Automobile part polishing and cleaning integrated equipment with dust collection function
By designing integrated equipment for polishing and cleaning of automobile parts with vacuum cleaning function, using vacuum pipes, airflow cleaning components and cyclone separation components, the problem of low dust removal efficiency of traditional grinding equipment is solved, and efficient cleaning and equipment protection is achieved.
Patent Information
- Application Number
- CN202510637412.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-19
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2045-05-19
AI Technical Summary
The dust removal system of traditional grinding equipment is inefficient and dust is prone to spread, affecting the health of the operators and causing wear and clogging of the equipment.
An integrated equipment for automotive parts polishing and cleaning with vacuum cleaning function is designed, including mobile components, polishing components, part cleaning rooms, airflow cleaning components, cyclone separation components and filtering collection components. Through the vacuum pipe, airflow cleaning components and cyclone separation components and other components working together to achieve efficient collection and filtering of dust and debris.
Effectively reduce the spread of dust, protect the health of equipment and personnel, ensure the normal operation of equipment, improve cleaning efficiency, and avoid cleaning blind spots.
Smart Images

Figure CN120244793A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of grinding and dust removal, and in particular to an integrated device for grinding and cleaning automotive parts with a dust suction function. Background Art
[0002] The grinding process of automotive parts is a very important link in the automotive manufacturing and repair processes. Especially when high requirements are placed on the surface smoothness, shape accuracy, and dimensions of the parts, the grinding process is mainly used to remove burrs, surface defects, oxide layers, etc. generated during casting, forging, stamping, or welding processes, ensuring that the surface of the parts meets the desired quality standards. Grinding is mainly divided into rough grinding, fine grinding, and polishing stages to gradually improve the surface flatness and smoothness of the parts.
[0003] The cooling / lubrication channels of engine blocks and cylinder heads, as well as turbine blades, usually have complex internal cavity structures that are narrow and curved, requiring a multi-axis device to drive the grinding head to move along the complex curved surface for grinding. During the grinding process, a large amount of debris, fine dust, and soot are generated. Traditional grinding equipment often relies on simple dust removal systems, such as manual or simple dust suction devices. The dust removal efficiency of these devices is often low, and they cannot completely suck away the dust generated during grinding. A lot of the debris and dust generated by grinding accumulate on the carrier table and the parts. Usually, it is necessary for workers to blow and sweep them away with an air gun when taking the parts. During this process, the dust is easily diffused outside the equipment, affecting the health of the operating personnel, and the dust may enter the interior of the equipment, causing wear or blockage to the parts of the equipment and affecting the normal operation of the equipment. Especially precision equipment or more complex dust removal systems are easily affected by dust. For this reason, an integrated device for grinding and cleaning automotive parts with a dust suction function is proposed to solve the above problems. Summary of the Invention
[0004] To solve the above technical problems, an integrated device for grinding and cleaning automotive parts with a dust suction function is provided. This technical solution solves the problem that manually blowing and sweeping the dust and debris on the carrier table and the surface of the parts easily causes dust diffusion, which is harmful to the parts of the equipment and the health of the operating personnel.
[0005] To achieve the above objectives, the technical solution adopted by the present invention is as follows: An integrated device for grinding and cleaning automotive parts with a dust suction function, comprising: A moving component, the moving component is installed at the upper end of the workbench, and a clamping carrier for fixing parts is installed above the moving component; A grinding assembly is provided on one side of a moving assembly and its lower end is fixedly connected to the top of a workbench. The grinding assembly includes a Z-direction moving guide rail, a third sliding block, a transmission module, a mounting seat, a grinding wheel, and a dust suction pipe. The third sliding block is slidably connected inside the Z-direction moving guide rail. One end of the third sliding block is rotatably connected to the transmission module. The transmission module is fixedly connected to one end of the mounting seat. The grinding wheel is installed at the lower end of the mounting seat. Dust suction pipes are provided on both sides of the grinding wheel. The dust suction pipes are connected to the mounting seat through mounting clips fixed on both sides of the mounting seat. The lower ends of the dust suction pipes are aligned with the bottom of the grinding wheel. A part cleaning chamber is provided on the right side of the grinding assembly and above the right side of the moving assembly. An air flow cleaning assembly is installed on the top of the part cleaning chamber. The air flow cleaning assembly cleans the parts in the part cleaning chamber by spraying high-pressure air flow. A cyclone separation assembly is provided below the workbench. The cyclone separation assembly is communicated with a collection funnel on one side thereof through a pipeline. The collection funnel is installed below the part cleaning chamber. A filtering and collecting assembly is provided on one side of the cyclone separation assembly and is communicated with the upper end of the cyclone separation assembly through a connecting pipe. The filtering and collecting assembly is used for filtering and collecting metal chips.
