mesh (100) located in the cutting area (30); The support frame (31) is provided with a driving component (38), and the driving end of the driving component (38) is connected to a pressure strip (381). The pressure strip (381) is located above the pad (24) at the discharge end of the conveying roller mechanism (22). The pressure strip (381) is moved by the driving component three (38), so that the pressure strip (381) presses the mesh (100) onto the pad (24).
5. A wire mesh welding machine according to claim 1, characterized in that: The feeding device (4) includes: A traction mechanism (41) is slidably mounted on the frame (1) for clamping the mesh (100) at the discharge end of the conveying roller mechanism (22); A clamping mechanism (5) is installed between the traction mechanism (41) and the conveying roller mechanism (22) for clamping the mesh fabric (100); Several support mechanisms (6) are mounted on the frame (1) and movably positioned between the traction mechanism (41) and the clamping mechanism (5) for supporting the lower end of the mesh fabric (100); A conveying mechanism, which is mounted on the frame (1), is used to convey the cut mesh (100) to the welding device (8); The traction mechanism (41) includes: A traction slide (42) is slidably mounted on the frame (1); Drive component 2 (43), which is movably connected to the frame (1) and the traction slide (42), is used to drive the traction slide (42) to approach or move away from the discharge end of the conveying roller mechanism (22); A traction gripper (44) is slidably mounted on the traction slide (42) for gripping the end of the mesh fabric (100); A driving component nineteen (45) is mounted on the traction slide (42), and the driving end of the driving component nineteen (45) is connected to the traction gripper (44) for driving the traction gripper (44) to slide on the traction slide (42); After the traction gripper (44) clamps the end of the mesh (100), the second drive assembly (43) drives the traction slide (42) to move on the frame (1), so that the traction slide (42) moves away from the conveying roller mechanism (22), thereby realizing the removal of the mesh (100).
6. A wire mesh welding machine according to claim 5, characterized in that: The support mechanism (6) includes: Drive component four (61) is mounted on the frame (1); A swing arm (62) is hinged at its rear end to the frame (1), and the middle part of the swing arm (62) is hinged to the drive end of the drive member (61). A support plate (63) is slidably mounted on the swing arm (62) for supporting the lower end of the mesh fabric (100); A driving component five (64) is mounted on the swing arm (62), and the driving end of the driving component five (64) is movably connected to the support plate (63) for driving the support plate (63) to move on the swing arm (62); When the traction mechanism (41) pulls the mesh (100) away from the feeding device (2), the swing arm (62) rotates and the support plate (63) extends, thereby providing support at the lower end of the pulled-out mesh (100); The support mechanism (6) further includes: A support platform (65), which is mounted on the frame (1) and located beside the swing arm (62), is used to support the mesh fabric (100) transported by the conveying mechanism.
