Preparation device of synthetic rubber elastomer material for automobile

Abstract

The invention provides an automobile synthetic rubber elastomer material preparation device which comprises a base, two baffles are fixed to the two sides of the top end of the base, and a second calendaring wheel, a third calendaring wheel and a first calendaring wheel are sequentially and rotationally connected between the two baffles from top to bottom; the side parts of the calendering wheel II and the calendering wheel I are connected with a thickness adjusting assembly; the thickness adjusting assembly is used for adjusting the distance between the calendering wheel II and the calendering wheel I so as to adjust the thickness of the rubber elastomer material; first distance measuring sensors are arranged on the two sides of the third rolling wheel and used for measuring the distance between the third rolling wheel and the second rolling wheel and the distance between the third rolling wheel and the first rolling wheel. A width adjusting assembly is arranged on the side portion of the third rolling wheel and comprises a first blocking piece, a second blocking piece, a driving piece and a second distance measuring sensor. The first blocking piece and the second blocking piece are connected with a driving piece. The device is high in precision and high in automation degree. And in addition, real-time measurement and timely adjustment can be carried out, so that the calendering quality is ensured.

Description

Technical Field

[0001] The present invention relates to the technical field of processing equipment for synthetic rubber elastomers, and specifically relates to a device for preparing synthetic rubber elastomer materials for automobiles. Background Art

[0002] A calender is one of the key devices in the preparation process of automotive synthetic rubber elastomers, mainly used for calendering the mixed rubber material into the required sheet or film; it is usually composed of a frame and two calender rolls, and the mixed rubber material is fed between the rolls of the calender; the rolls rotate, and the rubber material is calendered into a uniform sheet or film through pressure and friction. Before calendering, the distance between the rolls is adjusted to precisely control the calendering thickness.

[0003] However, when the existing calender is working, first manually adjust the distance between the calender rolls and then process. However, the position will deviate during the calendering process, which will affect the rubber elastomer after calendering; and the existing manual adjustment has low precision and low efficiency. Summary of the Invention

[0004] Aiming at the deficiencies of the existing technology, the purpose of the present invention is to provide a device for preparing synthetic rubber elastomer materials for automobiles, which can solve the existing problems.

[0005] In order to achieve the above purpose, the technical solution of the present invention is as follows:

[0006] The present invention is realized through the following technical solution: A device for preparing synthetic rubber elastomer materials for automobiles, including a base, on both sides of the top of the base are fixed two baffles, and between the two baffles are rotatably connected in sequence from top to bottom a second calender roll, a third calender roll and a first calender roll; a thickness adjustment component is connected to the sides of the second calender roll and the first calender roll, and the thickness adjustment component is used to adjust the distance between the second calender roll and the first calender roll so as to adjust the thickness of the rubber elastomer material; on both sides of the third calender roll are provided a first distance measuring sensor, and the first distance measuring sensor is used to measure the distance between the third calender roll and the second calender roll and the first calender roll; on the side of the third calender roll is provided a width adjustment component, and the width adjustment component includes a first barrier member, a second barrier member, a driving member and a second distance measuring sensor; the first barrier member and the second barrier member are connected to the driving member, and the driving member is connected to the first barrier member and the second barrier member, and the driving member is used to adjust the distance between the first barrier member and the second barrier member so as to adjust the width of the rubber elastomer material; on the side of the first barrier member is provided a second distance measuring sensor, and the second distance measuring sensor is used to measure the distance between the first barrier member and the second barrier member; the second distance measuring sensor and the first distance measuring sensor are connected to a controller, and the controller is connected to the thickness adjustment component and the driving member.

[0007] Further, holes are formed in the surface of the baffle, and sliding grooves are formed in the inner walls of the holes; a fixing plate is fixed at the center of the sliding groove; a third calender roller is rotatably connected between the two fixing plates, and the third calender roller is connected to a second motor; the two sides of the first calender roller are rotatably connected with a first moving plate, and an outer extending block one is formed by the outer extension of the side part of the first moving plate; the outer extending block one is slidably connected to the sliding groove, and an outer extending box one is arranged on the side part of the first moving plate, and a motor arranged in the outer extending box one is connected to the first calender roller; the two sides of the second calender roller are rotatably connected with a second moving plate, and an outer extending block two is formed by the outer extension of the side part of the second moving plate; the outer extending block two is slidably connected to the sliding groove, and an outer extending box two is arranged on the side part of the second moving plate, and a motor arranged in the outer extending box two is connected to the second calender roller.

