An inspection collecting device and a collecting method

CN120142580BActive Publication Date: 2026-10-20CHINA COAL TECH & ENG GRP SHENYANG ENG CO
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Patent Information

Application Number
CN202510311653.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-17
Publication Date
2026-10-20
Estimated Expiration
2045-03-17

AI Technical Summary

Technical Problem

[0002]煤层瓦斯钻孔抽采是矿井瓦斯抽采的主要手段,由于抽采钻孔数量成千上万,常需要数十名巡检工人对钻孔的抽采气体参数进行巡检,依靠人工巡检方式存在采集频率低、劳动强度大等问题,若在每个抽采钻孔安装矿用防爆型多参数传感器或电控阀门,存在传感器或电控阀门数量巨大、安装调试与维护困难、配套供电与通讯系统繁杂、成本高、失爆风险大、煤矿井下无法大范围推广使用的问题

Benefits of technology

本发明提供的一种巡检采集装置及采集方法,通过主要由转接板、采气管、第一导通管、驱动轴、驱动装置构成的装置主体与气路接口及检测出气管组相结合的结构设计,实现了各钻孔气体与气体多参数检测仪器的循环导通,很好的解决了现有技术中存在的问题。本发明结构简单、密封性好、运行阻力小、控制简单。

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Abstract

The application discloses a kind of inspection collection devices and collection methods, belong to coal mine underground gas collection detection technical field, including gas path interface, device main body, detection outlet pipe group, gas path interface is set in device main body top, device main body includes: adapter plate, gas collection pipe, first conducting pipe, drive shaft, drive device, adapter plate is set in device main body top, gas collection pipe, first conducting pipe, drive shaft, drive device are set in device main body;Drive device power output end is fixed with drive shaft one end and is connected, first conducting pipe is coaxially fixed on drive shaft, gas collection pipe is connected with first conducting pipe and is conducted;Detection outlet pipe group one end is sealed with first conducting pipe and is conducted, and detection outlet pipe group other end is exposed to device main body outside;Gas path interface one end is connected with the pipe communication of the drilling hole to be detected, and gas path interface other end is connected with adapter plate and is conducted;The application realizes the circulation of each drilling hole gas and gas multi-parameter detection instrument and is conducted, and good sealing, small operating resistance.
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Description

Technical Field

[0001] This invention belongs to the field of underground gas collection and detection technology in coal mines, specifically relating to an inspection and collection device and a collection method. Background Technology

[0002] Coal seam gas drilling is the main method of gas extraction in mines. Since there are thousands of extraction boreholes, dozens of inspection workers are often needed to inspect the gas parameters extracted from the boreholes. Relying on manual inspection has problems such as low data collection frequency and high labor intensity. If mine explosion-proof multi-parameter sensors or electrically controlled valves are installed in each extraction borehole, there are problems such as a huge number of sensors or electrically controlled valves, difficulty in installation, debugging and maintenance, complicated power supply and communication systems, high cost, high risk of explosion failure, and inability to be widely used in underground coal mines.

[0003] In addition, the detection of ambient gases at thousands of fixed points in coal mines is currently carried out manually through fixed-point inspections. Each point often needs to be inspected several times a day, generally requiring dozens of inspection workers, which also presents similar problems as mentioned above.

[0004] To solve the above problems, there is an urgent need for a patrol and data collection device and method that can collect multiple gas parameters through a set of multi-parameter gas detection instruments. It should also have a simple structure, good sealing performance, simple control system, and be suitable for widespread use. Summary of the Invention

[0005] The present invention addresses the above-mentioned problems and overcomes the shortcomings of the prior art by providing an inspection data collection device and a data collection method.

[0006] To achieve the above objectives, the present invention adopts the following technical solution.

