A disassembly workbench based on waste liquid evaporator cutting separation

Abstract

The application relates to the technical field of cutting equipment, and particularly discloses a disassembling workbench based on cutting and separation of waste liquid evaporators, which comprises a rack, a sewage receiving groove, fixed ends and sliding ends of the rack, mounting racks arranged at both ends, one end of the mounting racks being fixed, the other end being slidably connected and being provided with a moving assembly to realize flexible movement along the length direction of the rack, a lifting and overturning mechanism arranged in the mounting racks, clamping assemblies slidably connected arranged at both ends of the mounting racks, and a spacing adjusting assembly arranged between the clamping assemblies to adjust the spacing, the clamping assemblies being capable of stably clamping the waste liquid evaporators through V-shaped clamps, the lifting assembly and the overturning assembly cooperating with the lifting function of the clamping assemblies to keep the same horizontal height of both ends of the waste liquid evaporators during the cutting process, and the overturning assembly being capable of driving the waste liquid evaporators to automatically rotate to adjust the cutting position of the waste liquid evaporators, the workbench has the characteristics of stable clamping, lifting and overturning combination, and can effectively improve the efficiency and safety of the disassembling process of the waste liquid evaporators.

Description

Technical Field

[0001] This invention relates to the field of cutting equipment technology, and more specifically to a dismantling workbench based on waste liquid evaporator cutting and separation. Background Technology

[0002] Waste liquid evaporators are widely used in industries such as chemical, pharmaceutical, and food processing. Their main function is to remove water from waste liquid through heating and evaporation, thereby achieving the purpose of concentration or drying. However, during long-term use, a large amount of pollutants and corrosion products will accumulate inside the waste liquid evaporator. It may be necessary to disassemble and repair or replace some components due to corrosion, wear or other reasons. Traditional disassembly methods are mostly done manually, which is not only inefficient but also poses safety hazards.

[0003] Based on the above, in the prior art, patent CN201721870249.3 discloses a device for cutting and dismantling large-diameter tanks, including a roller bracket, a dry cutting saw for cutting the tank to be cut, and a dry cutting saw adjustment device that adjusts the feed depth of the dry cutting saw by screwing in a thread. There are two rollers on one roller bracket, and the two rollers are located on the left and right sides of the tank to be cut, respectively. There are two roller brackets located at the front and rear of the tank to be cut, which are used to support and drive the tank to be cut to rotate. By adjusting the distance between the two rollers on the roller bracket, different diameter tanks to be cut can be accommodated. By adjusting the distance between the two roller brackets, the cutting position of the tank to be cut can be adjusted. The successful development of this device provides convenience for the cutting and dismantling work in the decommissioning project of nuclear facilities.

[0004] Although the aforementioned tank cutting and dismantling device facilitates the cutting and dismantling work in nuclear facility decommissioning projects, it still has shortcomings in actual use. Specifically, the device may have certain limitations in adapting to tanks of different diameters to be cut, especially when dealing with specific equipment such as waste liquid evaporators. Its ability to adjust the roller spacing and the distance between supports may not be sufficient to meet the special size and shape requirements of waste liquid evaporators. Summary of the Invention

[0005] To address the technical deficiencies in the background technology, this invention proposes a dismantling workbench based on the cutting and separation of waste liquid evaporators, which solves the aforementioned technical problems and meets practical needs. The specific technical solution is as follows: A dismantling workbench based on waste liquid evaporator cutting and separation includes a frame and a sludge receiving tank installed inside the frame. The frame has a fixed end and a sliding end at both ends along its length. Each of the fixed and sliding ends of the frame is equipped with a mounting frame. One mounting frame is fixedly connected to the fixed end of the frame, and the other mounting frame is slidably connected to the sliding end of the frame. A movable component capable of moving along the length of the frame is installed inside the frame. A lifting and tilting mechanism is fixedly connected inside the mounting frames at both ends of the frame. The lifting and tilting mechanism includes a lifting component fixedly connected to the mounting frame and a tilting component installed on top of the lifting component. Clamping components slidably connected to the mounting frames are symmetrically arranged at both ends of the mounting frames along their length. A spacing adjustment component connected to both clamping components is provided inside the mounting frames.

[0006] The clamping assembly includes a base plate slidably mounted on one end of the mounting frame, a mounting frame erected on the upper surface of the base plate, a third motor mounted inside the mounting frame, a second reducer mounted above the third motor and driven by the third motor, a second lead screw mounted inside the mounting frame and driven by the second reducer, a second threaded sleeve sleeved outside the second lead screw and threadedly connected to the second lead screw, a sliding plate located at the frame opening of the mounting frame and slidably connected to the left and right edges of the mounting frame, a mounting seat located on the outer surface of the sliding plate, and a V-shaped clamp hinged inside the mounting seat.

[0007] As a further technical solution of the present invention, the moving component includes a first commutator disposed above the sludge receiving tank and connected to the middle section of the front side of the mounting bracket at the sliding end of the frame, a first motor disposed below the first commutator and drivenly connected to the first commutator, a second commutator disposed on the left and right sides of the first commutator and connected to the mounting bracket at the sliding end of the frame, a first connecting shaft for drivingly connecting the first commutator and the second commutator, and a moving gear disposed below the second commutator, the moving gear being provided with a first rotating shaft drivenly connected to the second commutator.