[0008] Further, the thickness adjustment assembly includes a first motor, a first lead screw shaft, a first nut and a second nut; the first motor is installed in the base, and the first motor is connected to the first lead screw shaft; half of the surface of the first lead screw shaft is a right-hand thread and half is a left-hand thread; the right-hand thread of the first lead screw shaft is connected to the first nut, and the left-hand thread of the first lead screw shaft is connected to the second nut; the first nut is connected to the outer extending box one, and the second nut is connected to the outer extending box two.

[0009] Further, a first limiting rod is fixed at the top end of the second moving plate, and a second limiting rod is fixed at the bottom end of the first moving plate; the first limiting rod and the second limiting rod are inserted into and slidably connected to the baffle; distance measuring sensors one are installed on both sides of the fixing plate.

[0010] Further, the driving member includes a third nut, a second lead screw shaft, a third motor and a fourth nut; the third motor is connected to the second lead screw shaft, and the second lead screw shaft is rotatably connected between the two baffles; half of the surface of the second lead screw shaft is a right-hand thread and half is a left-hand thread; the right-hand thread of the second lead screw shaft is connected to the third nut, and the left-hand thread of the second lead screw shaft is connected to the fourth nut.

[0011] Further, the driving member further includes an encoder and a vertical plate; encoders are arranged on the sides of the first calender roller, the second calender roller and the third calender roller; the encoder is connected to the controller, vertical plates are fixed at the top ends of the third nut and the fourth nut; distance measuring sensors two are arranged on the sides of the vertical plates.

[0012] Further, the first barrier member and the second barrier member have the same structure, and the first barrier member includes an upper barrier plate, an upper insertion plate, a spring, a middle barrier plate, a lower insertion plate, and a lower barrier plate; a middle barrier plate is fixed to the side of the fourth nut, and a groove for cooperating with the third calendering wheel is formed in the side of the middle barrier plate; springs are arranged inside both ends of the middle barrier plate, and the springs are connected to the upper insertion plate and the lower insertion plate; the upper insertion plate is slidably connected to the middle barrier plate, and the top end of the upper insertion plate is connected to the upper barrier plate; the lower insertion plate is slidably connected to the middle barrier plate, and the bottom end of the lower insertion plate is connected to the lower barrier plate; the upper barrier plate is cooperatively connected to the second calendering wheel, and the lower barrier plate is cooperatively connected to the first calendering wheel.

[0013] Further, a detection component is arranged on the side of the baffle, and the detection component includes a mounting rod, a thermal imaging monitor, and a control screen; the mounting rod is connected to the baffle, and the thermal imaging monitor is arranged on the side of the mounting rod; a controller is arranged inside the control screen, and the thermal imaging monitor is connected to the control screen.

[0014] Further, a repair component is arranged on the side of the base, and the repair component includes a spraying material tank, a connecting pipe, a fourth motor, a spray head, a linkage rod, a support rod, an electric telescopic rod, a grinding wheel, and a sliding member; a sliding member is arranged between the baffles, a support rod is arranged at the top end of the sliding member, and the top end of the support rod is rotatably connected to the linkage rod; the linkage rod is connected to the fourth motor, and the end of the linkage rod is connected to the spray head; the spray head is communicated with the spraying material tank through the connecting pipe; two electric telescopic rods are arranged on the side of the support rod, and a grinding wheel is arranged between the two electric telescopic rods.

[0015] Further, the sliding member includes a pneumatic slider one, a pneumatic slide rail one, a pneumatic slide rail two, and a pneumatic slider two; pneumatic slide rails two are arranged on the sides of both baffles, and the pneumatic slide rails two are slidably connected to the pneumatic slider two; the two pneumatic slider twos are connected through the pneumatic slide rail one, and the side of the pneumatic slide rail one is connected to the pneumatic slider one; the side of the pneumatic slider one is connected to the support rod.