7. A wire mesh welding machine according to claim 5, characterized in that: The clamping mechanism (5) includes: Support frame two (51) is mounted on the frame (1); Two clamping components (52) are distributed vertically on the second support frame (51), and a clamping area (58) is formed between the two clamping components (52) for clamping the mesh fabric (100). The clamping assembly (52) includes: Drive component six (53) is mounted on support frame two (51); The clamping roller (54) is rotatably connected at its end to the drive end of the drive component six (53); Drive component seven (55) is mounted on the support frame two (51); A rotation limit block (56) is installed on the drive end of the drive component seven (55), and the rotation limit block (56) movably abuts against the clamping roller (54) to limit the rotation of the clamping roller (54); When the driving component six (53) drives the corresponding clamping roller (54) to move, the two clamping rollers (54) move closer to each other, thereby clamping the mesh fabric (100) in the clamping area (58) and cutting the mesh fabric (100) in conjunction with the cutting mechanism (3). The clamping assembly (52) further includes: A clamping plate (57) is mounted on the drive end of the drive member six (53), and the clamping plate (57) is located beside the clamping roller (54); When the two clamping rollers (54) approach each other, the two clamping plates (57) abut against the upper and lower ends of the mesh (100) respectively; The transportation organization includes: Transport component 1 (71) is mounted on the traction mechanism (41); Transport component 2 (77) is mounted on the frame (1) and located between the clamping mechanism (5) and the feeding device (2); The first transport component (71) includes: Support frame three (72) is slidably mounted on the traction slide (42); Drive component three (73), which is mounted on the traction slide (42) and movably connected to the support frame three (72), is used to drive the support frame three (72) to slide on the traction slide (42), so that the support frame three (72) moves closer to or further away from the feeding device (2); A sliding frame one (74) is slidably mounted on the support frame three (72); Drive component four (75), which connects the support frame three (72) and the sliding frame one (74), is used to drive the sliding frame one (74) to slide on the support frame three (72), so that the sliding frame one (74) moves closer to or further away from the welding device (8); At least one gripper assembly (76) is mounted on the sliding frame (74) for gripping the front end of the mesh fabric (100); The gripper assembly one (76) includes: Drive component eight (761) is mounted on the sliding frame one (74); A transport gripper (762) is mounted on the drive end of the drive member (761) and is used to grip the mesh fabric (100); The second transport component (77) includes: Support frame four (771) is mounted on the frame (1); Sliding frame two (772) is slidably mounted on the support frame four (771); Drive component five (773), which connects the support frame four (771) and the sliding frame two (772), is used to drive the sliding frame two (772) to slide on the support frame four (771), so that the sliding frame two (772) moves closer to or further away from the welding device (8); At least one transport gripper (774) is mounted on the sliding frame (772) for gripping the mesh fabric (100); The support frame 2 (51) is provided with a driving component 9 (78), and the driving end of the driving component 9 (78) is connected to a top block (781). The top block (781) is located on the side of the clamping assembly (52). When the driving member nine (78) drives the top block (781) to move toward the mesh (100), the top block (781) abuts against the lower end of the mesh (100) and causes the rear end of the mesh (100) to elastically deform away from the top block (781), so that the end of the mesh (100) is placed in the transport gripper two (774).
8. A wire mesh welding machine according to claim 1, characterized in that: The welding apparatus (8) includes: The loading and unloading mechanism is installed on the side of the frame (1) and is used to load and unload the central tube (200); A support rotation mechanism (81) is mounted on the frame (1) for storing the center tube (200) transported by the loading and unloading mechanism; A pressing mechanism (84), which is mounted on the frame (1), is used to press the side end of the mesh fabric (100) delivered by the feeding device (4) onto the central tube (200) on the supporting rotating mechanism (81); Welding mechanism (9), which is mounted on the frame (1), is used to weld the mesh (100) to the outside of the central tube (200) on the support rotation mechanism (81); The support rotation mechanism (81) includes: A support assembly (811), which is mounted on the frame (1), is used to store the central tube (200); A rotating assembly (82), which is mounted on the frame (1), is used to drive the central tube (200) to rotate on the support assembly (811); The support assembly (811) includes: Support frame five (812) is mounted on the frame (1); Several support rods (813) are rotatably mounted on the upper end of the support frame five (812) to support the lower end of the central tube (200); The rotating assembly (82) includes: A sliding seat (821) is slidably mounted on the frame (1) and located beside the support assembly (811); A drive component twelve (822) is mounted on the frame (1), and the drive end of the drive component twelve (822) is connected to the sliding seat (821) for driving the sliding seat (821) to move closer to or away from the support assembly (811). A gripper chuck (823), rotatably mounted on the sliding seat (821), is used to grip the end of the central tube (200) located on the support assembly (811); A driving component thirteen (824) is mounted on the sliding seat (821), and the driving end of the driving component thirteen (824) is connected to the rear end of the gripper chuck (823) for driving the gripper chuck (823) to rotate on the sliding seat (821); When the driving member twelve (822) drives the sliding seat (821) to approach the support assembly (811), the jaw chuck (823) clamps the end of the center tube (200), and the driving member thirteen (824) drives the jaw chuck (823) to rotate, so that the center tube (200) can rotate on the support assembly (811); The support rotation mechanism (81) further includes: A lifting assembly (83), which is mounted on the support frame five (812), is used to drive the central tube (200) away from the support rod (813); The lifting assembly (83) includes: Drive component fourteen (831) is mounted on the support frame five (812); A lifting block (832) is mounted on the drive end of the drive member fourteen (831) and is movably positioned between two adjacent support rods (813); When the driving component fourteen (831) drives the lifting block (832) to extend between two adjacent support rods (813), the lifting block (832) moves to abut the lower end of the central tube (200), thereby driving the central tube (200) to disengage from the upper end of the support rod (813).