[0007] This invention provides an inspection and data collection device, comprising: a gas path interface, a device body, and a detection gas outlet assembly. The gas path interface is disposed on the top upper surface of the device body. The device body includes: an adapter plate, a gas sampling pipe, a first conductive pipe, a drive shaft, and a drive device. The adapter plate is disposed on the top of the device body, and the gas sampling pipe, the first conductive pipe, the drive shaft, and the drive device are disposed within the device body. The power output end of the drive device is fixedly connected to one end of the drive shaft. The first conductive pipe is coaxially fixed to the drive shaft, and the gas sampling pipe is conductively connected to the first conductive pipe. One end of the detection gas outlet assembly is fixed to the device body and is sealed and conductively connected to the first conductive pipe, while the other end of the detection gas outlet assembly protrudes outside the device body. One end of the gas path interface is connected to the drilling hole to be inspected via a suction pipe or to the area to be inspected, and the other end of the gas path interface is conductively connected to the adapter plate. The drive device drives the drive shaft and the first conductive pipe to rotate, thereby driving the gas sampling pipe to rotate.

[0008] As a preferred embodiment of the present invention, the gas sampling pipe includes: a transfer pipe section and a connecting pipe section, the transfer pipe section and the connecting pipe section being conductively connected, the other end of the connecting pipe section being sealedly connected to the surface of the adapter plate and being able to slide along the surface of the adapter plate, and being time-separatedly sealed and conductively connected to each gas passage interface through the adapter plate.

[0009] As another preferred embodiment of the present invention, the connecting pipe further includes: a telescopic pipe section, which can slide along the outer wall of the connecting pipe in a sealed manner, and a sealing ring is provided on the telescopic pipe section.

[0010] As another preferred embodiment of the present invention, the sealing ring is provided with a sealing surface, and magnets and opposite magnets are distributed on the sealing surface; embedded magnets and opposite embedded magnets are correspondingly distributed on the adapter plate to cooperate with the magnets and opposite magnets on the sealing surface; wherein the magnets and embedded magnets are magnets with opposite magnetic properties, and the opposite magnets and opposite embedded magnets are magnets with opposite magnetic properties.

[0011] As another preferred embodiment of the present invention, the inspection and data collection device further includes a pushing mechanism, which includes: a second push rod and an air supply pipe. The drive shaft is a hollow shaft with sealed ends. The fixed end of the second push rod is fixed to the connecting pipe, and the other end of the second push rod is fixed to the telescopic pipe section. The air inlet of the second push rod is connected to the air supply pipe, and the air supply pipe is connected to the drive shaft. An air supply interface is provided on the top side of the drive shaft. The air inlet of the second push rod is connected to the air source in sequence through the air supply pipe, the drive shaft, and the air supply interface.

[0012] As another preferred embodiment of the present invention, the main body of the device is further provided with a partition, which divides the main body of the device into two sealed cavities, an upper and a lower one. The upper cavity of the partition is provided with a gas sampling pipe and a first guiding pipe, and the lower cavity of the partition is provided with a driving device and a gas detection pipe assembly. The driving shaft passes through the partition.

[0013] As another preferred embodiment of the present invention, the detection exhaust tube assembly includes: a detection connecting tube, a second conductive tube, and a bearing. The second conductive tube is coaxially connected to the first conductive tube, and the lower end of the second conductive tube is sealed to the drive shaft. The second conductive tube does not rotate with the drive shaft, while the first conductive tube can rotate relative to the second conductive tube. The detection connecting tube is conductively connected to the second conductive tube and is exposed outside the main body of the device. The first conductive tube is connected to the partition and can rotate relative to it. The second conductive tube is fixed to the partition. The bearing is located below the second conductive tube and connected to the drive shaft above the drive device.

[0014] As another preferred embodiment of the present invention, the driving device includes: a ratchet positioning mechanism, a first push rod, and a push rod fixing frame. The push rod fixing frame is fixedly erected in the main body of the device. One end of the first push rod is hinged to the push rod fixing frame. The ratchet positioning mechanism includes: a ratchet and a ratchet drive positioning assembly that are connected to each other. The other end of the first push rod is hinged to the ratchet drive positioning assembly.

[0015] As another preferred embodiment of the present invention, the inspection and collection device further includes a collection exhaust pipe, which is sealed and connected to the cavity above the partition. The gas collected at each gas interface flows through the cavity above the partition to the collection exhaust pipe and is discharged to a designated location through the collection exhaust pipe.