[0016] Compared with the prior art, the beneficial effects of the present invention include:

[0017] The device for preparing synthetic rubber elastomer materials for automobiles according to the present invention is a calendering preparation device for synthetic rubber elastic materials. The device of the present invention can automatically monitor and adjust the spacing between the second calendering roller, the first calendering roller and the third calendering roller according to the size of the required rubber elastic material, ensuring that the spacing between the second calendering roller, the first calendering roller and the third calendering roller is the thickness of the required rubber elastic material to be prepared; and can automatically monitor and adjust the distance between the first barrier member and the second barrier member to ensure that the distance between the first barrier member and the second barrier member is the same as the width of the required rubber elastic material to be prepared; thereby achieving precise preparation of rubber elastic materials of the required size. The present invention has high precision and high automation degree. And it can measure in real time and adjust in time to ensure the quality of calendering.

[0018] The present invention can collect the temperatures on the surfaces of each calendering roller through a thermal imaging monitor. By combining the abnormal temperature with an encoder, the abnormal positions such as excessive wear of the calendering roller can be determined, and the repair component can be used to repair in time to achieve timely repair of the abnormality of the calendering roller, realizing automatic identification and repair, quickly and precisely; improving the precision of processing. Brief Description of the Drawings

[0019] The disclosure of the present invention will be described with reference to the accompanying drawings. It should be understood that the drawings are only for illustrative purposes and are not intended to limit the protection scope of the present invention. In the drawings, the same reference numerals are used to refer to the same components. Among them:

[0020] Figure 1 is the overall structural schematic diagram of a device for preparing synthetic rubber elastomer materials for automobiles according to the present invention;

[0021] Figure 2 is the structural schematic diagram of the baffle in the embodiment of the present invention;

[0022] Figure 3 is the structural schematic diagram of the repair component in the embodiment of the present invention;

[0023] Figure 4 is the embodiment of the present invention Figure 1 The enlarged structural schematic diagram of part A in;

[0024] Figure 5 is the structural schematic diagram of the width adjustment component in the embodiment of the present invention.

[0025] Description of the markings in the figure: 1. Base; 2. First calender roll; 21. First moving plate; 22. First extension box; 23. First extension block; 3. Baffle; 31. Slide groove; 32. First limiting rod; 33. Second limiting rod; 4. Second calender roll; 41. Second moving plate; 42. Second extension box; 43. Second extension block; 5. Third calender roll; 51. Fixed plate; 52. Second motor; 53. First distance measuring sensor; 6. Thickness adjustment assembly; 61. First motor; 62. First lead screw shaft; 63. First nut; 64. Second nut; 7. Width adjustment assembly; 71. First barrier member; 711. Upper barrier plate; 712. Upper insertion plate; 713. Spring; 714. Middle barrier plate; 715. Lower insertion plate; 716. Lower barrier plate; 72. Encoder; 73. Vertical plate; 74. Second distance measuring sensor; 75. Third nut; 76. Second lead screw shaft; 77. Second barrier member; 78. Third motor; 79. Fourth nut; 8. Detection assembly; 81. Mounting rod; 82. Thermal imaging monitor; 83. Control screen; 9. Repair assembly; 91. Spray material box; 92. Connecting pipe; 93. Fourth motor; 94. Nozzle; 95. Linking rod; 96. Grinding wheel; 97. Electric telescopic rod; 98. Support rod; 99. Sliding member; 991. First pneumatic slider; 992. First pneumatic slide rail; 993. Second pneumatic slide rail; 994. Second pneumatic slider. Detailed implementation mode

[0026] It is easy to understand that according to the technical solution of the present invention, without changing the essence of the present invention, those of ordinary skill in the art can propose various interchangeable structural forms and implementation methods. Therefore, the following detailed implementation modes and drawings are only illustrative descriptions of the technical solution of the present invention, and should not be regarded as the whole of the present invention or as a limitation or restriction on the technical solution of the present invention.