[0008] As a further technical solution of the present invention, the mounting bracket of the sliding end of the frame is provided with a first slider corresponding to the moving gear on the lower surface of its left and right ends. L-shaped mounting strips extending along the length direction of the frame are installed on both sides of the moving end of the frame. The top of the L-shaped mounting strip is provided with a first slide bar that can cooperate with the first slider to slide. A rack that can mesh with the moving gear is installed on the inner side of the L-shaped mounting strip.

[0009] As a further technical solution of the present invention, the lifting assembly includes a first fixed frame disposed inside the mounting frame and connected to the mounting frame at both ends, a lifting plate disposed inside the first fixed frame, a worm gear reducer installed on the bottom surface of the first fixed frame, a second motor drivenly connected to the worm gear reducer, a lifting screw drivenly connected to the worm gear reducer and connected to the center position of the bottom surface of the lifting plate, and guide rods symmetrically disposed on both sides of the lifting screw and connected to the bottom surface of the lifting plate. The guide rods are movably and vertically inserted inside the first fixed frame.

[0010] As a further technical solution of the present invention, the flipping assembly includes a first mounting plate erected on the upper surface of the lifting plate, a second mounting plate symmetrically arranged on one side of the first mounting plate and connected to the upper surface of the lifting plate, a flipping wheel correspondingly arranged between the first mounting plate and the second mounting plate and rotatably connected, a mounting box arranged on the surface of the first mounting plate away from the second mounting plate, a first drive gear arranged in the mounting box and installed at the center of the first mounting plate, a second drive gear arranged in the mounting box and symmetrically installed on the surface of the first mounting plate above the first drive gear, a guide gear installed on the inner surface of the mounting box and symmetrically arranged on both sides below the first drive gear through the first mounting plate, and a drive chain for transmitting and connecting the first drive gear, the second drive gear and the guide gear.

[0011] As a further technical solution of the present invention, the first driving gear, the second driving gear and the guide gear are respectively provided with a second rotating shaft inside. The first mounting plate is provided with a first reducer on the side surface opposite to the first driving gear, which corresponds to the position of the first driving gear. The first reducer is provided with a fifth motor that is connected to it. The first driving gear is connected to the first reducer through the second rotating shaft. The second driving gear is connected to the tilting wheel through the second rotating shaft. The guide gear is rotatably connected to the first mounting plate through the second rotating shaft.

[0012] As a further technical solution of the present invention, the V-shaped clamp is provided with a hinge shaft, the middle section of the V-shaped clamp is hinged to the inside of the mounting base through the hinge shaft, the upper end of the V-shaped clamp is provided with a return spring, the upper end of the V-shaped clamp is connected to the top of the slide plate through the return spring, the two sides of the inner surface of the slide plate are provided with second sliders, and the left and right sides of the mounting frame are provided with second sliding strips that can cooperate with the second sliders to slide.

[0013] As a further technical solution of the present invention, the spacing adjustment assembly includes a fourth motor located inside one end of the mounting frame, a first lead screw with reverse threads disposed inside the mounting frame and with both ends located below the clamping assembly, a first threaded sleeve correspondingly sleeved on the reverse threads of the first lead screw, a connecting plate connected to the first threaded sleeve, and the connecting plate correspondingly connected to the base plate of the clamping assembly. One end of the first lead screw is provided with a third reducer that is connected to the fourth motor.

[0014] As a further technical solution of the present invention, the mounting bracket is symmetrically provided with third slide bars extending along the length direction at both sides of its upper surface, and the bottom surface of the clamping assembly is symmetrically provided with third sliders corresponding to the positions of the third slide bars and capable of sliding together.

[0015] The beneficial effects of this invention are as follows: Both the moving and fixed ends of the frame are equipped with spacing adjustment components, which can easily adjust the spacing between the two sets of clamping components. This allows the worktable to adapt to waste liquid evaporators of different sizes, improving the versatility and practicality of the worktable. The clamping components, through the cooperation of the second lead screw and V-shaped clamping plate, can stably clamp the waste liquid evaporator. The lifting and tilting components in the lifting and tilting mechanism work together with the lifting function of the clamping components to maintain the same horizontal height at both ends of the waste liquid evaporator during the cutting process. The tilting component can drive the waste liquid evaporator to rotate automatically and slowly, thereby improving the cutting accuracy and efficiency while reducing the difficulty of operation and labor intensity. Attached Figure Description

[0016] Figure 1 This is one of the overall structural schematic diagrams of the present invention.

[0017] Figure 2 This is the second schematic diagram of the overall structure of the present invention.

[0018] Figure 3 For along Figure 2 A magnified view of a portion of point AA in the middle.

[0019] Figure 4 This is one of the schematic diagrams showing the connection relationship between the lifting and flipping mechanism, the clamping component, and the spacing adjustment component of the present invention.

[0020] Figure 5 This is the second schematic diagram showing the connection relationship between the lifting and flipping mechanism, the clamping assembly, and the spacing adjustment assembly of the present invention.

[0021] Figure 6 This is the third schematic diagram showing the connection relationship between the lifting and flipping mechanism, the clamping component, and the spacing adjustment component of the present invention.

[0022] Figure 7 This is the fourth schematic diagram showing the connection relationship between the lifting and flipping mechanism, the clamping assembly, and the spacing adjustment assembly of the present invention.

[0023] Figure 8 This is one of the schematic diagrams of the lifting and tilting mechanism of the present invention.

[0024] Figure 9 This is the second schematic diagram of the lifting and tilting mechanism of the present invention.

