A shearing and flanging apparatus for metal product processing
Patent Information
- Application Number
- CN202510633077.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-16
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2045-05-16
AI Technical Summary
[0005]为了解决金属制品加工用剪切卷边设备进行剪切卷边加工时,现有的剪切卷边设备在针对不同厚度的产品时,未针对不同厚度或材质的金属优化,造成卷边过度变形、起皱或回弹的问题,本发明提供一种金属制品加工用剪切卷边设备,以解决上述的问题
[0016]与现有技术相比,本发明通过在金属制品加工用剪切卷边设备中设置支撑组件能够实现对加工产品固定效果更好,通过控制面板协同控制电控气缸与电控伸缩杆,实现对金属筒的精准固定,电控气缸驱动转杆推动限位板绕转轴转动,带动弧形夹板径向贴合金属筒外壁,形成双侧夹紧力,电控伸缩杆收缩时,通过轴杆拉动固定板,使弧形夹板沿轴向收缩,产生前后方向的夹紧力,导向撑块接触金属筒内壁,提供径向支撑,增强整体固定稳定性,从而解决送料机构精度不足或夹持不稳,导致剪切位置偏离设计要求,影响后续卷边工序的对齐,进而影响产品卷边质量的问题。
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Figure CN120287064B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of processing equipment technology, specifically to a shearing and edge-rolling device for processing metal products. Background Technology
[0002] Metal molds are often used in machining processes. The opening of the metal mold is sharp and can easily cut the user. Therefore, it is necessary to roll the edges of the metal mold near the opening.
[0003] However, existing shearing and curling equipment has several problems when dealing with products of different sizes. Insufficient precision in the feeding mechanism or unstable clamping causes the shearing position to deviate from the design requirements, affecting the alignment of subsequent curling processes and consequently impacting the quality of the curled product. Furthermore, existing shearing and curling equipment is not optimized for different thicknesses or materials of metal, resulting in excessive deformation, wrinkling, or springback during curling. Inconsistent coordination between shearing and curling leads to poor synchronization during the integration of the two processes. For example, curling may occur before the material has fully returned to its original position after shearing, causing stress concentration or product distortion.
[0004] Therefore, a shearing and edge-rolling device for metal product processing is needed to improve the above-mentioned problems. Summary of the Invention
[0005] To address the problem that existing shearing and edge-rolling equipment for metal product processing is not optimized for different thicknesses or materials, resulting in excessive deformation, wrinkling, or springback of the rolled edges, this invention provides a shearing and edge-rolling device for metal product processing to solve the above-mentioned problems.
[0006] To achieve the above objectives, the present invention provides the following technical solution:
[0007] A shearing and edge-pressing device for processing metal products includes a mounting base plate. A fixed bracket is mounted on the base surface of the mounting base plate. A fixed block is mounted on the inner wall of the fixed bracket. A threaded connecting rod is rotatably connected to the inner wall of the fixed block. One end of the threaded connecting rod passes through the fixed block and extends to the outer wall of the fixed block, where a drive motor is mounted. The drive motor is embedded in the inner wall of the fixed bracket. A control panel is mounted on the side wall of the fixed bracket. A limit rail is symmetrically arranged on one side of the threaded connecting rod and on the outer wall of the fixed bracket. A sliding base is slidably connected to the outer wall of the limit rail. A threaded connecting rod is threadedly connected to the outer wall of the sliding base. A metal cylinder is fixed to the outer wall of the sliding base. A support assembly is mounted on one side of the metal cylinder and on the outer wall of the fixed bracket. A shearing and edge-pressing assembly is mounted on one side of the support assembly and on the top outer wall of the fixed bracket.
