A transformer core production apparatus

CN120089511BActive Publication Date: 2025-10-28WUXI ZHONGXING IRON CORE
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Patent Information

Application Number
CN202510261286.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-06
Publication Date
2025-10-28
Estimated Expiration
2045-03-06

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Abstract

This invention discloses a transformer core production apparatus, relating to the field of transformer core production technology. It includes: a workbench and a support fixedly connected to the top of the workbench, with silicon steel sheets stacked on top of the support; and an alternating leveler located on top of the support for flattening the stacked silicon steel sheets. The alternating leveler includes trapezoidal leveling rods disposed on top of the silicon steel sheets. By using an alternating leveler, the trapezoidal leveling rods of the alternating leveler move from the center of the top of the silicon steel sheets towards the ends to level them, effectively eliminating unevenness problems such as warping and wrinkles in the silicon steel sheets. This ensures a tight fit between the silicon steel sheets. Through the alternating work of multiple sets of trapezoidal leveling rods, the silicon steel sheets during the stacking process can be continuously flattened, ensuring that each layer of silicon steel sheets is stacked flat, thus improving the overall flatness and compactness of the core.
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Description

Technical Field

[0001] This invention relates to the field of transformer core production technology, specifically a transformer core production apparatus. Background Art

[0002] The transformer core is the main magnetic circuit part of the transformer, and it is usually made of hot-rolled or cold-rolled silicon steel sheets with high silicon content and coated with insulating varnish.

[0003] According to the patent announcement number "CN218602248U" published on the China Patent Network, entitled "A Stacking Device for Transformer Core Production," the device includes a mounting frame. Two placement plates are arranged on the lower surface of the inner wall of the mounting frame. A strip of amorphous alloy sheet is arranged on the upper surface of each placement plate. A placement rack is arranged between the placement plates on the lower surface of the inner wall of the mounting frame. A transformer core is placed on the upper surface of the placement rack. A guide rod is arranged on the side surface of the inner wall of the mounting frame. Two movable blocks are arranged on the outer surface of the guide rod. A mounting plate is arranged at the bottom of each movable block. A U-shaped plate is arranged inside each mounting plate. A horizontal plate is arranged at the end of each U-shaped plate extending from the mounting plate. An electric telescopic rod is arranged between the horizontal plate and the mounting plate. An adsorption assembly is installed on each U-shaped plate. This invention, through a series of structural features, avoids the risk of injury to workers and ensures that the suction cup can always be in contact with the strip of amorphous alloy sheet, thereby completing the adsorption action of the strip of amorphous alloy sheet.

[0004] While the aforementioned patent enables the automatic stacking of silicon steel sheets, the silicon steel sheets themselves may undergo slight deformation during the automatic stacking process. Local warping and wrinkling can also easily occur during the stacking process, affecting the flatness and compactness of the core. To address this issue, we provide a transformer core production device to solve the above problems. Summary of the Invention

[0005] The purpose of this invention is to provide a transformer core production device to address the problem that silicon steel sheets may have slight deformations and that local warping and wrinkling may easily occur during the stacking process, affecting the flatness and compactness of the core.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a transformer core production apparatus, comprising: a workbench and a support base fixedly connected to the top of the workbench, wherein silicon steel sheets are stacked on the top of the support base; an alternating leveler located on the top of the support base for flattening the stacked silicon steel sheets, the alternating leveler including a trapezoidal leveling rod disposed on the top of the silicon steel sheets, wherein an angle-turning mechanism and a clearance assembly are installed on one side of the trapezoidal leveling rod for turning the trapezoidal leveling rod at different angles; and a calibration auxiliary assembly located at the bottom of the trapezoidal leveling rod for turning the silicon steel sheets laterally for calibrating.

[0007] As a further embodiment of the present invention: the alternating smoothing device further includes a first fixed seat fixedly connected to the top of the support base. Two one-way threaded screws are rotatably connected to the inner side of the first fixed seat. A first slider is threadedly connected to the outer wall of each of the two one-way threaded screws. Two first drive motors are installed on the top of the first fixed seat. The output ends of the two first drive motors are respectively connected to one of the one-way threaded screws. A rectangular rod is fixedly connected inside the first fixed seat, and the two first sliders are slidably connected to the outer wall of the rectangular rod. A second fixed seat is fixedly connected to one end of each of the two first sliders. The two second fixed seats are arranged one above the other. A two-way threaded screw is rotatably connected to the inner side of each of the two second fixed seats. A second slider is threadedly connected to the outer wall of the two-way threaded screw. A second drive motor is installed on one side of the second fixed seat, and the output end of the second drive motor is connected to the two-way threaded screw.