[0025] Figure 10 This is one of the schematic diagrams of the clamping component structure of the present invention.

[0026] Figure 11 This is a second schematic diagram of the clamping component structure of the present invention.

[0027] Figure label: 1-Frame; 11-Sewage receiving trough; 12-Waste liquid collection tank; 13-L-shaped mounting strip; 14-Rack; 15-First sliding bar; 2-Moving component; 21-First motor; 22-First commutator; 23-Second commutator; 24-Moving gear; 25-First connecting shaft; 26-First rotating shaft; 3-Mounting bracket; 31-First slider; 4-Lifting and tilting mechanism; 41-Lifting assembly; 411-First fixed frame; 412-Lifting plate; 413-Second motor; 414-Torque reducer; 415-Lifting screw; 416-Guide rod; 42-Tilting assembly; 421-First mounting plate; 422-Second mounting plate; 423-Mounting box; 424-Fifth motor; 425-First reducer; 426-Tilting wheel; 427-Second rotating shaft; 428-First drive gear; 429-Second drive gear; 420-Guide gear; 4281-Drive chain; 5-Clamping assembly; 51-Base plate; 52-Mounting frame; 521-Second sliding bar; 522-Second slider; 53-Third motor; 54-Second reducer; 55-Second lead screw; 56-Second threaded sleeve; 57-Slide plate; 58-Mounting base; 59-V-shaped clamp; 591-Hinge shaft; 592-Return spring; 6-Gap adjustment assembly; 61-Fourth motor; 62-First lead screw; 63-First threaded sleeve; 64-Connecting plate; 65-Third reducer; 66-Third slider; 67-Third slide bar. Detailed Implementation

[0028] The embodiments of the present invention will be described below with reference to relevant examples. The embodiments of the present invention are not limited to the following examples, and the present invention relates to relevant necessary components in this technical field, which should be regarded as well-known technology in this technical field and can be known and mastered by those skilled in this technical field.

[0029] like Figures 1 to 11 As shown, a dismantling workbench based on waste liquid evaporator cutting and separation includes a frame 1 and a sludge receiving tank 11 installed inside the frame 1. The frame 1 has a fixed end and a sliding end at both ends along its length. The fixed end and the sliding end of the frame 1 are respectively provided with mounting brackets 3. One mounting bracket 3 is fixedly connected to the fixed end of the frame 1, and the other mounting bracket 3 is slidably connected to the sliding end of the frame 1. A moving component 2 that can move along the length of the frame 1 is installed inside the frame 1. The mounting brackets 3 installed at both ends along the length of the frame 1 are provided with a lifting and flipping mechanism 4 that is fixedly connected. The lifting and flipping mechanism 4 includes a lifting component 41 fixedly connected to the mounting bracket 3 and a flipping component 42 installed on the top of the lifting component 41. Clamping components 5 that are slidably connected to the mounting bracket 3 are respectively provided at both ends along the length of the mounting bracket 3. The mounting bracket 3 is provided with a spacing adjustment component 6 that is connected to the two clamping components 5 respectively. The clamping assembly 5 includes a base plate 51 slidably mounted on one end of the mounting frame 3, a mounting frame 52 erected on the upper surface of the base plate 51, a third motor 53 mounted inside the mounting frame 52, a second reducer 54 disposed above the third motor 53 and driven by the third motor 53, a second lead screw 55 mounted inside the mounting frame 52 and driven by the second reducer 54, a second threaded sleeve 56 sleeved outside the second lead screw 55 and threadedly connected to the second lead screw 55, a sliding plate 57 disposed at the frame opening of the mounting frame 52 and slidably connected to the left and right edges of the mounting frame 52, a mounting seat 58 disposed on the outer surface of the sliding plate 57, and a V-shaped clamping plate 59 hinged inside the mounting seat 58.

[0030] In the clamping process of the waste liquid evaporator, the present invention first uses a hoisting device to hoist the waste liquid evaporator above the working area of ​​the workbench. The moving component 2 drives the mounting bracket 3 at the sliding end to move along the length of the frame 1, so that the clamping component 5 reaches the target cutting position of the waste liquid evaporator. The spacing adjustment component 6 adjusts the spacing between the two sets of clamping components 5 synchronously through the first lead screw 62 with a reverse thread. At the same time, the second lead screw 55 in the clamping component 5 drives the V-shaped clamping plate 59 to rise and fall, which, together with the return spring 592, achieves the clamping of the waste liquid evaporator. The lifting components 41 at both ends of the frame 1 are driven by the worm gear reducer 414. The screw 415 is lowered to adjust the height of the tilting assembly 42, so that both ends of the evaporator are on the same horizontal plane, which facilitates the cutting and dismantling work. The tilting assembly 42 is driven by the internal gear chain system to rotate the tilting wheel 426 to rotate the waste liquid evaporator, so that the waste liquid evaporator rotates to the next area to be cut. There is no need to manually adjust the workpiece angle, which increases the practicality of the equipment. After the cutting is completed, the clamping assembly 5 of the moving end of the frame 1 is released from the fixation, and the moving assembly 2 drives the sliding end to move, and then moves forward again to the suspended section that clamps the waste liquid evaporator. The sludge collection tank 11 collects the waste liquid and debris generated during the cutting simultaneously.