[0008] In a preferred embodiment of the present invention, the support assembly includes a fixed base plate and a fixed base. Two sets of fixed base plates are provided and are respectively located on the top outer wall of the fixed bracket. An electrically controlled cylinder is rotatably connected to the outer wall of the fixed base plate. One end of the electrically controlled cylinder is rotatably connected to a rotating rod. The fixed base is installed on the outer wall of the fixed bracket, wherein the fixed base is located on the inner wall of the fixed bracket. A first mounting block is installed on the opposite outer wall of the fixed base. The first mounting block is rotatably connected to a limiting plate via a rotating shaft. Two sets of limiting plates are provided and are respectively located on the opposite outer walls of the rotating shaft. A rotating shaft is rotatably connected to the opposite inner walls of the limiting plates.
[0009] As a preferred embodiment of the present invention, a fixing plate is installed on the outer wall of the rotating shaft, wherein an installation groove is provided on the outer wall of the fixing plate, a shaft is rotatably connected to the inner wall opposite to the installation groove, an electrically controlled telescopic rod is rotatably connected to the outer wall of the shaft, a rotating rod is rotatably connected to the inner wall of the limiting plate, wherein the rotating rod is located on one side of the rotating shaft, and an arc-shaped clamp is installed at one end of the fixing plate, wherein the arc-shaped clamp is attached to the outer wall of the metal cylinder.
[0010] As a preferred embodiment of the present invention, the shearing and hemming assembly includes a mounting base, which is mounted on the top outer wall of a fixed bracket. A servo motor is mounted on the outer wall of the mounting base, and a rotating shaft is mounted on the drive shaft of the servo motor. One end of the rotating shaft passes through the mounting base and extends to a rotating base mounted on the outer wall of the fixed bracket. A mounting plate is mounted on the outer wall of the rotating base. A limit groove is formed on the outer wall of the mounting plate. A limit slider is slidably connected to the inner wall opposite to the limit groove. A guide rod is mounted on the outer wall of the limit slider. One end of the guide rod passes through the mounting plate and extends to the outer wall of the mounting plate. The guide rod and the mounting plate are connected by a sliding connection. A limit spring is mounted on one side of the guide rod and on the outer wall of the limit slider.
[0011] As a preferred embodiment of the present invention, one end of the limiting spring is connected to the inner wall of the limiting slide groove, wherein two sets of limiting springs are provided and are respectively located on opposite inner walls of the limiting slide groove, and an electrically controlled magnet is provided on one side of the limiting slider and on the inner wall of the limiting slide groove, wherein the electrically controlled magnet and the limiting slider are connected by magnetic connection.
[0012] As a preferred embodiment of the present invention, a curling knife is rotatably connected to the opposing inner wall of the limiting slider, a guide plate is screwed onto one side of the curling knife and located on the side wall of the limiting slider, a guide sleeve is embedded in the outer wall of the guide plate, and a guide support block is slidably connected to the inner wall of the guide sleeve.
[0013] As a preferred embodiment of the present invention, a limiting bolt is threadedly connected to one side of the guide support block and on the outer wall of the guide sleeve, wherein one end of the limiting bolt limits the guide support block, a threaded rod is rotatably connected to the side wall of the mounting plate, wherein a stepper motor is installed at one end of the threaded rod, and a movable plate is threadedly connected to the outer wall of the threaded rod, wherein the movable plate is slidably connected to the side wall of the mounting plate.
[0014] As a preferred embodiment of the present invention, a positioning magnetic block is provided on the outer wall of the movable plate, wherein a magnetic displacement sensor is installed on one side of the positioning magnetic block and on the side wall of the rotating base, and a blade holder is installed on the outer wall of the movable plate via a mounting rod, and a shearing blade is inserted and removed from the bottom outer wall of the blade holder.
[0015] As a preferred embodiment of the present invention, the guide support block is located on one side of the arc-shaped clamping plate, and the control panel is connected to the drive motor, the electric cylinder, the electric telescopic rod, the servo motor, the electric magnet, the stepper motor and the magnetic displacement sensor by wires, and the connection method is electrical connection.
