Energy-saving high-safety cabin air conditioner for flammable and explosive goods
Patent Information
- Application Number
- CN202510409765.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-02
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2045-04-02
AI Technical Summary
[0005]本发明的目的在于提供一种易燃易爆品用节能高安全舱室空调器,以解决上述背景技术提出的空调器在使用时,空气会带上静电,当输送到易燃易爆品的舱室内部的空气含有静电较多时,容易产生电火花,增加了引发燃烧或爆炸的风险,还容易吸附周围环境中的灰尘和杂质,导致空气质量下降的问题
1、本发明使用时,通过倾斜管将带有静电的空气排到环形波浪板内部,沿着波浪板内壁流动,在锥形引风罩的引导下,与静电消除器产生的离子相互作用,消除静电。消除静电后的空气穿过进风孔,并沿着第一导电涂层板和第二导电涂层板的内壁流动。环形波浪板波浪形的结构有利于空气不断改变流动方向,延长停留时间,使空气中的带电粒子分布更加均匀。锥形引风罩将空气准确地引导到下方,提高离子与空气中带电粒子的碰撞概率。第一导电涂层板和第二导电涂层板可以消除空气中残留的静电,从而达到消除空气静电的效果,避免空气的静电输送到易燃易爆品的舱室内部,大大降低了安全风险,减少对周围灰尘的吸附,有利于提高空气质量,PLC控制器根据静电传感器的检测情况调节静电消除器的功率,节省能源。
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Figure CN120351583B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of air conditioning technology, specifically to an energy-saving and high-safety cabin air conditioner for flammable and explosive materials. Background Technology
[0002] Air conditioning refers to the regulation and control of parameters such as temperature, humidity, cleanliness, and airflow speed within a space to meet the requirements of people's lives, production, or specific environments. In many industries, especially in places where flammable and explosive materials are stored, air conditioning is a crucial aspect of ensuring safety and comfort. By using air conditioners to regulate the air conditioning in safe compartments storing flammable and explosive materials, maintaining a stable and suitable temperature and humidity, adverse effects on these materials caused by excessively high or low temperatures or humidity can be prevented.
[0003] In existing technology, air conditioners generally only regulate the temperature of the air during use, and then deliver the treated primary air to the safe compartment for further air conditioning. As the air flows through the ducts, friction occurs between the air and the duct walls and air conditioner components. This friction causes electrons to transfer from air molecules, resulting in the air becoming statically charged. When the air delivered to the compartment containing flammable and explosive materials has a high static charge, it can easily generate electrical sparks, increasing the risk of combustion or explosion and potentially causing serious safety accidents. Static air also easily attracts dust and impurities from the surrounding environment, degrading the air quality within the safe compartment.
[0004] Therefore, we propose an energy-saving and high-safety cabin air conditioner for flammable and explosive materials to solve the problems mentioned in the background art. Summary of the Invention
[0005] The purpose of this invention is to provide an energy-saving and high-safety cabin air conditioner for flammable and explosive materials, in order to solve the problem mentioned in the background art that when the air conditioner is in use, the air becomes statically charged. When the air delivered to the cabin of flammable and explosive materials contains a lot of static electricity, it is easy to generate electric sparks, which increases the risk of combustion or explosion. It also easily attracts dust and impurities from the surrounding environment, leading to a decline in air quality.
[0006] To achieve the above objectives, the present invention provides the following technical solution: an energy-saving and high-safety cabin air conditioner for flammable and explosive materials, comprising a primary processing component, a secondary processing component, and a PLC controller, wherein an electrostatic elimination component and a rotation component are provided on the outer surface of the secondary processing component; The static eliminator assembly includes a rotating tube and an annular corrugated plate. Multiple inclined tubes are fixedly installed on the outer surface of the rotating tube, and three static eliminators are fixedly installed on the outer surface of one end of the rotating tube. A conical air hood is fixedly installed inside the annular corrugated plate. The inclined tubes are used to discharge the air processed by the primary and secondary processing components into the interior of the annular corrugated plate. The annular corrugated plate is responsible for guiding the air to flow along the corrugated inner wall, and the conical air hood is responsible for guiding the air flowing along the inner wall of the annular corrugated plate downward and making full contact with the ions generated by the static eliminators.
[0007] Preferably, the static elimination component further includes a first conductive coating plate and a second conductive coating plate. The first conductive coating plate is responsible for guiding the air after static elimination to the second conductive coating plate, and the second conductive coating plate is responsible for guiding the air after residual static elimination by the first conductive coating plate to be discharged outward.
[0008] Preferably, the static elimination assembly further includes an elimination tube, a connector, and a connecting tube. A reinforcing retaining ring is fixedly installed on the outer surface of one end of the connecting tube, and an annular sealing groove is formed on the outer surface of the other end of the rotating tube. The reinforcing retaining ring is movably embedded inside the annular sealing groove. A concave-convex sealing sleeve is fixedly connected to the inner wall of the reinforcing retaining ring. One side of the concave-convex sealing sleeve is fixedly connected to one end of the connecting tube, and the inside of the concave-convex sealing sleeve fits against the inner wall of the annular sealing groove.