9. A wire mesh welding machine according to claim 8, characterized in that: The welding mechanism (9) includes: Welded beam (91), which is slidably mounted on the frame (1); A drive component 15 (92) is mounted on the frame (1), and the drive end of the drive component 15 (92) is movably connected to the welding beam (91) for driving the welding beam (91) to move on the frame (1); At least one set of welding components (93) is slidably disposed on the welding beam (91); At least one set of drive assembly six (94) is connected to the welding beam (91) and the corresponding welding assembly one (93) for driving the welding assembly one (93) to slide on the welding beam (91); Welding assembly two (95) is slidably disposed on the frame (1), and the welding assembly two (95) is movably inserted into the central tube (200) on the support rotation mechanism (81) and cooperates with the welding assembly one (93) to weld the mesh (100) onto the central tube (200); The welding assembly one (93) includes: Drive component sixteen (931) is mounted on the welded beam (91); The third electrode (932) is mounted on the driving end of the driving member sixteen (931); The third electrode (932) is driven to move and abut against the upper end of the mesh fabric (100) by the driving component sixteen (931); The second welding assembly (95) includes: Support frame six (951) is slidably mounted on the frame (1); The inner strut (952) is slidably mounted on the support frame six (951); The fourth electrode (953) is mounted on the inner support rod (952); Drive assembly seven (954), which connects the inner support rod (952) and the support frame six (951), is used to drive the inner support rod (952) to slide on the support frame six (951), so that the inner support rod (952) is inserted into the central tube (200), and with the cooperation of the third electrode (932) and the fourth electrode (953), the mesh (100) is welded to the central tube (200); The welding mechanism (9) also includes: A pusher assembly (96) is mounted on the welding assembly (93) or slidably mounted on the welding beam (91); The pusher assembly (96) includes: Drive component seventeen (961) is mounted on drive component six (94); A pusher plate (962) is mounted on the drive end of the drive component seventeen (961); When the drive component seventeen (961) drives the pusher plate (962) to move toward the center tube (200), when the pusher assembly (96) moves on the welding beam (91), the pusher plate (962) abuts against the rear end of the center tube (200), thereby pushing the center tube (200) toward the gripper chuck (823) of the rotating assembly (82); The clamping mechanism (84) includes: A flap (841) is hinged at its rear end to the frame (1); A drive component eighteen (842) is mounted on the frame (1), and the drive end of the drive component eighteen (842) is hinged to the flap (841) for driving the front end of the flap (841) to move toward or away from the support assembly (811). Several rotating wheels (843) are hinged to the front end of the flap (841) for moving to abut against the mesh (100) and pressing the mesh (100) against the central tube (200) at the upper end of the support assembly (811); A clearance area (844) is provided between adjacent rotating wheels (843), and the welding mechanism (9) welds the mesh (100) onto the central tube (200) through the clearance area (844).
