A cleaning device for processing cable profiled conductor

Abstract

The application discloses a cleaning equipment for cable special-shaped conductor processing, and belongs to the technical field of cable processing, which comprises a processing table, a cable conveying seat, a lifting rod, a movable lifting seat, a first belt pulley, a second belt pulley, a cable conveying wheel and a transmission belt are arranged on the processing table, the cable conveying seat is placed on the ground of a production workshop and located at one side of the processing table, the lifting rod is detachably installed at one side of the cable conveying seat, and the movable lifting seat is slidably connected to the lifting rod, the cable special-shaped conductor can change the ground clearance according to the weight of the cable special-shaped conductor to be conveyed through the cooperation of the cable conveying wheel and the movable lifting seat, the ground clearance is increased when the cable special-shaped conductor with light weight is conveyed, the cable special-shaped conductor is prevented from sliding downward in the conveying process to cause the cable conveying wheel to idle and affect the conveying efficiency, and the ground clearance is reduced when the cable special-shaped conductor with heavy weight is conveyed, so that the cable special-shaped conductor is prevented from damaging the cable conveying wheel.

Description

Technical Field

[0001] This invention belongs to the field of cable processing technology, specifically relating to a cleaning device for processing irregularly shaped cable conductors. Background Technology

[0002] A cable is a wire product used to transmit electrical energy and information and realize the conversion of electromagnetic energy. It is usually composed of a conductor, an insulation layer and an outer sheath. Sometimes, a tight inner sheath to prevent moisture intrusion or an outer sheath to enhance mechanical strength is added. A cable can be composed of one or more mutually insulated conductors, which are wrapped in a common insulation layer to form one or more insulated cores. Cables have a wide range of applications, not only in power systems, but also in communication, signal transmission and other fields. Their structure is complex and usually consists of multiple layers to ensure stability and safety in various environments.

[0003] A cleaning device for cable processing is disclosed in existing patent publication number CN 218360820 U, which includes a housing and through holes on both sides of the housing for cables to pass through. A cleaning frame is provided inside the housing, and a scraping mechanism and a cleaning mechanism are provided inside the cleaning frame. The scraping mechanism is used to scrape off dirt from the cable sheath, while the cleaning mechanism is used to clean the surface of the cable after washing. The housing also includes a transmission mechanism, a spraying mechanism, and a drying mechanism. It can only clean the surface of the cable, and its function is limited, so some improvements are needed.

[0004] Therefore, it is necessary to design a cleaning device with strong practicality for processing cable conductors of different shapes. Summary of the Invention

[0005] The purpose of this invention is to provide a cleaning device for processing irregularly shaped conductors of cables, in order to solve the problems mentioned in the background art.

[0006] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a cleaning device for processing cable irregular conductors, including a processing table, one end of which is fixedly installed with two sets of electric slide rails, namely a first electric slide rail and a second electric slide rail, and the processing table is also provided with a first cleaning component, a clamping component, a second cleaning component, and a table surface cleaning component; The first cleaning assembly includes a cable conveyor, a camera, a lifting rod, a movable lifting seat, a first pulley, a cleaning brush, a second pulley, a cable conveyor wheel, a transmission belt, a first motor, a cable placement seat, and a cable reel. The cable conveyor is placed on the production workshop floor, located on one side of the processing table. The camera is fixedly installed at one end of the cable conveyor. The lifting rod is detachably installed on one side of the cable conveyor. The movable lifting seat is slidably connected to the lifting rod. The movable lifting seat is provided with two sets of fixed shafts. The cleaning brush is detachably installed on the fixed shafts of the movable lifting seat. The first pulley is also detachably installed on the fixed shafts of the movable lifting seat, located on one side of the cleaning brush. The cable conveyor wheel is detachably installed on the fixed shafts of the movable lifting seat, corresponding to the position of the cleaning brush. The second pulley is also detachably installed on the fixed shafts of the movable lifting seat, located on one side of the cable conveyor wheel, corresponding to the position of the first pulley. One end of the transmission belt is connected to the first pulley, and the other end is connected to the second pulley. The movable lifting seat has a built-in pressure sensor. The first motor is detachably mounted on a fixed shaft on the movable lifting platform, located on one side of the second pulley; The cable placement seat is placed on the floor of the production workshop, located on one side of the cable conveyor seat, and the cable reel is detachably installed on the cable placement seat.

[0007] The present invention further describes that the clamping assembly includes a first air compressor, a clamping base, a connecting rod, and a pneumatic telescopic gripper. The first air compressor is detachably mounted on one side of the processing table, the clamping base is fixedly mounted on the other end of the processing table, the connecting rod is detachably mounted on the clamping base, and the pneumatic telescopic gripper is slidably mounted on the connecting rod. The first air compressor is connected to the pneumatic telescopic gripper via an external air hose.

[0008] The present invention further describes that the second cleaning component includes a first fixed base, a first wire cutter, a second wire cutter, a lifting frame, a first gear, a second fixed base, a second motor, a second gear, a third gear, a fourth gear, a fifth gear, and a fan. The first fixed base is fixedly installed on the other side of the processing table. The first wire cutter is detachably installed on the first fixed base. The lifting frame is detachably installed at both ends of the first fixed base. The second wire cutter is disposed on the lifting frame, and the position of the second wire cutter corresponds to the position of the first wire cutter. The first gear is detachably installed on one side of the lifting frame. The second fixed base is fixedly installed at one end of the lifting frame. The second fixed base is provided with several sets of mounting rods. The second motor is detachably installed on the second fixed base, and the second gear is detachably installed on the rotating shaft of the second motor.