[0031] In addition, a waste liquid collection tank 12 is installed outside the sludge receiving tank 11 at the moving end of the frame 1. During the cutting process of the waste liquid evaporator, the waste liquid collection tank 12 is connected to the sludge receiving tank 11. A filter screen is installed in the sludge receiving tank 11. A float valve is installed in the waste liquid collection tank 12 for closing the tank after the liquid flows back into the tank. The waste recovery tank is mainly used for the recovery of cooling liquid, spraying liquid, misting liquid and residual liquid in the tank during the dismantling process. During the dismantling process, the waste liquid generated first flows through the sludge receiving tank 11, and then flows through the pipeline to the waste liquid collection tank 12. The residue and iron filings intercepted by the filter screen in the sludge receiving tank 11 are manually transferred to the centralized waste disposal tank.

[0032] The frame 1 of this invention has a fixed end and a sliding end at both ends along its length. The mounting bracket 3 at the sliding end can move along the length of the frame 1 via the moving component 2. The moving component 2 can drive the mounting bracket 3 at the moving end of the frame 1, as well as the lifting and flipping mechanism 4 and the clamping component 5 thereon, to move, thereby achieving clamping of the waste liquid evaporator at different positions. At the same time, it allows the worktable to adapt to waste liquid evaporators of different lengths, improving the flexibility and applicability of the worktable. The mounting brackets 3 at both the moving and fixed ends of the frame 1 of this invention are equipped with spacing adjustment components 6, which can easily adjust the spacing between the two sets of clamping components 5, so that the worktable can adapt to waste liquid evaporators of different sizes, improving the versatility and practicality of the worktable. The clamping components 5, through the cooperation of the second lead screw 55 and the V-shaped clamp 59, can achieve stable clamping of the waste liquid evaporator, ensuring that the waste liquid evaporator will not shake or move during the cutting process, thereby improving the cutting accuracy and safety.

[0033] The lifting component 41 of the present invention can drive the tilting component 42 and the tilting wheel 426 to lift and lower via the lifting screw 415. In conjunction with the lifting function of the clamping component 5, it can keep both ends of the waste liquid evaporator at the same horizontal height during the cutting process. This not only improves the cutting accuracy but also makes the cutting process more stable and controllable. The tilting component 42 can drive the waste liquid evaporator to rotate automatically to adjust the cutting position of the waste liquid evaporator, thereby cooperating with the cutting process of the cutting robot or cutting worker, thereby improving the cutting efficiency and reducing the difficulty of operation and labor intensity.

[0034] As one of the preferred embodiments of the present invention, such as Figures 1 to 7 As shown, the moving component 2 includes a first commutator 22 disposed above the sludge receiving tank 11 and connected to the middle section of the front side of the mounting bracket 3 at the sliding end of the frame 1, a first motor 21 disposed below the first commutator 22 and drivenly connected to the first commutator 22, a second commutator 23 disposed on the left and right sides of the first commutator 22 and connected to the mounting bracket 3 at the sliding end of the frame 1, a first connecting shaft 25 for drivingly connecting the first commutator 22 and the second commutator 23, a moving gear 24 disposed below the second commutator 23, and the moving gear 24 being provided with a first rotating shaft 26 drivenly connected to the second commutator 23.

[0035] Furthermore, in the above structure, the mounting bracket 3 at the sliding end of the frame 1 is provided with a first slider 31 corresponding to the moving gear 24 on the lower surface of its left and right ends. L-shaped mounting strips 13 extending along the length direction of the frame 1 are installed on both sides of the moving end of the frame 1. A first slide bar 15 that can slide in the same direction with the first slider 31 is provided on the top of the L-shaped mounting strip 13. A rack 14 that can mesh with the moving gear 24 is installed on the inner side of the L-shaped mounting strip 13.

[0036] The main function of the moving component 2 is to drive the mounting frame 3 at the sliding end of the frame 1 and its lifting and flipping mechanism 4, clamping component 5 and other components to move along the length of the frame 1, thereby ensuring that the worktable can flexibly adapt to waste liquid evaporators of different lengths and maintain the stability of the waste liquid evaporator during the cutting process.

[0037] When the moving component 2 is working, the first motor 21 starts and transmits power to the first commutator 22. The first commutator 22 is connected to the second commutators 23 on the left and right sides through the first connecting shaft 25. Thus, the power received by the first commutator 22 can be transmitted to the second commutator 23. A moving gear 24 is provided below the second commutator 23, and the moving gear 24 is connected to the second commutator 23 through the first rotating shaft 26. Therefore, when the second commutator 23 receives power, it will drive the moving gear 24 to rotate.

[0038] The mounting bracket 3 at the sliding end of the frame 1 has a first slider 31 corresponding to the moving gear 24 on its lower surface at both ends. The first slider 31 not only provides support but also ensures the stability of the mounting bracket 3 during movement. L-shaped mounting strips 13 extending along the length of the frame 1 are installed on both sides of the moving end of the frame 1. The top of the L-shaped mounting strip 13 is provided with a first slide bar 15 that can slide in the same direction with the first slider 31, so that the mounting bracket 3 can slide smoothly under the guidance of the L-shaped mounting strip 13. At the same time, a rack 14 that can mesh with the moving gear 24 is also installed on the inner side of the L-shaped mounting strip 13. When the moving gear 24 rotates, it meshes with the rack 14, thereby pushing the mounting bracket 3 and its components to move along the length of the frame 1.

