A multi-size adjustable tire mold detection device
By designing a multi-size adjustable tire mold inspection device, the problem of existing technologies being unable to adapt to the inspection of tire molds of different sizes has been solved, achieving improved stability and flexibility, and meeting the inspection needs of multiple tire mold models.
Patent Information
- Application Number
- CN202510388133.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2026-11-06
- Estimated Expiration
- 2045-03-31
AI Technical Summary
Existing tire mold testing equipment cannot adapt to tire molds of different sizes. The testing process is complex and unstable, making it difficult to meet the testing needs of multiple tire mold models.
A multi-size adjustable tire mold inspection device was designed, including a tensioning module, a rotating module, a lifting column module, an inspection length adjustment module, and a camera module. The adjustability of the modules is achieved through bolt connection and motor drive, ensuring the stability and flexibility of the device.
It enables stable testing of tire molds of different sizes, improves testing accuracy and operational stability of the device, reduces the size of the device, and meets the testing needs of multiple tire mold models.
Smart Images

Figure CN120195173B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of tire mold defect detection, and in particular to a multi-size adjustable tire mold detection device. Background Technology
[0002] During the tire vulcanization process, tire molds inevitably accumulate contaminants, requiring regular disassembly and cleaning. After cleaning and reassembly, bumps or assembly defects are inevitable. Furthermore, the characters in the tire molds are mirror images, making character defects difficult to detect. Typically, tire mold inspection devices are used to photograph and inspect the tire molds for defects.
[0003] Currently, in the process of tire mold defect detection, due to the wide variety of tire mold models and sizes, tire molds can only be inspected using tire mold inspection devices that correspond to their size. Furthermore, during tire production, it is necessary to inspect tire molds of different sizes for defects, making the inspection process complex and cumbersome. It is impossible for a single inspection device to meet the defect inspection needs of different tire mold models. The technical problems of current tire mold inspection devices include: inability to adapt to the inspection needs of tire molds of different sizes, unstable operation, and large size, making it difficult to meet the ever-increasing demand.
[0004] To overcome these problems, the present invention provides a multi-size adjustable tire mold inspection device, which has the advantages of adjustable size, stable operation, and modular structural design. Summary of the Invention
[0005] To address the shortcomings of existing technologies, this invention provides a multi-size adjustable tire mold inspection device, which solves the problem that existing tire mold inspection devices cannot be adjusted according to the size of the tire mold during use.
[0006] To achieve the above objectives, the present invention provides the following technical solution:
[0007] A multi-size adjustable tire mold inspection device includes a tensioning module, a rotating module, a protective cover, a lifting column module, an inspection length adjustment module, and a camera module. The tensioning module is fastened to the tire mold by tensioning. The rotating module is fixedly connected to the protective cover. The rotating module is fixedly connected to the lifting column module by bolts. The lifting column module is connected to the inspection length adjustment module by bolts. The inspection length adjustment module is fixedly connected to the camera module by bolts. The rotating module drives the lifting column module to rotate, the lifting column module drives the inspection length adjustment module to rise and fall, the inspection length adjustment module drives the camera module to move horizontally, and the camera module takes pictures.
[0008] Preferably, the tensioning module includes: a tensioning motor, coupling I, worm gear, worm wheel, slider I, lead screw I, limit block I, slider II, rubber-coated tensioning wheel, tensioning module base, tensioning wheel connector, lead nut, lead screw II, and motor bracket I; the tensioning motor and the motor bracket I are fixedly connected by bolts, the motor bracket I and the tensioning module base are fixedly connected by bolts, the tensioning motor and the coupling I are connected by a key, the coupling I and the worm gear are circumferentially connected by a key, the tensioning motor drives the worm gear, the worm gear and the bearing housing are connected by a deep groove ball bearing, and the bearing housing and the tensioning module base are fixedly connected by bolts. The worm gear meshes with the worm wheel, which is positioned by the limiting block I. The lead screw I and lead screw II are fixedly connected to both sides of the worm wheel via flanges. The lead screw I and lead screw II are threadedly connected to the lead screw nut. The flange ring of the lead screw nut is fixedly connected to the slider I by bolts. The threads of the lead screw I and lead screw II have opposite directions of rotation, respectively driving the two sliders I to reciprocate in opposite directions. The slider I is fixedly connected to the slider II. The side end of the slider I is fixedly connected to the tension wheel connector by bolts. The tension wheel connector and the rubber-coated tension wheel are statically connected via a positioning wheel shaft, driving the rubber-coated tension wheel to reciprocate in reciprocating motion.
