Automatic assembly equipment for sprinklers
Patent Information
- Application Number
- CN202510503347.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-22
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2045-04-22
AI Technical Summary
在生产自动洒水器的过程中,由于自动洒水器的结构较为复杂,目前普遍都是通过人工将上述的多通管、管套和喷嘴组装在一起,导致生产效率较低
[0005]The automatic sprinkler assembly equipment according to embodiments of the present invention has at least the following beneficial effects: by setting up a nozzle assembly mechanism, a pipe sleeve assembly mechanism, an inclined track and a nozzle feeding mechanism, a pipe sleeve feeding mechanism and a multi-port pipe loading and unloading mechanism, it is possible to automatically assemble the nozzles onto the pipe sleeves and automatically assemble the pipe sleeves onto the multi-port pipes. Since the rotating chuck can rotate, the position of the pipe sleeves relative to the nozzles can be adjusted, and multiple nozzles can be assembled onto the pipe sleeves at different angles. This completes the automatic assembly of sprinklers and can improve production efficiency.
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Figure CN120395415B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of automatic sprinkler assembly technology, and in particular to an automatic sprinkler assembly device. Background Technology
[0002] Sprinklers are widely used in landscaping for irrigation of lawns, vegetable gardens, and other irrigation applications. A sprinkler consists of a multi-port pipe, multiple sleeves, and multiple nozzles. The multi-port pipe can rotate 360 degrees, and the sleeves are fitted one-to-one onto various sections of the multi-port pipe. Each sleeve requires multiple nozzles with different tilt angles. In the production of automatic sprinklers, due to their complex structure, the assembly of the multi-port pipe, sleeves, and nozzles is currently mostly done manually, resulting in low production efficiency. Summary of the Invention
[0003] This invention aims to solve the technical problems existing in the prior art. To this end, this invention proposes an automatic sprinkler assembly device, which can automatically assemble sprinklers, thereby improving production efficiency.
[0004] The automatic sprinkler assembly equipment according to an embodiment of the present invention includes a nozzle assembly mechanism, a pipe assembly mechanism, an inclined track, a nozzle feeding mechanism, a pipe feeding mechanism, and a multi-port pipe feeding mechanism; The nozzle assembly mechanism includes a tray, a pressing rod, and a rotating chuck. The tray has a through hole for the nozzle to pass through. The nozzle feeding mechanism supplies nozzles to the tray. The sleeve feeding mechanism supplies sleeves to the rotating chuck. The rotating chuck is used to fix and restrict the rotation of the sleeve. The rotating chuck can move horizontally to below the sleeve feeding mechanism or the tray. The pressing rod is adjustable to press the nozzle on the tray into the sleeve inside the rotating chuck. The rotating chuck is rotatable to adjust the position of the sleeve relative to the nozzle and to send the sleeve with the assembled nozzle into the inclined track. The tube assembly mechanism includes a rotary chuck, a translation chuck, and a pushing mechanism. The rotary chuck is used to fix and place the multi-port tube. The multi-port tube loading and unloading mechanism is used to supply or unload the multi-port tube from the rotary chuck. The translation chuck is used to fix and restrict the rotation of the tube sleeve. The translation chuck can move horizontally to the inclined track or the pushing mechanism. The pushing mechanism is used to push the tube sleeve in the translation chuck into the multi-port tube in the rotary chuck for assembly. The rotary chuck is rotatable to adjust the position of the multi-port tube relative to the tube sleeve.
[0005] The automatic sprinkler assembly equipment according to embodiments of the present invention has at least the following beneficial effects: by setting up a nozzle assembly mechanism, a pipe sleeve assembly mechanism, an inclined track and a nozzle feeding mechanism, a pipe sleeve feeding mechanism and a multi-port pipe loading and unloading mechanism, it is possible to automatically assemble the nozzles onto the pipe sleeves and automatically assemble the pipe sleeves onto the multi-port pipes. Since the rotating chuck can rotate, the position of the pipe sleeves relative to the nozzles can be adjusted, and multiple nozzles can be assembled onto the pipe sleeves at different angles. This completes the automatic assembly of sprinklers and can improve production efficiency.
[0006] According to some embodiments of the present invention, the rotary chuck or the translational chuck is provided with a first positioning groove for positioning the sleeve. The first positioning groove includes a cylindrical groove and a horizontal groove that are in communication with each other. The axis of the cylindrical groove and the axis of the horizontal groove extend in a horizontal direction, and the horizontal groove is located above the cylindrical groove.
[0007] According to some embodiments of the present invention, the tube feeding mechanism includes a first conveying track, a vibratory feeder, a first linear vibrator, and a pusher. The vibratory feeder supplies tubes to the first conveying track, the first linear vibrator abuts against the bottom of the first conveying track, and the pusher is liftable and horizontally movable to push the tubes in the first conveying track.
[0008] According to some embodiments of the present invention, the tube feeding mechanism further includes a liftable pressing member, which is located at one end of the first conveying track away from the vibratory plate. The pressing member is liftable and presses down on the tube in the first conveying track.
[0009] According to some embodiments of the present invention, the nozzle feeding mechanism includes a second transport track and a gripper, the gripper being used to clamp or release the nozzle, and the gripper being rotatably configured to transport the nozzle on the second transport track to the tray.