[0006] Preferably, the moving assembly includes a Y-direction moving guide rail, an X-direction moving guide rail, and a rotating platform. A first sliding block is slidably connected inside the Y-direction moving guide rail. The top of the first sliding block is fixedly connected to the X-direction moving guide rail. A second sliding block is slidably connected to the middle of the X-direction moving guide rail. A rotating platform is fixedly connected above the second sliding block. The upper end of the rotating platform is rotatably connected to a clamping carrier.
[0007] Preferably, a plurality of positioning pins are installed at the upper end of the clamping carrier. A plurality of limiting blocks are provided on the outer side of the positioning pins. The limiting blocks are installed at the upper end of the clamping carrier. A plurality of pneumatic articulated clamps are provided on both sides above the clamping carrier.
[0008] Preferably, a plurality of filtering holes are formed at the bottom of the part cleaning chamber. The plurality of filtering holes are distributed on both sides of the Y-direction moving guide rail. A slide rail is installed at the front end of the part cleaning chamber. The slide rail is provided on both sides of the Y-direction moving guide rail and a moving door is slidably connected to the upper end thereof. A driving unit is provided above the moving door. The driving unit is used to drive the moving door to move along the slide rail.
[0009] Preferably, the air flow cleaning assembly includes a protective shell, a rotating shaft, a fixed block, and a rotating frame. The protective shell is installed on the top of the part cleaning chamber. A driving motor is installed at the upper end of the protective shell. The output end of the driving motor is fixedly connected to a driving gear. The driving gear is arranged inside the protective shell and meshes with a driven gear on one side thereof. The middle of the driven gear is fixedly connected to the rotating shaft. The rotating shaft penetrates downward through the top of the part cleaning chamber and is rotatably connected to the part cleaning chamber on its surface. A fixed block is arranged below the driven gear. The fixed block is fixedly connected to the inner wall of the top of the part cleaning chamber. The inside of the fixed block is rotatably connected to the rotating shaft. A fixed gear is fixedly connected below the fixed block. A rotating frame is arranged below the fixed gear. The middle of the rotating frame is fixedly connected to the surface of the rotating shaft. A plurality of rotating gears are rotatably connected to the upper end of the rotating frame. The plurality of rotating gears are distributed circumferentially along the center of the rotating shaft. The rotating gears are all meshed with the fixed gear on one side thereof.
[0010] Preferably, the air flow cleaning assembly further includes a mounting disc and a nozzle. The mounting disc is arranged below the rotating shaft and corresponds to the rotating gear. The middle of the mounting disc is rotatably connected to the rotating gear through a connecting shaft. A plurality of nozzles with different outlet directions are installed below the mounting disc.
[0011] Preferably, a collection box is communicated below the cyclone separation assembly. The collection box is used to collect the debris discharged from the lower end outlet of the cyclone separation assembly.
[0012] Preferably, the filter collection assembly includes a filter box, a communicating branch pipe, a filter bag, and a dust collection unit. The upper end of the filter box is communicated with a communicating pipe. The lower end of the communicating pipe extends into the filter box and is communicated with the communicating branch pipe. The lower end of the communicating branch pipe is connected to a plurality of filter bags. A first collection chamber is arranged below the filter bag. A dust collection unit is arranged on one side of the filter bag.
[0013] Preferably, the dust collection unit includes a collection air duct, a dust collection plate, and a vibration motor. A plurality of collection air ducts are provided, and dust collection plates are installed on both sides thereof through mounting blocks. The dust collection plates are electrically connected to an external high-voltage power supply. A vibration motor is installed on one side of the dust collection plate.
[0014] Preferably, the filter collection assembly further includes a funnel-shaped air duct, a filter net, and a centrifugal fan. The funnel-shaped air duct is fixedly connected to one side of the filter box. A filter net is installed inside the left side of the funnel-shaped air duct. The centrifugal fan is arranged on the left side of the funnel-shaped air duct, and its air inlet is communicated with the funnel-shaped air duct. The output air duct arranged on one side of the centrifugal fan extends to the outside of the equipment.