[0009] Preferably, the rotating module includes: a rotating base, a cylindrical gear I, a motor bracket II, a reducer, a rotary motor, a connecting ring, a cylindrical gear ring, an H-groove bearing, and a bearing bracket; the rotary motor and the reducer are connected via a flange, the reducer and the motor bracket II are fixedly connected via bolts, the reducer and the cylindrical gear I are connected circumferentially via a key, and axially positioned via a shaft end retaining ring and screws, driving the cylindrical gear I to rotate; the cylindrical gear I internally meshes with the cylindrical gear ring, the cylindrical gear ring is positioned by the H-groove bearing, the H-groove bearing and the bearing bracket are connected via a bearing mounting shaft, the bearing mounting shaft and the bearing bracket are fixedly connected via bolts, the top end of the cylindrical gear ring is fixedly connected to the connecting ring via bolts, and the connecting ring and the rotating base are fixedly connected via a bolt group, thereby driving the rotating base to rotate.
[0010] Preferably, the rotating base includes a rotating roller and a roller shaft. Each set of the rotating roller and the roller shaft are connected by a deep groove ball bearing, and there are four sets in total. The roller shaft and the rotating base are fixedly connected by bolts. When the rotating base rotates, the rotating roller contacts the annular surface of the tire mold base. As the rotating base rotates, the rotating roller rolls on the annular surface of the tire mold base, thereby increasing stability.
[0011] Preferably, the lifting column module includes: a lead screw bearing housing, a lead screw III, a trapezoidal nut, a coupling II, a lifting motor, a limit block II, a slider III, a column, and a column support; the lifting motor is connected to the lead screw III via the coupling II, the bottom end of the lead screw III is connected to the lead screw bearing housing via a thrust ball bearing, the lead screw bearing housing is fixedly connected to the column by bolts, the column is fixedly connected to the column support and the limit block II by bolts, the slider III is fixedly connected to the trapezoidal nut by bolts, the trapezoidal nut is threadedly connected to the lead screw III, and the trapezoidal nut is fixedly connected to the detection length adjustment module by bolts; the lifting motor drives the lead screw III to rotate, thereby driving the trapezoidal nut and the detection length adjustment module to rise and fall.
[0012] Preferably, the detection length adjustment module includes a synchronous belt drive pulley, a detection length adjustment module motor, a motor bracket III, a slider IV, a slider V, a detection length adjustment module intermediate moving plate, a pulley mounting plate, a synchronous belt driven pulley, a belt clamp I, a detection length adjustment module moving plate, a synchronous belt, a belt clamp II, and a detection length adjustment module base; the top of the slider IV is fixedly connected to the detection length adjustment module intermediate moving plate by bolts, and the detection length adjustment module intermediate moving plate is fixedly connected to the motor bracket III, the pulley mounting plate, and the guide rail by bolts. Frame III is bolted to the detection length adjustment module motor. The detection length adjustment module motor is keyed to the synchronous belt drive pulley, driving the synchronous belt drive pulley to rotate. The synchronous belt drive pulley engages the synchronous belt, and the other end of the synchronous belt engages the synchronous belt driven pulley, causing the synchronous belt driven pulley to rotate. The synchronous belt driven pulley is connected to the pulley mounting plate via an inertial wheel axle. Slider V is bolted to the detection length adjustment module moving plate. The detection length adjustment module moving plate is fixedly connected to the belt clamp II. Clamp II is fixedly connected to the synchronous belt. The synchronous belt drives the belt clamp II and the detection length adjustment module moving plate to move. The synchronous belt is fixedly connected to the belt clamp I, and the belt clamp I is fixedly connected to the detection length adjustment module base by bolts. During the synchronous belt transmission, the belt clamp II and the upper belt are transmitted back and forth. Since the belt clamp I is fixedly connected to the detection length adjustment module base, the lower belt of the synchronous belt cannot be transmitted back and forth. When the upper belt of the synchronous belt is transmitted forward, the tension force generated by the synchronous belt drives the synchronous belt drive wheel to move horizontally forward, thereby driving the detection length adjustment module motor and the detection length adjustment module intermediate moving plate to move horizontally forward. The movement stroke of the detection length adjustment module intermediate moving plate is half of the movement stroke of the detection length adjustment module moving plate. When the upper belt of the synchronous belt is transmitted backward, the tension force generated by the synchronous belt drives the synchronous belt driven wheel to move horizontally backward, thereby driving the detection length adjustment module motor and the detection length adjustment module intermediate moving plate to move horizontally backward. The movement stroke of the detection length adjustment module intermediate moving plate is half of the movement stroke of the detection length adjustment module moving plate.
