一种超声滚压焊接微流道复合板成形装置

By using an ultrasonic roll welding microchannel composite plate forming device, the synergistic effect of ultrasonic vibration and laser heating is utilized to achieve simultaneous microchannel forming and composite plate welding, solving the problems of low efficiency and insufficient bonding strength in traditional methods, and improving the welding efficiency and strength of dissimilar metal composite plates.

CN120205975BActive Publication Date: 2026-07-17HUAZHONG UNIV OF SCI & TECH

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
HUAZHONG UNIV OF SCI & TECH
Filing Date
2025-05-14
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Traditional microchannel forming and composite plate welding methods are inefficient and costly, have insufficient interfacial bonding strength between dissimilar materials, and mechanical forming makes it difficult to achieve micron-level channel precision and metallurgical bonding between dissimilar materials in a single processing.

Method used

An ultrasonic roll forming device for microchannel composite plates is used. Through the synergistic effect of ultrasonic vibration, laser heating and roll forming, microchannel forming and composite plate welding are carried out simultaneously. The ultrasonic cavitation effect is used to remove the contamination layer on the surface of dissimilar foils, and the temperature of the foils is increased by laser heating to promote atomic diffusion at the interface.

Benefits of technology

This method enables the simultaneous processing of microchannel forming and composite plate welding, improving processing efficiency, enhancing the bonding strength of dissimilar metal composite plates, and solving the problems of long cycle time and insufficient bonding strength in traditional methods.

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Abstract

本申请属于微流道成形领域,具体公开了一种超声滚压焊接微流道复合板成形装置,包括送料单元、激光加热单元、压力机和超声滚压单元,其中,送料单元用于向超声滚压单元提供待成形箔材,待成形箔材包括叠放的第一箔材和第二箔材;激光加热单元设置在送料单元上,用于在待成形箔材送入超声滚压单元前对其进行加热以提高其温度;超声滚压单元用于对待成形箔材进行超声滚压,从而在形成微流道的同时将第一箔材和第二箔材进行焊接,该超声单元还连接有压力机,以实现滚压压力的调节。本申请通过超声振动、激光加热与滚压塑性成形的协同作用,能够实现微流道成形和复合板焊接同步进行。
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