[0016] Compared with existing technologies, this invention achieves better product fixation by incorporating a support assembly in a metal product processing shearing and edge-rolling device. The control panel coordinates the control of the electrically controlled cylinder and the electrically controlled telescopic rod to achieve precise fixation of the metal cylinder. The electrically controlled cylinder drives the rotating rod to push the limiting plate to rotate around the axis, causing the arc-shaped clamping plate to radially adhere to the outer wall of the metal cylinder, forming a double-sided clamping force. When the electrically controlled telescopic rod retracts, it pulls the fixing plate through the shaft, causing the arc-shaped clamping plate to retract axially, generating a clamping force in the front-to-back direction. The guide support block contacts the inner wall of the metal cylinder, providing radial support and enhancing overall fixation stability. This solves the problem of insufficient precision or unstable clamping in the feeding mechanism, leading to deviations in the shearing position from design requirements, affecting the alignment of subsequent edge-rolling processes, and consequently impacting the edge-rolling quality of the product.
[0017] This invention achieves good synchronization between the shearing and edge-rolling processes of a metal cylinder by setting a shearing and edge-rolling component in a shearing and edge-rolling equipment for metal product processing. A stepper motor drives a threaded rod, which moves the moving plate laterally. A magnetic displacement sensor provides real-time position feedback to the control panel, ensuring that the moving plate stops precisely at the set position. Subsequently, a servo motor drives a rotating base to rotate the shearing blade, completing the end face cutting of the metal cylinder. After cutting, the stepper motor moves the moving plate in the opposite direction, and at the same time, the electromagnet is de-energized, releasing the limit slider. The limit spring rebounds, driving the edge-rolling blade to move outward and fit against the end of the metal cylinder. When the servo motor rotates again, the edge-rolling blade rotates synchronously with the mounting plate, completing the edge-rolling process. The cutting and edge-rolling functions are integrated into the same rotating platform. Through the linkage control of the lateral displacement of the moving plate and the limit slider, the two processes are seamlessly connected, improving synchronization and processing efficiency. This solves the problem of inconsistent coordination between shearing and edge-rolling, which leads to poor synchronization when the two processes are integrated. For example, edge-rolling occurs before the material is fully reset after shearing, resulting in stress concentration or product distortion.
[0018] This invention, by incorporating a support assembly in a metal product processing shearing and edge-rolling device, enables the adjustment of the edge-rolling blade position based on the metal cylinder's wall thickness. The position of the guide support block is also adjusted according to the cylinder's wall thickness, allowing it to move along the inner wall of the guide sleeve. This positions the guide plate precisely within the metal cylinder's cavity. Simultaneously, a limiting slider engages the edge-rolling blade at the metal cylinder's port. Tightening the limiting bolt then secures the guide support block. This allows for the adjustment of the distance between the guide plate and the metal cylinder's inner wall based on the product's wall thickness, ensuring the edge-rolling blade remains engaged at the cylinder's port for subsequent processing. This solves the problem of excessive edge deformation, wrinkling, or springback caused by not optimizing for different metal thicknesses or materials when processing products of varying thicknesses. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0020] Figure 2 This is a schematic diagram of the limiting slide rail structure of the present invention;
[0021] Figure 3 This is a schematic diagram of the shearing and curling assembly structure of the present invention;
[0022] Figure 4 For the present invention Figure 3 Enlarged schematic diagram of structure A at location A;
[0023] Figure 5 This is a schematic diagram of the movable plate structure of the present invention;
[0024] Figure 6 For the present invention Figure 5 Enlarged schematic diagram of structure B at location B;
[0025] Figure 7 This is a schematic diagram of the support component structure of the present invention;
[0026] Figure 8 For the present invention Figure 7 Enlarged schematic diagram of the C structure at the location.