[0009] Preferably, the connector and the elimination tube are connected by bolts, the outer surface of the annular corrugated plate is fixedly installed on the inner wall of the elimination tube, a sealing ring is fixedly connected to one side of the outer surface of the conical air duct, and a sealing gasket is fixedly connected to one side of the outer surface of the annular corrugated plate. The outer surfaces of the sealing ring and the sealing gasket are both in contact with the outer surface of the connector.
[0010] Preferably, an air inlet is provided at the center of one side of the outer surface of the connector, the first conductive coating plate is installed inside the connector via an auxiliary rod, the outer surface of the second conductive coating plate is fixedly installed on the inner wall of the connector, an exhaust pipe is fixedly connected to the other side of the outer surface of the connector, one end of the exhaust pipe is connected to a fixed pipe via a flange, one end of the fixed pipe is fixedly connected to an air outlet box, the outer surface of the rotating pipe is located inside the annular corrugated plate, and the elimination pipe is fixedly installed on the outer surface of the connecting pipe.
[0011] Preferably, the rotating assembly includes a forward and reverse motor, a rotating rod is fixedly installed at the output end of the forward and reverse motor, a driving gear is fixedly installed at one end of the rotating rod, a driven gear is meshed with the outer surface of the driving gear, the inner wall of the driven gear is fixedly installed on the outer surface of the other end of the rotating tube, a sealing hole is opened on one side of the outer surface of the elimination tube, and a rubber ring is fixedly connected to the inner wall of the sealing hole.
[0012] Preferably, the outer surface of the rotating rod is in contact with the inner wall of the rubber ring, the outer surface of the connecting pipe is fixedly mounted with an mounting plate, the outer surface of the forward and reverse motor is fixedly mounted with the inner wall of the mounting plate, one side of the outer surface of the mounting plate is fixedly mounted with one side of the outer surface of the elimination pipe, and a support frame is movably sleeved on the outer surface of the rotating pipe near the static eliminator, and the outer surface of the support frame is fixedly mounted with the inner wall of the annular wave plate.
[0013] Preferably, the primary processing component includes an air conditioner body, an air filter, and a humidity regulator. The output end of the air filter is connected to the input end of the humidity regulator via a first connecting pipe through a flange. The output end of the humidity regulator is connected to the input end of the air conditioner body via a second connecting pipe through a flange. The output end of the air conditioner body is connected to an air outlet pipe through a flange. One end of the air outlet pipe is connected to a regulating valve through a flange. The PLC controller is installed on one outer surface of the air conditioner body.
[0014] Preferably, the secondary treatment component includes a purification chamber, inside which an activated carbon adsorption layer and a gas filter membrane are sequentially arranged. A cover is installed on the top of the purification chamber with screws. An air inlet pipe is fixedly connected to the rear surface of the purification chamber, and an air outlet pipe is fixedly connected to one outer surface of the purification chamber. One end of the air inlet pipe is connected to the output end of a regulating valve via a flange, and one end of the air outlet pipe is connected to the other end of a connecting pipe via a flange. An electrostatic sensor is installed on one outer surface of the purification chamber.
[0015] An energy-saving and high-safety cabin air conditioning system for flammable and explosive materials includes: an air filtration module, a humidity control module, a temperature control module, an air purification module, an static electricity elimination module, an air volume control module, an anomaly monitoring module, a central control module, an intelligent alarm module, a wireless communication module, and a cabin monitoring module. The air filtration module filters impurities from the air; the humidity control module regulates the humidity of the filtered air; the temperature control module regulates the air temperature to maintain it within a suitable range; the air purification module purifies the air, further removing odors and harmful gases; the static electricity elimination module eliminates static electricity in the air; the airflow control module adjusts the air volume; the anomaly monitoring module monitors for anomalies in the air filtration, humidity control, temperature control, air purification, static electricity elimination, and airflow control modules; the central control module centrally monitors, manages, and controls the entire air conditioning system; the intelligent alarm module sends alarm signals for alerts; the wireless communication module connects the central control module to external mobile devices; and the cabin monitoring module monitors the temperature, humidity, and wind speed inside the safety cabin in real time.
[0016] Compared with the prior art, the beneficial effects of the present invention are: 1. In use, this invention discharges statically charged air into the annular corrugated plate through an inclined tube. The air flows along the inner wall of the corrugated plate and, guided by a conical hood, interacts with ions generated by the static eliminator, thus eliminating static electricity. The static-eliminated air then passes through the air inlet and flows along the inner walls of the first and second conductive coating plates. The corrugated structure of the annular corrugated plate facilitates continuous changes in airflow direction, prolonging the residence time and resulting in a more uniform distribution of charged particles in the air. The conical hood accurately guides the air downwards, increasing the probability of collisions between ions and charged particles in the air. The first and second conductive coating plates eliminate residual static electricity in the air, thereby achieving the effect of eliminating static electricity in the air. This prevents static electricity from being transported into the compartments containing flammable and explosive materials, significantly reducing safety risks and minimizing the adsorption of surrounding dust, thus improving air quality. The PLC controller adjusts the power of the static eliminator based on the detection data from the static electricity sensor, saving energy.
