Grinding wheel environment-friendly processing forming process

Abstract

The application discloses a kind of sand wheel environmental protection processing forming process, including processing platform and longitudinal push mechanism, cleaning mechanism, the upper portion of the processing platform is provided with the processing slide way surrounded by baffle block, several parallelly arranged templates are provided in the processing slide way, and the template moves along the direction of the processing slide way.This application installs the rack of synchronous motion on the push plate of the longitudinal push mechanism in the production and processing process, and the cleaning roller capable of cleaning the template is arranged in the moving direction of the push plate.The gear at one end of the rack and the cleaning roller is engaged, and in the process that the push plate pushes the template after rough spreading to fine spreading, the rack drives the gear to rotate, thereby driving the cleaning roller to rotate reversely, so that the particles scattered on the template tend to the direction close to the push plate, and the dust suction part is arranged on the push plate, and the dust suction port of the dust suction part is equal to the upper surface of the mold.

Description

Technical Field

[0001] This invention relates to the field of environmentally friendly grinding wheel processing, and in particular to an environmentally friendly grinding wheel forming process. Background Technology

[0002] Grinding wheels, also known as bonded abrasives, are abrasive tools in which ordinary abrasive grains are bonded together with a bonding agent to form a specific shape and possess a certain strength. They generally consist of abrasive grains, a bonding agent, and pores; these three parts are often referred to as the three essential elements of bonded abrasives. According to different bonding agents, common types include ceramic (bonded) grinding wheels, resin (bonded) grinding wheels, and rubber (bonded) grinding wheels. Grinding wheels are the most widely used and extensive type of abrasive tool. They rotate at high speeds and can perform rough grinding, semi-finishing, and finish grinding, as well as grooving and cutting, on the outer and inner diameters, planes, and various profiles of metal or non-metal workpieces.

[0003] When manufacturing grinding wheels, the required fillers, abrasives, and binders must first be weighed according to the formula. Then, the abrasives and other materials are mixed in sequence and according to the time requirements to form a molding material. The molding material is pressed into the required shape using a grinding wheel forming hydraulic press and a mold. The formed grinding wheel blank is then dried before the final sintering process. However, during the pressing process, material particles often fall from the upper surface of the template during the transfer process. This can make the upper surface of the template dirty and clumpy during subsequent processing. If the clumped material falls into the pressing groove, it can easily affect the quality and pass rate of the grinding wheel, resulting in insufficient overall structural hardness of the grinding wheel. At the same time, the material falling from the top also causes waste and affects the processing environment. Summary of the Invention

[0004] One object of the present invention is to provide an environmentally friendly grinding wheel processing and forming process that at least solves any of the above-mentioned technical problems.

[0005] A further objective of this invention is to prevent particles or clumps from appearing on the surface of the template during the grinding wheel forming process, which would affect the processing quality of the grinding wheel.

[0006] Another further objective of this invention is to improve the production efficiency and the pass rate of grinding wheels.

[0007] In particular, the present invention provides an environmentally friendly grinding wheel processing and forming process, comprising: a processing platform, wherein the upper part of the processing platform is provided with a processing slide formed by baffle plates, and a plurality of templates arranged in parallel are provided in the processing slide, wherein the templates move along the direction of the processing slide;

[0008] A longitudinal push mechanism is disposed at one end of the processing slide;

[0009] A cleaning mechanism is provided on the upper part of the processing slide, and the cleaning mechanism is located in the advancing direction of the longitudinal push mechanism;

[0010] The machining and shaping of grinding wheels includes the following steps:

[0011] (1) At the mold removal station 3, environmentally friendly wax treatment is performed on the surface of the mold base plate;

[0012] (2) The grinding wheel die-casting cavity is formed by pressing the base plate through the hydraulic system.

[0013] (3) The main reinforcement network and the auxiliary network are laid automatically by using two robotic arms in collaboration;

[0014] (4) Implement a three-stage gradient heating network curing process;

[0015] (5) The template is pushed into the lower part of the feeding mechanism by the horizontal pushing module to complete the uniform spreading of coarse particles, and the spreading thickness is controlled at 8-12mm.

[0016] (6) The template after coarse laying is pushed into the lower part of the fine laying mechanism by the longitudinal pushing mechanism to accurately spread the fine powder material. The spreading accuracy is ±0.5mm. When it is pushed into the lower part of the fine laying mechanism, the upper surface of the template needs to be cleaned by the cleaning mechanism.

