Preparation method of high-performance smoked sheet rubber and automatic device

Abstract

The invention discloses a preparation method of high-performance smoked sheet rubber and an automatic device, and relates to the technical field of smoked sheet rubber production. The preparation method comprises the following steps: S1, collecting, centrifuging and removing impurities; S2, standing and clarifying; S3, adding acid and solidifying; S4, tabletting, S5, washing a film, S6, cutting the film, dripping and hanging the film, S7, smudging and drying the film, and S8, packaging the film. In the invention, by establishing an automatic high-performance smoked sheet rubber production line and developing products capable of completely replacing foreign smoked sheets such as Indonesia 1 # and the like, in the localization process of high-end military and civilian dual-purpose natural rubber, the localization of military tire rubber is realized by continuously promoting technical innovation and industrial upgrading, introducing advanced technologies and equipment and optimizing the production process; in the standing clarification process, dry content detection, ammonia content detection, quantitative water adding and pH value detection are all realized in an automatic manner, and dependence on experience of professionals is avoided, so that the dry content of the fresh latex in the latex garden of each mixing pool is consistent, and the production efficiency is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of RSS production, and specifically to a preparation method and an automated device for high-performance RSS. Background Art

[0002] RSS, also known as smoked sheet rubber, is a primary processed product of natural rubber. It is a raw rubber sheet made by coagulating the latex of rubber trees, mechanically dehydrating it, and then drying it with wood smoke. It is amber in color, slightly transparent, and has a slight smoky odor. Before the 1980s, it was the most important and largest-produced product of natural rubber and was widely used in fields such as automobiles, bridges, rail transit, and aviation;

[0003] Currently, high-end natural rubber has long been completely dependent on imported Indonesian No. 1 and Thai No. 3 RSS, posing a great potential safety hazard to the national defense strategic security;

[0004] In view of the above problems, the inventor proposes a preparation method and an automated device for high-performance RSS to solve the above problems. Summary of the Invention

[0005] In order to solve the above problems, the purpose of the present invention is to provide a preparation method and an automated device for high-performance RSS.

[0006] To solve the above technical problems, the present invention adopts the following technical solutions: A preparation method for high-performance RSS, comprising the following steps:

[0007] S1. Collection and Centrifugal Impurity Removal

[0008] Select fresh latex from the rubber plantation, collect the fresh latex from the rubber plantation into a collection pool, and remove impurities from the fresh latex in the collection pool through a centrifugal separator;

[0009] S2. Static Settling and Clarification

[0010] Introduce the impurity-removed fresh latex from the rubber plantation into a mixing pool, stir the fresh latex from the rubber plantation through a mixer in the mixing pool, and at the same time detect the fresh latex in the mixing pool. After detection, the fresh latex in the mixing pool is statically settled and clarified;

[0011] S3. Acid Coagulation

[0012] Add acid for coagulation and curing treatment to the statically settled and clarified fresh latex from the rubber plantation in the mixing pool. Add the fresh latex from the rubber plantation into a coagulation barrel for coagulation to form barrel coagulates, and at the same time add detection acid through an acid addition system;

[0013] S4. Sheet Pressing

[0014] Use a rotary cutting device to rotary cut the coagulates to form rubber sheets, and then use a sheet pressing device to press the rubber sheets 5 times;

[0015] S5. Film Washing

[0016] The film obtained by pressing is fed into a water tank rinsing machine for rinsing to remove the residual acid on the film surface.

[0017] S6. Film Cutting and Dripping and Hanging

[0018] First, the film is cut by a film cutting device to form a film with a constant length, then the film is grouped and put on a rod, then the rods are evenly arranged, and then the film is hung on the rack through a cutting and hanging rod machine for airing. The airing time is 24 - 48h.

[0019] S7. Film Smoking and Drying

[0020] The aired film is conveyed to a hanging film drying cart by a chain conveyor and is pushed into a tunnel drying room at one time under the action of a screw propeller. The heat generated by the combustion of biomass fuel enters the main air duct of the tunnel drying room, flows into the secondary air duct, and then evenly flows into the bottom of the tunnel drying room. The hot air at the bottom rises evenly under the pressure provided by the wood pellet smoke generator, transfers the heat to the film, and at the same time, with the heating effect of the heat pump and the electric heating system, the film is subjected to smoking and drying treatment.