10. A control method for a wire mesh welding machine, used in the wire mesh welding machine as described in any one of claims 1-9, characterized in that, Includes the following steps: Step S1: Open the conveyor roller assembly (23) by adjusting the slide (234) to move upward on the guide rod (233) so that the first roller (231) and the second roller (232) move away from each other; align and stack the multi-layer mesh (100) in the storage mechanism (21) so that the front end of the mesh (100) passes through the first conveyor roller assembly (23) until the second conveyor roller assembly (23); adjust the position of the limiting block (261) on the pad (24) so that the limiting block (261) abuts against both sides of the mesh (100); adjust the slide (234) to move downward on the guide rod (233) so that the first roller (231) and the second roller (232) move closer to each other; Step S2: The conveying roller mechanism (22) transports the front end of the mesh fabric (100) to the cutting mechanism (3); the conveying roller mechanism (22) extends the front end of the mesh fabric (100) out of the cutting mechanism (3), and the cutting mechanism (3) cuts off the front end of the mesh fabric (100) so that the front ends of the multiple layers of mesh fabric (100) are aligned. Step S3: The traction slide (42) moves toward the cutting mechanism (3), and then the traction gripper (44) clamps the front end of the mesh (100). The traction slide (42) then moves away from the cutting mechanism (3), thereby pulling out the mesh (100). During the process of the traction slide (42) pulling out the mesh (100), the conveying roller mechanism (22) transports the mesh (100) to the cutting mechanism (3), and the spot welding mechanism (27) performs spot welding on the mesh (100) at set intervals. At the same time, during the process of the traction slide (42) pulling out the mesh (100), the support mechanism (6) opens and supports the lower end of the mesh (100). Step S4: After the traction slide (42) pulls the mesh (100) to a set length, the clamping mechanism (5) clamps the rear half of the mesh (100), the cutting mechanism (3) cuts the mesh (100), and the traction slide (42) moves away from the cutting mechanism (3), so that the rear end of the mesh (100) moves to the clamping mechanism (5); then the first transport component (71) clamps the front end of the mesh (100), and the second transport component (77) clamps the rear end of the mesh (100); the traction gripper (44) releases the mesh (100) and moves away from the mesh (100). Step S5: The loading and unloading mechanism loads the central tube (200) onto the support rotation mechanism (81), the welding beam (91) moves above the central tube (200), the pusher plate (962) of the pusher assembly (96) descends, the drive assembly six (94) drives the pusher plate (962) to abut against one end of the central tube (200) and drives the central tube (200) to move toward the gripper chuck (823), the gripper chuck (823) clamps the other end of the central tube (200), the pusher plate (962) rises and leaves the central tube (200); the inner support rod (952) is inserted into the central tube (200); Step S5 can be executed simultaneously with Steps S1-S4; Step S6: Transport component one (71) and transport component two (77) move the mesh (100) toward the central tube (200) and make the side end of the mesh (100) cross the vertical plane where the center line of the central tube (200) is located; the clamping mechanism (84) clamps the end of the mesh (100) onto the central tube (200); the third electrode (932) of welding component one (93) moves to the clearance area (844) for welding, and at the same time the inner support rod (952) moves along with it, so that the fourth electrode (953) corresponds to the third electrode (932) for welding; transport component one (71) and transport component two (77) release the two ends of the mesh (100) and move to the initial position; Step S7: After one side of the mesh (100) is welded to the center tube (200), the drive component thirteen (824) drives the gripper chuck (823) to rotate at a set angle, so that the mesh (100) is wound around the center tube (200), and the other side of the mesh (100) is placed between the third electrode (932) and the fourth electrode (953). Then the third electrode (932) of the welding component one (93) moves to the clearance area (844) for welding. Step S8: After the mesh (100) is welded onto the central tube (200), the welding beam (91) drives the welding assembly one (93) away from the upper end of the central tube (200), the inner support rod (952) of the welding assembly two (95) leaves the central tube (200), the flip plate (841) of the clamping mechanism (84) is lifted, the gripper chuck (823) releases the central tube (200), and the lifting assembly (83) lifts the central tube (200) from the support assembly (811); the loading and unloading mechanism unloads the central tube (200) with the welded mesh (100).
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