[0017] (7) The finely spread granular material is baked and then laid on the net by a robotic arm;

[0018] (8) Automatically insert the QR code label layer and positioning hole ring assembly;

[0019] (9) The cover plate is precisely positioned and pressed by a six-axis robot.

[0020] (10) The pre-pressed modules are then fed into a bidirectional hydraulic press for final pressing;

[0021] (11) A vacuum suction robot is used at the demolding station to remove the finished product;

[0022] (12) After cleaning, the mold components are returned to the initial station to form a continuous production cycle.

[0023] Furthermore, the environmentally friendly wax treatment in step (1) uses a biodegradable release agent, the coating temperature is controlled at 45-55℃, and the coating thickness is 0.05-0.1mm.

[0024] Furthermore, in step 2, the positioning and laying are carried out through the visual positioning module of the automated laying system, with a positioning accuracy of ±0.1mm and the overlap of the mesh panels controlled within 3-5mm.

[0025] Furthermore, step 4 involves a three-stage gradient heating process: the first stage is held at 80-100℃ for 5-8 minutes, the second stage is held at 120-140℃ for 10-15 minutes, and the third stage is held at 160-180℃ for 3-5 minutes.

[0026] Furthermore, the transverse pushing module in step 4 is equipped with an ultrasonic vibration device with a vibration frequency of 20-40kHz and an amplitude controlled between 0.05-0.2mm.

[0027] Furthermore, the QR code label layer in step 7 is printed using high-temperature resistant ceramic ink, with a temperature tolerance of ≥300℃ and an information storage density of ≥5MB / cm². 2 .

[0028] Furthermore, the cleaning mechanism includes:

[0029] The dust collection section is a negative pressure dust collection section located at the front end of the push plate, and the width of the dust collection port is the same as the working surface of the template.

[0030] The cleaning roller is a rotating cleaning roller that spans the production line. Its surface is covered with hard nylon bristles and it maintains a gap of 0.5-1mm with the working surface of the template.

[0031] A drive rack, which is located on the side of the push plate, meshes with a transmission gear at the end of the cleaning roller;

[0032] When the pusher plate pushes the template into the fine spreading mechanism, the drive rack drives the cleaning roller to rotate in the opposite direction at a speed of 20-30 rpm, and the dust suction unit is started simultaneously, and the vacuum negative pressure is maintained at -5kPa to -8kPa.

[0033] Furthermore, a baffle is provided at the dust suction port, and the baffle blocks the dust suction port by the elasticity of the return spring. A stop plate is provided below the cleaning roller, and the stop plate is correspondingly provided with the baffle.

[0034] Furthermore, the entire process system integrates a dust recovery device, including a multi-stage filtration system with a filtration efficiency of ≥99.5% and an emission concentration of ≤5mg / m³. 3 .

[0035] Furthermore, a crossbar is provided on the upper part of the cleaning roller, and a hoop is provided on the crossbar. One end face of the hoop is connected to a fixing block at one end of the cleaning roller by a tension spring, and the other end face is connected to the push plate by a rotating wheel.

[0036] The technical effects and advantages of this invention are as follows:

[0037] 1. This invention, during the production and processing process, involves installing a synchronously moving rack on the push plate of the longitudinal pushing mechanism, and simultaneously providing a cleaning roller capable of cleaning the template in the moving direction of the push plate. The rack meshes with a gear at one end of the cleaning roller. As the push plate pushes the coarsely spread template towards the finely spread template, the rack drives the gear to rotate, thereby causing the cleaning roller to rotate in the opposite direction. This causes the particles scattered on the template to tend towards the direction the push plate approaches. Simultaneously, a dust-collecting section is provided on the push plate, with the dust-collecting port equal to the upper surface of the mold. As the push plate gradually approaches the cleaning roller, the particles swept by the cleaning roller tend to approach the dust-collecting port, and the accumulated particles are cleaned through the dust-collecting port.

[0038] 2. Simultaneously, the present invention can provide a baffle at the dust suction port. The baffle blocks the dust suction port through the elasticity of the return spring. A stop plate is provided below the cleaning roller, and the stop plate is correspondingly provided with the baffle. When the dust suction part gradually approaches, the baffle pushes the baffle open, thereby opening the dust suction port for particle suction and cleaning. When the push plate returns to its original position, the return spring abuts against the baffle to close the dust suction port, thereby avoiding the suction of debris and blockage, and avoiding affecting the cleaning effect.

