一种十字轴锻件锻造成型方法
By employing gradient heating, dynamic chamfering, alternating forging, and gradient controlled cooling, combined with real-time streamline correction and coordinated control of mold response parameters, the problems of disordered metal fibers, imbalance of four-way load-bearing capacity, and crack defects caused by quenching stress concentration in cross shaft forging were solved, achieving efficient material utilization and high-precision near-net-shape forming.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- SUZHOU DONGSHENG FORGING
- Filing Date
- 2025-05-08
- Publication Date
- 2026-07-17
AI Technical Summary
The existing cross shaft forging process suffers from disordered metal fiber orientation, imbalance of four-way load-bearing capacity, and crack defects caused by quenching stress concentration. It also presents significant challenges in controlling forming accuracy, resulting in low material utilization. Traditional methods are insufficient to achieve directional filling and homogenization of complex cavities.
By employing gradient heating, dynamic corner cutting, alternating forging, and gradient controlled cooling, combined with real-time streamline correction and coordinated control of mold response parameters, precise directional control of metal fiber flow is achieved. Through multi-directional alternating loading paths, the microstructure is optimized, and a self-compensation mechanism for forming accuracy is constructed.
It significantly improves material utilization and the four-dimensional load-bearing capacity of forgings, reduces the risk of early fatigue failure, ensures high-precision near-net-shape forming, and solves the anisotropy and dimensional deviation problems existing in traditional forging.
Smart Images
Figure CN120169994B_ABST