[0017] 2. In use, the air first passes through an air filter, then its humidity is regulated by a humidity regulator. It then enters the air conditioner body through a second connecting pipe for temperature regulation. Next, it passes through an air outlet pipe, a regulating valve, and an air inlet pipe before entering the purification chamber. An activated carbon adsorption layer adsorbs harmful gases and odors, while a gas filter membrane intercepts and filters them, thus achieving further air purification. Under the action of the primary processing components, the air undergoes effective initial treatment, removing impurities and regulating humidity and temperature to maintain them within a suitable range. Then, it passes through a secondary processing component for further purification, removing harmful gases and odors, improving air purity, and significantly enhancing the safety of the safe cabin.
[0018] 3. In use, the forward and reverse motor drives the rotating rod, the driving gear, and the driven gear to slowly rotate in both directions, which in turn drives the inclined tube and the static eliminator to rotate in both directions as well. This continuously changes the direction and position of the airflow, preventing localized areas of excessively strong or weak airflow. This results in a more uniform airflow distribution, ensuring stable cooling and offering energy-saving advantages. It also helps improve the subsequent static elimination effect. The rotating static eliminator can eliminate static electricity in air at different locations, diversifying the contact methods with the air and increasing the probability of collisions between ions and charged particles in the air, thus improving the effectiveness and efficiency of static elimination. Attached Figure Description
[0019] Figure 1 This is a first perspective view of an energy-saving and high-safety cabin air conditioner for flammable and explosive materials according to the present invention; Figure 2 This is a second perspective view of an energy-saving and high-safety cabin air conditioner for flammable and explosive materials according to the present invention; Figure 3 This is a third perspective view of an energy-saving and high-safety cabin air conditioner for flammable and explosive materials according to the present invention; Figure 4 This is a cross-sectional schematic diagram of the secondary processing component in an energy-saving and high-safety cabin air conditioner for flammable and explosive materials according to the present invention; Figure 5 This is a cross-sectional schematic diagram of the static elimination component in an energy-saving and high-safety cabin air conditioner for flammable and explosive materials according to the present invention. Figure 6 This is a cross-sectional view of the connector in an energy-saving and high-safety cabin air conditioner for flammable and explosive materials according to the present invention. Figure 7 This is a cross-sectional schematic diagram of the rotating component in an energy-saving and high-safety cabin air conditioner for flammable and explosive materials according to the present invention. Figure 8 This is a cross-sectional schematic diagram of the concave-convex sealing sleeve in an energy-saving and high-safety cabin air conditioner for flammable and explosive materials according to the present invention. Figure 9 This is a diagram of an air conditioning system for an energy-saving and high-safety cabin air conditioner for flammable and explosive materials, according to the present invention.
[0020] In the picture: 1. Primary Processing Components; 101. Air Conditioner Body; 102. Air Filter; 103. Humidity Regulator; 104. First Connecting Pipe; 105. Second Connecting Pipe; 106. Air Outlet Pipe; 107. Regulating Valve; 2. Secondary Processing Components; 201. Purification Box; 202. Box Cover; 203. Air Inlet Pipe; 204. Air Outlet Pipe; 205. Activated Carbon Adsorption Layer; 206. Gas Filter Membrane; 3. Static Elimination Components; 301. Elimination Pipe; 302. Connector; 303. Fixing Pipe; 304. Air Outlet Box; 305. Connecting Pipe; 306. Exhaust Pipe; 307. Rotating Pipe; 308. Inclined Pipe; 309. Static Eliminator; 310. Annular Corrugated Plate; 311. Air Inlet; 312. Conical Air Diffuser; 313. First Conductive 314. Coated plate; 315. Second conductive coating plate; 316. Sealing ring; 317. Sealing gasket; 318. Sealing hole; 319. Reinforcing retaining ring; 320. Concave-convex sealing sleeve; 321. Annular sealing groove; 322. Support frame; 4. Rotating assembly; 401. Mounting plate; 402. Forward and reverse motor; 403. Rotating rod; 404. Drive gear; 405. Driven gear; 406. Rubber ring; 5. PLC controller; 6. Static electricity sensor; 7. Air filtration module; 8. Humidity control module; 9. Temperature control module; 10. Air purification module; 11. Static electricity elimination module; 12. Airflow control module; 13. Anomaly monitoring module; 14. Central control module; 15. Intelligent alarm module; 16. Wireless communication module; 17. Cabin monitoring module. Detailed Implementation
[0021] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0022] Example 1: Please refer to Figures 1-9As shown, the present invention provides a technical solution: an energy-saving and high-safety cabin air conditioner for flammable and explosive materials, comprising a primary processing component 1, a secondary processing component 2, and a PLC controller 5. The outer surface of the secondary processing component 2 is provided with an electrostatic elimination component 3 and a rotating component 4. The electrostatic elimination component 3 includes a rotating tube 307 and an annular corrugated plate 310. Multiple inclined tubes 308 are fixedly installed on the outer surface of the rotating tube 307, and three electrostatic eliminators 309 are fixedly installed on the outer surface of one end of the rotating tube 307. A conical air duct 312 is fixedly installed inside the annular corrugated plate 310. The inclined tubes 308 are used to discharge the air processed by the primary processing component 1 and the secondary processing component 2 into the interior of the annular corrugated plate 310. 