[0016] In addition, the present invention also provides a method for inspection and data collection, which is implemented using the aforementioned inspection and data collection device. The method includes: using a remote control drive device to drive the rotation and positioning of the gas sampling pipe, so that the port of the connecting pipe slides along the surface of the adapter plate and stops at the position of each gas interface or at a certain gas interface according to the instruction; using the adapter plate to achieve sealed connection between the connecting pipe and the gas interface, and the gas travels along the gas interface, the gas sampling pipe, the first connecting pipe, the detection outlet pipe group to the gas multi-parameter detection instrument, thereby realizing the collection and detection of the gas connected to each gas interface.

[0017] As another preferred embodiment of the present invention, the axial compression and sealing between the telescopic tube section and the adapter plate at the air passage interface is achieved by utilizing the attraction and repulsion characteristics of the magnet, the opposite magnet and the embedded magnet, and the opposite embedded magnet; during the rotation process, the telescopic tube section and the adapter plate are in a non-attractive compression or repulsive state. As another preferred embodiment of the present invention, the second push rod is remotely controlled to extend at the position of the gas circuit interface to be tested, thereby driving the telescopic tube section to be axially pressed and sealed with the adapter plate; after the test is completed, the second push rod is controlled to retract, thereby driving the telescopic tube section to separate from the adapter plate.

[0018] Beneficial effects of this invention: This invention provides an inspection and data collection device and method. Through a structural design that combines the main body of the device (comprising an adapter plate, gas collection pipe, first guiding pipe, drive shaft, and drive unit) with the gas path interface and detection outlet pipe group, it achieves cyclical communication between the gas from each borehole and the multi-parameter gas detection instrument, effectively solving the problems existing in the prior art. This invention features a simple structure, good sealing performance, low operating resistance, and simple control. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this application, the drawings used in the description of the embodiments of this application will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a three-dimensional structural diagram of an inspection and data collection device according to the present invention.

[0021] Figure 2This is a schematic diagram of the internal structure of an inspection and data collection device according to the present invention.

[0022] Figure 3 This is a schematic diagram of the gas sampling pipe of an inspection and collection device according to the present invention.

[0023] Figure 4 This is a schematic diagram of the structure of the adapter plate of the inspection and data collection device of the present invention.

[0024] Figure 5 This is a schematic diagram of the structure of a sealing ring with magnets of opposite polarity arranged on it, which is part of an inspection and data collection device according to the present invention.

[0025] Figure 6 This is a schematic diagram of the structure of an inspection and data acquisition device of the present invention, showing the arrangement of embedded magnets and non-polar embedded magnets on the adapter plate.

[0026] Figure 7 This is a schematic diagram of the pushing mechanism of an inspection and data collection device according to the present invention.

[0027] Figure 8 This is a schematic diagram of the drive device of the inspection and data collection device of the present invention.

[0028] Figure 9 This is a schematic diagram of the ratchet positioning mechanism of an inspection and data collection device according to the present invention.

[0029] The diagram shows: 1. Gas inlet, 2. Main body of the device, 3. Detection outlet pipe assembly, 4. Collecting exhaust pipe; 201 Adapter plate, 2011 Cavity, 2012 Partition plate, 2013 Embedded magnet, 2014 Anisotropic embedded magnet; 202 Gas sampling pipe, 2021 Transfer pipe section, 2022 Connecting pipe, 2023 Expansion pipe section, 2024 Sealing ring; 20241 Sealing surface, 20242 Magnet, 20243 Opposite magnet; 203 First conductive tube, 204 Drive shaft, 205 Drive device; 2025 Second push rod, 20251 Air supply pipe, 20252 Air supply interface; 2051 ratchet positioning mechanism, 2052 first push rod, 2053 push rod fixing bracket; 20511 Ratchet, 20512 Ratchet drive positioning assembly; 301 Testing connecting pipe, 302 Second conductive pipe, 303 Bearing. Detailed Implementation