[0009] The present invention further describes that the third gear is detachably mounted on a mounting rod on the second fixed base, located on one side of the second gear. The position of the third gear corresponds to the position of the second gear, and the third gear meshes with the second gear. The fourth gear is detachably mounted on a mounting rod on the second fixed base. The position of the fourth gear corresponds to the positions of the third gear and the first gear. One end of the fourth gear meshes with the third gear, and the other end of the fourth gear meshes with the first gear. The fifth gear is detachably mounted on a mounting rod on the second fixed base, located on the other side of the second gear. The position of the fifth gear corresponds to the position of the second gear, and the fifth gear meshes with the second gear. The fan is detachably mounted on one side of the second fixed base, and the fan's rotation shaft is connected to the fifth gear.

[0010] The present invention further describes that the countertop cleaning assembly includes a movable cleaning seat, a first movable slider, a second movable slider, a hydraulic cylinder, a first hydraulic telescopic rod, a cleaning plate, a magnetic suction block, a cleaning scraper, a second hydraulic telescopic rod, a mounting base, a brush cylinder, a third motor, a water tank, a water injection pipe, and a cleaning nozzle. The movable cleaning seat is slidably mounted on two sets of electric slide rails. The first movable slider is fixedly mounted on one bottom end of the movable cleaning seat, and the second movable slider is fixedly mounted on the other bottom end of the movable cleaning seat. The first movable slider is used in conjunction with the second electric slide rail, and the second movable slider is used in conjunction with the first electric slide rail.

[0011] The present invention further describes that the hydraulic cylinder is detachably installed on one end of the exterior of the mobile cleaning seat, two sets of the first hydraulic telescopic rods are fixedly installed on one side of the top of the mobile cleaning seat, the cleaning plate is fixedly installed on one end of the two sets of the first hydraulic telescopic rods, the magnetic suction block is detachably installed on one side of the cleaning plate, the cleaning scraper is detachably installed on the other side of the cleaning plate, two sets of the second hydraulic telescopic rods are fixedly installed on the other side of the top of the mobile cleaning seat, the mounting base is fixedly installed on one end of the two sets of the second hydraulic telescopic rods, the brush cylinder is detachably installed on the mounting base, the third motor is fixedly installed on one side of the mounting base, and the hydraulic cylinder is externally connected to a vent hose and connected to the four sets of hydraulic telescopic rods.

[0012] The present invention further illustrates that the water tank is fixedly installed on the outer top of the mobile cleaning seat, the water tank contains a pump, the water injection pipe is fixedly installed on the water tank, the cleaning nozzle is fixedly installed on the top of the mobile cleaning seat, located on one side of the two sets of second hydraulic telescopic rods, and the mobile cleaning seat contains a pipeline that connects the cleaning nozzle to the water tank.

[0013] The present invention further illustrates that the processing table is placed on the floor of the production workshop.

[0014] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: The present invention, through the coordinated use of the cable conveyor wheel, the movable lifting seat and the equipment program, can change the ground clearance of the cable conductor according to the weight of the conveyed cable conductor. When conveying lightweight cable conductors, the ground clearance is increased to prevent the lightweight cable conductors from sliding down during the conveying process, causing the cable conveyor wheel to spin idly and affecting the conveying efficiency. When conveying heavy cable conductors, the ground clearance is reduced to prevent the cable conductors from falling down during the conveying process, causing damage to the cable conveyor wheel and affecting the conveying efficiency. Through the coordinated use of the cleaning brush and two sets of pulleys, a pre-cleaning operation can be performed on the cable conductors during the conveying process to remove the mud and dust adsorbed on the surface of the cable conductors, preventing them from falling onto the processing table surface during processing and affecting the processing environment. At the same time, no additional motor is required for driving, reducing energy consumption during the processing process and achieving the effect of energy saving and emission reduction. By using two sets of electric slide rails, hydraulic cylinders, two sets of first hydraulic telescopic rods, and the equipment program in conjunction with the operation, the surface of the processing table can be pre-cleaned after the cutting process. The cleaning scraper removes the remaining cable conductor debris and cable sheath debris from the processing table. During the scraping process, the magnetic block can attract the generated cable conductor metal debris to the surface of the magnetic block, separating the metal debris from the cable sheath debris. This eliminates the need for manual sorting by the staff and facilitates the collection and recycling of metal debris. By using the water tank, brush cylinder, and equipment program in conjunction with the operation, a secondary cleaning operation can be performed on the surface of the processing table to prevent residual mud and dust from affecting subsequent production processes. This also eliminates the need for manual wiping of the processing table, reducing the burden on the staff. After cleaning, the surface of the processing table can be dried by scraping water to prevent rust and extend the service life of the processing table. Attached Figure Description

[0015] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used in conjunction with embodiments of the invention to explain the invention and do not constitute a limitation thereof. In the drawings: Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the structure of the first cleaning component of the present invention; Figure 3 This is a schematic diagram of the first cleaning component structure from another perspective of the present invention; Figure 4 This is a schematic diagram of the clamping component structure of the present invention; Figure 5 This is a schematic diagram of the structure of the second cleaning component of the present invention; Figure 6This is a schematic diagram of the second cleaning component structure from another perspective of the present invention; Figure 7 This is a schematic diagram of the position of the fifth gear in this invention; Figure 8 This is a schematic diagram of the countertop cleaning component structure of the present invention; Figure 9 This is a schematic diagram of the countertop cleaning component structure from another perspective of the present invention.