[0027] A preparation device for synthetic rubber elastomer materials for automobiles, as Figure 1 shown, includes a base 1. Two baffles 3 are fixed on both sides of the top end of the base 1, and a second calender roll 4, a third calender roll 5 and a first calender roll 2 are rotatably connected between the two baffles 3 from top to bottom in sequence; the side parts of the second calender roll 4 and the first calender roll 2 are connected with a thickness adjustment assembly 6, and the thickness adjustment assembly 6 is used to adjust the distance between the second calender roll 4 and the first calender roll 2 so as to adjust the thickness of the calendered rubber elastomer material;

[0028] Specifically, holes are formed on the surface of the baffle 3, as Figure 2 shown, slide grooves 31 are formed on the inner walls of the holes; a fixed plate 51 is fixed at the center of the slide groove 31; a third calender roll 5 is rotatably connected between the two fixed plates 51, and the third calender roll 5 is connected with a second motor 52;

[0029] On both sides of the first calender roll 2, there are moving plates 21 rotatably connected, and an outer extension block 23 extends outward from the side of the moving plate 21; the outer extension block 23 is slidably connected to the chute 31, and an outer extension box 22 is provided on the side of the moving plate 21. A motor arranged inside the outer extension box 22 is connected to the first calender roll 2;

[0030] On both sides of the second calender roll 4, there are moving plates 41 rotatably connected, and an outer extension block 43 extends outward from the side of the moving plate 41; the outer extension block 43 is slidably connected to the chute 31, and an outer extension box 42 is provided on the side of the moving plate 41. A motor arranged inside the outer extension box 42 is connected to the second calender roll 4.

[0031] On both sides of the third calender roll 5, there is a first distance measuring sensor 53, and the first distance measuring sensor 53 is used to measure the distances between the third calender roll 5 and the second calender roll 4 and the first calender roll 2;

[0032] Specifically, the thickness adjustment assembly 6 includes a first motor 61, a first lead screw shaft 62, a first nut 63 and a second nut 64; the first motor 61 is installed inside the base 1, and the first motor 61 is connected to the first lead screw shaft 62; half of the surface of the first lead screw shaft 62 has right-handed threads and half has left-handed threads; the right-handed threads of the first lead screw shaft 62 are connected to the first nut 63, and the left-handed threads of the first lead screw shaft 62 are connected to the second nut 64; the first nut 63 is connected to the outer extension box 22, and the second nut 64 is connected to the outer extension box 42. When the first motor 61 is started, the first motor 61 drives the first lead screw shaft 62 to rotate when starting, and then drives the first nut 63 and the second nut 64 to move, so as to drive the second calender roll 4 and the first calender roll 2 to move and change their distances from the third calender roll 5.

[0033] In order to improve the stability when the second calender roll 4 and the first calender roll 2 move, a first limiting rod 32 is fixed to the top end of the moving plate 41, and a second limiting rod 33 is fixed to the bottom end of the moving plate 21; the first limiting rod 32 and the second limiting rod 33 are inserted into and slidably connected to the baffle 3; the first distance measuring sensors 53 are installed on both sides of the fixed plate 51.

[0034] On the side of the third calender roll 5, there is a width adjustment assembly 7, and the width adjustment assembly 7 includes a first barrier member 71, a second barrier member 77, a driving member and a second distance measuring sensor 74; as Figure 4 shown, the first barrier member 71 and the second barrier member 77 are connected to the driving member, and the driving member is connected to the first barrier member 71 and the second barrier member 77. The driving member is used to adjust the distance between the first barrier member 71 and the second barrier member 77 so as to adjust the width of the rubber elastomer material to be calendered;