[0030] To make the technical problems solved, the technical solutions, and the beneficial effects of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

[0031] like Figures 1 to 9 As shown in the figure, an inspection and data collection device provided in this embodiment of the invention includes: an air path interface 1, a device body 2, and a detection air outlet pipe group 3. The air path interface 1 is disposed on the top upper surface of the device body 2. The device body 2 includes: a transition plate 201, an air sampling pipe 202, a first conductive pipe 203, a drive shaft 204, and a drive device 205. The transition plate 201 is disposed on the top of the device body 2, and the air sampling pipe 202, the first conductive pipe 203, the drive shaft 204, and the drive device 205 are disposed in the device body 2. The upper end of the drive shaft 204 is connected to the transition plate 201 and can rotate relative to it. The drive device 205... The power output end is fixedly connected to the lower end of the drive shaft 204. The first guide pipe 203 is coaxially fixed on the drive shaft 204. The gas sampling pipe 202 is connected to the first guide pipe 203. One end of the detection gas pipe group 3 is fixed to the main body 2 of the device and is sealed and connected to the first guide pipe 203. The other end of the detection gas pipe group 3 is exposed outside the main body 2 of the device. One end of the gas circuit interface 1 is connected to the drilling hole to be inspected or to the area to be inspected. The other end of the gas circuit interface 1 is connected to the adapter plate 201. The drive device 205 drives the drive shaft 204 and the first guide pipe 203 to rotate, thereby driving the gas sampling pipe 202 to rotate.

[0032] The gas sampling pipe 202 includes: a transfer pipe section 2021 and a connecting pipe 2022. The transfer pipe section 2021 and the connecting pipe 2022 are connected in a conductive manner. The other port of the connecting pipe 2022 is sealed to the surface of the adapter plate 201 and can slide along the surface of the adapter plate 201. It is connected to each gas passage interface 1 in a time-sealed manner through the adapter plate 201.

[0033] The connecting pipe 2022 further includes: a telescopic pipe section 2023, which can slide and seal along the outer wall of the connecting pipe 2022, and a sealing ring 2024 is provided on the telescopic pipe section 2023.

[0034] The sealing ring 2024 is provided with a sealing surface 20241, and magnets 20242 and opposite magnets 20243 are distributed on the sealing surface 20241. The adapter plate 201 is correspondingly provided with embedded magnets 2013 and opposite embedded magnets 2014 that cooperate with the magnets 20242 and opposite magnets 20243 on the sealing surface 20241. Among them, magnets 20242 and embedded magnets 2013 are magnets with opposite magnetic properties, and opposite magnets 20243 and opposite embedded magnets 2014 are magnets with opposite magnetic properties.

[0035] The inspection and data collection device of the present invention also includes a pushing mechanism, which includes: a second push rod 2025 and an air supply pipe 20251. The drive shaft 204 is a hollow shaft with sealed ends. The fixed end of the second push rod 2025 is fixed to the connecting pipe 2022, and the other end of the second push rod 2025 is fixed to the telescopic pipe section 2023. The air inlet of the second push rod 2025 is connected to the air supply pipe 20251, and the air supply pipe 20251 is connected to the drive shaft 204. An air supply interface 20252 is provided on the top side of the drive shaft 204. The air inlet of the second push rod 2025 is connected to the air source in sequence through the air supply pipe 20251, the drive shaft 204, and the air supply interface 20252.

[0036] The main body 2 of the device is also provided with a partition 2012, which divides the main body 2 of the device into two sealed cavities 2011. The upper cavity 2011 of the partition 2012 is provided with a gas sampling pipe 202 and a first guiding pipe 203, and the lower cavity 2011 of the partition 2012 is provided with a driving device 205 and a gas detection tube group 3. The driving shaft 204 passes through the partition 2012.