[0039] 3. A crossbar is provided on the upper part of the cleaning roller. A hoop is provided on the crossbar. One end of the hoop is connected to a fixing block at one end of the cleaning roller by a tension spring. The other end is connected to the push plate by a rotating wheel. While the push plate moves, the cleaning roller can be cleaned to prevent stains from appearing on the cleaning roller. Attached Figure Description

[0040] The following sections will describe some specific embodiments of the invention in detail by way of example and not limitation, with reference to the accompanying drawings. The same reference numerals in the drawings denote the same or similar parts or portions. Those skilled in the art should understand that these drawings are not necessarily drawn to scale. In the drawings:

[0041] Figure 1 This is a schematic diagram of the first-view structure of the present invention.

[0042] Figure 2 This is a top view of the structure of the present invention.

[0043] Figure 3 This is a schematic diagram of the second perspective structure of the present invention.

[0044] Figure 4 For the present invention Figure 3 A magnified schematic diagram of part B.

[0045] Figure 5 This is a partial structural diagram of the cleaning mechanism of the present invention.

[0046] Figure 6This is a schematic diagram of the processing steps of the present invention.

[0047] Figure 7 For the present invention Figure 2 Schematic diagram of the cross-sectional structure along the AA direction.

[0048] Figure 8 For the present invention Figure 7 A magnified schematic diagram of the structure of C.

[0049] In the diagram: 1. Processing platform, 101. Processing slide, 102. Baffle plate, 2. Template, 201. Plate body, 202. Pressing groove, 3. Longitudinal push mechanism, 301. Pneumatic push rod, 3011. Push plate, 302. Fixed plate, 303. Auxiliary rod, 304. Dust collection part, 305. Dust collection pipe, 306. Dust collection port, 307. Mounting plate, 308. Rack, 309. Baffle, 310. Return spring, 4. Cleaning mechanism, 401. Fixed block, 402. Transmission gear, 403. Cleaning roller, 404. Abutment plate, 5. Fine spreading mechanism, 501. Support plate, 502. Fixed seat, 503. Mounting base plate, 504. Telescopic rod, 505. Scraper, 6. Cleaning mechanism, 601. Hoop, 602. Rotary wheel, 603. Pull rope, 604. Pull spring, 605. Crossbar. Detailed Implementation

[0050] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0051] Figure 1 This is a schematic diagram of the first-view structure of the present invention. Figure 2 This is a top view of the structure of the present invention. Figure 3 This is a schematic diagram of the second perspective structure of the present invention. Figure 4 For the present invention Figure 3 A magnified schematic diagram of part B. Figure 5 This is a partial structural diagram of the cleaning mechanism of the present invention. Figure 6 This is a schematic diagram of the processing steps of the present invention.

[0052] This embodiment provides an environmentally friendly grinding wheel forming process, including a processing platform 1, a longitudinal pushing mechanism 3, and a cleaning mechanism 4, such as... Figure 1 and Figure 6As shown, the upper part of the processing platform 1 is provided with a processing slide 101 surrounded by baffle plates 102. Several templates 2 are arranged side by side in the processing slide 101. The upper part of the template is provided with at least two pressure grooves 202. The template 2 moves along the direction of the processing slide 101, specifically through a horizontal pushing mechanism and a vertical pushing mechanism 3, so that the template 2 can rotate cyclically on the processing slide 101. The vertical pushing mechanism 3 is located at one end of the processing slide 101 and is fixed to the side of the processing platform 1 by a fixing plate 302 and a mounting nut. The horizontal pushing mechanism and the vertical pushing mechanism 3 have the same structure, so the mechanism of the vertical pushing mechanism 3 is shown in the figure of this application.