[0008] As a further embodiment of the present invention: two second sliders are provided, and a limiting groove matching the two second sliders is opened on the inner side of the second fixed seat. The second sliders are slidably connected to the inner side of the second fixed seat. The outer wall of the bidirectional threaded screw is provided with a positive thread and a negative thread, and the two second sliders are respectively threaded to the outer wall of the positive thread and the negative thread.

[0009] As a further embodiment of the present invention: the angle steering mechanism includes a first connecting seat fixedly connected to one side of the second slider, a second suspension seat fixedly connected to the bottom of the first connecting seat, a worm gear rotatably connected to the inner side of the second suspension seat, a first spur gear fixedly connected to the output end of the worm gear through the outer wall of the second suspension seat, an L-shaped rod fixedly connected to one side of the second connecting seat, a second spur rack fixedly connected to the top of the L-shaped rod, and the second spur rack meshing with the first spur gear, a rotating shaft rotatably connected to the inner side of the first connecting seat, one end of the rotating shaft penetrating to the bottom of the first connecting seat, and a worm wheel meshing with the worm gear fixedly connected to the outer wall of the rotating shaft.

[0010] As a further embodiment of the present invention: the avoidance component includes a rectangular sliding rod slidably connected to the inner side of the rotating shaft, a connecting rod rotatably connected to the bottom of the rectangular sliding rod, a third connecting seat fixedly connected to the bottom of the connecting rod, and the third connecting seat fixedly connected to the trapezoidal smoothing rod, an electric push rod fixedly connected to the top of the first connecting seat, a second connecting seat fixedly connected to the output end of the electric push rod, and the rectangular sliding rod rotatably connected to the bottom of the second connecting seat.

[0011] As a further embodiment of the present invention: the avoidance assembly further includes a second spur gear fixedly connected to the outer wall of the connecting rod, an auxiliary seat fixedly connected to one side of the rectangular sliding rod, a T-shaped block slidably connected to the inner side of the auxiliary seat, a first spur rack fixedly connected to the bottom of the T-shaped block, a vertical block fixedly connected to the top of the T-shaped block, and an auxiliary spring installed between the vertical block and the auxiliary seat, a second spur gear meshing with the first spur rack fixedly connected to the outer wall of the connecting rod, a second spherical rod fixedly connected to one end of the first spur rack, a third suspension seat fixedly connected to the outer wall of the rotating shaft, and a bending block fixedly connected to one side of the third suspension seat.

[0012] As a further embodiment of the present invention: the calibration auxiliary component includes a first suspension seat fixedly connected to the bottom of the trapezoidal leveling rod, a first spherical rod slidably connected to the inner side of the first suspension seat, one end of the first spherical rod passing through the outer wall of the first suspension seat and fixedly connected to a calibration block, and a connecting spring installed between the calibration block and the first suspension seat.

[0013] As a further embodiment of the present invention: the calibration auxiliary component further includes a connecting rod fixedly connected to the outer wall of the rotating shaft, and an inclined block is fixedly connected to the inner side of the connecting rod, and one end of the first spherical rod is configured as a sphere.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. By setting up an alternating leveler, the trapezoidal leveling rods of the alternating leveler move from the top center of the silicon steel sheet to the end to level it, which can effectively eliminate unevenness problems such as warping and wrinkles of the silicon steel sheet, and make the silicon steel sheets fit tightly together. Through the alternating work of multiple sets of trapezoidal leveling rods, the silicon steel sheets during the stacking process can be continuously flattened to ensure that each layer of silicon steel sheets can be stacked flat, thereby improving the overall flatness and tightness of the iron core. When one set of trapezoidal leveling rods is about to approach another set, another set of electric push rods is activated to move the trapezoidal leveling rods that were originally pressing on both ends of the silicon steel sheet upwards, while driving another set of trapezoidal leveling rods to perform corresponding actions. This alternating working method ensures the continuity of the leveling operation of stacked silicon steel sheets, avoids the time wasted due to waiting for equipment adjustment, and thus improves the overall practicality of the device.