[0035] A distance measuring sensor two 74 is provided on the side of the barrier one 71. The distance measuring sensor two 74 is used to measure the distance between the barrier one 71 and the barrier two 77. The distance measuring sensor two 74 and the distance measuring sensor one 53 are connected to a controller, and the controller is connected to a thickness adjustment component 6 and a driving member. Exemplarily, the driving member includes a nut three 75, a lead screw shaft two 76, a motor three 78, and a nut four 79. The motor three 78 is connected to the lead screw shaft two 76, and the lead screw shaft two 76 is rotatably connected between two baffles 3. Half of the surface of the lead screw shaft two 76 has a right-hand thread and half has a left-hand thread. The right-hand thread of the lead screw shaft two 76 is connected to the nut three 75, and the left-hand thread of the lead screw shaft two 76 is connected to the nut four 79. The driving member further includes an encoder 72 and a vertical plate 73. Encoders 72 are provided on the sides of the calender roll one 2, the calender roll two 4, and the calender roll three 5. The encoder 72 is used to provide real-time rotation angle information of the calender roll. The encoder 72 is connected to the controller. Vertical plates 73 are fixed to the tops of the nut three 75 and the nut four 79. The distance measuring sensor two 74 is provided on the side of the vertical plate 73. After determining the width of the rubber elastomer material to be calendered, the distance between the barrier one 71 and the barrier two 77 is adjusted to be the same as the width of the elastic rubber, so as to calender elastic rubber of the required width. During adjustment, the motor three 78 is started. The motor three 78 drives the lead screw shaft two 76 to rotate, and then drives the nut three 75 and the nut four 79 to move, thereby changing the distance between the barrier one 71 and the barrier two 77.

[0036] The barrier one 71 and the barrier two 77 have the same structure. The barrier one 71 and the barrier two 77 adopt a telescopic structure to facilitate adaptation to the lifting of the calender roll two 4 and the calender roll one 2. And the barrier one 71 includes an upper barrier plate 711, an upper insertion plate 712, a spring 713, a middle barrier plate 714, a lower insertion plate 715, and a lower barrier plate 716. As Figure 5 shown, a middle barrier plate 714 is fixed to the side of the nut four 79, and a groove for cooperating with the calender roll three 5 is formed on the side of the middle barrier plate 714. Springs 713 are provided inside both ends of the middle barrier plate 714, and the springs 713 are connected to the upper insertion plate 712 and the lower insertion plate 715. The upper insertion plate 712 is slidably connected to the middle barrier plate 714, and the top end of the upper insertion plate 712 is connected to the upper barrier plate 711. The lower insertion plate 715 is slidably connected to the middle barrier plate 714, and the bottom end of the lower insertion plate 715 is connected to the lower barrier plate 716. The upper barrier plate 711 is cooperatively connected to the calender roll two 4, and the lower barrier plate 716 is cooperatively connected to the calender roll one 2.

[0037] To ensure that the rubber elastomer material after calendering is flat and has high precision, it is necessary to ensure that the surface of the calender roll is flat. Therefore, it is necessary to detect the flatness of the surface of the calender roll and perform spraying and trimming when necessary. Specifically, a detection component 8 is provided on the side of the baffle 3, and the detection component 8 includes a mounting rod 81, a thermal imaging monitor 82, and a control screen 83. The mounting rod 81 is connected to the baffle 3, and the thermal imaging monitor 82 is provided on the side of the mounting rod 81. A controller is provided in the control screen 83, and the thermal imaging monitor 82 is connected to the control screen 83. The thermal imaging monitor 82 is used to identify the temperature abnormal areas (such as local overheating or overcooling areas) of the rotating calender roll. Since the worn areas of the calender roll usually have an increased temperature due to increased friction or a decreased temperature due to material loss, the thermal imaging monitor 82 is used to automatically identify the temperature abnormal areas, and the encoder provides the real-time rotation angle information of the calender roll. The thermal imaging data is associated with the rotation angle to accurately locate the specific position of the worn area on the calender roll.

[0038] To achieve spraying and trimming of the uneven areas, a repair component 9 is provided on the side of the base 1. The repair component 9 includes a spray material tank 91, a connecting pipe 92, a motor four 93, a spray head 94, a linkage rod 95, a support rod 98, an electric telescopic rod 97, a grinding wheel 96, and a sliding member 99. As Figure 3 shown, a sliding member 99 is provided between the baffles 3. The top of the sliding member 99 is provided with a support rod 98, and the top of the support rod 98 is rotatably connected to the linkage rod 95. The linkage rod 95 is connected to the motor four 93, and the end of the linkage rod 95 is connected to the spray head 94. The spray head 94 is connected to the spray material tank 91 through the connecting pipe 92. Two electric telescopic rods 97 are installed on the side of the support rod 98, and a grinding wheel 96 is installed between the two electric telescopic rods 97. The sliding member 99 includes a pneumatic slider one 991, a pneumatic slide rail one 992, a pneumatic slide rail two 993, and a pneumatic slider two 994. Pneumatic slide rail two 993 is provided on the side of both baffles 3, and pneumatic slider two 994 is slidably connected to the pneumatic slide rail two 993. The two pneumatic slider two 994 are connected through the pneumatic slide rail one 992, and the side of the pneumatic slide rail one 992 is connected to the pneumatic slider one 991. The side of the pneumatic slider one 991 is connected to the support rod 98.