[0027] In the diagram: 1. Mounting base plate; 2. Fixed bracket; 3. Fixing block; 4. Threaded connecting rod; 5. Drive motor; 6. Control panel; 7. Limiting slide rail; 8. Sliding base; 9. Metal cylinder; 10. Support assembly; 1001. Fixed base plate; 1002. Fixed base; 1003. Electric cylinder; 1004. Rotating rod; 1005. First mounting block; 1006. Rotating shaft; 1007. Limiting plate; 1008. Rotating shaft; 1009. Fixing plate; 1010. Mounting groove; 1011. Shaft; 1012. Electric telescopic rod; 1013. Arc-shaped clamp; 11. Shearing and curling assembly; 1101. Mounting base plate 1102. Servo motor; 1103. Rotating shaft; 1104. Rotating base; 1105. Mounting plate; 1106. Limiting groove; 1107. Limiting slider; 1108. Guide rod; 1109. Limiting spring; 1110. Electromagnet; 1111. Edge curling knife; 1112. Guide plate; 1113. Guide sleeve; 1114. Guide support block; 1115. Limiting bolt; 1116. Threaded rod; 1117. Stepper motor; 1118. Moving plate; 1119. Positioning magnetic block; 1120. Magnetic displacement sensor; 1121. Mounting rod; 1122. Knife holder; 1123. Shearing blade. Detailed Implementation
[0028] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.
[0029] Example: Please refer to Figure 1-8The metal product processing shearing and edge-rolling equipment shown includes a mounting base plate 1, a fixed bracket 2 mounted on the base surface of the mounting base plate 1, a fixed block 3 mounted on the inner wall of the fixed bracket 2, a threaded connecting rod 4 rotatably connected to the inner wall of the fixed block 3, one end of the threaded connecting rod 4 passing through the fixed block 3 and extending to the outer wall of the fixed block 3 where a drive motor 5 is mounted, the drive motor 5 being embedded in the inner wall of the fixed bracket 2, a control panel 6 mounted on the side wall of the fixed bracket 2, a limit slide rail 7 symmetrically arranged on one side of the threaded connecting rod 4 and on the outer wall of the fixed bracket 2, a sliding base 8 slidably connected to the outer wall of the limit slide rail 7, wherein the threaded connecting rod 4 is threadedly connected to the outer wall of the sliding base 8, a metal cylinder 9 fixed to the outer wall of the sliding base 8, a support assembly 10 mounted on one side of the metal cylinder 9 and on the outer wall of the fixed bracket 2, and a shearing and edge-rolling assembly 11 mounted on one side of the support assembly 10 and on the top outer wall of the fixed bracket 2.
[0030] In this embodiment, specific references Figure 1 , Figure 7 and Figure 8 The support assembly 10 includes a fixed base plate 1001 and a fixed base 1002. Two sets of fixed base plates 1001 are respectively located on the top outer wall of the fixed bracket 2. An electrically controlled cylinder 1003 is rotatably connected to the outer wall of the fixed base plate 1001. One end of the electrically controlled cylinder 1003 is rotatably connected to a rotating rod 1004. The fixed base 1002 is installed on the outer wall of the fixed bracket 2, located on the inner wall of the fixed bracket 2. A first mounting block 1005 is installed on the opposite outer wall of the fixed base 1002. The first mounting block 1005 is rotatably connected to a limiting plate 1007 via a rotating shaft 1006. Two sets of limiting plates 1007 are respectively located on the top outer wall of the fixed bracket 2. A rotating shaft 1008 is rotatably connected to the outer wall opposite to the shaft 1006 and the inner wall opposite to the limiting plate 1007. A fixing plate 1009 is installed on the outer wall of the rotating shaft 1008. An installation groove 1010 is provided on the outer wall of the fixing plate 1009. A shaft rod 1011 is rotatably connected to the inner wall opposite to the installation groove 1010. An electrically controlled telescopic rod 1012 is rotatably connected to the outer wall of the shaft rod 1011. A rotating rod 1004 is rotatably connected to the inner wall of the limiting plate 1007. The rotating rod 1004 is located on one side of the rotating shaft 1008. An arc-shaped clamping plate 1013 is installed at one end of the fixing plate 1009. The arc-shaped clamping plate 1013 is attached to the outer wall of the metal cylinder 9.