[0016] 2. By setting up an obstacle avoidance component, when the rectangular sliding rod driven by the electric push rod at the output end moves the trapezoidal leveling rod upward to separate from the silicon steel sheet at the bottom, the rectangular sliding rod will drive the second ball rod to move upward synchronously. When the second ball rod contacts the inner inclined surface of the bending block, it pushes the first spur rack towards the second spur gear under the drive of the inner inclined surface of the bending block. This drives the second spur gear to drive the trapezoidal leveling rod to rotate away from the silicon steel sheet through the connecting rod. When the electric push rod stops moving, the trapezoidal leveling rod is stored in one side of the second fixed seat, so that the two sets of trapezoidal leveling rods can automatically avoid each other during relative movement. This ensures the stable operation of the device. The automatic obstacle avoidance function makes the movement of the trapezoidal leveling rod smoother, without the need for additional time to adjust or avoid collisions, thus improving the leveling efficiency of the silicon steel sheet. The time for each leveling operation is shortened, and more leveling actions can be completed per unit time, thereby improving the overall production efficiency of the transformer core.

[0017] 3. By setting up the cooperation of parts such as the first spur gear, when the second slider drives the trapezoidal smoothing rod to move towards the edge of the silicon steel sheet, when the first spur gear contacts the second spur rack, it can drive the second spur rack to drive the worm gear to rotate, thereby driving the worm wheel to drive the electric push rod to rotate through the rectangular sliding rod. When the first spur gear separates from the second spur rack, the angle of rotation of the trapezoidal smoothing rod matches the angle at the edge of the silicon steel sheet. This allows for adaptive pressing of the corners of the silicon steel sheet without affecting the smoothing operation of the silicon steel sheet in other positions. It ensures that the corners of the silicon steel sheet fit tightly with other parts, effectively eliminating gaps or unevenness at the corners, thereby improving the overall practicality of the device.

[0018] 4. By setting up a calibration auxiliary component, when the trapezoidal leveling rod moves downward to press the silicon steel sheet, the first spherical rod contacts the inner inclined surface of the inclined block. Under the action of the inner inclined surface of the inclined block, the first spherical rod is pushed to move the calibration block towards the end of the silicon steel sheet. This can achieve the calibration of the position of the silicon steel sheet, so that the silicon steel sheet can be closely attached to the silicon steel sheet located in the center position, which greatly improves the stacking accuracy of the iron core and reduces the iron core quality problems caused by the positional deviation of the silicon steel sheet. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of the present invention;

[0020] Figure 2 This is a schematic diagram of the top structure of the support base of the present invention;

[0021] Figure 3 This is a schematic diagram of the inner structure of the first fixing seat of the present invention;

[0022] Figure 4 This is a schematic diagram of the trapezoidal smoothing bar pressing edge of the present invention;

[0023] Figure 5 This is a schematic diagram of the inner structure of the second fixing seat of the present invention;

[0024] Figure 6 This is a schematic diagram of one side of the second slider of the present invention;

[0025] Figure 7 This is a schematic diagram of the calibration auxiliary component structure of the present invention;

[0026] Figure 8 This is a schematic diagram of the bottom structure of the first connecting seat of the present invention;

[0027] Figure 9 This is a schematic diagram of the rotating shaft drive of the present invention;

[0028] Figure 10 This is a schematic diagram of the connecting rod drive of the present invention;

[0029] Figure 11 This is a schematic diagram of the second straight rack structure of the present invention.

[0030] In the diagram: 1. Workbench; 2. Support base; 3. Silicon steel sheet; 4. First fixed base; 5. Trapezoidal smoothing rod; 6. Second fixed base; 7. One-way threaded screw; 8. First drive motor; 9. Rectangular rod; 10. First slider; 11. Two-way threaded screw; 12. Second slider; 13. First connecting base; 14. Second drive motor; 15. Electric push rod; 16. Second connecting base; 17. Rectangular sliding rod; 18. Connecting rod; 19. Third connecting base; 20. Calibration block ; 21. First spherical rod; 22. First suspension seat; 23. Connecting spring; 24. Connecting rod; 25. Wedge block; 26. Worm gear; 27. Worm wheel; 28. Second suspension seat; 29. ​​First spur gear; 30. Third suspension seat; 31. Second spur gear; 32. Bending block; 33. Auxiliary seat; 34. First spur rack; 35. Second spherical rod; 36. T-block; 37. Auxiliary spring; 38. Vertical block; 39. Second spur rack; 40. L-shaped rod; 41. Rotating shaft. Detailed Implementation

[0031] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0032] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In the description of this invention, it should be noted that unless otherwise explicitly specified and limited, the terms "installed," "connected," "linked," and "set up" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances. The following describes embodiments of the invention based on its overall structure.