[0016] In the diagram: 1. Processing table; 11. First electric slide rail; 12. Second electric slide rail; 2. First cleaning assembly; 21. Cable conveyor base; 22. Camera; 23. Lifting rod; 24. Movable lifting base; 241. First pulley; 242. Cleaning brush cylinder; 243. Second pulley; 244. Cable conveyor wheel; 245. Drive belt; 246. First motor; 25. Cable placement base; 251. Cable reel; 3. Clamping assembly; 31. First air compressor; 32. Clamping base; 321. Connecting rod; 33. Pneumatic telescopic gripper; 4. Second cleaning component; 41. First fixed base; 42. First wire cutter; 43. Second wire cutter; 44. Lifting frame; 45. First gear; 46. Second fixed base; 461. Second motor; 462. Second gear; 463. Third gear; 464. Fourth gear; 465. Fifth gear; 47. Fan; 5. Countertop cleaning assembly; 51. Movable cleaning seat; 52. First movable slider; 53. Second movable slider; 54. Hydraulic cylinder; 55. First hydraulic telescopic rod; 551. Cleaning plate; 552. Magnetic suction block; 553. Cleaning scraper; 56. Second hydraulic telescopic rod; 561. Mounting base; 562. Brush cylinder; 563. Third motor; 57. Water tank; 571. Water injection pipe; 572. Cleaning nozzle. Detailed Implementation