[0021] S8. Film Packaging

[0022] After the smoking and drying of the film is completed, the hanging film drying cart exits the vehicle, and then through unloading, grading, hydraulic packing, coating and sealing, and labeling, it is packaged according to requirements.

[0023] Preferably, in S2, the specific steps of the detection are as follows:

[0024] In the mixing tank, a dry content measuring instrument and a pH value measuring instrument are used to automatically and online detect the dry content and ammonia content of the fresh latex in the rubber plantation in sequence (meanwhile, the ammonia water is supplemented through the ammonia water adding system). After the detection is completed, the detection data is uploaded, and finally, the dry content of the fresh latex is automatically adjusted through the dry content blending system.

[0025] Preferably, in S2, the standing and clarification time is 5 - 10min.

[0026] Preferably, in S3, the pH value of the acid for detection is 4.8 - 5.0, and the clot ripening time is 3 - 8h.

[0027] Preferably, in S3, after the fresh latex from the rubber plantation in the mixing tank meets the production process requirements, the fresh latex from the rubber plantation is transported to the buffer tank of the filling machine by a latex pump, and together with the acid addition system, the latex and the acid for detection are quantitatively filled into the coagulation cylinder. After automatic stirring, foaming, and capping, the stacking robot places multiple coagulation cylinders on the pallet. After completing a stack of coagulation cylinders, the electric forklift transports the stack to the gel storage.

[0028] Preferably, in S4, the stack of coagulation cylinders after meeting the acid addition and coagulation requirements is transported to the unstacking system by an electric forklift. The stacking robot of the coagulation cylinders moves the stacked coagulation cylinders to the conveying equipment in sequence. When the coagulation cylinder moves to the pouring device, the pouring device completes the overturning of the coagulation cylinder. After an operator inserts a mandrel into the center of the coagulum, the rotary cutting equipment and the tablet pressing equipment complete the production of the film. The thickness of the pressed film is 3 - 4 mm, and the moisture content of the film drops to 60%.

[0029] Preferably, in S6, first, the empty rods are placed at equal time intervals by the rod placing mechanism. Through the synchronous drive of the cutting and hanging rod machine, the cutting mechanism, and the automatic rod hanging and stacking system, the synchronous movement of the empty rod conveying and the cutting action is realized, so as to complete the continuous hanging and conveying of the film by hanging 5 pieces of smoked sheet rubber on each rod. After the film is hung on the rod, the rod is transported to the uniform rod distribution mechanism by the rod displacement mechanism, and then the multi - rod transfer to the moving hanging rack is completed by the rod hanging rack mechanism. After completion, the requirements of hanging 48 rods per single - layer of the hanging rack, 5 pieces per rod, and a total of 6 layers are achieved.

[0030] Preferably, in S7, the hot air temperature and air volume are controlled according to the temperature and drying time set for each drying stage. The film stays for 12 h in the pre - heating and speed - increasing stage, and the drying temperature is 40 - 50 °C. It stays for 60 h in the constant - speed stage, and the drying temperature is 60 - 75 °C. The total drying time is 72 hours.

[0031] The present invention also provides an automated device for the preparation method of high - performance smoked sheet rubber. The automated device includes a raw material processing unit, a filling unit, a film - making unit, a smoked sheet rubber baking room unit, and a discharging and packaging unit;

[0032] The raw material processing unit includes a collection tank, a centrifugal separator, a mixing tank, a mixing tank stirrer, a dry content detector, a pH value detector, an ammonia addition system, a latex pump, a trackless crane, a dry content adjustment system, and a water supply and cleaning system;

[0033] The filling unit includes an acid addition system, a stirrer, a filling machine, a stacking robot, an empty barrel conveying line, a conveying line after the filling machine, a coagulation cylinder, a pallet, and an electric forklift;

[0034] The film - making unit includes a barrel - washing machine, an unstacking robot, a pouring device, a rotary cutting equipment, a tablet pressing equipment, a sink rinsing machine, a roller - way conveyor, a cutting and hanging rod machine, and an automatic rod hanging and stacking system;

[0035] The tobacco sheet curing barn unit includes a tunnel - type drying barn, a fan, a wood pellet smoking generator, a heat pump and an electric heating system;

[0036] The discharging and packaging unit includes a hanging sheet drying cart, a chain conveyor, an on - line tobacco sheet quality detection system, an automatic stacker, a pre - press, a load - bearing system, a packing system, a metal detection system, a labeling system and a packaging system.