[0033] Please see Figures 1 to 11This embodiment provides a transformer core production device, including: a workbench 1 and a support base 2 fixedly connected to the top of the workbench 1, with silicon steel sheets 3 stacked on the top of the support base 2; an alternating leveler, located on the top of the support base 2, used to flatten the stacked silicon steel sheets 3, the alternating leveler including a trapezoidal leveling rod 5 disposed on the top of the silicon steel sheets 3, an angle turning mechanism and a clearance component installed on one side of the trapezoidal leveling rod 5 for turning the trapezoidal leveling rod 5 at an angle, the alternating leveler also including a first fixed base 4 fixedly connected to the top of the support base 2, two one-way threaded screws 7 rotatably connected to the inner side of the first fixed base 4, a first slider 10 threadedly connected to the outer wall of each of the two one-way threaded screws 7, and two second sliders 10 installed on the top of the first fixed base 4. A drive motor 8 is provided. The output ends of the two first drive motors 8 are respectively connected to a one-way threaded screw 7. A rectangular rod 9 is fixedly connected inside the first fixed seat 4, and two first sliders 10 are slidably connected to the outer wall of the rectangular rod 9. A second fixed seat 6 is fixedly connected to one end of each of the two first sliders 10. The two second fixed seats 6 are arranged one above the other. A two-way threaded screw 11 is rotatably connected to the inner side of each of the two second fixed seats 6. A second slider 12 is threadedly connected to the outer wall of the two-way threaded screw 11. A second drive motor 14 is installed on one side of the second fixed seat 6, and the output end of the second drive motor 14 is connected to the two-way threaded screw 11. Two second sliders 12 are provided. The inner side of the second fixed seat 6 has an opening that matches the two second sliders 12. The matching limiting groove, the second slider 12 is slidably connected to the inner side of the second fixed seat 6, the outer wall of the bidirectional threaded screw 11 is provided with positive thread and negative thread, the two second sliders 12 are respectively threaded to the outer wall of the positive thread and negative thread, the angle steering mechanism includes a first connecting seat 13 fixedly connected to one side of the second slider 12, a second suspension seat 28 fixedly connected to the bottom of the first connecting seat 13, a worm 26 rotatably connected to the inner side of the second suspension seat 28, the output end of the worm 26 passes through to the outer wall of the second suspension seat 28 and is fixedly connected to a first spur gear 29, an L-shaped rod 40 fixedly connected to one side of the second fixed seat 6, a second spur rack 39 fixedly connected to the top of the L-shaped rod 40, and the second spur rack 39 meshes with the first spur gear 29, the first connecting seat 1 A rotating shaft 41 is rotatably connected to the inner side of the first connecting seat 13. One end of the rotating shaft 41 extends to the lower part of the first connecting seat 13. A worm gear 27 that meshes with the worm 26 is fixedly connected to the outer wall of the rotating shaft 41. The clearance assembly includes a rectangular sliding rod 17 slidably connected to the inner side of the rotating shaft 41. A connecting rod 18 is rotatably connected to the bottom of the rectangular sliding rod 17. A third connecting seat 19 is fixedly connected to the bottom of the connecting rod 18, and the third connecting seat 19 is fixedly connected to the trapezoidal smoothing rod 5. An electric push rod 15 is fixedly connected to the top of the first connecting seat 13. A second connecting seat 16 is fixedly connected to the output end of the electric push rod 15, and the rectangular sliding rod 17 is rotatably connected to the bottom of the second connecting seat 16. The clearance assembly also includes a second spur gear 31 fixedly connected to the outer wall of the connecting rod 18.An auxiliary seat 33 is fixedly connected to one side of the rectangular sliding rod 17. A T-shaped block 36 is slidably connected to the inner side of the auxiliary seat 33. A first spur rack 34 is fixedly connected to the bottom of the T-shaped block 36. A vertical block 38 is fixedly connected to the top of the T-shaped block 36. An auxiliary spring 37 is installed between the vertical block 38 and the auxiliary seat 33. A second spur gear 31 that meshes with the first spur rack 34 is fixedly connected to the outer wall of the connecting rod 18. A second ball rod 35 is fixedly connected to one end of the first spur rack 34. A third suspension seat 30 is fixedly connected to the outer wall of the rotating shaft 41. A bending block 32 is fixedly connected to one side of the third suspension seat 30.