0 is responsible for guiding air to flow along the corrugated inner wall. The conical air hood 312 is responsible for guiding the air flowing along the inner wall of the annular corrugated plate 310 downwards and making full contact with the ions generated by the static eliminator 309. The static eliminator assembly 3 also includes a first conductive coating plate 313 and a second conductive coating plate 314. The first conductive coating plate 313 is responsible for guiding the air after static elimination to the second conductive coating plate 314. The second conductive coating plate 314 is responsible for guiding the air after residual static elimination by the first conductive coating plate 313 to be discharged outwards. The static eliminator assembly 3 also includes an eliminator tube 301, a connector 302, and a connecting tube 305. A reinforcing retaining ring 318 is fixedly installed on the outer surface of one end of the connecting tube 305. The rotating tube 307 is also... An annular sealing groove 320 is formed on the outer surface of one end. The reinforcing retaining ring 318 is movably embedded inside the annular sealing groove 320. A concave-convex sealing sleeve 319 is fixedly connected to the inner wall of the reinforcing retaining ring 318. One side of the concave-convex sealing sleeve 319 is fixedly connected to one end of the connecting pipe 305. The inside of the concave-convex sealing sleeve 319 fits against the inner wall of the annular sealing groove 320. The connector 302 is connected to the elimination pipe 301 by bolts. The outer surface of the annular corrugated plate 310 is fixedly installed on the inner wall of the elimination pipe 301. A sealing ring 315 is fixedly connected to one outer surface of the conical air duct 312. A sealing gasket 316 is fixedly connected to one outer surface of the annular corrugated plate 310. The sealing ring 315 and the sealing gasket 316 are connected to each other. All the outer surfaces are in contact with one side of the outer surface of the connector 302. An air inlet 311 is provided at the center of one side of the outer surface of the connector 302. The first conductive coating plate 313 is installed inside the connector 302 by an auxiliary rod. The outer surface of the second conductive coating plate 314 is fixedly installed on the inner wall of the connector 302. An exhaust pipe 306 is fixedly connected to the other side of the outer surface of the connector 302. One end of the exhaust pipe 306 is connected to a fixed pipe 303 by a flange. One end of the fixed pipe 303 is fixedly connected to an air outlet box 304. The outer surface of the rotating pipe 307 is located inside the annular corrugated plate 310. The elimination pipe 301 is fixedly installed on the outer surface of the connecting pipe 305. An electrostatic sensor 6 is provided on one side of the outer surface of the purification box 201.
[0023] In this embodiment, during use, the structure of the concave-convex sealing sleeve 319 and the structure of the reinforcing retaining ring 318 are as follows: Figure 8 As shown, the concave-convex sealing sleeve 319 has two recesses inside. The middle recess is elongated, and the right recess is wider and narrower. One outer surface of the elongated middle recess is fixedly connected to one outer surface of the connecting pipe 305, and the other outer surface of the elongated middle recess is tightly fitted to one outer surface of the rotating pipe 307. The wider and narrower right recess is embedded inside the annular sealing groove 320 and is tightly fitted to the inner wall of the annular sealing groove 320. The outer surface of the rotating pipe 307 is also tightly fitted to the inner wall of the concave-convex sealing sleeve 319 near one side. The concave-convex design of the concave-convex sealing sleeve 319 greatly increases the sealing performance between the connecting pipe 305 and the rotating pipe 307. Furthermore, the recess on the right side of the reinforcing retaining ring 318 is also fitted inside the annular sealing groove 320. The reinforcing retaining ring 318 connects the connecting pipe 305 and the rotating pipe 307 together, which, with the support of the support frame 321, helps improve the stability of the rotating pipe 307. After purification by the secondary treatment component 2, the air enters the rotating pipe 307 through the connecting pipe 305, and then flows into the annular corrugated plate 310 through multiple inclined pipes 308. This causes the air to flow along the inner wall of the annular corrugated plate 310 and, guided by the conical air intake shroud 312, to flow towards the static eliminator 309. The three static eliminators 309 are pre-activated, generating a large number of positive and negative ions. When statically charged air passes through, the ions interact with the static charge, thus eliminating static electricity. The static-eliminated air then enters the connector 302 through the air inlet 311. The lengths of the inclined pipes 308 are set differently, such as... Figure 5As shown, this design allows air to be ejected from different positions at different distances, enabling more even dispersion of air as it enters the annular corrugated plate 310 and preventing air concentration in any one area. The corrugated inner wall of the annular corrugated plate 310 causes the air to continuously change direction as it flows along the inner wall, extending the air residence time. This helps to distribute charged particles in the air more evenly, preparing them for sufficient contact with the ions generated by the static eliminator 309. The conical air guide shroud 312 helps to accurately guide the air flowing out from the inner wall of the annular corrugated plate 310 downwards, ensuring it flows smoothly towards the