[0037] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0038] 1. In the present invention, by establishing an automated high - performance tobacco sheet glue production line and developing products that can completely replace foreign tobacco sheets such as Indonesian No. 1, in the process of nationalizing high - end natural rubber for both military and civilian use, through continuous promotion of technological innovation and industrial upgrading, introduction of advanced technologies and equipment, and optimization of production processes, the nationalization of military tire glue is achieved;

[0039] 2. In the present invention, by optimizing the process of film smoking and drying, the smoke is prevented from filling the entire smoke chamber, and the smoking flow rate and smoke concentration are controllable, making the film smoking uniform, so that the quality of batch tobacco sheet glue is consistent and the performance of the tobacco sheet glue is stable. At the same time, after smoking with biomass fuel, drying is supplemented with electric heating or a heat pump, achieving the goals of energy conservation and environmental protection while realizing automation;

[0040] 3. In the present invention, during the static clarification process, the detection of dry content, ammonia content, quantitative water addition, and pH value detection are all achieved in an automated manner, avoiding reliance on the experience of professional personnel, so that the dry content of fresh latex from the rubber plantation in each mixing tank is consistent, improving production efficiency;

[0041] 4. In the present invention, during the acid - adding coagulation process, after the indicators of fresh latex from the rubber plantation in the mixing tank meet the requirements, the fresh latex from the rubber plantation is automatically injected into the coagulation barrel and the coagulation barrels are automatically palletized, thus improving the production efficiency of tobacco sheet glue;

[0042] 5. In the present invention, during the tablet pressing and washing process, after the gel is completed, the pallets of the gel barrels for storage are disassembled, and the gel blocks are automatically sliced, tablet - pressed, etc. by a robot, and at the same time, the robot automatically disassembles the pallets, pours the glue, slices, tablet - presses, and cuts, further improving the production efficiency of tobacco sheet glue;

[0043] 6. In the present invention, during the sheet cutting and dripping and hanging process, through an automatic loading and unloading system, the film is hung on the sheet hanging rod and rod hanging rack, and after the film is smoked and dried, the rod is removed from the lower part of the rack and the sheet is removed from the lower part of the rod, further improving the production efficiency of tobacco sheet glue. Description of the Drawings

[0044] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0045] Figure 1 This is the process flow diagram of the production of smoked sheet rubber of the present invention.

[0046] Figure 2 This is the process flow diagram of the dry content of the automatic raw material preparation of the present invention.

[0047] Figure 3 This is the process flow diagram of the automatic filling and palletizing production of latex of the present invention.

[0048] Figure 4 This is the process flow diagram of the automatic sheet production of the present invention.

[0049] Figure 5 This is the process flow diagram of the automatic feeding production of the present invention.

[0050] Figure 6 This is the structural schematic diagram of the automation device for the preparation method of a high-performance smoked sheet rubber of the present invention.

[0051] Figure 7 This is the structural schematic diagram of the smoked sheet baking room unit of the present invention.

[0052] In the figure: 100, raw material processing unit; 200, filling unit; 300, sheet production unit; 400, smoked sheet baking room unit; 500, unloading and packaging unit. Detailed implementation manners

[0053] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.

[0054] Embodiment 1: As Figures 1-5 shown, the present invention provides a method for preparing a high-performance smoked sheet rubber, including the following steps:

[0055] S1. Collection and centrifugal impurity removal

[0056] Select fresh latex from the rubber plantation, collect the fresh latex from the rubber plantation into the collection pool, and remove impurities from the fresh latex in the collection pool through a centrifugal separator;