[0034] First, four alternating levelers can be arranged around the support base 2, so that the silicon steel sheets 3 at different positions can be leveled respectively;

[0035] For details on how the silicon steel sheets 3 are stacked, please refer to the published patent document "CN218602248U". Since this solution does not improve in this respect, it is not elaborated in detail here.

[0036] The inner leveling structure of the two upper and lower fixed seats 6 can be divided into an upper leveling structure and a lower leveling structure. Since the upper and lower leveling structures are staggered vertically, the two second sliders 12 will not be obstructed during lateral movement. When the silicon steel sheets 3 need to be leveled during stacking, a set of trapezoidal leveling rods 5 in the lower leveling structure presses down on both ends of the bottom silicon steel sheet 3. When the second silicon steel sheet 3 is stacked, as it reaches the top of the already leveled silicon steel sheet 3, the two trapezoidal leveling rods 5 in the lower leveling structure initially adhere to the top of one end of the silicon steel sheet 3. Then, the two electric push rods 15 in the upper leveling structure are activated. The output end of the electric push rod 15... The second connecting seat 16 drives the trapezoidal smoothing rods 5 downwards, causing a set of trapezoidal smoothing rods 5 in the upper smoothing structure to press against the top center of the silicon steel sheet 3, making the two silicon steel sheets 3 stick together. Then, a second drive motor 14 in the upper smoothing structure is activated. The output end of the second drive motor 14 drives the bidirectional threaded screw 11 to rotate, thereby driving the two trapezoidal smoothing rods 5 located at the center of the silicon steel sheet 3 to move towards the ends of the silicon steel sheet 3, thus realizing the smoothing operation of the silicon steel sheet 3. When a set of trapezoidal smoothing rods 5 in the upper smoothing structure is about to approach a set of trapezoidal smoothing rods 5 in the lower smoothing structure, a set of electric push rods 15 in the lower smoothing structure is activated, thereby driving the trapezoidal smoothing rods that were originally pressing against both ends of the silicon steel sheet 3. The flat rod 5 moves upward until it separates from the silicon steel sheet 3 attached to the top. Then, a second drive motor 14 in the lower leveling structure is activated, which drives another bidirectional threaded screw 11 to rotate, thereby driving another set of second sliders 12 to move towards the center of the silicon steel sheet 3. At this time, a first drive motor 8 drives a unidirectional threaded screw 7 to rotate, thereby driving a set of trapezoidal leveling rods 5 in the lower leveling structure to move upward a certain distance, so as to level the next stack of silicon steel sheets 3. Repeat the above operation to level the stacked silicon steel sheets 3. The trapezoidal leveling rods 5 of the alternating leveler move from the top center of the silicon steel sheet 3 to the end to level it, which can effectively eliminate unevenness such as warping and wrinkles of the silicon steel sheet 3. The problem is that the silicon steel sheets 3 are tightly bonded together. Through the alternating work of multiple sets of trapezoidal smoothing rods 5, the silicon steel sheets 3 during the stacking process can be continuously flattened, ensuring that each layer of silicon steel sheets 3 can be stacked flat, improving the overall flatness and tightness of the iron core. When a set of trapezoidal smoothing rods 5 in the upper smoothing structure is about to approach a set of trapezoidal smoothing rods 5 in the lower smoothing structure, a set of electric push rods 15 in the lower smoothing structure is activated, causing the trapezoidal smoothing rods 5 that were originally pressing on both ends of the silicon steel sheets 3 to move upward, while driving a set of trapezoidal smoothing rods 5 in the lower smoothing structure to perform corresponding actions. This alternating working method ensures the continuity of the smoothing operation of the stacked silicon steel sheets 3, avoiding the time wasted due to waiting for equipment adjustment, thereby improving the overall practicality of the device.