[0013] Preferably, the camera module includes: a 3D profilometer, an industrial camera, a light source, a laser displacement sensor, a sensor bracket, a camera mounting plate, and a profilometer mounting plate; the 3D profilometer and the profilometer mounting plate are fixedly connected by bolts, the industrial camera is connected and fastened to the profilometer mounting plate through the camera mounting plate, the laser displacement sensor is connected and fastened to the profilometer mounting plate through the sensor bracket, and the light source is fixedly connected to the profilometer mounting plate by bolts.
[0014] Compared with existing tire mold inspection devices, the present invention provides a multi-size adjustable tire mold inspection device, which has the following advantages:
[0015] 1. This invention includes a tensioning module. The tire mold base has a ring-shaped structure. By controlling a telescopic motor, the position of the rubber-coated tensioning wheel can be automatically adjusted to ensure it is in fixed contact with the inner tangential surface of the tire mold base ring, thus providing positioning and fixation. The rubber-coated tensioning wheel has good elasticity and shock absorption properties, effectively absorbing vibrations and impacts generated during operation. This prevents vibrations during the operation of the tire mold inspection device, thereby making the device more stable.
[0016] 2. This invention is provided with lead screws I and II of the same specifications but with opposite thread directions. The worm gear is fixedly connected to the lead screws I and II with opposite threads on both sides by flanges. The rotation of the worm gear drives the lead screws I and II to rotate, which can drive the two sliders I and the tensioning wheel connecting parts to reciprocate and extend by the same stroke, which can make the movement of the tensioning module more stable and reduce impact and vibration.
[0017] 3. The present invention is provided with an H-groove bearing. The bearing inside the groove of the H-groove bearing is in close contact with the outer wall of the cylindrical gear ring. The bearing groove clamps and squeezes the outer end face of the cylindrical gear ring, which plays a limiting role in the cylindrical gear ring, thereby ensuring the stable rotation of the cylindrical gear ring and the rotating module.
[0018] 4. This invention is equipped with a rotating module, with four sets of rotating rollers and roller shafts deployed around the rotating base. The rotating rollers are in contact with the upper end face of the tire mold base ring, which can play a supporting role. The rotation of the rotating module can make the rotating base drive the rotating rollers to roll smoothly on the upper end face of the tire mold base ring, thereby making the lifting column module and the detection length adjustment module fixed on the rotating module more stable when rotating, ensuring the stability of the camera module rotation, and thus improving the detection accuracy of the tire mold.
[0019] 5. This invention is equipped with a lifting column module and a detection length adjustment module. A motor drives a ball screw to rotate, which in turn raises and lowers the screw nut and the detection length adjustment module. This controls the height of the detection length adjustment module. Simultaneously, the detection length adjustment module, driven by a motor and a synchronous belt, moves its moving plate and its fixedly connected camera module horizontally. Through lifting and horizontal movement, the camera module's posture can be precisely adjusted, allowing for flexible control to meet the detection posture requirements of tire molds of different sizes. This enables the tire mold detection device to be size adjustable, satisfying the defect detection needs of different tire mold models.
[0020] 6. The detection length adjustment module of the present invention fixes the upper and lower belt clamps of the timing belt to the detection length adjustment module moving plate and the detection length adjustment module base respectively, and the detection length adjustment module motor is fixedly connected to the detection length adjustment module middle moving plate. This allows the detection length adjustment module to move horizontally while the detection length adjustment module moving plate moves horizontally, thereby realizing dual-stroke detection length adjustment of the camera module. This can meet the detection needs of some large-sized tire molds, and the dual-stroke detection length adjustment structure can reduce the volume of the tire mold detection device. Attached Figure Description
[0021] Figure 1 This is a perspective view of the overall structure of a multi-size adjustable tire mold testing device proposed in this invention.
[0022] Figure 2 This is a perspective view of the expansion module structure of a multi-size adjustable tire mold testing device proposed in this invention;
[0023] Figure 3 This is a perspective view of the rotating module of a multi-size adjustable tire mold inspection device proposed in this invention.