[0031] In this embodiment, specific references Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6The shearing and hemming assembly 11 includes a mounting base 1101, which is mounted on the top outer wall of the fixed bracket 2. A servo motor 1102 is mounted on the outer wall of the mounting base 1101. A rotating shaft 1103 is mounted on the drive shaft of the servo motor 1102. One end of the rotating shaft 1103 passes through the mounting base 1101 and extends to a rotating base 1104 mounted on the outer wall of the fixed bracket 2. A mounting plate 1105 is mounted on the outer wall of the rotating base 1104. A limiting groove 1106 is formed on the outer wall of the mounting plate 1105. A limiting slider 1107 is slidably connected on the inner wall opposite to the limiting groove 1106. A guide rod 1108 is installed on the outer wall of the 07. One end of the guide rod 1108 passes through the mounting plate 1105 and extends to the outer wall of the mounting plate 1105. The guide rod 1108 and the mounting plate 1105 are connected by a sliding connection. A limit spring 1109 is installed on one side of the guide rod 1108 and on the outer wall of the limit slider 1107. One end of the limit spring 1109 is connected to the inner wall of the limit groove 1106. Two sets of limit springs 1109 are provided and are located on opposite inner walls of the limit groove 1106. An electrically controlled magnet 1110 is installed on one side of the limit slider 1107 and on the inner wall of the limit groove 1106. The control magnet 1110 and the limiting slider 1107 are connected by magnetic connection. A curling blade 1111 is rotatably connected to the opposing inner wall of the limiting slider 1107. A guide plate 1112 is screwed onto one side of the curling blade 1111 and located on the side wall of the limiting slider 1107. A guide sleeve 1113 is embedded in the outer wall of the guide plate 1112. A guide support block 1114 is slidably connected to the inner wall of the guide sleeve 1113. A limiting bolt 1115 is threaded onto one side of the guide support block 1114 and located on the outer wall of the guide sleeve 1113. One end of the limiting bolt 1115 limits the guide support block 1114. (The last sentence appears to be incomplete and possibly refers to a mounting plate.) A threaded rod 1116 is rotatably connected to the side wall of the mounting plate 1105. A stepper motor 1117 is installed at one end of the threaded rod 1116. A movable plate 1118 is threadedly connected to the outer wall of the threaded rod 1116. The movable plate 1118 is slidably connected to the side wall of the mounting plate 1105. A positioning magnetic block 1119 is provided on the outer wall of the movable plate 1118. A magnetic displacement sensor 1120 is installed on one side of the positioning magnetic block 1119 and on the side wall of the rotating base 1104. A blade holder 1122 is installed on the outer wall of the movable plate 1118 via a mounting rod 1121. A shearing blade 1123 is inserted and removed from the bottom outer wall of the blade holder 1122.
[0032] Based on the above structural features and connection relationships, after the edge-rolling knife 1111 finishes rolling the metal cylinder 9, only a pushing force needs to be applied to the guide rod 1108, which in turn applies a pushing force to the limiting slider 1107, causing the limiting slider 1107 to move laterally on the inner wall of the limiting groove 1106. When the limiting slider 1107 moves to one side of the electromagnet 1110, the switch of the control panel 6 is turned on, which causes the electromagnet 1110 to magnetically attract the limiting slider 1107. At the same time, when the limiting slider 1107 moves laterally, it will stretch and reset the limiting spring 1109.
[0033] The guide support block 1114 is located on one side of the arc-shaped clamping plate 1013. The control panel 6 is connected to the drive motor 5, the electric cylinder 1003, the electric telescopic rod 1012, the servo motor 1102, the electric magnet 1110, the stepper motor 1117, and the magnetic displacement sensor 1120 via wires. The device is powered on by the control panel 6, which then controls the drive motor 5, the electric cylinder 1003, the electric telescopic rod 1012, the servo motor 1102, the electric magnet 1110, the stepper motor 1117, and the magnetic displacement sensor 1120 to operate.