[0057] S2. Static clarification

[0058] The fresh latex from the rubber plantation after impurity removal is introduced into the mixing pool, and the fresh latex from the rubber plantation is stirred by the mixer in the mixing pool. In the mixing pool, a dry content detector and a pH detector are used to automatically and online detect the dry content and ammonia content of the fresh latex from the rubber plantation in sequence (meanwhile, the ammonia water is supplemented through the ammonia water adding system). After the detection is completed, the detection data is uploaded. Finally, the dry content of the fresh latex is automatically adjusted by the dry content adjustment system. The fresh latex from the rubber plantation after detection is statically clarified in the mixing pool for 6 minutes;

[0059] S3. Acid addition and coagulation

[0060] The fresh latex from the rubber plantation that has been statically clarified in the mixing pool is subjected to acid addition, coagulation and ripening treatment. The fresh latex from the rubber plantation is added to the coagulation barrel for coagulation to form barrel coagulum, and the coagulum is ripened for 6 hours. Meanwhile, the detection acid with a pH value of 5 is added through the acid adding system. When the fresh latex from the rubber plantation in the mixing pool meets the production process requirements, the fresh latex from the rubber plantation is transported to the buffer tank of the filling machine by the latex pump, and together with the acid adding system, the latex and the detection acid are quantitatively filled into the coagulation barrel. After automatic stirring, foaming and capping, the palletizing robot places multiple coagulation barrels on the pallet. After completing a stack of coagulation barrels, the stack is sent to the gel library by the electric pallet truck;

[0061] S4. Sheet pressing

[0062] The stack of coagulation barrels after meeting the requirements of acid addition and coagulation is sent to the unstacking system by the electric pallet truck. The palletizing robot moves the stacked coagulation barrels to the conveying equipment in sequence. When the coagulation barrel moves to the glue pouring device, the glue pouring device completes the overturning of the coagulation barrel. After an operator inserts a core shaft into the center of the coagulum, the slicing equipment and the sheet pressing equipment complete the production of the film. The sheet is pressed 5 times, and the thickness of the pressed film is 3 - 4 mm, and the water content of the film drops to 60%;

[0063] S5. Film washing

[0064] The film obtained by the sheet pressing treatment is sent into the water tank rinsing machine to rinse the film and remove the residual acid on the film surface;

[0065] S6. Film cutting and dripping and hanging the film

[0066] First, the film is cut by a cutting device to form a film of a constant length. Then, empty rods are placed at equal time intervals by the upper rod mechanism. Through the synchronous drive of the cutting and hanging rod machine, the cutting mechanism, and the automatic hanging and shelving system for rods, the synchronous transportation of empty rods and the cutting action are achieved. To achieve the purpose of continuous hanging and transportation of film by hanging 5 pieces of smoked sheet rubber on each rod. After the film is hung on the rod, the rod is transported to the uniform rod distribution mechanism by the rod displacement mechanism, and then the multi-rod transfer to the moving hanger is completed by the rod hanging rack mechanism. After completion, the hanging cloth requirement of storing 48 rods in a single layer of a single hanger, 5 pieces on each rod, and a total of 6 layers is achieved. The film is subjected to air drying treatment, and the air drying time is 36h;

[0067] S7. Smoking and drying of the film

[0068] The air-dried film is transported to the hanging and drying cart by the chain conveyor, and is pushed into the tunnel drying room at one time under the action of the screw propeller. The heat generated by the combustion of biomass fuel enters the main air duct of the tunnel drying room, flows into the secondary air duct, and then evenly flows into the bottom of the tunnel drying room. The hot air at the bottom rises evenly under the pressure provided by the wood pellet smoke generator, transfers the heat to the film, and at the same time, with the heating effect of the heat pump and the electric heating system, the film is subjected to smoking and drying treatment. The hot air temperature and air volume are controlled according to the temperature and drying time set in each drying stage. The film stays for 12h in the preheating and speed-up stage, and the drying temperature is 50°C. It stays for 60h in the constant speed stage, and the drying temperature is 65°C. The total drying time is 72 hours;

[0069] S8. Packaging of the film

[0070] After the smoking and drying of the film is completed, the hanging and drying cart exits the vehicle, and then through unloading, grading, hydraulic packing, coating and sealing, and labeling, it is packaged according to requirements.