[0017] The following detailed, non-limiting description of the technical solution of the present invention, in conjunction with preferred embodiments and accompanying drawings, is provided. Obviously, the described embodiments are merely some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0018] Please see Figure 1-9The present invention provides a technical solution: a cleaning device for processing cable irregular conductors, including a processing table 1, which is placed on the floor of the production workshop. Two sets of electric slide rails are fixedly installed at one end of the processing table 1, namely a first electric slide rail 11 and a second electric slide rail 12. The two sets of electric slide rails play a role in moving together. The processing table 1 is also provided with a first cleaning component 2, a clamping component 3, a second cleaning component 4, and a table surface cleaning component 5. The first cleaning component 2 includes a cable conveyor 21, a camera 22, a lifting rod 23, a movable lifting seat 24, a first pulley 241, a cleaning brush 242, a second pulley 243, a cable conveyor wheel 244, a transmission belt 245, a first motor 246, a cable placement seat 25, and a cable reel 251. The cable conveyor 21 is placed on the floor of the production workshop, located on one side of the processing table 1. The camera 22 is fixedly installed at one end of the cable conveyor 21 to help detect the cable position. The lifting rod 23 is detachably installed on one side of the cable conveyor 21 to assist in the moving cleaning function. The movable lifting seat 24 is slidably connected... Connected to the lifting rod 23, the movable lifting base 24 is provided with two sets of fixed shafts for cooperating in the installation of two sets of pulleys. The cleaning brush cylinder 242 is detachably installed on the fixed shaft on the movable lifting base 24. The first pulley 241 is also detachably installed on the fixed shaft on the movable lifting base 24, located on one side of the cleaning brush cylinder 242. The cable conveying wheel 244 is detachably installed on the fixed shaft on the movable lifting base 24, corresponding to the position of the cleaning brush cylinder 242. The second pulley 243 is also detachably installed on the fixed shaft on the movable lifting base 24, located on one side of the cable conveying wheel 244, corresponding to the position of the first pulley 241. One end of the drive belt 245 is connected to the first pulley 241, and the other end is connected to the second pulley 243. The movable lifting seat 24 has a built-in pressure sensor (not shown in the figure) to detect the weight of the cable's irregular conductor. The first motor 246 is detachably mounted on the fixed shaft of the movable lifting seat 24, located on one side of the second pulley 243, and is used to cooperate in driving the second pulley 243 to transport the cable conductor of the required processing. The cable placement seat 25 is placed on the floor of the production workshop, located on one side of the cable conveyor seat 21. The cable reel 251 is detachably installed on the cable placement seat 25 for placing the special-shaped cable conductors that need to be processed. The clamping assembly 3 includes a first air compressor 31, a clamping fixing seat 32, a connecting rod 321, and a pneumatic telescopic gripper 33. The first air compressor 31 is detachably installed on one side of the processing table 1, the clamping fixing seat 32 is fixedly installed on the other end of the processing table 1, the connecting rod 321 is detachably installed on the clamping fixing seat 32, and the pneumatic telescopic gripper 33 is slidably disposed on the connecting rod 321. The first air compressor 31 is connected to the pneumatic telescopic gripper 33 through an external air hose for use in clamping operations. The second cleaning component 4 includes a first fixed base 41, a first wire cutter 42, a second wire cutter 43, a lifting frame 44, a first gear 45, a second fixed base 46, a second motor 461, a second gear 462, a third gear 463, a fourth gear 464, a fifth gear 465, and a fan 47. The first fixed base 41 is fixedly installed on the other side of the processing table 1. The first wire cutter 42 is detachably installed on the first fixed base 41. The lifting frame 44 is detachably installed at both ends of the first fixed base 41. The second wire cutter 43 is set on the lifting frame 44, and the position of the second wire cutter 43 corresponds to the position of the first wire cutter 42. The first gear 45 is detachably installed on one side of the lifting frame 44. The second fixed base 46 is fixedly installed at one end of the lifting frame 44. The second fixed base 46 is provided with several sets of mounting rods for cooperating in installing each set of gears. The second motor 461 is detachably installed on the second fixed base 46, and the second gear 462 is detachably installed on the rotating shaft of the second motor 461. The third gear 463 is detachably mounted on the mounting rod on the second fixed base 46, located on one side of the second gear 462. The position of the third gear 463 corresponds to the position of the second gear 462, and the third gear 463 and the second gear 462 mesh with each other. The fourth gear 464 is detachably mounted on the mounting rod on the second fixed base 46. The position of the fourth gear 464 corresponds to the position of the third gear 463 and the first gear 45. One end of the fourth gear 464 meshes with the third gear 463, and the other end of the fourth gear 464 meshes with the first gear 45. The fifth gear 465 is detachably mounted on the mounting rod on the second fixed base 46, located on the other side of the second gear 462. The position of the fifth gear 465 corresponds to the position of the second gear 462, and the fifth gear 465 and the second gear 462 mesh with each other. The fan 47 is detachably mounted on one side of the second fixed base 46, and the rotating shaft of the fan 47 is connected to the fifth gear 465; The countertop cleaning assembly 5 includes a movable cleaning seat 51, a first movable slider 52, a second movable slider 53, a hydraulic cylinder 54, a first hydraulic telescopic rod 55, a cleaning plate 551, a magnetic suction block 552, a cleaning scraper 553, a second hydraulic telescopic rod 56, a mounting base 561, a brush cylinder 562, a third motor 563, a water tank 57, a water injection pipe 571, and a cleaning nozzle 572. The movable cleaning seat 51 is slidably mounted on two sets of electric slide rails. The first movable slider 52 is fixedly mounted on one bottom end of the movable cleaning seat 51, and the second movable slider 53 is fixedly mounted on the other bottom end of the movable cleaning seat 51. The first movable slider 52 is used in conjunction with the second electric slide rail 12, and the second movable slider 53 is used in conjunction with the first electric slide rail 11. Hydraulic cylinder 54 is detachably mounted on one end of the exterior of the movable cleaning seat 51 to provide power for driving. Two sets of first hydraulic telescopic rods 55 are fixedly mounted on one side of the top of the movable cleaning seat 51. Cleaning plate 551 is fixedly mounted on one end of the two sets of first hydraulic telescopic rods 55. Magnetic suction block 552 is detachably mounted on one side of the cleaning plate 551 to adsorb metal shavings generated during cable processing. Cleaning scraper 553 is detachably mounted on the other side of the cleaning plate 551 to clean shavings generated during processing. Two sets of second hydraulic telescopic rods 56 are fixedly installed on the other side of the top of the mobile cleaning seat 51. The mounting seat 561 is fixedly installed on one end of the two sets of second hydraulic telescopic rods 56. The brush cylinder 562 is detachably installed on the mounting seat 561. The third motor 563 is fixedly installed on one side of the mounting seat 561 to provide power to drive the brush cylinder 562 to operate. Hydraulic cylinder 54 is externally connected to a vent hose that connects to four sets of hydraulic telescopic rods (not shown in the figure); The water tank 57 is fixedly installed on the top of the mobile cleaning seat 51. The water tank 57 has a built-in pump (not shown in the figure) for pumping out cleaning water. The water injection pipe 571 is fixedly installed on the water tank 57. The cleaning nozzle 572 is fixedly installed on the top of the mobile cleaning seat 51, located on one side of the two sets of second hydraulic telescopic rods 56. The mobile cleaning seat 51 has built-in pipes that connect the cleaning nozzle 572 to the water tank 57 (not shown in the figure) for use in cleaning operations. The processing table 1 is also equipped with an equipment program, which can control the operation of two sets of electric slide rails, the operation of the movable lifting seat 24, the start and stop of three sets of motors, the start and stop of two sets of air compressors, and the start and stop of the built-in pump in the water tank 57. Two sets of electric slide rails, a movable lifting platform 24, three sets of motors, two sets of air compressors, the built-in pressure sensor of the movable lifting platform 24, the camera 22, and the built-in pump of the water tank 57 are all connected to the equipment program signal.