[0039] As one of the preferred embodiments of the present invention, such as Figures 4 to 9 As shown, the lifting assembly 41 includes a first fixed frame 411 disposed inside the mounting frame 3 and connected to the mounting frame 3 at both ends, a lifting plate 412 disposed inside the first fixed frame 411, a worm gear reducer 414 mounted on the bottom surface of the first fixed frame 411, a second motor 413 drivenly connected to the worm gear reducer 414, a lifting screw 415 drivenly connected to the worm gear reducer 414 and connected to the center position of the bottom surface of the lifting plate 412, and guide rods 416 symmetrically disposed on both sides of the lifting screw 415 and connected to the bottom surface of the lifting plate 412. The guide rods 416 are movably and vertically inserted inside the first fixed frame 411.

[0040] In the above structure, the lifting plate 412 is used to install the tilting assembly 42. The lifting plate 412 moves up and down as the lifting assembly 41 operates. The second motor 413 drives the worm gear reducer 414 to work. The worm gear reducer 414 converts the high-speed, low-torque output of the second motor 413 into a low-speed, high-torque output, thereby meeting the torque requirements of the lifting screw 415. The lifting screw 415 is connected to the worm gear reducer 414. When the worm gear reducer 414 outputs torque, the lifting screw 415 moves up and down, thereby driving the lifting plate 412 to move up and down. The guide rods 416 are symmetrically arranged on both sides of the lifting screw 415 and connected to the bottom surface of the lifting plate 412. They are also movable and vertically inserted inside the first fixed frame 411. The main function of the guide rods 416 is to ensure the stability of the lifting plate 412 during the lifting process and prevent it from tilting or shifting.

[0041] When the lifting assembly 41 is working, the second motor 413 drives the worm gear reducer 414. The torque output by the worm gear reducer 414 is transmitted to the lifting screw 415. The worm gear inside the worm gear reducer 414 has an internal thread structure, which is equivalent to the nut of the lifting screw 415 and matches it. When the worm gear inside the worm gear reducer 414 rotates, it drives the lifting screw 415 to rise and fall. As the lifting screw 415 rises and falls, the lifting plate 412 will also rise and fall under the drive of the lifting screw 415. At the same time, the guide rod 416 will slide along the inside of the first fixed frame 411 to ensure the stability of the lifting plate 412 during the lifting process. Since the tilting assembly 42 is installed on the lifting plate 412, when the lifting plate 412 moves up and down, the tilting assembly 42 will also move up and down accordingly.

[0042] As one of the preferred embodiments of the present invention, such as Figures 4 to 9 As shown, the flipping assembly 42 includes a first mounting plate 421 erected on the upper surface of the lifting plate 412, a second mounting plate 422 symmetrically arranged on one side of the first mounting plate 421 and connected to the upper surface of the lifting plate 412, a flipping wheel 426 correspondingly arranged between the first mounting plate 421 and the second mounting plate 422 and rotatably connected, a mounting box 423 disposed on the surface of the first mounting plate 421 away from the second mounting plate 422, a first drive gear 428 disposed in the mounting box 423 and installed at the center of the first mounting plate 421, a second drive gear 429 disposed in the mounting box 423 and symmetrically installed on both sides above the first drive gear 428 on the surface of the first mounting plate 421, a guide gear 420 mounted on the inner surface of the mounting box 423 and symmetrically arranged on both sides below the first drive gear 428 via the first mounting plate 421, and a drive chain 4281 for transmitting and connecting the first drive gear 428, the second drive gear 429 and the guide gear 420.

[0043] Furthermore, in the above structure, the first drive gear 428, the second drive gear 429, and the guide gear 420 are respectively provided with a second rotating shaft 427. The first mounting plate 421 has a first reducer 425 on the side surface opposite to the first drive gear 428, which corresponds to the position of the first drive gear 428. The first reducer 425 is provided with a fifth motor 424 that is connected to it. The first drive gear 428 is connected to the first reducer 425 through the second rotating shaft 427. The second drive gear 429 is connected to the tilting wheel 426 through the second rotating shaft 427. The guide gear 420 is rotatably connected to the first mounting plate 421 through the second rotating shaft 427.

[0044] The main function of the flipping component 42 is to provide stable and controllable rotational power during the cutting process of the waste liquid evaporator, so that the waste liquid evaporator can rotate slowly and evenly. This helps the cutting robot or cutting worker to cut more accurately along the predetermined trajectory, or directly rotate the waste liquid evaporator to the next area that needs to be cut, thereby improving cutting accuracy and efficiency, and reducing operation difficulty and labor intensity.

[0045] The first mounting plate 421 is erected on the upper surface of the lifting plate 412. The second mounting plate 422 is symmetrically arranged on one side of the first mounting plate 421 and connected to the upper surface of the lifting plate 412, together providing installation space for the tilting wheel 426. The tilting wheel 426 is correspondingly arranged between the first mounting plate 421 and the second mounting plate 422 and is rotatably connected to support and drive the waste liquid evaporator to rotate. The mounting box 423 is arranged on the side surface of the first mounting plate 421 away from the second mounting plate 422. It contains the drive gear, guide gear 420, and drive chain 4281 transmission components. The first drive gear 428, the second drive gear 429, and the guide gear 420 are respectively installed in the mounting box 423 through the second rotating shaft 427 and are connected to each other through the drive chain 4281 to form a transmission chain. The first reducer 425 is connected to the first drive gear 428 through the second rotating shaft 427, while the fifth motor 424 is connected to the first reducer 425 to provide a power source.