[0039] When the present invention is in processing, first, the width and thickness of the calendering material are determined according to the required rubber elastomer material. By adjusting the distance between the first barrier member 71 and the second barrier member 77, the width of the calendering material after calendering is determined; by adjusting the distance between the second calendering wheel 4, the first calendering wheel 2 and the third calendering wheel 5, the thickness formed after the calendering material is driven is adjusted; when adjusting the distance between the second calendering wheel 4, the first calendering wheel 2 and the third calendering wheel 5, the first motor 61 is started. When the first motor 61 is started, the lead screw shaft 62 rotates, thereby driving the first nut 63 and the second nut 64 to move, so as to drive the second calendering wheel 4 and the first calendering wheel 2 to move and change their distance from the third calendering wheel 5. The adjusted distance measured in real time by the first distance measuring sensor 53 is adjusted, and the controller is used to judge whether the preset distance is reached. After reaching the distance, the first motor 61 is turned off; when adjusting, the first barrier member 71 and the second barrier member 77 are compressed to compress the spring 713 to adapt to the adjustment of the positions of the first calendering wheel 2 and the second calendering wheel 4.

[0040] When adjusting the distance between the first barrier member 71 and the second barrier member 77, the third motor 78 is started. The third motor 78 drives the second lead screw shaft 76 to rotate, thereby driving the third nut 75 and the fourth nut 79 to move, thereby changing the distance between the first barrier member 71 and the second barrier member 77; then the rubber elastomer material is calendered; when calendering, the motors connected to the first calendering wheel 2, the second calendering wheel 4 and the third calendering wheel 5 are started to rotate, and the rubber elastomer material is sent between the calendering wheels for calendering; it is extruded from the other side to form the calendered rubber elastomer material; when performing the calendering work, the thermal imaging monitor 82 is started to collect the surface temperature of each calendering wheel. If there is wear on the calendering wheel, the temperature of the worn area of the calendering wheel usually increases due to increased friction or decreases due to material loss; the thermal imaging monitor 82 is used to automatically identify the temperature abnormal area, and the encoder 72 provides the real-time rotation angle information of the calendering wheel; the calendering work is stopped, the thermal imaging data is associated with the rotation angle, and the specific position of the worn area on the calendering wheel is accurately located; then the repair assembly 9 is started for repair. When repairing, according to the located information (when necessary, the motor on the side of the calendering wheel is started to ensure that the side of the calendering wheel to be repaired is aligned with the repair assembly 9), the position of the nozzle 94 is adjusted by the sliding member 99 and the fourth motor 93, and the position to be repaired is sprayed and filled; after spraying is completed, the position of the nozzle 94 is adjusted by the fourth motor 93 to make it away from the calendering wheel; then the electric telescopic rod 97 is started to make the grinding wheel 96 close to the calendering wheel; the calendering wheel rotates and contacts the grinding wheel 96 to grind and trim the repaired calendering wheel, and the thermal imaging monitor 82 is used again to automatically identify the surface temperature of the calendering wheel; according to the surface temperature of the calendering wheel, it is judged whether the grinding and trimming reach the appropriate degree.

[0041] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present invention.

[0042] In the description of this patent, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "connected", "coupled", "set" shall be understood in a broad sense. For example, it can be fixedly connected and set, or detachably connected and set, or integrally connected and set. For those of ordinary skill in the art, the specific meanings of the above terms in this patent can be understood according to specific circumstances.

[0043] In addition, the terms "first" and "second" are only used for descriptive purposes and should not be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present invention, the meaning of "several" is two or more unless otherwise specifically defined.