[0037] When the rectangular sliding rod 17, driven by the output end of the electric push rod 15, moves the trapezoidal smoothing rod 5 upward and separates it from the silicon steel sheet 3 at the bottom, the rectangular sliding rod 17 will drive the second ball rod 35 to move upward synchronously. When the second ball rod 35 contacts the inner inclined surface of the bending block 32, it will push the first spur rack 34 to move towards the second spur gear 31 under the drive of the inner inclined surface of the bending block 32. This will drive the second spur gear 31 to rotate the trapezoidal smoothing rod 5 away from the silicon steel sheet 3 through the connecting rod 18. When the electric push rod 15 stops moving, the trapezoidal smoothing rod 5 is stored in one side of the second fixed seat 6, so that the two sets of trapezoidal smoothing rods 5 can automatically avoid each other during relative movement. This can ensure that the device can operate stably. The automatic avoidance function makes the movement of the trapezoidal smoothing rod 5 smoother, without the need for additional time to adjust or avoid collisions, thus improving the smoothing efficiency of the silicon steel sheet 3. The time for each smoothing operation is shortened, and more smoothing actions can be completed per unit time, thereby improving the overall production efficiency of transformer cores.

[0038] When the second slider 12 moves the trapezoidal smoothing rod 5 towards the edge of the silicon steel sheet 3, when the first spur gear 29 contacts the second spur rack 39, it can drive the second spur rack 39 to drive the worm gear 26 to rotate, thereby driving the worm wheel 27 to drive the electric push rod 15 to rotate through the rectangular sliding rod 17. When the first spur gear 29 separates from the second spur rack 39, the angle of rotation of the trapezoidal smoothing rod 5 matches the angle at the edge of the silicon steel sheet 3. This allows for adaptive pressing of the corners of the silicon steel sheet 3 without affecting the smoothing operation of other parts of the silicon steel sheet 3, ensuring that the corners of the silicon steel sheet 3 fit tightly like other parts, effectively eliminating gaps or unevenness at the corners, and thus improving the overall practicality of the device.

[0039] Please see Figures 1 to 11 The calibration auxiliary component is located at the bottom of the trapezoidal smoothing rod 5 and is used to move the silicon steel sheet 3 for lateral calibration. The calibration auxiliary component includes a first suspension seat 22 fixedly connected to the bottom of the trapezoidal smoothing rod 5. A first spherical rod 21 is slidably connected to the inner side of the first suspension seat 22. One end of the first spherical rod 21 passes through the outer wall of the first suspension seat 22 and is fixedly connected to a calibration block 20. A connecting spring 23 is installed between the calibration block 20 and the first suspension seat 22. The calibration auxiliary component also includes a connecting rod 24 fixedly connected to the outer wall of the rotating shaft 41. An inclined block 25 is fixedly connected to the inner side of the connecting rod 24. One end of the first spherical rod 21 is set to be spherical.

[0040] As the trapezoidal leveling rod 5 moves downward to press the silicon steel sheet 3, the first spherical rod 21 contacts the inner inclined surface of the inclined block 25. Under the action of the inner inclined surface of the inclined block 25, the first spherical rod 21 is pushed to drive the calibration block 20 to move towards the end of the silicon steel sheet 3. This can achieve the calibration of the position of the silicon steel sheet 3, so that the silicon steel sheet 3 can be closely attached to the silicon steel sheet 3 located in the center position, which greatly improves the stacking accuracy of the iron core and reduces the iron core quality problems caused by the positional deviation of the silicon steel sheet 3.