[0019] Cable cleaning operation: When workers need to process cable conductors of different shapes, they first place the wound cable reel 251 into the cable placement seat 25. Then, they turn on the workshop power, and the processing table 1 starts, initiating the equipment program. Workers manually pull up the cable conductor, place it on the cable conveyor wheel 244, and then pull it backward through the pneumatic telescopic jaws 33 on the clamping and fixing seat 32. The cable conductor is then placed in two sets of wire cutters. The workers then control the cutting operation of the cable conductor through the equipment program. During processing, the equipment program detects the weight of the cable conductor using a pressure sensor built into the moving lifting seat 24 and compares it with a set value. The equipment program sets pressure values ​​A1, A2, and A3, with A1 being the minimum and A3 the maximum, which can be adjusted according to specific needs. The lifting values ​​of the moving lifting seat 24 are B1, B2, and B3, with B1 being the minimum and B3 the maximum, which can also be adjusted according to specific needs. The equipment program controls the first motor 246 to start, and the second... A motor 246 drives the cable conveyor wheel 244 to rotate, conveying the cable conductor backward for subsequent processing. When the equipment program detects a pressure value of A1, it determines that the conveyed cable conductor is light and the lifting value needs to be adjusted to improve the conveying efficiency. The equipment program controls the lifting value of the movable lifting seat 24 to be adjusted to B3. The movable lifting seat 24 moves upward along the lifting rod 23 to reduce the height difference between the movable lifting seat 24 and the processing table 1, preventing the light cable conductor from sliding down during the conveying process, causing the cable conveyor wheel 244 to spin idly and affecting the conveying efficiency. During the conveying process, the cable conveyor wheel 244 drives the second pulley 243 to rotate. The second pulley 243 drives the first pulley 241 to rotate through the transmission belt 245. The first pulley 241 drives the cleaning brush cylinder 242 to rotate. The cleaning brush cylinder 242 performs a preliminary cleaning operation on the conveyed cable conductor, brushing away the mud and dust adsorbed on the surface of the cable conductor to prevent it from falling onto the surface of the processing table 1 during the processing process and affecting the processing environment. When the equipment program detects a pressure value of A2, it determines that the weight of the conveyed cable conductor has increased and the lifting value needs to be adjusted to improve the conveying efficiency. The equipment program controls the lifting value of the movable lifting seat 24 to be adjusted to B2. The movable lifting seat 24 moves upward along the lifting rod 23, increasing the height difference between the movable lifting seat 24 and the processing table 1. This prevents the cable conductor from falling during the conveying process, which would cause the speed of the cable conveying wheel 244 to decrease and affect the conveying efficiency. During the conveying process, the cable conveying wheel 244 drives the second pulley 243 to rotate. The second pulley 243 drives the first pulley 241 to rotate through the transmission belt 245. The first pulley 241 drives the cleaning brush cylinder 242 to rotate. The cleaning brush cylinder 242 performs a preliminary cleaning operation on the conveyed cable conductor, brushing away the mud and dust adsorbed on the surface of the cable conductor to prevent it from falling onto the surface of the processing table 1 during the processing process and affecting the processing environment. When the equipment program detects a pressure value of A3, it determines that the weight of the conveyed cable conductor is large and the lifting value needs to be adjusted to improve the conveying efficiency. The equipment program controls the lifting value of the movable lifting seat 24 to be adjusted to B1. The movable lifting seat 24 moves upward along the lifting rod 23 to reduce the height difference between the movable lifting seat 24 and the workshop floor, preventing the cable conductor from falling during the conveying process and damaging the cable conveying wheel 244, thus affecting the conveying efficiency. During the conveying process, the cable conveying wheel 244 drives the second pulley 243 to rotate. The second pulley 243 drives the first pulley 241 to rotate through the transmission belt 245. The first pulley 241 drives the cleaning brush cylinder 242 to rotate. The cleaning brush cylinder 242 performs a preliminary cleaning operation on the conveyed cable conductor, brushing away the mud and dust adsorbed on the surface of the cable conductor to prevent it from falling onto the surface of the processing table 1 during the processing process and affecting the processing environment. After completing the above operations, the equipment program controls the clamping operation. The equipment program detects the position of the cable conductor through the camera 22 and controls the clamping operation to prevent the cable conductor from shifting during processing, which would affect the factory output. The equipment program sets the pumping value of the first air compressor 31 to M1, M2, and M3, with M1 being the minimum value and M3 being the maximum value. This value can be adjusted according to specific needs. When the equipment program detects a pressure value of A1, it determines that the size of the cable conductor being transported is small and the clamping value of the pneumatic telescopic gripper 33 needs to be adjusted to prevent the cable conductor from shifting during processing. The equipment program controls the first air compressor 31 to start, with a pumping value of M3. The first air compressor 31 pumps compressed air into the pneumatic telescopic gripper 33, and the pneumatic telescopic gripper 33 moves inward along the connecting rod 321 to the maximum value, so that the pneumatic telescopic gripper 33 fits against the surface of the cable conductor to prevent it from shifting. When the equipment program detects a pressure value of A2, it determines that the size of the non-standard cable conductor being transported has increased and that the clamping value of the pneumatic telescopic gripper 33 needs to be adjusted to prevent the non-standard cable conductor from shifting during processing. The equipment program controls the pumping value of the first air compressor 31 to be adjusted to M2. The first air compressor 31 pumps compressed air into the pneumatic telescopic gripper 33, and the pneumatic telescopic gripper 33 moves inward along the connecting rod 321, so that the pneumatic telescopic gripper 33 fits against the surface of the non-standard cable conductor to perform an anti-shifting operation. When the equipment program detects a pressure value of A3, it determines that the size of the non-standard cable conductor being transported is large and the clamping value of the pneumatic telescopic gripper 33 needs to be adjusted to prevent the non-standard cable conductor from shifting during processing. The equipment program controls the pumping value of the first air compressor 31 to be adjusted to M1. The first air compressor 31 pumps compressed air into the pneumatic telescopic gripper 33, and the pneumatic telescopic gripper 33 moves inward along the connecting rod 321 to a minimum value, so that the pneumatic telescopic gripper 33 fits against the surface of the non-standard cable conductor to perform an anti-shifting operation. After completing the above operation, the equipment program controls the next operation. By using the cable conveyor wheel 244, the movable lifting seat 24, and the equipment program in conjunction with the other components, the ground clearance of the cable conductor can be adjusted according to the weight of the conductor being conveyed. When conveying lightweight conductors, the ground clearance is increased to prevent them from sliding down during transport, causing the cable conveyor wheel 244 to spin idly and affecting conveying efficiency. When conveying heavy conductors, the ground clearance is decreased to prevent them from falling and damaging the cable conveyor wheel 244, thus affecting conveying efficiency. By using the cleaning brush 242 and two sets of pulleys in conjunction, a pre-cleaning operation can be performed on the cable conductor during transport, removing mud and dust adsorbed on the surface of the conductor and preventing it from falling onto the processing table 1 during processing and affecting the processing environment. At the same time, no additional motor is required for driving, reducing energy consumption during processing and achieving energy saving and emission reduction.