[0034] When the metal product processing shearing and edge-rolling equipment of this solution is working, the metal cylinder 9 to be processed is placed on the base surface of the sliding base 8, and then the switch of the control panel 6 is turned on, so that the control panel 6 controls the drive motor 5 to run. When the drive motor 5 runs, the drive shaft of the drive motor 5 drives the threaded connecting rod 4 to rotate, so that the threaded connecting rod 4 drives the sliding base 8 to move upward through the threaded connection. The sliding base 8 moves upward on the outer wall of the limit slide rail 7, so that the metal cylinder 9 moves to the processing station.
[0035] When the metal cylinder 9 is moved to the appropriate position, the control panel 6 will control the electric cylinder 1003 to operate. When the electric cylinder 1003 operates, one end of the electric cylinder 1003 will apply a pushing force to the limiting plate 1007 via the rotating rod 1004. When the limiting plate 1007 is pushed by the rotating rod 1004, it will rotate on the outer wall of the rotating shaft 1006. This will cause the limiting plate 1007 to drive the arc-shaped clamping plate 1013 to adhere to the outer wall of the metal cylinder 9 for fixation via the fixing plate 1009. At this time, the metal cylinder 9 is subjected to the left and right clamping forces of the arc-shaped clamping plates 1013 on both sides. At the same time, the control panel 6 controls the electric cylinder 1003 to operate. When the telescopic rod 1012 retracts, it applies an inward pulling force to the fixing plate 1009 via the shaft 1011. This causes the fixing plate 1009 to retract the arc-shaped clamping plate 1013, resulting in the metal cylinder 9 being clamped by the arc-shaped clamping plates 1013 on both sides. At the same time, the inner wall of the metal cylinder 9 is supported by the guide support block 1114, which improves the fixing effect of the metal cylinder 9. This solves the problem of insufficient precision or unstable clamping of the feeding mechanism, which causes the shearing position to deviate from the design requirements, affecting the alignment of the subsequent edge rolling process and thus affecting the edge rolling quality of the product.
[0036] The stepper motor 1117 is controlled by the control panel 6, causing its drive shaft to rotate the threaded rod 1116. This threaded rod 1116, through a threaded connection, moves the moving plate 1118 laterally, causing it to move laterally on the outer wall of the mounting plate 1105. When the moving plate 1118 reaches the desired position, the positioning magnet 1119 moves to one side of the magnetic displacement sensor 1120, causing the magnetic displacement sensor 1120 to generate data. This generates an electrical signal, which is transmitted to the control panel 6 via wires. When the set parameters are reached... When the count is up, the control panel 6 will stop the stepper motor 1117, thereby moving the moving plate 1118 to the appropriate position. Then, the control panel 6 will control the servo motor 1102 to run, so that the servo motor 1102 drives the rotating base 1104 to rotate via the rotating shaft 1103. In turn, the rotating base 1104 drives the moving plate 1118 to rotate via the mounting plate 1105. When the moving plate 1118 rotates, it will drive the knife holder 1122 and the shearing blade 1123 to rotate via the mounting rod 1121, so that the shearing blade 1123 cuts the end face of the metal cylinder 9.
[0037] After the end face of the metal cylinder 9 is cut by the shearing blade 1123, the stepper motor 1117 pushes the moving plate 1118 to move laterally to one side via the threaded rod 1116. At the same time, the control panel 6 controls the electromagnet 1110 to lose power and magnetism, thereby causing the limit slider 1107 to lose the magnetic fixation of the electromagnet 1110. This causes the stretched limit spring 1109 to rebound and contract, which in turn causes the limit spring 1109 to drive the limit slider 1107 to move laterally on the inner wall of the limit groove 1106. Simultaneously, the limit slider 1107 drives the guide rod 1108 to move on the inner wall of the mounting plate 1105, thereby causing the limit slider 1107 to drive the edge-rolling blade 1111 to move laterally. Moving outwards will cause the edge-rolling blade 1111 to fit against the end of the metal cylinder 9 and be fixed. When the servo motor 1102 drives the rotating base 1104 to rotate via the rotating shaft 1103, and then the rotating base 1104 drives the mounting plate 1105 to rotate via the mounting plate 1105, the mounting plate 1105 will drive the edge-rolling blade 1111 to roll the metal cylinder 9 via the limit slider 1107. Since the edge-rolling and shearing structures are integrated into one structure, the synchronization of the two processes is good, thereby solving the problem of inconsistent coordination between shearing and edge-rolling, which leads to poor synchronization when the two processes are integrated. For example, if the material is not fully reset after shearing before edge-rolling, it will cause stress concentration or product distortion.