[0053] like Figure 3As shown, the cleaning mechanism 4 is disposed on the upper part of the processing slide 101, and the cleaning mechanism 4 is located in the advancing direction of the longitudinal pushing mechanism 3; the cleaning mechanism 4 includes: a dust suction unit 304, a cleaning roller 403, and a drive rack 308. One end of the drive rack 308 is fixedly connected to the push plate 3011. The cleaning roller 403 is mounted above the processing slide 101 through fixed blocks 401 movably connected at both ends. The dust suction unit 304 is a negative pressure dust suction unit 304 located at the front end of the push plate 3011, and the width of the dust suction port 306 is equal to the width of the working surface of the template 2; the cleaning... The cleaning roller 403 is a rotating cleaning roller spanning the production line. Its surface is covered with hard nylon bristles, maintaining a 0.5-1mm gap with the working surface of the template 2. The drive rack 308 is fixedly connected to the side of the push plate 3011 via a mounting plate 307 and meshes with the transmission gear 402 at the end of the cleaning roller 403. When the push plate 3011 pushes the template 2 into the fine spreading mechanism 5, the drive rack 308 drives the cleaning roller 403 to rotate in the opposite direction at a speed of 20-30 rpm, thereby cleaning the upper surface of the moving template 2's plate 201 towards the gradually approaching dust collection section 304. The vacuum unit 304 is activated, maintaining a vacuum negative pressure of -5kPa to -8kPa. The vacuum unit 304 draws the cleaned particles into the vacuum pipe 305 for collection. A baffle is installed at the vacuum port 306, which is blocked by a return spring 310. A stop plate 404 is positioned below the cleaning roller 403, corresponding to the baffle. When the pneumatic push rod 301 of the longitudinal push mechanism 3 pushes the push plate 3011 towards the cleaning roller 403, the baffle contacts the stop plate 404, and under the action of the pneumatic push rod 301, the stop plate... 404 opens the baffle, thereby opening the suction port 306. The suction port 306 is close to the cleaning roller 403. At this time, the cleaning roller 403 has already cleaned the upper surface of the template 2 that passes through from below. The cleaned particles are sucked away through the suction port 306, thus cleaning it. When the pneumatic rod and auxiliary rod 303 are retracted, the baffle closes the suction port 306 under the action of the return spring 310, thereby preventing other impurities from being sucked into the suction port 306 and clogging it. It should be noted that the upper part of the push plate 3011 is provided with multiple suction parts 304 that communicate with the suction port 306.

[0054] A crossbar 605 is provided on the upper part of the cleaning roller 403. A sleeve 601 is provided on the crossbar 605. One end face of the sleeve 601 is connected to the fixing block 401 at one end of the cleaning roller 403 by a tension spring 604, and the other end face is connected to the push plate 3011 by a rotating wheel 602.

[0055] Among them, such as Figure 3 and Figure 6 As shown, the machining of the grinding wheel includes the following steps:

[0056] S1: At the demolding station, perform environmentally friendly wax treatment on the surface of the base plate of template 2 and press in the base plate;

[0057] S2: The main reinforcement network and auxiliary network are laid automatically using two robotic arms in collaboration;

[0058] S3: Perform a baking process, implementing a three-stage gradient temperature rise curing treatment for the mesh layer. Through a programmable logic controller (PLC) or computer system, multiple temperature curves are precisely set to achieve gradient temperature rise. The three-stage gradient temperature rise is as follows: the first stage is 80-100℃ and held for 5-8 minutes, the second stage is 120-140℃ and held for 10-15 minutes, and the third stage is 160-180℃ and held for 3-5 minutes.

[0059] S4: The template 2 is pushed into the lower part of the feeding mechanism through the horizontal push module to complete the coarse paving of coarse particles, and the paving thickness is controlled at 8-12mm.

[0060] S5: The longitudinal pushing mechanism 3 pushes the coarsely laid template 2 into the lower part of the fine spreading mechanism 5 for precise distribution of fine powder material, with a distribution accuracy of ±0.5mm. The fine spreading mechanism 5 spreads the material using a scraper 505. The lower part of the scraper 505 has a notch with an arc-shaped corner. When pushed into the lower part of the fine spreading mechanism 5, the upper surface of the template 2 needs to be cleaned by the cleaning mechanism 4 to prevent particles that fall on the upper surface of the template 2 from falling into the pressure groove 202 and affecting the pressing of the grinding wheel during the subsequent fine spreading process.

[0061] S6: The finely spread granular material is baked and then laid out as a mesh using a robotic arm;

[0062] S7: Automatically inserts QR code label layer and positioning hole ring assembly;

[0063] S8: The cover plate is precisely positioned by a six-axis robot, and then a horizontal pushing mechanism pushes the template 2 into the lower part of the press for pressing.

[0064] S9: The pre-compressed module enters the bidirectional hydraulic press for final compression molding;

[0065] S10: The finished product is removed at the mold removal station using a vacuum suction robot.

[0066] S11: After cleaning, the mold components are returned to their initial station to form a continuous production cycle.

[0067] It should be further noted that the environmentally friendly wax treatment in step S1 uses a biodegradable release agent, the coating temperature is controlled at 45-55℃, and the coating thickness is 0.05-0.1mm.