[0015] The beneficial effects of the present invention compared with the prior art are: 1. The present invention is provided with a dust suction pipe, which is installed on both sides of the grinding wheel. When the grinding wheel rotates for grinding, it can collect dust and some debris, reducing the dust and debris falling onto the clamping stage and the surface of the parts, and also reducing the spread of dust into the equipment interior and causing wear to the internal parts.
[0016] 2. The present invention is provided with a part cleaning chamber, and an air flow cleaning component is installed above the part cleaning chamber. The driving motor drives the driving gear to rotate, thereby driving the driven gear to rotate. The driven gear rotates synchronously with the rotating frame, driving a plurality of rotating gears to rotate along the rotating shaft. While the rotating gears are rotating, due to meshing with the fixed gears, the rotating gears rotate along the rotating shaft connected to the rotating frame. High-pressure gas is ejected through the nozzles. The orientations of the nozzles below each mounting plate are all different. While the mounting plate rotates along the rotating shaft, it also rotates itself. By means of the nozzles with different orientations, air flows at more angles can be provided to blow the parts, avoiding dead corners that cannot be cleaned and incomplete cleaning of the parts.
[0017] 3. The present invention is provided with a cyclone separation component and a filtration and collection component. The dust and debris cleaned out inside the part cleaning chamber flow through the collection funnel into the cyclone separation component. Through the centrifugal action, the larger debris descends and is discharged from the lower end of the cyclone separation component into the collection box for collection. The smaller debris and dust flow through the connecting pipe into the filter bag. After being filtered by the filter bag, they fall into the first collection chamber. The dust is charged by the dust collecting plate, and the dust is adsorbed onto the dust collecting plate. A vibration motor is installed on one side of the dust collecting plate, which can vibrate and clean the surface of the dust collecting plate. The air flow is filtered through the filter net again, avoiding the remaining of some dust after being separated and collected by the cyclone separation component, the filter bag, and the dust collecting unit, ensuring that the air flow discharged to the outside does not contain dust inside, and preventing the dust and debris from spreading to the outside. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a schematic structural diagram of the present invention; Figure 2 is a schematic structural diagram of the cyclone separation component and the filtration and collection component of the present invention; Figure 3 is a schematic structural diagram of the moving component and the clamping stage of the present invention; Figure 4 is a schematic structural diagram of the grinding component of the present invention; Figure 5 is a schematic structural diagram of the part cleaning chamber of the present invention; Figure 6 is a schematic structural diagram of the air flow cleaning component of the present invention; Figure 7 is a schematic structural diagram of the air flow cleaning component from another perspective of the present invention; Figure 8Schematic structural diagram of the mounting plate and the nozzle in the present invention; Figure 9 Schematic internal structure diagram of the filter collection component in the present invention; Figure 10 Front view structural diagram of the filter collection component in the present invention; Figure 11 For Figure 10 Cross-sectional structural diagram at A-A in
[0019] The reference numerals in the figure are: 1. Workbench; 2. Moving component; 21. Y-direction moving guide rail; 211. First sliding block; 22. X-direction moving guide rail; 221. Second sliding block; 23. Rotating platform; 3. Clamping stage; 31. Positioning pin; 32. Limiting block; 33. Pneumatic articulated clamp; 4. Grinding component; 41. Z-direction moving guide rail; 42. Third sliding block; 43. Transmission module; 44. Mounting seat; 45. Grinding wheel; 46. Dust suction pipe; 5. Part cleaning chamber; 51. Filter holes; 52. Slide rail; 53. Moving door; 54. Driving unit; 6. Air flow cleaning component; 61. Protective shell; 611. Driving motor; 612. Driving gear; 613. Driven gear; 62. Rotating shaft; 63. Fixed block; 631. Fixed gear; 64. Rotating frame; 641. Rotating gear; 65. Mounting plate; 66. Nozzle; 7. Collection funnel; 8. Cyclone separation component; 81. Collection box; 82. Connecting pipe; 9. Filter collection component; 91. Filter box; 92. Connecting branch pipe; 93. Filter bag; 931. First collection chamber; 94. Dust collection unit; 941. Dust collection air duct; 942. Dust collection plate; 943. Vibration motor; 944. Second collection chamber; 95. Funnel-shaped air duct; 96. Filter net; 97. Centrifugal fan; 971. Output air duct. Detailed implementation manners
[0020] As used in the specification and claims, certain terms are used to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. The specification and claims do not use the difference in names as a way to distinguish components, but use the difference in functions of components as the criterion for distinction. As mentioned throughout the specification and claims, "comprising" is an open-ended term and should be interpreted as "including but not limited to". The subsequent description in the specification is the preferred implementation manner for implementing the present application, but the description is for the purpose of explaining the general principles of the present application and is not used to limit the scope of the present application.