[0046] During the operation of the flipping assembly 42, the power generated by the fifth motor 424 is reduced and increased in torque by the first reducer 425 and then transmitted to the first drive gear 428. After receiving the power, the first drive gear 428 starts to rotate and drives the second drive gear 429 and the guide gear 420 to rotate synchronously through the drive chain 4281. Since the second drive gear 429 is connected to the flipping wheel 426 through the second rotating shaft 427, the flipping wheel 426 will also rotate when the second drive gear 429 rotates. After the waste liquid evaporator is stably clamped by the clamping assembly 5, its two ends contact the flipping wheel 426 on the moving end and the fixed end of the frame 1, respectively. When the flipping wheel 426 rotates, the waste liquid evaporator will rotate under the drive of the flipping wheel 426.

[0047] The operation of the tilting component 42 needs to be closely coordinated with the lifting component 41 and the clamping component 5. The lifting component 41 is responsible for adjusting the height of the tilting component 42 to accommodate waste liquid evaporators of different sizes, while the clamping component 5 is responsible for stabilizing the waste liquid evaporator to ensure that it does not shake or fall off during rotation.

[0048] As one of the preferred embodiments of the present invention, such as Figures 4 to 7 , Figure 10 , Figure 11 As shown, the V-shaped clamp 59 is provided with a hinge shaft 591. The middle section of the V-shaped clamp 59 is hinged to the inside of the mounting base 58 through the hinge shaft 591. The upper end of the V-shaped clamp 59 is provided with a return spring 592. The upper end of the V-shaped clamp 59 is connected to the top of the slide plate 57 through the return spring 592. The two sides of the inner surface of the slide plate 57 are provided with second sliders 522. The left and right sides of the mounting frame 52 are provided with second sliding strips 521 that can slide in cooperation with the second sliders 522.

[0049] The clamping assembly 5 is mainly used to stably clamp both ends of the waste liquid evaporator during the cutting and separation process, ensuring its stability and safety during the cutting process. By adjusting the spacing and clamping force of the clamping assembly 5, it can accommodate waste liquid evaporators of different sizes and weights, improving the versatility and practicality of the workbench.

[0050] The base plate 51 is slidably mounted on one end of the mounting frame 3, providing stable support for the entire clamping assembly 5. The mounting frame 52 is erected on the upper surface of the base plate 51, and the drive and transmission components are installed inside. The third motor 53 drives the second lead screw 55 to rotate after being reduced in speed by the second reducer 54. The second lead screw 55 is threadedly connected to the second threaded sleeve 56. When the second lead screw 55 rotates, the second threaded sleeve 56 will move up and down along the axial direction of the second lead screw 55. The slide plate 57 is slidably connected to the left and right edges of the mounting frame 52. The cooperation between the second slider 522 and the second sliding bar 521 ensures the stable sliding of the slide plate 57. The mounting seat 58 is set on the outer surface of the slide plate 57. The V-shaped clamp 59 is hinged inside the mounting seat 58 and rotates through the hinge shaft 591. The return spring 592 is connected between the upper end of the V-shaped clamp 59 and the top of the slide plate 57, providing a return force for the V-shaped clamp 59.

[0051] When the waste liquid evaporator needs to be clamped, the two ends of the waste liquid evaporator are respectively located between two sets of clamping components 5 on the mounting frame 3 at the moving end and the fixed end of the frame 1. The V-shaped clamping plates 59 of the two sets of clamping components 5 on the same mounting frame 3 are arranged facing each other. Then, the power generated by the third motor 53 is reduced by the second reducer 54 and drives the second lead screw 55 to rotate. Since the second lead screw 55 is threadedly connected to the second threaded sleeve 56, when the second lead screw 55 rotates, the second threaded sleeve 56 will move along the axial direction of the second lead screw 55. The movement of the second threaded sleeve 56 causes the sliding plate 57 to slide at the frame opening position of the mounting frame 52, thereby causing the mounting base 58 and the V-shaped clamping plate 59 to move, so that the V-shaped clamping plate 59 corresponds to the position of the waste liquid evaporator.

[0052] Then, the spacing between the two sets of clamping components 5 on the same mounting frame 3 is adjusted by the spacing adjustment component 6. When the V-shaped clamp 59 contacts the waste liquid evaporator, the reaction force of the waste liquid evaporator will cause the V-shaped clamp 59 to rotate around the hinge shaft 591, while compressing the return spring 592. As the V-shaped clamp 59 rotates, its clamping force gradually increases until the waste liquid evaporator is stably clamped. Then, the lifting component 41 pushes the tilting component 42 to rise, so that the tilting wheel 426 of the tilting component 42 supports the waste liquid evaporator below. Then, through the joint lifting and tilting mechanism 4 on the moving end and the fixed end of the frame 1 and the clamping component 5, the two ends of the waste liquid evaporator are at the same horizontal height.

[0053] When it is necessary to release the clamp, simply start the third motor 53 in reverse to make the second lead screw 55 rotate in reverse, thereby driving the second threaded sleeve 56, slide plate 57, and mounting base 58 to move in reverse. During the process of restoring deformation, the reset spring 592 pushes the V-shaped clamp 59 to rotate around the hinge shaft 591, thereby releasing the waste liquid evaporator.