[0024] Figure 4 This is a perspective view of the cylindrical toothed ring limiting structure of a multi-size adjustable tire mold detection device proposed in this invention.
[0025] Figure 5 This is a perspective view of the rotating base structure of a multi-size adjustable tire mold testing device proposed in this invention;
[0026] Figure 6 This is a perspective view of the lifting column module structure of a multi-size adjustable tire mold testing device proposed in this invention;
[0027] Figure 7 This is a perspective view of the detection length adjustment module structure of a multi-size adjustable tire mold detection device proposed in this invention;
[0028] Figure 8 This is an enlarged perspective view of the detection length adjustment module structure of the multi-size adjustable tire mold detection device proposed in this invention, specifically the structure of A.
[0029] Figure 9 This is a perspective view of the camera module structure of a multi-size adjustable tire mold inspection device proposed in this invention.
[0030] In the diagram: 1. Tensioning module; 2. Rotating module; 3. Protective cover; 4. Lifting column module; 5. Detection length adjustment module; 6. Camera module; 11. Tensioning motor; 12. Coupling I; 13. Worm gear; 14. Worm wheel; 15. Slider I; 16. Lead screw I; 17. Limit block I; 18. Slider II; 19. Rubber-coated tensioning wheel; 110. Tensioning module base; 111. Tensioning wheel connector; 112. Nut; 113. Lead screw II; 114. Motor bracket I; 21. Rotating base; 22. Cylindrical gear I; 23. Motor bracket II; 24. Reducer; 25. Rotary motor; 26. Connecting ring; 27. Cylindrical gear ring; 28. H-groove bearing; 29. Bearing bracket; 211. Rotating roller; 212. Roller shaft; 41. Lead screw bearing seat; 42. Lead screw II; 43. Trapezoidal nut; 44. Coupling II; 45. Lifting motor; 46. Limit block II; 47. Slider III; 48. Column; 49. Column bracket; 51. Synchronous belt drive pulley; 52. Detection length adjustment module motor; 53. Motor bracket III; 54. Slider IV; 55. Slider V; 56. Detection length adjustment module intermediate moving plate; 57. Pulley mounting plate; 58. Synchronous belt driven pulley; 59. Belt clamp I; 510. Detection length adjustment module moving plate; 511. Synchronous belt; 512. Belt clamp II; 513. Detection length adjustment module base; 61. 3D profilometer; 62. Industrial camera; 63. Light source; 64. Laser displacement sensor; 65. Sensor bracket; 66. Camera mounting plate; 67. Profilometer mounting plate. Detailed Implementation
[0031] The present invention will now be further described with reference to the accompanying drawings.
[0032] like Figure 1 As shown, this invention discloses a multi-size adjustable tire mold inspection device, comprising: a tensioning module 1, a rotating module 2, a protective cover 3, a lifting column module 4, an inspection length adjustment module 5, and a camera module 6. The tensioning module 1 is tightened and secured to the tire mold, serving a positioning and clamping function to ensure the overall stability of the device. The rotating module 2 is fixedly connected to the protective cover 3, which prevents dust, sand, and other fine particles from entering the machine. The rotating module 2 is fixedly connected to the lifting column module 4 by bolts, and rotating the rotating module 2 drives the lifting column module 4 to rotate. The lifting column module 4 is connected to the inspection length adjustment module 5 by bolts, enabling the inspection length adjustment module 5 to move up and down. The inspection length adjustment module 5 is fixedly connected to the camera module 6 by bolts. The rotating module 2 drives the lifting column module 4 to rotate, the lifting column module 4 drives the inspection length adjustment module 5 to move up and down, and the inspection length adjustment module 5 drives the camera module 6 to move horizontally, allowing the camera module 6 to take pictures.