[0021] As Figure 1 、 Figure 2 and Figure 4 shown, an integrated device for grinding and cleaning automotive parts with a dust suction function includes a moving component 2, a grinding component 4, a part cleaning chamber 5, an air flow cleaning component 6, a cyclone separation component 8, and a filtering and collection component 9. The moving component 2 is installed at the upper end of the workbench 1. Above the moving component 2, a clamping carrier 3 for fixing parts is installed. The grinding component 4 is arranged on one side of the moving component 2 and its lower end is fixedly connected to the top of the workbench 1. The grinding component 4 includes a Z-direction moving guide rail 41, a third sliding block 42, a transmission module 43, a mounting seat 44, a grinding wheel 45, and a dust suction pipe 46. The third sliding block 42 is slidably connected inside the Z-direction moving guide rail 41. The third sliding block 42 is driven to move by a motor installed above the Z-direction moving guide rail 41. One end of the third sliding block 42 is rotatably connected to the transmission module 43. The transmission module 43 is fixedly connected to one end of the mounting seat 44. By rotating the transmission module 43, the mounting seat 44 can be rotated to adjust the grinding angle. The grinding wheel 45 is installed at the lower end of the mounting seat 44. Dust suction pipes 46 are arranged on both sides of the grinding wheel 45. The dust suction pipes 46 are connected to the mounting seat 44 through mounting clips fixed on both sides of the mounting seat 44. The lower ends of the dust suction pipes 46 are aligned with the bottom of the grinding wheel 45. When grinding, the fine dust generated is adsorbed through the dust suction pipes 46, and the dust is transported through a pipeline into the cyclone separation component 8. The part cleaning chamber 5 is arranged on the right side of the grinding component 4 and above the right side of the moving component 2. The parts after grinding are driven by the moving component 2 into the part cleaning chamber 5 to clean the dust and debris. The air flow cleaning component 6 is installed on the top of the part cleaning chamber 5. The air flow cleaning component 6 cleans the parts in the part cleaning chamber 5 by spraying high-pressure air. The cyclone separation component 8 is arranged below the workbench 1. The cyclone separation component 8 is connected to a collection funnel 7 on one side through a pipeline. The collection funnel 7 is installed below the part cleaning chamber 5. The cleaned dust enters the cyclone separation component 8 through the collection funnel 7. Through the centrifugal action, the larger debris falls into the lower part and is discharged for collection. A collection box 81 is connected to the lower part of the cyclone separation component 8. The collection box 81 is used to collect the debris discharged from the lower outlet of the cyclone separation component 8. The filtering and collection component 9 is arranged on one side of the cyclone separation component 8 and is connected to the upper end of the cyclone separation component 8 through a connecting pipe 82. The filtering and collection component 9 is used to filter and collect metal debris.
[0022] As Figure 3As shown in the figure, the moving component 2 includes a Y-direction moving guide rail 21, an X-direction moving guide rail 22, and a rotating platform 23. A first sliding block 211 is slidably connected inside the Y-direction moving guide rail 21. The top of the first sliding block 211 is fixedly connected to the X-direction moving guide rail 22. A second sliding block 221 is slidably connected to the middle of the X-direction moving guide rail 22. A rotating platform 23 is fixedly connected above the second sliding block 221. The upper end of the rotating platform 23 is rotatably connected to the clamping stage 3. The rotating platform 23 can drive the clamping stage 3 to rotate to adjust the grinding position of the part. The motor installed on one side of the Y-direction moving guide rail 21 and the X-direction moving guide rail 22 can drive the clamping stage 3 to move. The controller cooperatively controls the motor to drive the clamping stage 3 to move, so as to adjust the grinding position of the part and can perform grinding treatment on multiple surfaces of the part in sequence. A plurality of positioning pins 31 for positioning the position of the part are installed at the upper end of the clamping stage 3. A plurality of limiting blocks 32 are arranged outside the positioning pins 31. The limiting blocks 32 are installed at the upper end of the clamping stage 3. The setting of the limiting blocks 32 can improve the positioning accuracy. A plurality of pneumatic articulated clamps 33 are arranged on both sides above the clamping stage 3. The part is clamped and fixed by the pneumatic articulated clamps 33.