[0020] Processing and cleaning operations: After completing the above operations, the equipment program controls the processing and cleaning operation. The equipment program controls the second motor 461 to start, which drives the second gear 462 to rotate. The second gear 462 meshes with the third gear 463 and drives it to rotate. The third gear 463 meshes with the fourth gear 464 and drives it to rotate. The fourth gear 464 meshes with the first gear 45 and drives it to rotate. The first gear 45 drives the lifting frame 44 to move up and down reciprocally. The lifting frame 44 drives the second wire cutter 43 to move up and down reciprocally, completing the continuous cutting operation of the cable's irregular conductor. While the cutting is being performed, the second gear 462 meshes with the fifth gear 465 and drives it to rotate. The fifth gear 465 drives the fan 47 to rotate, removing any remaining cable irregularities. The conductor debris is blown from the two sets of wire cutters onto the processing table 1, avoiding the impact of the cable's irregular conductor debris on the cutting efficiency, reducing the wear and tear on the two sets of wire cutters, and increasing their service life. The equipment program changes the processing and cutting speed according to the different sizes of the cable's irregular conductor. The equipment program sets the speed of the second motor 461 to V1 and V2, with V1 being the minimum value and V2 being the maximum value, which can be adjusted according to specific needs. When the equipment program detects that the pressure value is ≤ A2, the equipment program determines that the size of the cable's irregular conductor is small, and the second motor 461 starts at a speed of V2. The second motor 461 drives each set of gears to rotate, the first gear 45 drives the lifting frame 44 to move up and down reciprocally, and the lifting frame 44 drives the second wire cutter 43 to move up and down reciprocally, completing the rapid cutting operation of the cable's irregular conductor. When the equipment program detects a pressure value > A2, the equipment program determines that the cable's irregular conductor size is large. The second motor 461 starts and adjusts to V1. The second motor 461 drives each set of gears to rotate. The first gear 45 drives the lifting frame 44 to move up and down reciprocally. The lifting frame 44 drives the second wire cutter 43 to move up and down reciprocally, completing the slow cutting operation of the cable's irregular conductor. By using the second motor 461, two sets of wire cutters, fan 47, and the equipment program in conjunction with the equipment, debris can be cleaned during the cutting of cable conductors. The residual cable conductor debris is blown from the two sets of wire cutters onto the processing table 1, preventing the cable conductor debris from affecting the cutting efficiency, reducing the wear and tear on the two sets of wire cutters, and extending their service life. By using the second motor 461, the movable lifting seat 24, and the equipment program in conjunction with the equipment, the cutting speed can be adjusted according to the different sizes of cable conductors. When processing small cable conductors, the cutting speed can be increased to improve production efficiency, while when processing large cable conductors, the cutting speed can be reduced to prevent the two sets of wire cutters from breaking due to high cutting speed. It can also prevent the debris generated during processing from flying everywhere and affecting the workshop production environment. After completing the above operations, the equipment program controls the table surface cleaning operation. The program activates two sets of electric slide rails, which move the movable cleaning seat 51 forward to one side of the two sets of wire cutters. Then, the program activates the hydraulic cylinder 54, which pumps compressed air into the two sets of first hydraulic telescopic rods 55. The first hydraulic telescopic rods 55 extend downwards, moving the cleaning plate 551 downwards. At this time, the cleaning scraper 553 on the cleaning plate 551 contacts the table surface of the processing table 1, and the magnetic suction block 552 is positioned above the table surface of the processing table 1. The equipment program controls two sets of electric slide rails to move the mobile cleaning seat 51 backward. During the movement, the cleaning scraper 553 scrapes away the cable conductor debris and cable sheath debris remaining on the processing table 1. During the scraping process, the magnetic block 552 can attract the metal debris of the cable conductor generated during processing to the surface of the magnetic block 552, separating the metal debris from the cable sheath debris. There is no need for manual sorting by the staff, which makes it easy to collect the metal debris for recycling. At this time, the staff only needs to place the waste collection box under the processing table 1. After scraping is completed, the equipment program controls two sets of electric slide rails to move the mobile cleaning seat 51 forward again. At this time, the equipment program controls the hydraulic cylinder 54 to pump compressed air into the two sets of second hydraulic telescopic rods 56. The two sets of first hydraulic telescopic rods 55 retract upward, and the two sets of second hydraulic telescopic rods 56 extend downward and drive the brush cylinder 562 to move downward to the surface of the processing table 1. Then, the equipment program controls the built-in pump of the water tank 57 to start, and the third motor 563 to start. The built-in pump of the water tank 57 pumps the cleaning fluid into the cleaning nozzle 572 and sprays it downward to the surface of the brush cylinder 562. The third motor 563 drives the brush cylinder 562 to rotate and brush the surface of the processing table 1 to avoid stains and mud remaining on the surface of the processing table 1 and affecting subsequent production processing. After cleaning, the equipment program controls the third motor 563 to stop, the built-in pump of the water tank 57 to stop, and the hydraulic cylinder 54 pumps compressed air into the two sets of first hydraulic telescopic rods 55. At this time, the two sets of second hydraulic telescopic rods 56 retract upward and drive the brush cylinder 562 to move upward. The two sets of first hydraulic telescopic rods 55 extend downward so that the cleaning scraper 553 on the cleaning plate 551 contacts the table surface of the processing table 1. Then, the equipment program controls the two sets of electric slide rails to drive the moving cleaning seat 51 to move backward again to scrape off the water stains remaining on the surface of the processing table 1. After scraping is completed, the equipment program sends a completion signal to the staff. By using two sets of electric slide rails, hydraulic cylinders 54, two sets of first hydraulic telescopic rods 55 in conjunction with the equipment program, a pre-cleaning operation can be performed on the surface of the processing table 1 after the cutting process. The cleaning scraper 553 is used to scrape away the residual cable conductor debris and cable sheath debris on the processing table 1. During the scraping process, the magnetic suction block 552 can attract the metal debris of the cable conductor generated during processing to the surface of the magnetic suction block 552, separating the metal debris from the cable sheath debris. There is no need for manual sorting by the staff, which makes it easy to collect the metal debris for recycling. By using the water tank 57, brush cylinder 562 in conjunction with the equipment program, a secondary cleaning operation can be performed on the surface of the processing table 1 to avoid residual mud and dust affecting subsequent production processing. There is no need for the staff to manually wipe the processing table 1, reducing the burden on the staff. After cleaning, the surface of the processing table 1 can be dried by scraping water to prevent rust from appearing on the surface of the processing table 1 and extend the service life of the processing table 1.