[0038] By applying a pushing force to the guide support block 1114, the guide support block 1114 is made to fit against the inner wall of the metal cylinder 9. Under the interaction between the guide support block 1114 and the metal cylinder 9, the position of the guide support block 1114 is adjusted according to the wall thickness of the metal cylinder 9, which will cause the guide support block 1114 to move on the inner wall of the guide sleeve 1113, so that the guide plate 1112 is located in the appropriate position in the inner cavity of the metal cylinder 9. At the same time, the limiting slider 1107 drives the edge-rolling knife 1111 to be stuck at the port of the metal cylinder 9. Then the limiting bolt 1115 is tightened so that the limiting bolt 1115 limits and fixes the guide support block 1114. The distance between the guide plate 1112 and the inner wall of the metal cylinder 9 can be adjusted at any time according to the wall thickness of the processed product, so that the edge-rolling knife 1111 is stuck at the port of the metal cylinder 9, which facilitates subsequent processing. This solves the problem of excessive deformation, wrinkling or springback of the edge-rolling when processing products of different thicknesses without optimization for metals of different thicknesses or materials.
[0039] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A shearing and edge-rolling device for processing metal products, comprising a mounting base plate (1), characterized in that: A fixed bracket (2) is installed on the base surface of the mounting base plate (1). A fixed block (3) is installed on the inner wall of the fixed bracket (2). A threaded connecting rod (4) is rotatably connected to the inner wall of the fixed block (3). One end of the threaded connecting rod (4) passes through the fixed block (3) and extends to the outer wall of the fixed block (3), where a drive motor (5) is installed. The drive motor (5) is embedded in the inner wall of the fixed bracket (2). A control panel (6) is installed on the side wall of the fixed bracket (2). One side of the threaded connecting rod (4) and A limiting slide rail (7) is symmetrically arranged on the outer wall of the fixed bracket (2). A sliding base (8) is slidably connected to the outer wall of the limiting slide rail (7). A threaded connecting rod (4) is threadedly connected to the outer wall of the sliding base (8). A metal cylinder (9) is fixed on the outer wall of the sliding base (8). A support assembly (10) is installed on one side of the metal cylinder (9) and on the outer wall of the fixed bracket (2). A shearing and hemming assembly (11) is installed on one side of the support assembly (10) and on the top outer wall of the fixed bracket (2). The shearing and crimping assembly (11) includes a mounting base (1101), which is mounted on the top outer wall of the fixed bracket (2). A servo motor (1102) is mounted on the outer wall of the mounting base (1101), and a rotating shaft (1103) is mounted on the drive shaft of the servo motor (1102). One end of the rotating shaft (1103) passes through the mounting base (1101) and extends to a rotating base (1104) mounted on the outer wall of the fixed bracket (2). A mounting plate (1105) is mounted on the outer wall of the rotating base (1104). The mounting plate (1105) is further mounted on the outer wall of the rotating base (1104). A limiting groove (1106) is provided on the outer wall of the mounting plate (1105). A limiting slider (1107) is slidably connected to the inner wall opposite to the limiting groove (1106). A guide rod (1108) is installed on the outer wall of the limiting slider (1107). One end of the guide rod (1108) passes through the mounting plate (1105) and extends to the outer wall of the mounting plate (1105). The guide rod (1108) and the mounting plate (1105) are connected by a sliding connection. A limiting spring (1109) is installed on one side of the guide rod (1108) and on the outer wall of the limiting slider (1107). One end of the limiting spring (1109) is connected to the inner wall of the limiting slide groove (1106). Two sets of limiting springs (1109) are provided and are located on opposite inner walls of the limiting slide groove (1106). An electrically controlled magnet (1110) is