[0023] Please refer to Figure 5 , a plurality of filter holes 51 are opened at the bottom of the part cleaning chamber 5. The plurality of filter holes 51 are distributed on both sides of the Y-direction moving guide rail 21. The cleaned dust and debris fall into the collection funnel 7 through the filter holes 51 and then enter the cyclone separation component 8 to collect larger debris. A slide rail 52 is installed at the front end of the part cleaning chamber 5. The slide rail 52 is arranged on both sides of the Y-direction moving guide rail 21 and a moving door 53 is slidably connected to its upper end. A driving unit 54 is arranged above the moving door 53. The driving unit 54 is used to drive the moving door 53 to move along the slide rail 52. Sealing strips are arranged at the inner side of the slide rail 52 and at the joint where the driving unit 54 is in contact with the moving door 53 below. Sealing strips for sealing are also arranged on both sides of the part cleaning chamber 5. The moving component 2 drives the clamping stage 3 to move into the part cleaning chamber 5, and then the driving unit 54 drives the two moving doors 53 to approach and fit together to seal the part cleaning chamber 5 and prevent dust from spreading to the outside during the cleaning process.
[0024] As Figures 6 - 8As shown, the air flow cleaning assembly 6 includes a protective shell 61, a rotating shaft 62, a fixed block 63 and a rotating frame 64. The protective shell 61 is installed on the top of the part cleaning chamber 5. A driving motor 611 is installed at the upper end of the protective shell 61. The output end of the driving motor 611 is fixedly connected to a driving gear 612. The driving gear 612 is arranged inside the protective shell 61 and meshes with a driven gear 613 on one side thereof. The middle of the driven gear 613 is fixedly connected to the rotating shaft 62. The rotating shaft 62 penetrates downward through the top of the part cleaning chamber 5 and its surface is rotatably connected to the part cleaning chamber 5. The rotating shaft 62 is hollow. A fixed block 63 is arranged below the driven gear 613. The fixed block 63 is fixedly connected to the inner wall of the top of the part cleaning chamber 5. The inside of the fixed block 63 is rotatably connected to the rotating shaft 62. A fixed gear 631 is fixedly connected below the fixed block 63. A rotating frame 64 is arranged below the fixed gear 631. The middle of the rotating frame 64 is fixedly connected to the surface of the rotating shaft 62. A plurality of rotating gears 641 are rotatably connected to the upper end of the rotating frame 64. The plurality of rotating gears 641 are distributed along the central circumference of the rotating shaft 62. The rotating gears 641 are all meshed with the fixed gear 631 on one side thereof. The driving motor 611 drives the driving gear 612 to rotate, and then drives the driven gear 613 to rotate. The driven gear 613 rotates synchronously with the rotating frame 64 to drive the plurality of rotating gears 641 to rotate along the rotating shaft 62. While the rotating gears 641 are rotating, they rotate along the rotating shaft connected to the rotating frame 64 due to meshing with the fixed gear 631. The air flow cleaning assembly 6 further includes a mounting disc 65 and a nozzle 66. The mounting disc 65 is arranged below the rotating shaft 62 and corresponds to the rotating gear 641. The middle of the mounting disc 65 is rotatably connected to the rotating gear 641 through a connecting shaft. A plurality of nozzles 66 with different outlet directions are installed below the mounting disc 65. The inside of the rotating frame 64 has a cavity for accommodating high-pressure gas and is communicated with the middle cavity of the rotating shaft 62. A cavity for gas to pass through is also arranged inside the mounting disc 65. The external high-pressure gas source provides high-pressure gas to be ejected through the nozzles 66. The orientations of the nozzles 66 below each mounting disc 65 are all different. While the mounting disc 65 is rotating along the rotating shaft 62, it is also rotating itself. The air flow with more angles can be provided by the plurality of nozzles 66 with different orientations to blow the parts, avoiding dead corners where the parts cannot be cleaned and incomplete cleaning.