static eliminator 309. This ensures that the air flows along the designed path, increasing the probability of collision between ions and charged particles in the air, thereby enhancing the static elimination effect. Next, the air, after being de-staticated, comes into contact with the inner wall of the first conductive coating plate 313 and flows outward along its inner wall into the interior of the second conductive coating plate 314. It then flows along the arc-shaped inner wall of the second conductive coating plate 314, exits through the central circular hole into the exhaust duct 306, and finally, through the exhaust box 304, discharges clean air into the safety chamber. Both the first conductive coating plate 313 and the second conductive coating plate 314 are connected to insulated grounding wires. The first conductive coating plate 313 and the second conductive coating plate 314 can serve as mediums for collecting and conducting static electricity. When residual static electricity in the air comes into contact with the conductive coating, the static electricity is conducted through the conductive coating to the insulated grounding wire, further eliminating the residual static electricity in the air, thereby improving the static electricity elimination effect. The static eliminator 3 eliminates static electricity in the air, preventing it from being transported to the compartments containing flammable and explosive materials, thus significantly reducing safety risks and minimizing dust accumulation. This improves air quality and solves the problem of static electricity in the air during air conditioning use. When the air entering the compartments containing flammable and explosive materials has a high static content, it can easily generate sparks, increasing the risk of combustion or explosion. It also easily attracts dust and impurities from the surrounding environment, leading to a decline in air quality. When the purified air enters the outlet pipe 204, the static electricity content is detected by the static electricity sensor 6, and the detection result is transmitted to the PLC controller 5 for identification and comparison. When the static electricity content is high, the PLC controller 5 controls the power of the static eliminator 309 to increase ion emission; when the static electricity content is low, the power of the static eliminator 309 is reduced to save energy.
[0024] Example 2: Figures 2-4As shown, the primary processing component 1 includes an air conditioner body 101, an air filter 102, and a humidity regulator 103. A first connecting pipe 104 is connected between the output end of the air filter 102 and the input end of the humidity regulator 103 via a flange. A second connecting pipe 105 is connected between the output end of the humidity regulator 103 and the input end of the air conditioner body 101 via a flange. An air outlet duct 106 is connected to the output end of the air conditioner body 101 via a flange. One end of the air outlet duct 106 is connected to a regulating valve 107 via a flange. A PLC controller 5 is installed... Installed on one outer surface of the air conditioner body 101, the secondary treatment component 2 includes a purification box 201. Inside the purification box 201, an activated carbon adsorption layer 205 and a gas filter membrane 206 are arranged in sequence. The top of the purification box 201 is fitted with a box cover 202 by screws. An air inlet pipe 203 is fixedly connected to the rear surface of the purification box 201. An air outlet pipe 204 is fixedly connected to one outer surface of the purification box 201. One end of the air inlet pipe 203 is connected to the output end of the regulating valve 107 through a flange, and one end of the air outlet pipe 204 is connected to the other end of the connecting pipe 305 through a flange.
[0025] In this embodiment, during use, the air conditioner body 101 is turned on, drawing outside air into the air filter 102 for filtration. The filtered air then enters the humidity regulator 103 through the first connecting pipe 104. The humidity regulator 103 monitors the air humidity and humidifies or dehumidifies the air based on the detection results. The humidified air then enters the air conditioner body 101 through the second connecting pipe 105, where it is heated or cooled according to the set temperature. The air then sequentially passes through the air outlet pipe 106, the regulating valve 107, and the air inlet pipe 203 into the purification chamber 201. The airflow can be adjusted using the regulating valve 107. The air entering the purification chamber 201 passes sequentially through the activated carbon adsorption layer 205 and the gas filter membrane 206. Activated carbon has a large specific surface area and abundant microporous structure, enabling it to adsorb various harmful gases and odorous substances in the air through physical adsorption. The gas filter membrane 206, based on its pore size, intercepts and filters fine particles, aerosols, and some bacteria in the air, preventing them from passing through. Combined, these two processes effectively remove gaseous and solid pollutants from the air, achieving further air purification. The purified air enters the electrostatic eliminator 3 through the outlet pipe 204 for electrostatic elimination, and finally, the clean air is delivered to the interior of the safety chamber through the outlet box 304 for air conditioning. Under the action of the primary treatment component 1, the air undergoes effective initial treatment, removing impurities and regulating humidity and temperature to maintain them within a suitable range. Then, it passes through the secondary treatment component 2 for further purification, removing harmful and odorous gases and improving air purity. Finally, the electrostatic eliminator 3 eliminates static electricity in the air, preventing adverse effects on flammable and explosive materials and greatly improving the safety of the safety chamber.