[0044] The technical scope of the present invention is not limited only to the content described above. Those skilled in the art can make various deformations and modifications to the above embodiments without departing from the technical idea of the present invention, and these deformations and modifications shall all fall within the protection scope of the present invention.

Claims

1. A device for preparing synthetic rubber elastomer material for automobiles, characterized in that: The invention comprises a base (1), two baffles (3) are fixed on both sides of the top of the base (1), and a calendering wheel (4), a calendering wheel (5) and a calendering wheel (2) are rotatably connected between the two baffles (3) from top to bottom in sequence; the sides of the calendering wheel (4) and the calendering wheel (2) are connected to a thickness adjustment component (6), and the thickness adjustment component (6) is used to adjust the distance between the calendering wheel (4) and the calendering wheel (2) and thus adjust the thickness of the rubber elastic material; the two sides of the calendering wheel (5) are provided with a distance sensor (53), and the distance sensor (53) is used to measure the distance between the calendering wheel (5) and the calendering wheel (4) and the calendering wheel (2); the side of the calendering wheel (5) is provided with a width adjustment component (7), and the The width adjustment component (7) comprises a barrier member 1 (71), a barrier member 2 (77), a driving member and a distance sensor 2 (74); the barrier member 1 (71) and the barrier member 2 (77) are connected to the driving member, the driving member is connected to the barrier member 1 (71) and the barrier member 2 (77), the driving member is used to adjust the distance between the barrier member 1 (71) and the barrier member 2 (77) and thus adjust the width of the rubber elastic material; a distance sensor 2 (74) is provided on the side of the barrier member 1 (71), the distance sensor 2 (74) is used to measure the distance between the barrier member 1 (71) and the barrier member 2 (77); the distance sensor 2 (74) and the distance sensor 1 (53) are connected to a controller, the controller is connected to the thickness adjustment component (6) and the driving member.

2. The device for preparing synthetic rubber elastomer material for automobile according to claim 1, characterized in that: A hole is formed on the surface of the baffle plate (3), and a slide groove (31) is formed on the inner wall of the hole; a fixed plate (51) is fixed at the center of the slide groove (31); a calendering wheel (5) is rotatably connected between the two fixed plates (51), and the calendering wheel (5) is connected to a motor (52); a movable plate (21) is rotatably connected to both sides of the calendering wheel (2), and the side of the movable plate (21) extends outward to form an extension block (23); the extension block (23) is slidably connected to the slide groove (31), and the The side of the movable plate 1 (21) is provided with an extension box 1 (22), and the motor arranged in the extension box 1 (22) is connected to the calendering wheel 1 (2); the two sides of the calendering wheel 2 (4) are rotatably connected with the movable plate 2 (41), and the side of the movable plate 2 (41) extends outward to form an extension block 2 (43); the extension block 2 (43) is slidably connected to the slide groove (31), and the side of the movable plate 2 (41) is provided with an extension box 2 (42), and the motor arranged in the extension box 2 (42) is connected to the calendering wheel 2 (4).

3. The device for preparing synthetic rubber elastomer material for automobile according to claim 1, characterized in that: The thickness adjustment assembly (6) comprises a motor 1 (61), a screw shaft 1 (62), a nut 1 (63) and a nut 2 (64); the motor 1 (61) is installed in the base (1), and the motor 1 (61) is connected to the screw shaft 1 (62); half of the surface of the screw shaft 1 (62) is orthogonal and half is anti-threaded; the orthogonal thread of the screw shaft 1 (62) is connected to the nut 1 (63), and the anti-thread of the screw shaft 1 (62) is connected to the nut 2 (64); the nut 1 (63) is connected to the extension box 1 (22), and the nut 2 (64) is connected to the extension box 2 (42).

4. The device for preparing synthetic rubber elastomer material for automobile according to claim 2, characterized in that: A limiting rod 1 (32) is fixed at the top end of the movable plate 2 (41), and a limiting rod 2 (33) is fixed at the bottom end of the movable plate 1 (21); the limiting rod 1 (32) and the limiting rod 2 (33) are inserted into and slidably connected to the baffle plate (3); and a distance measuring sensor 1 (53) is installed on both sides of the fixed plate (51).