[0025] As Figures 9 - 11As shown in the figure, the filtering and collecting component 9 includes a filtering box 91, a communicating branch pipe 92, a filtering bag 93 and a dust collecting unit 94. The upper end of the filtering box 91 is communicated with the communicating pipe 82. The lower end of the communicating pipe 82 extends into the filtering box 91 and is communicated with the communicating branch pipe 92. The lower end of the communicating branch pipe 92 is connected to a plurality of filtering bags 93. A first collecting chamber 931 is arranged below the filtering bag 93. A dust collecting unit 94 is arranged on one side of the filtering bag 93. Finer dust and debris are sent into the filtering bag 93 through the communicating pipe 82 and the communicating branch pipe 92. After the air flow passes through the filtering bag 93, it passes through the dust collecting unit 94. The dust and debris are filtered by the filtering bag 93 and then fall into the first collecting chamber 931 for collection. The dust collecting unit 94 includes a collecting air duct 941, a dust collecting plate 942 and a vibration motor 943. A plurality of collecting air ducts 941 are arranged, and dust collecting plates 942 are installed on both sides thereof through mounting blocks. The dust collecting plate 942 is electrically connected to an external high-voltage power supply. The dust is charged by corona discharge and adsorbed onto the dust collecting plate 942. A vibration motor 943 is installed on one side of the dust collecting plate 942. After working for a certain period of time, it can be automatically started to drive the dust collecting plate 942 to vibrate, so that the dust adsorbed on the surface of the dust collecting plate 942 falls into the second collecting chamber 944 for collection, and it can be self-cleaned, improving the dust collecting effect of the dust collecting plate 942. The filtering and collecting component 9 further includes a funnel-shaped air duct 95, a filter screen 96 and a centrifugal fan 97. The funnel-shaped air duct 95 is fixedly connected to one side of the filtering box 91. A filter screen 96 is installed inside the left side of the funnel-shaped air duct 95. The centrifugal fan 97 is arranged on the left side of the funnel-shaped air duct 95, and its air inlet is communicated with the funnel-shaped air duct 95. The output air duct 971 arranged on one side of the centrifugal fan 97 extends to the outside of the equipment. The centrifugal fan 97 is used to generate negative pressure inside the pipeline to drive the dust and debris to be separated and collected in the cyclone separation component 8 and the filtering and collecting component 9. A filter screen 96 is installed inside the funnel-shaped air duct 95, which can filter the air flow passing through the filter screen 96 again, avoiding that there is still some dust remaining after being separated and collected by the cyclone separation component 8, the filtering bag 93 and the dust collecting unit 94, and ensuring that the air flow discharged to the outside does not contain dust.
[0026] The principle of the present invention is as follows: Before grinding a part, the part is placed on the clamping stage 3, and the part is positioned and fixed by the positioning pin 31, the limiting block 32 and the pneumatic articulated clamp 33. The moving component 2 drives the part to move below the grinding component 4, and the grinding wheel 45 rotates to grind the part. The centrifugal fan 97 provides negative pressure for the cyclone separation component 8 and the dust collection unit 9. During the grinding process, some debris generated is collected under negative pressure through the dust suction pipe 46. The debris-mixed airflow flows into the cyclone separation component 8 through the pipeline. After grinding, the part is sent into the part cleaning chamber 5. The moving door 53 is closed, and the driving motor 611 is started to drive the driving gear 612 to rotate, which in turn drives the driven gear 613 to rotate. The driven gear 613 and the rotating frame 64 rotate synchronously to drive a plurality of rotating gears 641 to rotate along the rotating shaft 62. While the rotating gear 641 rotates, it rotates along the rotating shaft connected to the rotating frame 64 because it meshes with the fixed gear 631. High-pressure gas is ejected through the nozzle 66. The orientations of the nozzles 66 under each mounting plate 65 are all different. While the mounting plate 65 rotates along the rotating shaft 62, it also rotates itself. The airflow at more angles can be provided by the nozzles 66 with different orientations to blow the part, avoiding dead corners that cannot be cleaned on the part, resulting in incomplete cleaning. The dust and debris fall into the collection funnel 7 through the filter holes 51 and enter the cyclone separation component 8. Under the centrifugal action of the internal airflow of the cyclone separation component 8, the larger debris descends and is discharged from the lower end of the cyclone separation component 8 into the collection box 81 for collection. The smaller debris and dust flow into the filter bag 93 through the connecting pipe 82, and after being filtered by the filter bag 93, they fall into the first collection chamber 931. The airflow passes between the dust collection plates 942 again. The dust becomes charged and adheres to the dust collection plates 942. A vibration motor 943 is installed on one side of the dust collection plate 942. Starting the vibration motor 943 can drive the dust collection plate 942 to vibrate, so that the dust adsorbed on the surface of the dust collection plate 942 falls into the second collection chamber 944 for collection. The airflow passes through the filter net 96 again for filtration, avoiding the remaining part of the dust after being separated and collected by the cyclone separation component 8, the filter bag 93 and the dust collection unit 94, and ensuring that the airflow discharged to the outside does not contain dust.