[0026] Example 3: Figure 2 , Figures 4-7As shown, the rotating assembly 4 includes a forward and reverse motor 402. A rotating rod 403 is fixedly installed at the output end of the forward and reverse motor 402. A drive gear 404 is fixedly installed at one end of the rotating rod 403. A driven gear 405 is meshed with the outer surface of the drive gear 404. The inner wall of the driven gear 405 is fixedly installed on the outer surface of the other end of the rotating tube 307. A sealing hole 317 is opened on one side of the outer surface of the eliminator tube 301. A rubber ring 406 is fixedly connected to the inner wall of the sealing hole 317. The outer surface of the rotating rod 403 is in contact with the inner wall of the rubber ring 406. A mounting plate 401 is fixedly installed on the outer surface of the connecting tube 305. The outer surface of the forward and reverse motor 402 is fixedly installed on the inner wall of the mounting plate 401. One side of the outer surface of the mounting plate 401 is fixedly installed on one side of the outer surface of the eliminator tube 301. A support frame 321 is movably sleeved on the outer surface of the rotating tube 307 near the static eliminator 309. The outer surface of the support frame 321 is fixedly installed on the inner wall of the annular wave plate 310.
[0027] In this embodiment, during use, the forward and reverse motor 402 is activated. The output end of the motor 402 drives the rotating rod 403 and the driving gear 404 to rotate slowly, further driving the driven gear 405 and the rotating tube 307 to rotate, thereby driving multiple inclined tubes 308 and three static eliminators 309 to rotate slowly. After the rotating tube 307 rotates one revolution, the output end of the forward and reverse motor 402 rotates in the opposite direction, driving the rotating rod 403, driving the driving gear 404 and the driven gear 405 to rotate in the opposite direction, further driving the rotating tube 307 to rotate one revolution in the reverse direction. Driven by the forward and reverse motor 402, the rotating tube 307 can slowly rotate in both directions, thereby driving the inclined tubes 308 and static eliminators 309 to slowly rotate in both directions. The back-and-forth rotation of the inclined tubes 308, by continuously changing the direction and position of the airflow, can avoid situations where the local airflow is too strong or too weak, making the airflow distribution within the annular wave plate 310 more uniform, which is beneficial for improving the subsequent air static elimination effect. The rotating static eliminator 309 can eliminate static electricity in the air at different locations, and the contact mode with the air is more diversified. The air interacts with the static eliminator 309 at different angles and positions, which increases the probability of collision between ions and charged particles in the air, and helps to improve the effect and efficiency of static elimination.
[0028] Example 4: Figure 9As shown, an energy-saving and high-safety cabin air conditioning system for flammable and explosive materials includes: an air filtration module 7, a humidity control module 8, a temperature control module 9, an air purification module 10, an electrostatic elimination module 11, an airflow control module 12, an anomaly monitoring module 13, a central control module 14, an intelligent alarm module 15, a wireless communication module 16, and a cabin monitoring module 17. The air filtration module 7 filters impurities from the air; the humidity control module 8 regulates the humidity of the filtered air; the temperature control module 9 regulates the air temperature to maintain it within a suitable range; and the air purification module 10 purifies the air to further remove impurities. The system is designed to eliminate odors and harmful gases. The static electricity elimination module 11 eliminates static electricity in the air. The airflow adjustment module 12 adjusts the airflow volume. The anomaly monitoring module 13 monitors for anomalies in the air filter module 7, humidity adjustment module 8, temperature adjustment module 9, air purification module 10, static electricity elimination module 11, and airflow adjustment module 12. The central control module 14 centrally monitors, manages, and controls the entire air conditioning system. The intelligent alarm module 15 sends alarm signals for reminders. The wireless communication module 16 connects the central control module 14 to external mobile devices. The cabin monitoring module 17 monitors the temperature, humidity, and wind speed inside the safe cabin in real time.
[0029] In this embodiment, during use, the air filtration module 7 is mainly used to filter out dust, particulate matter, bacteria, and other pollutants from the air, ensuring clean air supplied to the room and preventing dust and other impurities from entering the air conditioning system and affecting its performance. It also provides a clean air environment for the cabin, reducing the risk of contact between flammable and explosive materials and dust. The humidity control module 8 is responsible for controlling the humidity of the air supplied to the cabin, keeping it within a suitable range to prevent flammable and explosive materials from becoming damp and deteriorating due to excessive humidity, or from generating static electricity due to excessively low humidity, thus preventing safety hazards. The temperature control module 9 cools or heats the air supplied to the cabin according to a set temperature value, keeping the cabin within a suitable temperature range to ensure that flammable and explosive materials are stored or used at a safe temperature. The air purification module 10 further removes harmful gases, microorganisms, and other harmful substances from the air, improving air quality and providing a safer and healthier air environment for the cabin. The static electricity elimination module 11 eliminates static electricity in the air, preventing static electricity buildup from generating sparks that could cause flammable and explosive materials to explode or burn; it is a crucial module for ensuring cabin safety. The airflow regulation module 12 adjusts the airflow speed and volume according to the cabin's needs, ensuring uniform air distribution and improving comfort. The anomaly monitoring module 13 monitors the air conditioning system's operating status in real time, including the operating parameters of each module and the status of the electrical system, promptly detecting anomalies. When the anomaly monitoring module 13 detects an anomaly, the intelligent alarm module 15 promptly issues an alarm signal, reminding staff to take appropriate measures to ensure cabin safety. The central control module 14 is the core of the entire air conditioning system. It receives signals from each module, analyzes, processes, and judges these signals, and issues control commands according to preset programs and rules, coordinating the work of each module to ensure stable and efficient operation of the air conditioning system and meet the cabin's environmental requirements. The wireless communication module 16 enables wireless communication between the air conditioning system and external mobile devices or a monitoring center, facilitating remote monitoring and management of the air conditioning system by staff, improving work efficiency and convenience. The cabin monitoring module 17 specifically monitors environmental parameters and safety conditions within the cabin, providing accurate data support for the adjustment and safety protection of the air conditioning system.