5. The device for preparing synthetic rubber elastomer material for automobile according to claim 1, characterized in that: The driving member comprises a nut three (75), a screw shaft two (76), a motor three (78) and a nut four (79); the motor three (78) is connected to the screw shaft two (76), and the screw shaft two (76) is rotatably connected between two baffles (3); half of the surface of the screw shaft two (76) is positive thread and the other half is negative thread; the positive thread of the screw shaft two (76) is connected to the nut three (75), and the negative thread of the screw shaft two (76) is connected to the nut four (79).

6. The device for preparing synthetic rubber elastomer material for automobile according to claim 5, characterized in that: The driving member further comprises an encoder (72) and a vertical plate (73); the sides of the calendering wheel 1 (2), the calendering wheel 2 (4) and the calendering wheel 3 (5) are all provided with an encoder (72); the encoder (72) is connected to a controller, and the top ends of the nut 3 (75) and the nut 4 (79) are fixed with a vertical plate (73); and the side of the vertical plate (73) is provided with a distance measuring sensor 2 (74).

7. The device for preparing synthetic rubber elastomer material for automobile according to claim 6, characterized in that: The barrier member 1 (71) and the barrier member 2 (77) have the same structure, and the barrier member 1 (71) includes an upper barrier plate (711), an upper plug plate (712), a spring (713), a middle barrier plate (714), a lower plug plate (715) and a lower barrier plate (716); the side of the nut 4 (79) is fixed with a middle barrier plate (714), and the side of the middle barrier plate (714) is provided with a groove that cooperates with the calendering wheel 3 (5); springs (713) are provided inside the two ends of the middle barrier plate (714), and The spring (713) connects the upper plug plate (712) and the lower plug plate (715); the upper plug plate (712) is slidably connected to the middle blocking plate (714), and the top end of the upper plug plate (712) is connected to the upper blocking plate (711); the lower plug plate (715) is slidably connected to the middle blocking plate (714), and the bottom end of the lower plug plate (715) is connected to the lower blocking plate (716); the upper blocking plate (711) is cooperatively connected to the calendering wheel 2 (4), and the lower blocking plate (716) is cooperatively connected to the calendering wheel 1 (2).

8. The device for preparing synthetic rubber elastomer material for automobile according to claim 1, characterized in that: A detection assembly (8) is provided on the side of the baffle (3), and the detection assembly (8) comprises a mounting rod (81), a thermal imaging monitor (82) and a control screen (83); the mounting rod (81) is connected to the baffle (3), and a thermal imaging monitor (82) is provided on the side of the mounting rod (81); a controller is provided inside the control screen (83), and the thermal imaging monitor (82) is connected to the control screen (83).

9. The device for preparing synthetic rubber elastomer material for automobile according to claim 1, characterized in that: A repair component (9) is provided on the side of the base (1), and the repair component (9) includes a spray box (91), a connecting pipe (92), a motor four (93), a spray head (94), a linkage rod (95), a support rod (98), an electric telescopic rod (97), a grinding wheel (96) and a sliding member (99); a sliding member (99) is provided between the baffles (3), a support rod (98) is provided at the top end of the sliding member (99), and the top end of the support rod (98) is rotatably connected to the linkage rod (95); the linkage rod (95) is connected to the motor four (93), and the end of the linkage rod (95) is connected to the spray head (94); the spray head (94) is connected to the spray box (91) through the connecting pipe (92); two electric telescopic rods (97) are installed on the side of the support rod (98), and a grinding wheel (96) is installed between the two electric telescopic rods (97).

10. The device for preparing synthetic rubber elastic material for automobile according to claim 9, characterized in that: The sliding member (99) includes a pneumatic slider 1 (991), a pneumatic slide rail 1 (992), a pneumatic slide rail 2 (993) and a pneumatic slider 2 (994); the sides of the two baffles (3) are each provided with a pneumatic slide rail 2 (993), and the pneumatic slide rails 2 (993) are both slidably connected to the pneumatic slider 2 (994); the two pneumatic sliders 2 (994) are connected via the pneumatic slide rail 1 (992), and the side of the pneumatic slide rail 1 (992) is connected to the pneumatic slider 1 (991); the side of the pneumatic slider 1 (991) is connected to the support rod (98).

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