[0027] The above is only the specific implementation manner of the present application and is not used to limit the protection scope of the present application. For those skilled in the art, various changes and modifications can be made to the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application. Any person skilled in the technical field can easily think of changes or replacements within the technical scope disclosed in the present application, and they should also be covered by the protection scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.
[0028] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the presence of additional identical elements in the process, method, article or device comprising the said element.
Claims
1. An integrated device for grinding and cleaning automotive parts with a dust suction function, characterized in that, Including: A moving component (2), which is installed at the upper end of the workbench (1), and a clamping stage (3) for fixing parts is installed above the moving component (2); A grinding component (4), which is arranged on one side of the moving component (2) and its lower end is fixedly connected to the top of the workbench (1). The grinding component (4) includes a Z-direction moving guide rail (41), a third sliding block (42), a transmission module (43), a mounting seat (44), a grinding wheel (45) and a dust suction pipe (46). The third sliding block (42) is slidably connected inside the Z-direction moving guide rail (41). One end of the third sliding block (42) is rotatably connected to the transmission module (43). The transmission module (43) is fixedly connected to one end of the mounting seat (44). The grinding wheel (45) is installed at the lower end of the mounting seat (44). Dust suction pipes (46) are arranged on both sides of the grinding wheel (45). The dust suction pipes (46) are connected to the mounting seat (44) through mounting clips fixed on both sides of the mounting seat (44). The lower ends of the dust suction pipes (46) are arranged in alignment with the bottom of the grinding wheel (45); A part cleaning chamber (5), which is arranged on the right side of the grinding component (4) and above the right side of the moving component (2); An air flow cleaning component (6), which is installed at the top of the part cleaning chamber (5). The air flow cleaning component (6) cleans the parts in the part cleaning chamber (5) by spraying high-pressure air flow; A cyclone separation component (8), which is arranged below the workbench (1). The cyclone separation component (8) is communicated with a collection funnel (7) on one side of it through a pipeline. The collection funnel (7) is installed below the part cleaning chamber (5); A filtering and collecting component (9), which is arranged on one side of the cyclone separation component (8) and is communicated with the upper end of the cyclone separation component (8) through a connecting pipe (82). The filtering and collecting component (9) is used for filtering and collecting metal chips.
2. The integrated equipment for grinding and cleaning of automotive parts with a dust suction function according to claim 1, characterized in that: The moving component (2) includes a Y-direction moving guide rail (21), an X-direction moving guide rail (22) and a rotating platform (23). The first sliding block (211) is slidably connected inside the Y-direction moving guide rail (21). The top of the first sliding block (211) is fixedly connected to the X-direction moving guide rail (22). The second sliding block (221) is slidably connected to the middle of the X-direction moving guide rail (22). The rotating platform (23) is fixedly connected above the second sliding block (221). The upper end of the rotating platform (23) is rotatably connected to the clamping stage (3).
3. The integrated equipment for grinding and cleaning automotive parts with a dust suction function according to claim 1, characterized in that: A plurality of positioning pins (31) are installed at the upper end of the clamping stage (3). A plurality of limiting blocks (32) are arranged outside the positioning pins (31). The limiting blocks (32) are installed at the upper end of the clamping stage (3). A plurality of pneumatic articulated clamps (33) are arranged on both sides above the clamping stage (3).