[0054] As one of the preferred embodiments of the present invention, such as Figures 4 to 7 , Figure 10 , Figure 11 As shown, the spacing adjustment assembly 6 includes a fourth motor 61 located inside one end of the mounting frame 3, a first lead screw 62 with reverse threads located inside the mounting frame 3 and with both ends located below the clamping assembly 5, a first threaded sleeve 63 correspondingly sleeved on the reverse threads of the first lead screw 62, a connecting plate 64 connected to the first threaded sleeve 63, and the connecting plate 64 correspondingly connected to the base plate 51 of the clamping assembly 5. One end of the first lead screw 62 is provided with a third reducer 65 for transmission connection, and the third reducer 65 is for transmission connection with the fourth motor 61.

[0055] Furthermore, in the above structure, the mounting bracket 3 has a third slide bar 67 extending along the length direction symmetrically arranged on both sides of its upper surface, and the bottom plate 51 of the clamping assembly 5 has a third slider 66 symmetrically arranged on its lower surface, which corresponds to the position of the third slide bar 67 and can slide in cooperation with it.

[0056] The spacing adjustment component 6 drives the first lead screw 62 to rotate via the fourth motor 61. By utilizing the reverse thread of the first lead screw 62 and the cooperation of the first threaded sleeve 63, as well as the guiding effect of the connecting plate 64, the third slide bar 67 and the third slider 66, the spacing between the two sets of clamping components 5 on the same mounting frame 3 is adjusted.

[0057] The first lead screw 62 has a reverse thread, which allows the two first threaded sleeves 63 fitted on it to move in opposite or opposite directions along the axial direction of the first lead screw 62 under the drive of the fourth motor 61. The third reducer 65 is connected between the fourth motor 61 and the first lead screw 62, and plays the role of speed reduction and torque increase, ensuring that the fourth motor 61 can smoothly drive the first lead screw 62 to rotate.

[0058] When it is necessary to adjust the distance between the two sets of clamping components 5, the fourth motor 61 is started first. After the fourth motor 61 reduces speed and increases torque through the third reducer 65, it drives the first lead screw 62 to rotate. Since the first lead screw 62 has a reverse thread, when the first lead screw 62 rotates, the two first threaded sleeves 63 sleeved on it will move in opposite or opposite directions according to the direction of the thread. As the first threaded sleeves 63 move, the connecting plate 64 connected to them will also move accordingly. Since the connecting plate 64 is connected to the base plate 51 of the clamping component 5, the movement of the connecting plate 64 will drive the clamping component 5 to slide on the mounting frame 3. On the two sides of the upper surface of the mounting frame 3, the third slide bar 67 extending along the length direction is symmetrically arranged. The lower surface of the base plate 51 of the clamping component 5 is symmetrically arranged with the third slider 66 corresponding to the position of the third slide bar 67 and able to slide in cooperation, thereby ensuring the stability and accuracy of the clamping component 5 during the movement.

[0059] Through the above steps, the distance between the two sets of clamping components 5 can be adjusted as needed. When a smaller waste liquid evaporator needs to be clamped, the two sets of clamping components 5 will move towards each other to reduce the distance; when a larger waste liquid evaporator needs to be clamped, the two sets of clamping components 5 will move away from each other to increase the distance.

[0060] The above description is only a preferred embodiment of the present invention. It should be noted that those skilled in the art can make several improvements and modifications without departing from the principle of the present invention, and these improvements and modifications should also be considered within the scope of protection of the present invention.

Claims

1. A dismantling workbench based on waste liquid evaporator cutting and separation, comprising a frame (1), and an installation... At The sludge receiving trough (11) inside the frame (1) is characterized in that, The frame (1) is provided with a fixed end and a sliding end at both ends of its length direction. The fixed end and the sliding end of the frame (1) are provided with mounting brackets (3). One mounting bracket (3) is fixedly connected to the fixed end of the frame (1), and the other mounting bracket (3) is slidably connected to the sliding end of the frame (1). A moving component (2) that can move along the length direction of the frame (1) is installed inside the frame (1). The mounting brackets (3) at both ends of the length direction of the frame (1) are provided with a lifting and flipping mechanism (4) that is fixedly connected. The lifting and flipping mechanism (4) includes a lifting component (41) that is fixedly connected to the mounting bracket (3) and a flipping component (42) installed on the top of the lifting component (41). The mounting brackets (3) are symmetrically provided with clamping components (5) that are slidably connected to the mounting brackets (3) at both ends of its length direction. The mounting brackets (3) are provided with a spacing adjustment component (6) that is connected to the two clamping components (5) respectively. The clamping assembly (5) includes a base plate (51) slidably mounted on one end of the mounting frame (3), a mounting frame (52) erected on the upper surface of the base plate (51), a third motor (53) mounted inside the mounting frame (52), a second reducer (54) disposed above the third motor (53) and drivenly connected to the third motor (53), a second lead screw (55) mounted inside the mounting frame (52) and drivenly connected to the second reducer (54), a second threaded sleeve (56) sleeved outside the second lead screw (55) and threadedly connected to the second lead screw (55), a sliding plate (57) disposed at the frame opening of the mounting frame (52) and slidably connected to the left and right edges of the mounting frame (52), a mounting seat (58) disposed on the outer surface of the sliding plate (57), and a V-shaped clamp (59) hinged inside the mounting seat (58).