[0033] like Figure 2As shown, the tensioning module 1 includes: tensioning motor 11, coupling I 12, worm gear 13, worm wheel 14, slider I 15, lead screw I 16, limit block I 17, slider II 18, rubber-coated tensioning wheel 19, tensioning module base 110, tensioning wheel connector 111, lead screw nut 112, lead screw II 113, and motor bracket I 114. The tensioning motor 11 is fixedly connected to the motor bracket I 114 by bolts, and the motor bracket I 114 is fixedly connected to the tensioning module base 110 by bolts; the tensioning motor 11 is connected to the coupling I 12 by a key, and the coupling I 12 is circumferentially connected to the worm gear 13 by a key, and the tensioning motor 11 drives the worm gear 13; the worm gear 13 is connected to the bearing housing by a deep groove ball bearing, and the bearing housing is fixedly connected to the tensioning module base 110 by bolts, and the worm gear 13 meshes with the worm wheel 14; the worm wheel 14 is positioned by the limit block I 17 to ensure that the position of the worm wheel 14 does not shift when rotating; the two sides of the worm wheel 14 are fixedly connected to the lead screw I 16 and the lead screw II 113 by flanges, driving the lead screw I 16 and the lead screw II 113 to rotate; the lead screw I 16 and lead screw II 113 are connected to lead screw nut 112 by threads. The flange ring of lead screw nut 112 is fixedly connected to slider I 15 by bolts. The threads of lead screw I 16 and lead screw II 113 have opposite directions of rotation, which respectively drive the two sliders I 15 to reciprocate in opposite directions. Slider I 15 is fixedly connected to slider II 18. The side end of slider I 15 is fixedly connected to the tension wheel connector 111 by bolts. The tension wheel connector 111 and the rubber-coated tension wheel 19 are statically connected through the positioning wheel shaft, which drives the rubber-coated tension wheel 19 to reciprocate in reciprocating movement, so that the rubber-coated tension wheel 19 is tightly fitted with the annular sectional surface of the tire mold base plate, preventing the tire mold detection device from shaking during operation and ensuring the stability of the tire mold detection device.
[0034] like Figure 3 , Figure 4 and Figure 5As shown, the rotating module 2 includes: a rotating base 21, a cylindrical gear I 22, a motor bracket II 23, a reducer 24, a rotary motor 25, a connecting ring 26, a cylindrical gear ring 27, an H-groove bearing 28, and a bearing bracket 29. The rotating base 21 includes rotating rollers 211 and roller shafts 212. Each set of rotating rollers 211 and roller shafts 212 is connected by a deep groove ball bearing, with a total of four sets. The roller shafts 212 and rotating base 21 are fixedly connected by bolts. When the rotating base 21 rotates, the rotating rollers 211 contact the upper end face of the tire mold base ring. As the rotating base 21 rotates, the rotating rollers 211 roll on the upper end face of the tire mold base ring, thereby increasing stability. The rotary motor 25 and reducer 24 are connected by a flange. The reducer 24 and motor bracket II 23 are fixedly connected by bolts. The reducer 25 and cylindrical gear ring 26 are connected by a connecting ring 27, a cylindrical gear ring 28, an H-groove bearing 29. Wheel I 22 is connected circumferentially by a key and axially positioned by a retaining ring and screws at the shaft end, driving the cylindrical gear I 22 to rotate. The cylindrical gear I 22 meshes with the cylindrical gear ring 27. The cylindrical gear ring 27 is positioned by an H-groove bearing 28, which prevents the cylindrical gear ring 27 from shifting position during rotation, ensuring stable rotation. The H-groove bearing 28 is connected to the bearing bracket 29 by a bearing mounting shaft, which is bolted to the bearing bracket 29. The top of the cylindrical gear ring 27 is bolted to the connecting ring 26. The connecting ring 26 is bolted to the rotating base 21. The rotating base 21 is bolted to the protective cover 3. The rotary motor 25 drives the cylindrical gear I 22 to rotate, which in turn drives the cylindrical gear ring 27 to rotate, thereby driving the connecting ring 26 and the rotating base 21 to rotate, enabling the lifting column module 4, which is fixedly connected to the rotating base 21, to rotate stably.
[0035] like Figure 6 As shown, the lifting column module 4 includes: a lead screw bearing seat 41, a lead screw III 42, a trapezoidal nut 43, a coupling II 44, a lifting motor 45, a limit block II 46, a slider III 47, a column 48, and a column support 49. The lifting motor 45 is connected to the lead screw III 42 via the coupling II 44; the bottom end of the lead screw II 42 is connected to the lead screw bearing seat 41 via a thrust ball bearing; the lead screw bearing seat 41 is fixedly connected to the column 48 by bolts; the column 48 is fixedly connected to the column support 49 and the limit block II 46 by bolts; the slider III 47 is fixedly connected to the trapezoidal nut 43 by bolts; the trapezoidal nut 43 is threadedly connected to the lead screw III 42; and the trapezoidal nut 43 is fixedly connected to the detection length adjustment module 5 by bolts. The lifting motor 45 drives the lead screw III 42 to rotate, thereby raising and lowering the trapezoidal nut 43 and the detection length adjustment module 5, which can control the height of the detection length adjustment module 5 to meet the detection height requirements of tire molds of different sizes and models.