[0030] The overall effect and working principle of the mechanism are as follows: When the air conditioner body 101 is started, the outside air is first drawn into the air filter 102 for filtration. Then, it enters the humidity regulator 103 through the first connecting pipe 104 to humidify or dehumidify the air. Next, the air enters the air conditioner body 101 for heating or cooling. It then passes sequentially through the air outlet pipe 106, the regulating valve 107, and the air inlet pipe 203 into the purification chamber 201. At this point, the air passes sequentially through the activated carbon adsorption layer 205 and the gas filter membrane 206, adsorbing harmful gases and odors in the air. The gas filter membrane 206 further filters and purifies the air. The purified air enters the rotating pipe 307 through the air outlet pipe 204 and the connecting pipe 305, and is discharged into the annular corrugated plate 310 through the inclined pipe 308. It flows along the inner wall of the corrugated plate and, guided by the conical air intake hood 312, flows towards the static eliminator 309, contacting ions and eliminating static electricity. Next, air enters the connector 302 through the air inlet 311, flows along the inner walls of the first conductive coating plate 313 and the second conductive coating plate 314, and finally exhausts the clean air into the safe chamber through the exhaust pipe 306 and the air outlet box 304. The forward and reverse motor 402 is started, driving the rotating rod 403 and the drive gear 404 to slowly rotate forward and reverse, further driving the driven gear 405 and the rotating tube 307 to rotate forward and reverse, thereby driving the inclined tube 308 and the static eliminator 309 to slowly rotate forward and reverse, allowing ions to have more diverse contact with the air and eliminating static electricity. When the purified air enters the exhaust pipe 204, the static electricity content in the air is detected by the static electricity sensor 6, and the detection result is transmitted to the PLC controller 5 for identification and comparison. When the static electricity content is high, the PLC controller 5 will control the power of the static eliminator 309 to increase the ion emission; when the static electricity content in the air is low, the power of the static eliminator 309 will be reduced to save energy.
[0031] Among them, the air conditioner body 101, air filter 102, humidity regulator 103, static eliminator 309, forward and reverse motor 402, static sensor 6 and PLC controller 5 are all existing technologies, and their components and operating principles are all publicly available technologies, which will not be explained in detail here.
[0032] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. An energy-saving and high-safety cabin air conditioner for flammable and explosive materials, comprising a primary processing component (1), a secondary processing component (2), and a PLC controller (5), characterized in that: The outer surface of the secondary processing component (2) is provided with an electrostatic elimination component (3) and a rotation component (4). The static elimination component (3) includes a rotating tube (307) and an annular wave plate (310). Multiple inclined tubes (308) are fixedly installed on the outer surface of the rotating tube (307). Three static eliminators (309) are fixedly installed on the outer surface of one end of the rotating tube (307). A conical air hood (312) is fixedly installed inside the annular wave plate (310). The inclined tubes (308) are used to discharge the air after being processed by the primary processing component (1) and the secondary processing component (2) into the interior of the annular wave plate (310). The annular wave plate (310) is responsible for guiding the air to flow along the wave-shaped inner wall. The conical air hood (312) is responsible for guiding the air flowing along the inner wall of the annular wave plate (310) downward and making full contact with the ions generated by the static eliminators (309). The static elimination component (3) further includes a first conductive coating plate (313) and a second conductive coating plate (314). The first conductive coating plate (313) is responsible for guiding the air after static elimination to the second conductive coating plate (314), and the second conductive coating plate (314) is responsible for guiding the air after the residual static electricity has been eliminated by the first conductive coating plate (313) to be discharged outward. The static elimination assembly (3) further includes an elimination tube (301), a connector (302), and a connecting tube (305). A reinforcing retaining ring (318) is fixedly installed on the outer surface of one end of the connecting tube (305). An annular sealing groove (320) is opened on the outer surface of the other end of the rotating tube (307). The reinforcing retaining ring (318) is movably embedded in the annular sealing groove (320). A concave-convex sealing sleeve (319) is fixedly connected to the inner wall of the reinforcing retaining ring (318). One side of the concave-convex sealing sleeve (319) is fixedly connected to one end of the connecting tube (305). The interior of the concave-convex sealing sleeve (319) fits against the inner wall of the annular sealing groove (320). The connector (302) is connected to the elimination tube (301) by bolts. The outer surface of the annular corrugated plate (310) is fixedly installed on the inner wall of the elimination tube (301). A sealing ring (315) is fixedly connected to one side of the outer surface of the conical air duct (312). A sealing gasket (316) is fixedly connected to one side of the outer surface of the annular corrugated plate (310). The outer surfaces of the sealing ring (315) and the sealing gasket (316) are both in contact with the outer surface of one side of the connector (302). An air inlet (311) is provided at the center of the outer surface of one side of the connector (302). The first conductive coating plate (313) is installed inside the connector (302) by an auxiliary rod. The outer surface of the second conductive coating plate (314) is fixedly installed on the inner wall of the connector (302). An exhaust pipe (306) is fixedly connected to the outer surface of the other side of the connector (302). One end of the exhaust pipe (306) is connected to a fixed pipe (303) through a flange. One end of the fixed pipe (303) is fixedly connected to an air outlet box (304). The outer surface of the rotating pipe (307) is located inside the annular corrugated plate (310). The elimination pipe (301) is fixedly installed on the outer surface of the connecting pipe (305).