2. The dismantling workbench based on waste liquid evaporator cutting and separation according to claim 1, characterized in that, The moving component (2) includes a first commutator (22) located above the sludge receiving tank (11) and connected to the middle section of the front side of the mounting bracket (3) at the sliding end of the frame (1), a first motor (21) located below the first commutator (22) and connected to the first commutator (22) in a transmission manner, a second commutator (23) located on the left and right sides of the first commutator (22) and connected to the mounting bracket (3) at the sliding end of the frame (1), and a first connecting shaft (25) for drivingly connecting the first commutator (22) and the second commutator (23). A moving gear (24) is provided below the second commutator (23), and the moving gear (24) is provided with a first rotating shaft (26) that is connected to the second commutator (23) in a transmission manner.

3. A dismantling workbench based on waste liquid evaporator cutting and separation according to claim 2, characterized in that, The mounting bracket (3) at the sliding end of the frame (1) is provided with a first slider (31) corresponding to the moving gear (24) on the lower surface of its left and right ends. L-shaped mounting strips (13) extending along the length direction of the frame (1) are installed on both sides of the sliding end of the frame (1). The top of the L-shaped mounting strip (13) is provided with a first slide bar (15) that can slide in cooperation with the first slider (31). A rack (14) that can mesh with the moving gear (24) is installed on the inner side of the L-shaped mounting strip (13).

4. A dismantling workbench based on waste liquid evaporator cutting and separation according to claim 1, characterized in that, The lifting assembly (41) includes a first fixed frame (411) disposed inside the mounting frame (3) and connected to the mounting frame (3) at both ends, a lifting plate (412) disposed inside the first fixed frame (411), a worm gear reducer (414) installed on the bottom surface of the first fixed frame (411), a second motor (413) drivenly connected to the worm gear reducer (414), a lifting screw (415) drivenly connected to the worm gear reducer (414) and connected to the center position of the bottom surface of the lifting plate (412), and guide rods (416) symmetrically disposed on both sides of the lifting screw (415) and connected to the bottom surface of the lifting plate (412). The guide rods (416) are movably and vertically inserted inside the first fixed frame (411).

5. A dismantling workbench based on waste liquid evaporator cutting and separation according to claim 4, characterized in that, The flipping assembly (42) includes a first mounting plate (421) erected on the upper surface of the lifting plate (412), a second mounting plate (422) symmetrically arranged on one side of the first mounting plate (421) and connected to the upper surface of the lifting plate (412), a flipping wheel (426) correspondingly arranged between the first mounting plate (421) and the second mounting plate (422) and rotatably connected, a mounting box (423) disposed on the surface of the first mounting plate (421) away from the second mounting plate (422), and a flipping wheel (426) disposed in the mounting box (423) and installed on the first mounting plate (412). 1) A first drive gear (428) at the center position, a second drive gear (429) disposed inside the mounting box (423) and symmetrically mounted on the surface of the first mounting plate (421) on both sides above the first drive gear (428), a guide gear (420) mounted on the inner surface of the mounting box (423) and symmetrically disposed on both sides below the first drive gear (428) via the first mounting plate (421), and a drive chain (4281) for transmitting and connecting the first drive gear (428), the second drive gear (429) and the guide gear (420).

6. A dismantling workbench based on waste liquid evaporator cutting and separation according to claim 5, characterized in that, The first drive gear (428), the second drive gear (429), and the guide gear (420) are respectively provided with a second rotating shaft (427). The first mounting plate (421) has a first reducer (425) on the side surface opposite to the first drive gear (428) that corresponds to the position of the first drive gear (428). The first reducer (425) is provided with a fifth motor (424) that is connected to it. The first drive gear (428) is connected to the first reducer (425) through the second rotating shaft (427). The second drive gear (429) is connected to the tilting wheel (426) through the second rotating shaft (427). The guide gear (420) is rotatably connected to the first mounting plate (421) through the second rotating shaft (427).

7. A dismantling workbench based on waste liquid evaporator cutting and separation according to claim 1, characterized in that, The V-shaped clamp (59) is provided with a hinge shaft (591). The middle section of the V-shaped clamp (59) is hinged to the inside of the mounting base (58) through the hinge shaft (591). The upper end of the V-shaped clamp (59) is provided with a return spring (592). The upper end of the V-shaped clamp (59) is connected to the top of the slide plate (57) through the return spring (592). The two sides of the inner surface of the slide plate (57) are equipped with second sliders (522). The left and right sides of the mounting frame (52) are provided with second sliding strips (521) that can slide in cooperation with the second sliders (522).

8. A dismantling workbench based on waste liquid evaporator cutting and separation according to claim 1, characterized in that, The spacing adjustment assembly (6) includes a fourth motor (61) located inside one end of the mounting frame (3), a first lead screw (62) with reverse threads located inside the mounting frame (3) and with both ends located below the clamping assembly (5), a first threaded sleeve (63) correspondingly sleeved on the reverse threads of the first lead screw (62), and a connecting plate (64) connected to the first threaded sleeve (63). The connecting plate (64) is correspondingly connected to the base plate (51) of the clamping assembly (5). One end of the first lead screw (62) is provided with a third reducer (65) with a transmission connection. The third reducer (65) is with the fourth motor (61) in a transmission connection.

9. A dismantling workbench based on waste liquid evaporator cutting and separation according to claim 8, characterized in that, The mounting bracket (3) has a third slide bar (67) extending along the length direction symmetrically arranged on both sides of its upper surface. The bottom plate (51) of the clamping assembly (5) has a third slider (66) symmetrically arranged on its lower surface, which corresponds to the position of the third slide bar (67) and can slide in cooperation.

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