[0068] It should be further noted that the automated laying system in step S2 includes a visual positioning module with a positioning accuracy of ±0.1mm and the overlap of the mesh panels is controlled within 3-5mm.

[0069] It should be further noted that the transverse push module in step S4 is equipped with an ultrasonic vibration device with a vibration frequency of 20-40kHz and an amplitude controlled between 0.05-0.2mm.

[0070] It should be further noted that the QR code label layer in step S7 is printed with high-temperature resistant ceramic ink, with a temperature resistance of ≥300℃ and an information storage density of ≥5MB / cm². 2 .

[0071] It should be further noted that the entire process system integrates a dust recovery device, including a multi-stage filtration system with a filtration efficiency of ≥99.5% and an emission concentration of ≤5mg / m³. 3 .

[0072] It needs to be further explained that, such as Figure 5 The diagram also includes a cleaning mechanism 6, which comprises a crossbar 605, a sleeve 601, a rotating wheel 602, and a pull rope 603. A crossbar 605 is provided on the upper part or both sides of the cleaning roller 403, serving as a sliding track. A semi-circular sleeve 601 is provided on the crossbar 605, allowing it to slide back and forth along the crossbar 605. One end of the sleeve 601 is connected to a fixing block 401 at one end of the cleaning roller 403 via a tension spring 604, and the other end is connected via a pull rope. 603 is mounted on the rotating wheel 602 and connected to the push plate 3011. In use, when the push plate 3011 pushes the template 2 toward the cleaning roller 403, the pull rope 603 also moves along with it. At this time, the sleeve 601 moves in the direction of the tension force of the tension spring 604, and the cleaning roller 403 rotates at the same time, thereby realizing the self-cleaning of the cleaning roller 403 and preventing the cleaning roller 403 from sticking. It should be noted that the inner side of the sleeve 601 is provided with comb teeth, and the sleeve 601 can perform reciprocating cleaning while the cleaning roller 403 rotates.

[0073] It should also be noted that, for example Figure 3 and Figure 4As shown, the fine spreading mechanism 5 includes a support plate 501, a fixed base 502, and a mounting base 503. The support plate 501 fixes the fixed base 502 above the processing slide 101, and the mounting base 503 is connected to the fixed base 502 via a pneumatic push rod. The mounting base is provided with a telescopic rod 504 with its drive end pointing downwards. The lower end of the telescopic rod 504 is provided with a scraper 505 for finely spreading the granular material. The scraper 505 has a notch with a length of 18mm-21mm, and the notch also has an arc-shaped notch with a length of 3mm-4mm. This design can scrape out the overall pressing shape of the grinding wheel in advance, which is convenient for subsequent pressing and avoids local uneven thickness during pressing, thereby improving the overall strength of the grinding wheel.

[0074] Working principle of this invention:

[0075] In use, this invention utilizes a rack 308 that moves synchronously on the push plate 3011 of the longitudinal pushing mechanism 3 during the production process. Simultaneously, a cleaning roller 403 for cleaning the template 2 is positioned in the moving direction of the push plate 3011. The rack 308 meshes with a gear at one end of the cleaning roller 403. As the push plate 3011 pushes the coarsely spread template 2 towards the finely spread area, the rack 308 drives the gear to rotate, thereby causing the cleaning roller 403 to rotate in the opposite direction. This causes the particles scattered on the template 2 to tend towards the direction where the push plate 3011 approaches. A dust suction section 304 is also provided on the push plate 3011, with its suction port 306 equal to the upper surface of the mold. As the push plate 3011 gradually approaches... When the cleaning roller 403 approaches, the particles swept by the cleaning roller 403 tend to move closer to the suction port 306, and the accumulated particles are cleaned through the suction port 306. At the same time, the present invention can be provided with a baffle at the suction port 306. The baffle is blocked by the elasticity of the return spring 310. A stop plate 404 is provided below the cleaning roller 403. The stop plate 404 is correspondingly provided with the baffle. When the suction part 304 gradually approaches, the baffle pushes the baffle open, thereby opening the suction port 306 for particle suction and cleaning. When the push plate 3011 returns to its original position, the return spring 310 abuts against the baffle to close the suction port 306, thereby avoiding the suction of debris and blockage, and avoiding affecting the cleaning effect. A crossbar 605 is provided on the upper part of the cleaning roller 403. The crossbar 605 is provided with a sleeve 601. One end of the sleeve 601 is connected to the fixing block 401 at one end of the cleaning roller 403 by a tension spring 604, and the other end is connected to the push plate 3011 by a rotating wheel 602. When the push plate 3011 moves, the cleaning roller 403 can be cleaned to prevent stains from appearing on the cleaning roller 403.