[0071] Example 2: The present invention provides a method for preparing a high-performance smoked sheet rubber, including the following steps:

[0072] S1. Collection and centrifugal impurity removal

[0073] Select fresh latex from the rubber plantation, collect the fresh latex from the rubber plantation into the collection pool, and remove impurities from the fresh latex in the collection pool through a centrifugal separator;

[0074] S2. Static clarification

[0075] The impurity-removed fresh latex from the rubber plantation is introduced into the mixing pool, and the fresh latex from the rubber plantation is stirred by the mixer in the mixing pool. In the mixing pool, the dry content and the ammonia content of the fresh latex from the rubber plantation are automatically detected online in turn by a dry content detector and a pH value detector (at the same time, the ammonia water is supplemented through the ammonia water addition system). After the detection is completed, the detection data is uploaded, and finally, the dry content of the fresh latex is automatically adjusted by the dry content adjustment system. The detected fresh latex from the rubber plantation is statically clarified in the mixing pool for 10 minutes;

[0076] S3, acid coagulation

[0077] The rubber garden fresh latex in the mixing tank that has been left to stand and clarified is treated with acid coagulation and aging. The rubber garden fresh latex is added to the coagulation barrel for coagulation to form barrel clots. The clots are aged for 8 hours. At the same time, the detection acid is added through the acid adding system. The pH value of the detection acid is 4.8. When the rubber garden fresh latex in the mixing tank meets the production process requirements, the rubber garden fresh latex is transferred to the buffer tank of the filling machine through the latex pump, and the latex and the detection acid are quantitatively poured into the coagulation barrel together with the acid adding system. After automatic stirring, foaming and capping, the stacking robot places multiple coagulation barrels on the pallet. After completing a stack of coagulation barrels, the electric ground cow sends the stack to the gel storage;

[0078] S4, tableting

[0079] The electric bull sends the stack of solidified barrels that have completed the acid coagulation requirements to the destacking system, and the destacking robot moves the stacked solidified barrels to the conveying equipment in sequence. When the solidified barrels move to the glue pouring device, the glue pouring device completes the overturning of the solidified barrels. After the mandrel is manually inserted into the center of the clot, the peeling equipment and the sheeting equipment complete the production of the film. After 5 times of sheeting, the thickness of the pressed film is 3-4mm, and the moisture content of the film is reduced to 60%;

[0080] S5. Film development

[0081] The film obtained by the sheeting process is sent to a water tank rinser to rinse the film and remove the residual acid on the surface of the film;

[0082] S6, cutting pieces, drip hanging pieces

[0083] First, the film is cut by the cutting equipment to form a film of constant length, and then the rod-loading mechanism places an empty rod for a certain period of time. The cutting and hanging rod machine, the cutting mechanism and the hanging rod automatic racking system are synchronously driven to realize the synchronization of the empty rod transportation and the cutting action, so as to achieve the purpose of continuous hanging film transportation by hanging 5 pieces of tobacco film on each rod. After the film is hung on the rod, the rod is transported to the uniform rod distribution mechanism by the rod shifting mechanism, and then the rod hanging rack mechanism completes the action of transferring multiple rods to the mobile hanging rack. After completion, a single hanging rack stores 48 rods in a single layer, 5 pieces per rod, and a total of 6 layers of hanging cloth requirements, and the film is dried for 48 hours;

[0084] S7, film smoke drying

[0085] The chain conveyor transports the film after air-drying to the hanging film drying cart, and under the action of the screw propeller, it is fully pushed into the tunnel drying chamber at one time. The heat generated by the combustion of biomass fuel enters the main air duct of the tunnel drying chamber, flows into the secondary air duct, and then evenly flows into the bottom of the tunnel drying chamber. The hot air at the bottom evenly rises under the pressure provided by the wood pellet smoke generator, transfers the heat to the film, and at the same time, with the heating effect of the heat pump and the electric heating system, the film is subjected to smoked drying treatment. The hot air temperature and air volume are controlled according to the temperature and drying time set in each drying stage. The film stays for 12 hours in the preheating and speed-up stage, with a drying temperature of 40 °C, stays for 60 hours in the constant speed stage, with a drying temperature of 75 °C, and the total drying time is 72 hours;

[0086] S8. Film Packaging

[0087] After the smoked drying of the film is completed, the hanging film drying cart exits the drying chamber, and then through unloading, grading, hydraulic packing, coating and sealing, and labeling, it is packaged according to requirements.