[0036] like Figure 7 and Figure 8 As shown, the detection length adjustment module 5 includes a synchronous belt drive pulley 51, a detection length adjustment module motor 52, a motor bracket Ⅲ 53, a slider Ⅳ 54, a slider Ⅴ 55, a detection length adjustment module intermediate moving plate 56, a pulley mounting plate 57, a synchronous belt driven pulley 58, a belt clamp Ⅰ 59, a detection length adjustment module moving plate 510, a synchronous belt 511, a belt clamp Ⅱ 512, and a detection length adjustment module base 513. The top of slider IV 54 is bolted to the middle moving plate 56 of the detection length adjustment module. The middle moving plate 56 of the detection length adjustment module is bolted to the motor bracket III 53, the pulley mounting plate 57, and the guide rail. The motor bracket III 53 is bolted to the motor 52 of the detection length adjustment module. The motor 52 of the detection length adjustment module is keyed to the synchronous belt drive pulley 51, driving the synchronous belt drive pulley 51 to rotate. The synchronous belt drive pulley 51 engages with the synchronous belt 511, and the other end of the synchronous belt 511 engages with the synchronous belt driven pulley 58, driving the synchronous belt driven pulley 58 to rotate. The moving wheel 58 is connected to the pulley mounting plate 57 via an inertial wheel axle; the slider V 55 is fixedly connected to the detection length adjustment module moving plate 510 via bolts, the detection length adjustment module moving plate 510 is fixedly connected to the belt clamp II 512, the belt clamp II 512 is fixedly connected to the synchronous belt 511, and the synchronous belt 511 drives the belt clamp II 512 and the detection length adjustment module moving plate 510 to move; the synchronous belt 511 is fixedly connected to the belt clamp I 59, and the belt clamp I 59 is fixedly connected to the detection length adjustment module base 513 via bolts; during the synchronous belt transmission process, the belt clamp II 512 and the upper belt are transmitted back and forth, by... The detection length adjustment module base 513 is fixedly connected to belt clamp I 59. The lower synchronous belt cannot transmit forward or backward. When the upper synchronous belt transmits forward, the tension force generated by the synchronous belt drives the synchronous belt drive pulley 51 to move horizontally forward, thereby driving the detection length adjustment module motor 52 and the detection length adjustment module intermediate moving plate 56 to move horizontally forward. The travel distance of the detection length adjustment module intermediate moving plate 56 is half the travel distance of the detection length adjustment module moving plate 510. When the upper synchronous belt transmits backward, the tension force generated by the synchronous belt drives the synchronous belt driven pulley 58 to move horizontally backward. The detection length adjustment module motor 52 and the detection length adjustment module intermediate moving plate 56 move horizontally backward. The moving stroke of the detection length adjustment module intermediate moving plate 56 is half the stroke of the detection length adjustment module moving plate 510. Therefore, only one detection length adjustment module motor 52 is needed to enable the detection length adjustment module moving plate 510 to achieve double the horizontal stroke, realizing dual-stroke detection length adjustment of the camera module. This can meet the detection needs of tire molds of different sizes, and the dual-stroke detection length adjustment structure can reduce the size of the tire mold detection device.
[0037] like Figure 9As shown, the camera module 6 includes: a 3D profilometer 61, an industrial camera 62, a light source 63, a laser displacement sensor 64, a sensor bracket 65, a camera mounting plate 66, and a profilometer mounting plate 67. The 3D profilometer 61 and the profilometer mounting plate 67 are fixedly connected by bolts. The industrial camera 62 is connected and secured to the profilometer mounting plate 67 via the camera mounting plate 66. The laser displacement sensor 64 is connected and secured to the profilometer mounting plate 67 via the sensor bracket 65. The position of the camera module 6 can be adjusted according to the result displayed by the laser displacement sensor 64 to verify whether the position of the camera module 6 meets the requirements for tire mold inspection. The light source 63 is fixedly connected to the profilometer mounting plate 67 via bolts and can provide necessary lighting in scenes with low natural light.