[0021] In the description of this invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this invention, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this invention.

[0022] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and not to limit them. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features, and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A cleaning device for processing irregularly shaped conductors of cables, comprising a processing table (1), characterized in that, Two sets of electric slide rails are fixedly installed at one end of the processing table (1), namely the first electric slide rail (11) and the second electric slide rail (12). The processing table (1) is also provided with a first cleaning component (2), a clamping component (3), a second cleaning component (4), and a table surface cleaning component (5). The first cleaning assembly (2) includes a cable conveyor seat (21), a camera (22), a lifting rod (23), a movable lifting seat (24), a first pulley (241), a cleaning brush cylinder (242), a second pulley (243), a cable conveyor wheel (244), a transmission belt (245), a first motor (246), a cable placement seat (25), and a cable reel (251). The cable conveyor seat (21) is placed on the floor of the production workshop, located on one side of the processing table (1). The camera (22) is fixedly installed at one end of the cable conveyor seat (21). The lifting rod (23) is detachably installed on one side of the cable conveyor seat (21). The movable lifting seat (24) slides. Connected to the lifting rod (23), the movable lifting seat (24) is provided with two sets of fixed shafts. The cleaning brush cylinder (242) is detachably installed on the fixed shaft on the movable lifting seat (24). The first pulley (241) is also detachably installed on the fixed shaft on the movable lifting seat (24) and is located on one side of the cleaning brush cylinder (242). The cable conveying wheel (244) is detachably installed on the fixed shaft on the movable lifting seat (24) and corresponds to the position of the cleaning brush cylinder (242). The second pulley (243) is also detachably installed on the fixed shaft on the movable lifting seat (24) and is located on one side of the cable conveying wheel (244) and corresponds to the position of the first pulley (241). One end of the transmission belt (245) is connected to the first pulley (241), and the other end is connected to the second pulley (243). The movable lifting seat (24) has a built-in pressure sensor. The first motor (246) is detachably mounted on a fixed shaft on the movable lifting seat (24) and located on one side of the second pulley (243); The cable placement seat (25) is placed on the floor of the production workshop, located on one side of the cable conveyor seat (21), and the cable reel (251) is detachably installed on the cable placement seat (25). The weight of the cable conductor is detected by the pressure sensor built into the movable lifting seat (24). The ground clearance of the cable conductor is changed according to the weight of the cable conductor being transported. When transporting a light cable conductor, the ground clearance is increased to prevent the light cable conductor from sliding down during the transport process and causing the cable transport wheel to spin idly. When transporting a heavy cable conductor, the ground clearance is reduced to prevent the cable conductor from falling down during the transport process and causing damage to the cable transport wheel.