[0088] As Figures 6-7 shown, the present invention also provides an automated device for the preparation method of high-performance smoked sheet rubber. The automated device includes a raw material processing unit 100, a filling unit 200, a film production unit 300, a smoked sheet baking chamber unit 400, and a discharging and packaging unit 500;

[0089] The raw material processing unit 100 includes a collection tank, a centrifugal separator, a mixing tank, a mixing tank agitator, a dry content detector, a pH value detector, an ammonia adding system, a latex pump, a trackless crane, a dry content adjustment system, and a water supply and cleaning system;

[0090] The filling unit 200 includes an acid adding system, an agitator, a filling machine, a palletizing robot, an empty barrel conveyor line, a conveyor line after the filling machine, a solidifying barrel, a pallet, and an electric pallet jack;

[0091] The film production unit 300 includes a barrel washing machine, a depalletizing robot, a glue pouring device, a rotary cutting device, a tablet pressing device, a sink rinsing machine, a roller conveyor, a cutting and hanging rod machine, and a hanging rod automatic loading system;

[0092] The smoked sheet baking chamber unit 400 includes a tunnel drying chamber, a fan, a wood pellet smoke generator, and a heat pump and electric heating system;

[0093] The discharging and packaging unit 500 includes a hanging film drying cart, a chain conveyor, an on-line smoked sheet quality detection system, an automatic film stacking machine, a pre-pressing machine, a weighing system, a packing system, a metal detection system, a labeling system, and a packaging system.

[0094] Obviously, those skilled in the art can make various modifications and variations to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalent technologies, the present invention is also intended to include these modifications and variations.

Claims

1. A method for preparing high-performance cigarette sheet glue, characterized in that: The following steps are involved: S1. Collection and centrifugation to remove impurities Selecting fresh latex from a rubber plantation, collecting the fresh latex from the rubber plantation into a collection pool, and removing impurities from the fresh latex from the collection pool by a centrifugal separator; S2. Let stand to clarify The fresh latex from the rubber garden after impurities removal is introduced into a mixing tank, and the fresh latex from the rubber garden is stirred by a mixer in the mixing tank, and the fresh latex from the rubber garden in the mixing tank is tested, and the tested fresh latex from the rubber garden is allowed to stand in the mixing tank for clarification; S3, acid coagulation The fresh latex from the rubber plantation that has been left to stand and clarify in the mixing tank is treated with acid for coagulation and aging, and the fresh latex from the rubber plantation is added into a coagulation drum for coagulation to form a drum clot, and at the same time, an acid for testing is added through an acid adding system; S4, tableting The clot is peeled by a peeling device to form a film, and then the film is pressed by a tabletting device for 5 times; S5. Film development The film obtained by the sheeting process is sent to a water tank rinser to rinse the film and remove the residual acid on the surface of the film; S6, cutting pieces, drip hanging pieces First, the film is cut by the cutting equipment to form a film of constant length, then the film is assembled and put on the rod, and then the rod is evenly arranged, and then the film is hung on the rod by the cutting and hanging machine, and the film is dried for 24 to 48 hours; S7, film smoke drying The chain conveyor transports the dried film to the film drying vehicle, and the screw propeller pushes the film to fill the tunnel drying room at one time. The heat generated by the combustion of biomass fuel enters the main air duct of the tunnel drying room, flows into the secondary air duct, and then flows evenly into the bottom of the tunnel drying room. The hot air at the bottom rises evenly under the pressure provided by the wood particle smoke generator, transfers the heat to the film, and cooperates with the heating effect of the heat pump and electric heating system to smoke and dry the film. S8, Film packaging After the smoke drying of the film is completed, the hanging film drying vehicle will be unloaded, graded, hydraulically packaged, sealed, labeled, and packaged according to needs.

2. The method for preparing a high-performance cigarette sheet adhesive according to claim 1, characterized in that: In S2, the specific steps of the detection are as follows: In the mixing tank, a dry content meter and a pH meter are used to automatically detect the dry content and ammonia content of the fresh latex in the rubber plantation online (ammonia water is supplemented through the ammonia water adding system at the same time). After the detection is completed, the detection data is uploaded, and finally the dry content of the fresh latex is automatically adjusted through the dry content adjustment system.