[0076] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An environmentally friendly grinding wheel forming process, characterized in that, include: A processing platform, the upper part of which is provided with a processing slide rail surrounded by baffle plates, and a number of templates arranged side by side are provided in the processing slide rail, the templates moving along the direction of the processing slide rail; A longitudinal pushing mechanism is provided at one end of the processing slide, and the longitudinal pushing mechanism pushes the template to move at the upper part of the processing slide; A cleaning mechanism is disposed above the processing slide and is located in the direction in which the longitudinal pushing mechanism pushes the template forward. The cleaning mechanism includes: The dust collection section is a negative pressure dust collection section located at the front end of the push plate of the longitudinal push mechanism, and the width of the dust collection port is the same as the working surface of the template. The cleaning roller is a rotating cleaning roller that spans the production line, with its surface covered with hard nylon bristles, and maintains a gap of 0.5-1mm with the working surface of the template. A drive rack is provided on the side of the push plate and meshes with a transmission gear at the end of the cleaning roller; When the push plate pushes the template into the fine spreading mechanism, the drive rack drives the cleaning roller to rotate in the opposite direction at a speed of 20-30 rpm, and the dust suction unit is started simultaneously, and the vacuum negative pressure is maintained at -5kPa to -8kPa; A baffle is provided at the dust suction port, and the baffle blocks the dust suction port by the elasticity of the return spring. A stop plate is provided below the cleaning roller, and the stop plate is correspondingly provided to the baffle. A crossbar is provided on the upper part of the cleaning roller, and a hoop is provided on the crossbar. One end of the hoop is connected to a fixing block at one end of the cleaning roller by a tension spring, and the other end is attached to the rotating wheel and connected to the push plate by a pull rope.

2. The environmentally friendly grinding wheel processing technology according to claim 1, characterized in that... Includes the following steps: S1: Apply wax to the mold during the transfer process; S2: Place reinforcing mesh and auxiliary mesh inside the waxed template; S3: The template with reinforced and auxiliary mesh laid on it will undergo a heat curing treatment to solidify the mesh layer; S4: The template processed in the above steps is pushed into the lower part of the feeding mechanism by the horizontal pushing module to complete the coarse laying of the granular material; S5: The template after coarse spreading is pushed into the lower part of the fine spreading mechanism by the longitudinal pushing mechanism to accurately spread the fine powder material with a spreading accuracy of ±0.5mm. When it is pushed into the lower part of the fine spreading mechanism, the upper surface of the template needs to be cleaned by the cleaning mechanism. S6: The finely spread granular material is baked and then laid out as a mesh using a robotic arm; S7: Insert the QR code label layer and positioning hole ring assembly; S8: The cover plate is precisely positioned and pressed using the positioning module; S9: The pre-compressed module enters the bidirectional hydraulic press for final compression molding; S10: Remove the finished grinding wheel; S11: After cleaning, the template components are returned to their initial workstation to form a continuous production cycle.

3. The environmentally friendly grinding wheel processing technology according to claim 2, characterized in that: Step 2 involves positioning and laying the mesh using the visual positioning module of the automated laying system, achieving a positioning accuracy of ±0.1mm, with the overlap of the mesh panels controlled within 3-5mm.

4. The environmentally friendly grinding wheel processing technology according to claim 2, characterized in that: Step 3 involves a three-stage gradient heating process: the first stage is held at 80-100℃ for 5-8 minutes, the second stage is held at 120-140℃ for 10-15 minutes, and the third stage is held at 160-180℃ for 3-5 minutes.

5. The environmentally friendly grinding wheel processing technology according to claim 1, characterized in that: The transverse push module in step 4 is equipped with an ultrasonic vibration device with a vibration frequency of 20-40kHz and an amplitude controlled between 0.05-0.2mm.

6. The environmentally friendly grinding wheel processing technology according to claim 1, characterized in that: The QR code label layer in step 7 is printed with high-temperature resistant ceramic ink, which can withstand temperatures ≥300℃ and has an information storage density ≥5MB / cm².

7. The environmentally friendly grinding wheel processing technology according to claim 1, characterized in that: The entire process system integrates a dust recovery device, which includes a multi-stage filtration system with a filtration efficiency of ≥99.5% and an emission concentration of ≤5mg / m³.

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