2. The cleaning equipment for processing irregularly shaped conductors of cables according to claim 1, characterized in that, The clamping assembly (3) includes a first air compressor (31), a clamping fixing seat (32), a connecting rod (321), and a pneumatic telescopic gripper (33). The first air compressor (31) is detachably installed on one side of the processing table (1), the clamping fixing seat (32) is fixedly installed on the other end of the processing table (1), the connecting rod (321) is detachably installed on the clamping fixing seat (32), and the pneumatic telescopic gripper (33) is slidably arranged on the connecting rod (321). The first air compressor (31) is connected to the pneumatic telescopic gripper (33) through an external ventilation hose.

3. The cleaning equipment for processing irregularly shaped conductors of cables according to claim 2, characterized in that, The second cleaning component (4) includes a first fixed base (41), a first wire cutter (42), a second wire cutter (43), a lifting frame (44), a first gear (45), a second fixed base (46), a second motor (461), a second gear (462), a third gear (463), a fourth gear (464), a fifth gear (465), and a fan (47). The first fixed base (41) is fixedly installed on the other side of the processing table (1). The first wire cutter (42) is detachably installed on the first fixed base (41). The lifting frame (44) is detachably installed on the first fixed base (41). At both ends of the fixed seat (41), the second wire cutter (43) is set on the lifting frame (44), the position of the second wire cutter (43) corresponds to the position of the first wire cutter (42), the first gear (45) is detachably installed on one side of the lifting frame (44), the second fixed seat (46) is fixedly installed on one end of the lifting frame (44), the second fixed seat (46) is provided with several sets of mounting rods, the second motor (461) is detachably installed on the second fixed seat (46), and the second gear (462) is detachably installed on the rotating shaft of the second motor (461).

4. The cleaning equipment for processing irregularly shaped conductors of cables according to claim 3, characterized in that, The third gear (463) is detachably mounted on the mounting rod on the second fixed base (46) and is located on one side of the second gear (462). The position of the third gear (463) corresponds to the position of the second gear (462), and the third gear (463) meshes with the second gear (462). The fourth gear (464) is detachably mounted on the mounting rod on the second fixed base (46). The position of the fourth gear (464) corresponds to the position of the third gear (463) and the first gear (45). One end of the fourth gear (464) meshes with the third gear (463), and the other end of the fourth gear (464) meshes with the first gear (45). The fifth gear (465) is detachably mounted on the mounting rod on the second fixed seat (46) and is located on the other side of the second gear (462). The position of the fifth gear (465) corresponds to the position of the second gear (462), and the fifth gear (465) and the second gear (462) mesh with each other. The fan (47) is detachably mounted on one side of the second fixed base (46), and the rotating shaft of the fan (47) is connected to the fifth gear (465).

5. The cleaning equipment for processing irregularly shaped conductors of cables according to claim 4, characterized in that, The countertop cleaning assembly (5) includes a movable cleaning seat (51), a first movable slider (52), a second movable slider (53), a hydraulic cylinder (54), a first hydraulic telescopic rod (55), a cleaning plate (551), a magnetic suction block (552), a cleaning scraper (553), a second hydraulic telescopic rod (56), a mounting base (561), a brush cylinder (562), a third motor (563), a water tank (57), a water injection pipe (571), and a cleaning nozzle (572). The movable cleaning seat (51) is slidably mounted on two sets of electric slide rails. The first movable slider (52) is fixedly mounted at one bottom end of the movable cleaning seat (51), and the second movable slider (53) is fixedly mounted at the other bottom end of the movable cleaning seat (51). The first movable slider (52) is used in conjunction with the second electric slide rail (12), and the second movable slider (53) is used in conjunction with the first electric slide rail (11).

6. The cleaning equipment for processing irregularly shaped conductors of cables according to claim 5, characterized in that, The hydraulic cylinder (54) is detachably installed on one end of the outside of the mobile cleaning seat (51), the two sets of first hydraulic telescopic rods (55) are fixedly installed on one side of the top of the mobile cleaning seat (51), the cleaning plate (551) is fixedly installed on one end of the two sets of first hydraulic telescopic rods (55), the magnetic suction block (552) is detachably installed on one side of the cleaning plate (551), and the cleaning scraper (553) is detachably installed on the other side of the cleaning plate (551). Two sets of second hydraulic telescopic rods (56) are fixedly installed on the other side of the top of the mobile cleaning seat (51), the mounting seat (561) is fixedly installed on one end of the two sets of second hydraulic telescopic rods (56), the brush cylinder (562) is detachably installed on the mounting seat (561), and the third motor (563) is fixedly installed on one side of the mounting seat (561). The hydraulic cylinder (54) is externally connected to a vent hose and four sets of hydraulic telescopic rods.

7. The cleaning equipment for processing irregularly shaped conductors of cables according to claim 6, characterized in that, The water tank (57) is fixedly installed on the top of the mobile cleaning seat (51). The water tank (57) has a built-in pump. The water injection pipe (571) is fixedly installed on the water tank (57). The cleaning nozzle (572) is fixedly installed on the top of the mobile cleaning seat (51) and located on one side of the two sets of second hydraulic telescopic rods (56). The mobile cleaning seat (51) has a built-in pipeline that connects the cleaning nozzle (572) to the water tank (57).

8. The cleaning equipment for processing irregularly shaped conductors of cables according to claim 7, characterized in that, The processing table (1) is placed on the floor of the production workshop.

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