[0037] The gas detection tube assembly 3 includes: a detection connecting tube 301, a second conductive tube 302, and a bearing 303. The second conductive tube 302 is coaxially connected to the first conductive tube 203. The lower end of the second conductive tube 302 is sealed to the drive shaft 204, and the second conductive tube 302 does not rotate with the drive shaft 204, while the first conductive tube 203 can rotate relative to the second conductive tube 302. The detection connecting tube 301 is used to connect to a multi-parameter gas detection instrument. The detection connecting tube 301 is conductively connected to the second conductive tube 302 and is exposed outside the main body 2 of the device. The first conductive tube 203 is connected to the partition 2012 and can rotate relative to it. The second conductive tube 302 is fixed to the partition 2012. The bearing 303 is located below the second conductive tube 302 and connected to the drive shaft 204 above the drive device 205.

[0038] The driving device 205 includes: a ratchet positioning mechanism 2051, a first push rod 2052, and a push rod fixing frame 2053. The push rod fixing frame 2053 is fixedly erected in the main body 2 of the device. One end of the first push rod 2052 is hinged to the push rod fixing frame 2053. The ratchet positioning mechanism 2051 includes: a ratchet 20511 and a ratchet drive positioning assembly 20512 that are connected to each other. The other end of the first push rod 2052 is hinged to the ratchet drive positioning assembly 20512.

[0039] The inspection and data collection device of the present invention also includes a collection exhaust pipe 4, which is sealed and connected to the cavity 2011 above the partition 2012. The gas collected by each gas interface 1 flows through the cavity 2011 above the partition 2012 to the collection exhaust pipe 4 and is discharged to the designated location through the collection exhaust pipe 4.

[0040] In addition, the present invention also provides a method for inspection and data collection, which is implemented using the aforementioned inspection and data collection device. The method includes: using a remote control drive device 205 to drive the rotation and positioning of the gas sampling pipe 202, so that the port of the connecting pipe 2022 slides along the surface of the adapter plate 201 and stops at the position of each gas interface 1 or at a certain gas interface 1 according to the instruction; using the adapter plate 201 to achieve sealed connection between the connecting pipe 2022 and the gas interface 1, and the gas travels along the gas interface 1, the gas sampling pipe 202, the first connecting pipe 203, the gas outlet detection pipe group 3 to the gas multi-parameter detection instrument, thereby realizing the collection and detection of the gas connected to each gas interface 1.

[0041] Specifically, through the attraction and repulsion characteristics of magnets 20242, dissimilar magnets 20243, and embedded magnets 2013 and dissimilar embedded magnets 2014, the telescopic pipe section 2023 and the adapter plate 201 are axially pressed and sealed at the air passage interface 1. During rotation, the telescopic pipe section 2023 and the adapter plate 201 are in a non-attractive pressing or repulsive state to reduce rotational resistance and reduce wear on the sealing surface 20241.

[0042] Specifically, the second push rod 2025 is extended at the position of the air circuit interface 1 to be tested by remote control, which drives the telescopic tube section 2023 to axially press and seal with the adapter plate 201; after the test is completed, the second push rod 2025 is retracted to drive the telescopic tube section 2023 to separate from the adapter plate 201, so as to reduce the rotational resistance and reduce the wear on the sealing surface 20241.

[0043] It is understood that the above specific description of the present invention is only for illustrating the present invention and is not limited to the technical solutions described in the embodiments of the present invention. Those skilled in the art should understand that modifications or equivalent substitutions can still be made to the present invention to achieve the same technical effect; as long as the use needs are met, they are all within the protection scope of the present invention.