[0041] The above description is merely a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A transformer core production apparatus, characterized in that, include: The workbench (1) and the support base (2) fixedly connected to the top of the workbench (1), the top of the support base (2) being stacked with silicon steel sheets (3). An alternating leveler is located on top of the support base (2). The alternating leveler includes a trapezoidal leveling rod (5) disposed on top of the silicon steel sheet (3). An angle steering mechanism and a clearance assembly are installed on one side of the trapezoidal leveling rod (5). A calibration auxiliary component is located at the bottom of the trapezoidal straightening rod (5); The alternating smoothing device also includes a first fixed seat (4) fixedly connected to the top of the support base (2). Two one-way threaded screws (7) are rotatably connected to the inner side of the first fixed seat (4). A first slider (10) is threadedly connected to the outer wall of each of the two one-way threaded screws (7). Two first drive motors (8) are installed on the top of the first fixed seat (4). The output ends of the two first drive motors (8) are respectively connected to one of the one-way threaded screws (7). A rectangular rod (9) is fixedly connected inside the first fixed seat (4), and the two first sliders... (10) are slidably connected to the outer wall of the rectangular rod (9). One end of each of the two first sliders (10) is fixedly connected to a second fixed seat (6). The two second fixed seats (6) are arranged one above the other. The inner side of each of the two second fixed seats (6) is rotatably connected to a bidirectional threaded screw (11). The outer wall of the bidirectional threaded screw (11) is threadedly connected to a second slider (12). A second drive motor (14) is installed on one side of the second fixed seat (6), and the output end of the second drive motor (14) is connected to the bidirectional threaded screw (11). There are two second sliders (12). The inner side of the second fixed seat (6) is provided with a limiting groove that matches the two second sliders (12). The second sliders (12) are slidably connected to the inner side of the second fixed seat (6). The outer wall of the bidirectional threaded screw (11) is provided with a positive thread and a negative thread. The two second sliders (12) are respectively threaded to the outer wall of the positive thread and the negative thread. The angle steering mechanism includes a first connecting seat (13) fixedly connected to one side of the second slider (12), a second suspension seat (28) fixedly connected to the bottom of the first connecting seat (13), a worm gear (26) rotatably connected to the inner side of the second suspension seat (28), the output end of the worm gear (26) passing through the outer wall of the second suspension seat (28) and fixedly connected to a first spur gear (29), an L-shaped rod (40) fixedly connected to one side of the second fixed seat (6), a second spur rack (39) fixedly connected to the top of the L-shaped rod (40), and the second spur rack (39) meshing with the first spur gear (29), a rotating shaft (41) rotatably connected to the inner side of the first connecting seat (13), one end of the rotating shaft (41) passing through the bottom of the first connecting seat (13), and a worm wheel (27) meshing with the worm gear (26) fixedly connected to the outer wall of the rotating shaft (41).

2. The transformer core production apparatus according to claim 1, characterized in that, The avoidance assembly includes a rectangular sliding rod (17) slidably connected to the inner side of the rotating shaft (41). A connecting rod (18) is rotatably connected to the bottom of the rectangular sliding rod (17). A third connecting seat (19) is fixedly connected to the bottom of the connecting rod (18). The third connecting seat (19) is fixedly connected to the trapezoidal smoothing rod (5). An electric push rod (15) is fixedly connected to the top of the first connecting seat (13). A second connecting seat (16) is fixedly connected to the output end of the electric push rod (15). The rectangular sliding rod (17) is rotatably connected to the bottom of the second connecting seat (16).

3. The transformer core production apparatus according to claim 2, characterized in that, The avoidance assembly also includes a second spur gear (31) fixedly connected to the outer wall of the connecting rod (18), an auxiliary seat (33) fixedly connected to one side of the rectangular sliding rod (17), a T-shaped block (36) slidably connected to the inner side of the auxiliary seat (33), a first spur rack (34) fixedly connected to the bottom of the T-shaped block (36), a vertical block (38) fixedly connected to the top of the T-shaped block (36), and an auxiliary spring (37) installed between the vertical block (38) and the auxiliary seat (33). The outer wall of the connecting rod (18) is fixedly connected to a second spur gear (31) that meshes with the first spur rack (34), a second ball rod (35) is fixedly connected to one end of the first spur rack (34), a third suspension seat (30) is fixedly connected to the outer wall of the rotating shaft (41), and a bending block (32) is fixedly connected to one side of the third suspension seat (30).

4. The transformer core production apparatus according to claim 3, characterized in that, The calibration auxiliary component includes a first suspension seat (22) fixedly connected to the bottom of the trapezoidal smoothing rod (5), a first spherical rod (21) slidably connected to the inner side of the first suspension seat (22), a calibration block (20) fixedly connected to one end of the first spherical rod (21) through the outer wall of the first suspension seat (22), and a connecting spring (23) installed between the calibration block (20) and the first suspension seat (22).

5. A transformer core production apparatus according to claim 4, characterized in that, The calibration auxiliary component also includes a connecting rod (24) fixedly connected to the outer wall of the rotating shaft (41), and an inclined block (25) is fixedly connected to the inner side of the connecting rod (24). One end of the first spherical rod (21) is spherical.

Citation Information

Patent Citations

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    CN218602248U

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    CN221407048U

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