[0038] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the scope of the patent. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A multi-size adjustable tire mold inspection device, characterized in that: The system includes a tensioning module (1), a rotating module (2), a protective cover (3), a lifting column module (4), a detection length adjustment module (5), and a camera module (6). The tensioning module (1) is fastened to the tire mold by tensioning. The rotating module (2) is fixedly connected to the protective cover (3). The rotating module (2) is fixedly connected to the lifting column module (4) by bolts. The lifting column module (4) is connected to the detection length adjustment module (5) by bolts. The detection length adjustment module (5) is fixedly connected to the camera module (6) by bolts. The rotating module (2) drives the lifting column module (4) to rotate. The lifting column module (4) drives the detection length adjustment module (5) to rise and fall. The detection length adjustment module (5) drives the camera module (6) to move horizontally. The camera module (6) takes pictures. The tensioning module (1) includes: a tensioning motor (11), a coupling I (12), a worm gear (13), a worm wheel (14), a slider I (15), a lead screw I (16), a limit block I (17), and a slider II. (18) Rubber-coated tensioning wheel (19), tensioning module base (110), tensioning wheel connector (111), screw nut (112), screw rod II (113), motor bracket I (114); The tensioning motor (11) and the motor bracket I (114) are fixedly connected by bolts, the motor bracket I (114) and the tensioning module base (110) are fixedly connected by bolts, the tensioning motor (11) and the coupling I (12) are connected by a key, the coupling I (12) and the worm (13) are circumferentially connected by a key, the tensioning motor (11) drives the worm (13), the worm (13) is connected to the bearing seat by a deep groove ball bearing, the bearing seat and the tensioning module base (110) are fixedly connected by bolts, the worm (13) meshes with the worm wheel (14), the worm wheel (14) is connected by... The limiting block I (17) is positioned, and the worm gear (14) is fixedly connected to the lead screw I (16) and the lead screw II (113) on both sides by flanges. The lead screw I (16) and the lead screw II (113) are connected to the lead screw nut (112) by threads. The flange ring of the lead screw nut (112) is fixedly connected to the slider I (15) by bolts. The threads of the lead screw I (16) and the lead screw II (113) have opposite directions of rotation, which respectively drive the two sliders I (15) to reciprocate and extend in opposite directions. The slider I (15) is fixedly connected to the slider II (18). The side end of the slider I (15) is fixedly connected to the tension wheel connector (111) by bolts. The tension wheel connector (111) and the rubber-coated tension wheel (19) are statically connected by the positioning wheel shaft, which drives the rubber-coated tension wheel (19) to reciprocate and extend. The detection length adjustment module (5) includes a synchronous belt drive pulley (51), a detection length adjustment module motor (52), a motor bracket III (53), a slider IV (54), a slider V (55), a detection length adjustment module intermediate moving plate (56), a pulley mounting plate (57), a synchronous belt driven pulley (58), a belt clamp I (59), a detection length adjustment module moving plate (510), a synchronous belt (511), and a belt clamp II. (512) Detection length adjustment module base (513); The top of the slider IV (54) is fixedly connected to the middle moving plate (56) of the detection length adjustment module by bolts. The middle moving plate (56) of the detection length adjustment module is fixedly connected to the motor bracket III (53), the pulley mounting plate (57) and the guide rail by bolts. The motor bracket III (53) is fixedly connected to the detection length adjustment module motor (52) by bolts. The detection length adjustment module motor (52) is connected to the synchronous belt drive pulley (51) by a key, driving the synchronous belt drive pulley (51) to rotate. The synchronous belt drive pulley (51) meshes with the synchronous belt (511). The other end of the synchronous belt (511) meshes with the synchronous belt driven pulley (512). 8) Drives the driven pulley (58) of the synchronous belt to rotate. The driven pulley (58) of the synchronous belt is connected to the pulley mounting plate (57) through the idler shaft. The slider V (55) is fixedly connected to the detection length adjustment module moving plate (510) by bolts. The detection length adjustment module moving plate (510) is fixedly connected to the belt clamp II (512). The belt clamp II (512) is fixedly connected to the synchronous belt (511). The synchronous belt (511) drives the belt clamp II (512) and the detection length adjustment module moving plate (510) to move. The synchronous belt (511) is fixedly connected to the belt clamp I (59). The belt clamp I (59) is fixedly connected to the detection length adjustment module base (513) by bolts.During synchronous belt transmission, the belt clamp II (512) and the upper belt are transmitted back and forth. Since the belt clamp I (59) is fixedly connected to the detection length adjustment module base (513), the lower synchronous belt cannot be transmitted back and forth. When the upper synchronous belt is transmitted forward, the tension force generated by the synchronous belt drives the synchronous belt drive wheel (51) to move horizontally forward, thereby driving the detection length adjustment module motor (52) and the detection length adjustment module intermediate moving plate (56) to move horizontally forward. The travel distance of the detection length adjustment module intermediate moving plate (56) is half the travel distance of the detection length adjustment module moving plate (510). When the upper synchronous belt is transmitted backward, the tension force generated by the synchronous belt drives the synchronous belt driven wheel (58) to move horizontally backward, thereby driving the detection length adjustment module motor (52) and the detection length adjustment module intermediate moving plate (56) to move horizontally backward. The travel distance of the detection length adjustment module intermediate moving plate (56) is half the travel distance of the detection length adjustment module moving plate (510).