provided on one side of the limiting slider (1107) and on the inner wall of the limiting slide groove (1106). The connection between the electrically controlled magnet (1110) and the limiting slider (1107) is a magnetic connection. A curling knife (1111) is rotatably connected to the opposing inner wall of the limiting slider (1107). A guide plate (1112) is screwed onto one side of the curling knife (1111) and located on the side wall of the limiting slider (1107). A guide sleeve (1113) is embedded in the outer wall of the guide plate (1112). A guide support block (1114) is slidably connected to the inner wall of the guide sleeve (1113). A limiting bolt (1115) is threadedly connected to one side of the guide support block (1114) and to the outer wall of the guide sleeve (1113), wherein one end of the limiting bolt (1115) limits the guide support block (1114), and a threaded rod (1116) is rotatably connected to the side wall of the mounting plate (1105), wherein a stepper motor (1117) is installed at one end of the threaded rod (1116), and a moving plate (1118) is threadedly connected to the outer wall of the threaded rod (1116), wherein the moving plate (1118) is slidably connected to the side wall of the mounting plate (1105); A positioning magnetic block (1119) is provided on the outer wall of the movable plate (1118). A magnetic displacement sensor (1120) is installed on one side of the positioning magnetic block (1119) and on the side wall of the rotating base (1104). A blade holder (1122) is installed on the outer wall of the movable plate (1118) via a mounting rod (1121). A shearing blade (1123) is inserted and removed from the bottom outer wall of the blade holder (1122).
2. The shearing and edge-rolling equipment for metal product processing according to claim 1, characterized in that: The support assembly (10) includes a fixed base plate (1001) and a fixed base (1002). Two sets of fixed base plates (1001) are provided and located on the top outer wall of the fixed bracket (2). An electrically controlled cylinder (1003) is rotatably connected to the outer wall of the fixed base plate (1001). One end of the electrically controlled cylinder (1003) is rotatably connected to a rotating rod (1004). The fixed base (1002) is installed on the outer wall of the fixed bracket (2). The base (1002) is located on the inner wall of the fixed bracket (2). A first mounting block (1005) is installed on the opposite outer wall of the fixed base (1002). The first mounting block (1005) is rotatably connected to a limiting plate (1007) via a rotating shaft (1006). Two sets of limiting plates (1007) are provided and are respectively located on the opposite outer walls of the rotating shaft (1006). A rotating shaft (1008) is rotatably connected to the opposite inner walls of the limiting plates (1007).
3. The shearing and edge-rolling equipment for metal product processing according to claim 2, characterized in that: A fixing plate (1009) is installed on the outer wall of the rotating shaft (1008), wherein an installation groove (1010) is provided on the outer wall of the fixing plate (1009), and a shaft (1011) is rotatably connected to the inner wall opposite to the installation groove (1010). An electrically controlled telescopic rod (1012) is rotatably connected to the outer wall of the shaft (1011). A rotating rod (1004) is rotatably connected to the inner wall of the limiting plate (1007), wherein the rotating rod (1004) is located on one side of the rotating shaft (1008), and an arc-shaped clamp (1013) is installed at one end of the fixing plate (1009), wherein the arc-shaped clamp (1013) is attached to the outer wall of the metal cylinder (9).
4. The shearing and edge-rolling equipment for metal product processing according to claim 1, characterized in that: The guide support block (1114) is located on one side of the arc-shaped clamp (1013). The control panel (6) is connected to the drive motor (5), the electric cylinder (1003), the electric telescopic rod (1012), the servo motor (1102), the electric magnet (1110), the stepper motor (1117), and the magnetic displacement sensor (1120) via wires, and the connection method is electrical connection.
Citation Information
Patent Citations
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