Claims

1. A method for collecting data during inspections, characterized in that: This is achieved using a patrol and data collection device, which includes: a gas path interface, a device body, and a detection gas outlet assembly. The gas path interface is located on the top surface of the device body. The device body includes: an adapter plate, a gas sampling pipe, a first conductive pipe, a drive shaft, and a drive device. The adapter plate is located on the top of the device body, while the gas sampling pipe, the first conductive pipe, the drive shaft, and the drive device are located within the device body. The power output end of the drive device is fixedly connected to one end of the drive shaft. The first conductive pipe is coaxially fixed to the drive shaft, and the gas sampling pipe is conductively connected to the first conductive pipe. One end of the detection gas outlet assembly is fixed to the device body and is sealed and conductively connected to the first conductive pipe, while the other end of the detection gas outlet assembly protrudes outside the device body. One end of the gas path interface is connected to the sampling pipe of the borehole to be inspected or to the area to be inspected, while the other end of the gas path interface is conductively connected to the adapter plate. The drive device drives the drive shaft and the first conductive pipe to rotate, thereby driving the gas sampling pipe to rotate. The gas sampling pipe includes: a transfer pipe section and a connecting pipe section. The transfer pipe section is electrically connected to the connecting pipe section, and the other end of the connecting pipe section is sealed to the surface of the adapter plate and can slide along the surface of the adapter plate. It is sealed and connected to each gas passage interface through the adapter plate in a time-sharing manner. The connecting pipe section also includes: a telescopic pipe section, which can slide sealed along the outer wall of the connecting pipe section. A sealing ring is provided on the telescopic pipe section. A sealing surface is provided on the sealing ring, and magnets and opposite magnets are distributed on the sealing surface. Correspondingly distributed on the adapter plate are embedded magnets and opposite embedded magnets that cooperate with the magnets and opposite magnets on the sealing surface. Among them, the magnets and embedded magnets are magnets with opposite magnetic properties, and the opposite magnets and opposite embedded magnets are magnets with opposite magnetic properties. The inspection and data collection method includes: using a remotely controlled drive device to rotate and position the gas sampling pipe, allowing the connector port to slide along the surface of the adapter plate, and sequentially stop at each gas interface position or according to instructions at a certain gas interface position; using the adapter plate to achieve sealed conduction between the connector and the gas interface, allowing gas to travel along the gas interface, gas sampling pipe, first conductive pipe, and gas outlet detection pipe group to the gas multi-parameter detection instrument, thereby collecting and detecting the gas connected to each gas interface; using the attraction and repulsion characteristics of magnets, dissimilar magnets and embedded magnets, and dissimilar embedded magnets, to achieve axial compression and sealing between the telescopic pipe section and the adapter plate at the gas interface position; during rotation, the telescopic pipe section and the adapter plate are in a non-attractive compression or repulsive state.

2. The inspection and data collection method according to claim 1, characterized in that: The main body of the device is also provided with a partition, which divides the main body of the device into two sealed cavities, upper and lower. The upper cavity of the partition is provided with a gas sampling pipe and a first guiding pipe, and the lower cavity of the partition is provided with a driving device and a gas detection pipe assembly. The driving shaft passes through the partition.

3. The inspection and data collection method according to claim 2, characterized in that: The detection exhaust pipe assembly includes: a detection connecting pipe, a second conductive pipe, and a bearing. The second conductive pipe is coaxially connected to the first conductive pipe. The lower end of the second conductive pipe is sealed to the drive shaft, and the second conductive pipe does not rotate with the drive shaft, while the first conductive pipe can rotate relative to the second conductive pipe. The detection connecting pipe is conductively connected to the second conductive pipe and is exposed outside the main body of the device. The first conductive pipe is connected to the partition and can rotate relative to it. The second conductive pipe is fixed to the partition. The bearing is located below the second conductive pipe and connected to the drive shaft above the drive device.

4. The inspection data collection method according to claim 1 or 2, characterized in that: The driving device includes: a ratchet positioning mechanism, a first push rod, and a push rod fixing frame. The push rod fixing frame is fixedly erected in the main body of the device. One end of the first push rod is hinged to the push rod fixing frame. The ratchet positioning mechanism includes: a ratchet and a ratchet drive positioning assembly that are connected to each other. The other end of the first push rod is hinged to the ratchet drive positioning assembly.

5. The inspection and data collection method according to claim 2, characterized in that: The inspection and data collection device also includes a collection exhaust pipe, which is sealed and connected to the cavity above the partition. The gas collected at each gas interface flows through the cavity above the partition to the collection exhaust pipe and is discharged to the designated location.

Citation Information

Patent Citations

  • Intelligent refined collection system and method for extraction data of unmanned inspection

    CN114563548A

  • Gas extraction drilling unmanned inspection system and monitoring method

    CN118669178A