2. The multi-size adjustable tire mold inspection device according to claim 1, characterized in that: The rotating module (2) includes: a rotating base (21), a cylindrical gear I (22), a motor bracket II (23), a reducer (24), a rotary motor (25), a connecting ring (26), a cylindrical gear ring (27), an H-groove bearing (28), and a bearing bracket (29); the rotary motor (25) is connected to the reducer (24) via a flange, the reducer (24) is fixedly connected to the motor bracket II (23) via bolts, the reducer (24) is circumferentially connected to the cylindrical gear I (22) via a key, and is axially positioned via a shaft end retaining ring and screws, thereby driving the cylindrical gear I (22) to rotate. The cylindrical gear I (22) meshes with the cylindrical gear ring (27). The cylindrical gear ring (27) is positioned by the H-groove bearing (28). The H-groove bearing (28) is connected to the bearing bracket (29) by a bearing mounting shaft. The bearing mounting shaft is fixedly connected to the bearing bracket (29) by bolts. The top of the cylindrical gear ring (27) is fixedly connected to the connecting ring (26) by bolts. The connecting ring (26) is fixedly connected to the rotating base (21) by a bolt group, thereby driving the rotating base (21) to rotate.
3. The multi-size adjustable tire mold inspection device according to claim 2, characterized in that: The rotating base (21) includes a rotating roller (211) and a roller shaft (212). Each set of the rotating roller (211) and the roller shaft (212) are connected by a deep groove ball bearing, and there are four sets in total. The roller shaft (212) is fixedly connected to the rotating base (21) by bolts. When the rotating base (21) rotates, the rotating roller (211) contacts the upper end face of the tire mold base ring. As the rotating base (21) rotates, the rotating roller (211) rolls on the upper end face of the tire mold base ring, thereby increasing stability.
4. The multi-size adjustable tire mold inspection device according to claim 1, characterized in that: The lifting column module (4) includes: a lead screw bearing seat (41), a lead screw III (42), a trapezoidal nut (43), a coupling II (44), a lifting motor (45), a limit block II (46), and a slider III. (47), column (48), column bracket (49); the lifting motor (45) is connected to the lead screw III (42) through the coupling II (44), the bottom end of the lead screw III (42) is connected to the lead screw bearing seat (41) through a thrust ball bearing, the lead screw bearing seat (41) is fixedly connected to the column (48) by bolts, the column (48) is fixedly connected to the column bracket (49) and the limit block II (46) by bolts, the slider III (47) is fixedly connected to the trapezoidal nut (43) by bolts, the trapezoidal nut (43) is threadedly connected to the lead screw III (42), and the trapezoidal nut (43) is fixedly connected to the detection length adjustment module (5) by bolts; the lifting motor (45) drives the lead screw III (42) to rotate, so as to drive the trapezoidal nut (43) and the detection length adjustment module (5) to rise and fall.
5. The multi-size adjustable tire mold inspection device according to claim 1, characterized in that: The camera module (6) includes: a 3D profilometer (61), an industrial camera (62), a light source (63), a laser displacement sensor (64), a sensor bracket (65), a camera mounting plate (66), and a profilometer mounting plate (67); the 3D profilometer (61) and the profilometer mounting plate (67) are fixedly connected by bolts, the industrial camera (62) is fixedly connected to the profilometer mounting plate (67) through the camera mounting plate (66), the laser displacement sensor (64) is fixedly connected to the profilometer mounting plate (67) through the sensor bracket (65), and the light source (63) is fixedly connected to the profilometer mounting plate (67) through bolts.
Citation Information
Patent Citations
Tire mold three-dimensional detector
CN103292737A
Modular closed-type multifunctional mechanical drive testing stand
CN107421735A