3. The method for preparing a high-performance cigarette sheet adhesive according to claim 1, characterized in that: In S2, the standing clarification time is 5 to 10 minutes.

4. The method for preparing a high-performance cigarette sheet adhesive according to claim 1, characterized in that: In S3, the pH value of the detection acid is 4.8-5.0, and the clot ripening time is 3-8 hours.

5. The method for preparing a high-performance cigarette sheet adhesive according to claim 1, characterized in that: In S3, when the fresh latex from the rubber plantation in the mixing pool meets the production process requirements, it is transferred to the buffer tank of the filling machine through the latex pump, and together with the acid-adding system, the latex and the acid for detection are quantitatively poured into the coagulation barrels. After automatic stirring, frothing and capping, the stacking robot places multiple coagulation barrels on the pallet. After completing a stack of coagulation barrels, the electric ground cow sends the stack to the gel warehouse.

6. The method for preparing a high-performance cigarette sheet adhesive according to claim 1, characterized in that: In S4, the electric bull sends the stack of solidified barrels that have completed the acid coagulation requirements to the destacking system, and the destacking robot moves the stacked solidified barrels to the conveying equipment in sequence. When the solidified barrels move to the glue pouring device, the glue pouring device completes the overturning of the solidified barrels. After the core shaft is manually inserted into the center of the clot, the rotary cutting equipment and the sheet pressing equipment complete the production of the film. The thickness of the pressed film is 3 to 4 mm, and the moisture content of the film is reduced to 60%.

7. The method for preparing a high-performance cigarette sheet adhesive according to claim 1, characterized in that: In S6, the rod-loading mechanism first places empty rods for a certain period of time, and then drives the cutting and hanging rod machine, the cutting mechanism and the automatic hanging rod loading system synchronously to achieve synchronization between the empty rod transportation and the cutting action, so as to achieve the purpose of continuous hanging and conveying by hanging 5 pieces of tobacco sheets on each rod. After the sheets are hung on the rods, the rods are transported to the uniform rod distribution mechanism through the rod shifting mechanism, and then the rod hanging rack mechanism completes the action of transferring multiple rods to the mobile hanging rack. After completion, a single hanging rack can store 48 rods in a single layer, with 5 sheets per rod and a total of 6 layers of hanging cloth.

8. The method for preparing a high-performance cigarette sheet adhesive according to claim 1, characterized in that: In S7, the hot air temperature and air volume are controlled according to the temperature and drying time set in each drying stage. The film stays in the preheating speed-up stage for 12 hours, the drying temperature is 40-50°C, and stays in the constant speed stage for 60 hours, the drying temperature is 60-75°C, and the total drying time is 72 hours.

9. An automated device for the preparation method of high-performance cigarette sheet glue according to any one of claims 1 to 8, characterized in that: The automated device comprises a raw material processing unit (100), a filling unit (200), a sheet making unit (300), a tobacco sheet curing room unit (400) and a material unloading and packaging unit (500); The raw material processing unit (100) comprises a collecting tank, a centrifugal separator, a mixing tank, a mixing tank agitator, a dry content measuring instrument, a pH value measuring instrument, an ammonia water adding system, a latex pump, a trackless crane, a dry content blending system and a water supply and cleaning system; The filling unit (200) comprises an acid adding system, a mixer, a filling machine, a palletizing robot, an empty barrel conveying line, a conveying line after the filling machine, a solidification barrel, a pallet and an electric ground bull; The film-making unit (300) comprises a barrel washing machine, a destacking robot, a glue pouring device, a rotary cutting device, a tablet pressing device, a water tank rinsing machine, a roller conveyor, a cutting and hanging rod machine and an automatic hanging rod racking system; The tobacco slice drying room unit (400) comprises a tunnel-type drying room, a fan, a wood particle smoke generator, a heat pump and an electric heating system; The unloading and packaging unit (500) comprises a hanging sheet drying vehicle, a chain conveyor, an online tobacco sheet quality detection system, an automatic sheet stacking machine, a pre-pressing machine, a load-bearing system, a packaging system, a metal detection system, a labeling system and a packaging system.

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