2. The energy-saving and high-safety cabin air conditioner for flammable and explosive materials according to claim 1, characterized in that: The rotating assembly (4) includes a forward and reverse motor (402), a rotating rod (403) is fixedly installed at the output end of the forward and reverse motor (402), a driving gear (404) is fixedly installed at one end of the rotating rod (403), a driven gear (405) is meshed with the outer surface of the driving gear (404), the inner wall of the driven gear (405) is fixedly installed on the outer surface of the other end of the rotating tube (307), a sealing hole (317) is opened on one side of the outer surface of the elimination tube (301), and a rubber ring (406) is fixedly connected to the inner wall of the sealing hole (317).
3. The energy-saving and high-safety cabin air conditioner for flammable and explosive materials according to claim 2, characterized in that: The outer surface of the rotating rod (403) is in contact with the inner wall of the rubber ring (406). The outer surface of the connecting pipe (305) is fixedly mounted with an mounting plate (401). The outer surface of the forward and reverse motor (402) is fixedly mounted on the inner wall of the mounting plate (401). One side of the outer surface of the mounting plate (401) is fixedly mounted on one side of the outer surface of the elimination pipe (301). The outer surface of the rotating pipe (307) is movably fitted with a support frame (321) near the static eliminator (309). The outer surface of the support frame (321) is fixedly mounted on the inner wall of the annular wave plate (310).
4. The energy-saving and high-safety cabin air conditioner for flammable and explosive materials according to claim 3, characterized in that: The primary processing component (1) includes an air conditioner body (101), an air filter (102), and a humidity regulator (103). The output end of the air filter (102) and the input end of the humidity regulator (103) are connected by a first connecting pipe (104) via a flange. The output end of the humidity regulator (103) and the input end of the air conditioner body (101) are connected by a second connecting pipe (105) via a flange. The output end of the air conditioner body (101) is connected by an air outlet pipe (106) via a flange. One end of the air outlet pipe (106) is connected by a regulating valve (107) via a flange. The PLC controller (5) is installed on one side of the outer surface of the air conditioner body (101).
5. The energy-saving and high-safety cabin air conditioner for flammable and explosive materials according to claim 4, characterized in that: The secondary processing component (2) includes a purification box (201). Inside the purification box (201), an activated carbon adsorption layer (205) and a gas filter membrane (206) are arranged in sequence. The top of the purification box (201) is fitted with a box cover (202) by screws. An air inlet pipe (203) is fixedly connected to the rear surface of the purification box (201). An air outlet pipe (204) is fixedly connected to one side of the outer surface of the purification box (201). One end of the air inlet pipe (203) is connected to the output end of the regulating valve (107) through a flange. One end of the air outlet pipe (204) is connected to the other end of the connecting pipe (305) through a flange. An electrostatic sensor (6) is provided on one side of the outer surface of the purification box (201).
6. The energy-saving and high-safety cabin air conditioner for flammable and explosive materials according to claim 5, characterized in that: Also includes: An energy-saving and high-safety cabin air conditioning system for flammable and explosive materials includes: an air filtration module (7), a humidity control module (8), a temperature control module (9), an air purification module (10), a static electricity elimination module (11), an air volume control module (12), an anomaly monitoring module (13), a central control module (14), an intelligent alarm module (15), a wireless communication module (16), and a cabin monitoring module (17). The air filtration module (7) is used to filter impurities in the air. The humidity adjustment module (8) is used to adjust the humidity of the filtered air. The temperature adjustment module (9) is used to adjust the temperature of the air to keep the air temperature within a suitable range. The air purification module (10) is used to purify the air and further remove odors and harmful gases from the air. The static electricity elimination module (11) is used to eliminate static electricity in the air. The airflow adjustment module (12) is used to adjust the airflow. The abnormality monitoring module (13) is used to monitor abnormalities in the air filtration module (7), humidity adjustment module (8), temperature adjustment module (9), air purification module (10), static electricity elimination module (11), and airflow adjustment module (12). The central control module (14) is used to centrally monitor, manage, and control the entire air conditioning system. The intelligent alarm module (15) is used to issue alarm signals for reminders. The wireless communication module (16) is responsible for the wireless connection between the central control module (14) and external mobile devices. The cabin monitoring module (17) is responsible for real-time monitoring of the temperature, humidity, and wind speed inside the safe cabin.
Citation Information
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