4. The integrated equipment for grinding and cleaning automotive parts with a dust suction function according to claim 1, characterized in that: The bottom of the part cleaning chamber (5) is provided with a plurality of filter holes (51), and the plurality of filter holes (51) are distributed on both sides of the Y-direction moving guide rail (21). The front end of the part cleaning chamber (5) is equipped with a slide rail (52). The slide rail (52) is arranged on both sides of the Y-direction moving guide rail (21), and a moving door (53) is slidably connected to its upper end. A driving unit (54) is arranged above the moving door (53), and the driving unit (54) is used to drive the moving door (53) to move along the slide rail (52).
5. An integrated device for grinding and cleaning automotive parts with a dust suction function, characterized in that: The air flow cleaning assembly (6) includes a protective shell (61), a rotating shaft (62), a fixing block (63) and a rotating frame (64). The protective shell (61) is installed on the top of the part cleaning chamber (5). A driving motor (611) is installed at the upper end of the protective shell (61). The output end of the driving motor (611) is fixedly connected to a driving gear (612). The driving gear (612) is arranged inside the protective shell (61) and meshes with a driven gear (613) on one side thereof. The middle of the driven gear (613) is fixedly connected to the rotating shaft (62). The rotating shaft (62) penetrates downward through the top of the part cleaning chamber (5), and its surface is rotatably connected to the part cleaning chamber (5). A fixing block (63) is arranged below the driven gear (613). The fixing block (63) is fixedly connected to the inner wall of the top of the part cleaning chamber (5). The inside of the fixing block (63) is rotatably connected to the rotating shaft (62). A fixing gear (631) is fixedly connected below the fixing block (63). A rotating frame (64) is arranged below the fixing gear (631). The middle of the rotating frame (64) is fixedly connected to the surface of the rotating shaft (62). A plurality of rotating gears (641) are rotatably connected to the upper end of the rotating frame (64). The plurality of rotating gears (641) are distributed along the central circumference of the rotating shaft (62). The rotating gears (641) are all meshed with the fixing gear (631) on one side thereof.
6. The integrated equipment for grinding and cleaning automotive parts with a dust suction function according to claim 5, characterized in that: The air flow cleaning assembly (6) further includes a mounting disc (65) and a nozzle (66). The mounting disc (65) is arranged below the rotating shaft (62) and is correspondingly arranged with the rotating gears (641). The middle of the mounting disc (65) is rotatably connected to the rotating gears (641) through a connecting shaft. A plurality of nozzles (66) with different outlet directions are installed below the mounting disc (65).
7. An integrated device for grinding and cleaning automotive parts with a dust suction function according to claim 1, characterized in that: A collection box (81) is communicated below the cyclone separation assembly (8). The collection box (81) is used to collect the debris discharged from the lower end outlet of the cyclone separation assembly (8).
8. The integrated equipment for grinding and cleaning of automotive parts with dust suction function according to claim 1, characterized in that: The filtering and collecting assembly (9) includes a filtering box (91), a communicating branch pipe (92), a filtering bag (93) and a dust collecting unit (94). The upper end of the filtering box (91) is communicated with a communicating pipe (82). The lower end of the communicating pipe (82) extends into the filtering box (91) and is communicated with the communicating branch pipe (92). The lower end of the communicating branch pipe (92) is connected to a plurality of filtering bags (93). A first collecting chamber (931) is arranged below the filtering bags (93). A dust collecting unit (94) is arranged on one side of the filtering bags (93).
9. The integrated equipment for grinding and cleaning of automotive parts with a dust suction function according to claim 8, characterized in that: The dust collecting unit (94) includes a collecting air duct (941), a dust collecting plate (942) and a vibration motor (943). A plurality of collecting air ducts (941) are arranged, and dust collecting plates (942) are installed on both sides thereof through mounting blocks. The dust collecting plates (942) are electrically connected to an external high-voltage power supply. A vibration motor (943) is installed on one side of the dust collecting plates (942).
10. An integrated device for grinding and cleaning automotive parts with a dust suction function, characterized in that: The filtering and collecting assembly (9) further includes a funnel-shaped air duct (95), a filter screen (96) and a centrifugal fan (97). The funnel-shaped air duct (95) is fixedly connected to one side of the filtering box (91). A filter screen (96) is installed inside the left side of the funnel-shaped air duct (95). The centrifugal fan (97) is arranged on the left side of the funnel-shaped air duct (95), and its air inlet is communicated with the funnel-shaped air duct (95). An output air duct (971) arranged on one side of the centrifugal fan (97) extends to the outside of the equipment.
Citation Information
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