[0010] According to some embodiments of the present invention, the multi-tube loading and unloading mechanism includes a third conveying track, a sorting assembly, and a suction cup assembly. The sorting assembly includes a support frame, a support member, a pusher member, and multiple limiting rods extending in the vertical direction. The support frame is fixed to the third conveying track. The multiple limiting rods form a limiting space, and the lower end of each limiting rod is connected to the upper end of the support frame. Multiple multi-tubes are stacked in the vertical direction within the limiting space and are located within the limiting space. The limiting space is used to restrict the rotation of the multi-tubes. The third conveying track... The part is provided with a limiting groove extending in the horizontal direction. The limiting groove is used to position and cooperate with the lowermost multi-port tube. The support member can move horizontally to support or release the multi-port tube in the limiting space into the support frame below. The pusher is used to push out the multi-port tube in the support frame. The suction cup assembly can be raised and lowered and can move horizontally. The suction cup assembly includes a first suction cup and a second suction cup. The first suction cup is used to pick up the multi-port tube on the third transport track into the rotary chuck. The second suction cup is used to remove the multi-port tube in the rotary chuck.
[0011] According to some embodiments of the present invention, the number of sorting components is two sets, and the two sets of sorting components are arranged symmetrically along the third transport track.
[0012] According to some embodiments of the present invention, the multi-port pipe loading and unloading mechanism further includes a correction component, the correction component including a fixed baffle and a horizontally movable correction plate, the fixed baffle being fixed to the bottom of the third conveying track, the correction plate being provided with a V-shaped groove, the V-shaped groove cooperating with the multi-port pipe extending below the limiting groove to correct its position.
[0013] According to some embodiments of the present invention, the inclined track is located below the first transport track. The inclined track includes an arc segment and a horizontal segment connected to each other. The arc segment is connected to the rotating chuck, and the horizontal segment is connected to the translating chuck. The position of one end of the arc segment away from the horizontal segment is higher than the position of the horizontal segment. A second linear vibrator is provided below the junction of the horizontal segment and the inclined segment.
[0014] Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments, wherein: Figure 1 These are exploded views of sprinklers according to some embodiments of the present invention; Figure 2 This is a schematic diagram of the structure of an automatic sprinkler assembly device according to some embodiments of the present invention; Figure 3 This is a structural schematic diagram (hidden frame) of an automatic sprinkler assembly device according to some embodiments of the present invention. Figure 4 The diagram shows the structure of the nozzle assembly mechanism, nozzle feeding mechanism, pipe sleeve feeding mechanism, and multi-port pipe feeding mechanism of the automatic sprinkler assembly equipment according to some embodiments of the present invention. Figure 5 This is a schematic diagram of the nozzle assembly mechanism, the sleeve feeding mechanism, and the inclined track of an automatic sprinkler assembly device according to some embodiments of the present invention. Figure 6 This is a schematic diagram of the nozzle assembly mechanism, the sleeve feeding mechanism, and the inclined track of the automatic sprinkler assembly equipment according to some embodiments of the present invention from another perspective. Figure 7 This is a schematic diagram of the rotating chuck, limiting component, and first transport track of an automatic sprinkler assembly device according to some embodiments of the present invention. Figure 8 This is a schematic diagram of the nozzle feeding mechanism and nozzle assembly mechanism of the automatic sprinkler assembly equipment according to some embodiments of the present invention; Figure 9 This is a schematic diagram of the multi-pipe loading and unloading mechanism and the pipe assembly mechanism of the automatic sprinkler assembly equipment according to some embodiments of the present invention; Figure 10 This is a structural schematic diagram from another perspective of the multi-pipe loading and unloading mechanism and the pipe assembly mechanism of the automatic sprinkler assembly equipment according to some embodiments of the present invention. Figure 11 This is a schematic diagram of the correction component of the multi-pipe loading and unloading mechanism of the automatic sprinkler assembly equipment according to some embodiments of the present invention.
[0016] Figure label: Sprinkler 100, multi-port pipe 110, pipeline 111, connecting pipe 112, pipe sleeve 120, nozzle 121, nozzle 130; Nozzle assembly mechanism 200, tray 210, pressing rod 220, rotating chuck 230, first positioning groove 231, cylindrical groove 232, horizontal groove 233, vacuum cylinder 234, notch 235, first power component 240, second power component 250, third power component 260; Pipe assembly mechanism 300, rotary chuck 310, translation chuck 320, pushing mechanism 330, seventh power component 340, eighth power component 350; Inclined track 400, arc section 410, horizontal section 420, second linear vibrator 430; Nozzle feeding mechanism 500, second conveying track 510, gripper 520, sixth power component 530; The tube sleeve feeding mechanism 600, the first conveying track 610, the second positioning groove 611, the vibratory plate 620, the first linear vibrator 630, the pushing component 640, the pressing component 650, the fourth power component 660, and the fifth power component 670; Multi-tube loading and unloading mechanism 700, third conveying track 710, limiting groove 711, sorting assembly 720, support frame 721, support component 722, ejector component 723, limiting rod 724, limiting space 725, ninth power component 726, limiting frame 727, suction cup assembly 730, tenth power component 731, first suction cup 732, second suction cup 733, correction assembly 740, fixed baffle 741, correction plate 742, eleventh power component 743, V-groove 744, circular groove 745; 800 hopper. Detailed Implementation
[0017] Reference first Figure 1 As shown, a sprinkler 100 provided in an embodiment of the present invention includes a multi-port pipe 110, multiple sleeves 120, and multiple nozzles 130. The multi-port pipe 110 includes multiple pipes 111 arranged at intervals along the circumference and a downwardly extending connecting pipe 112. The number of sleeves 120 corresponds one-to-one with the number of pipes 111. Each sleeve 120 is fitted around the outer circumference of a single pipe 111. Each sleeve 120 is provided with multiple nozzles 121 with different inclination angles. The multiple nozzles 130 are inserted one-to-one into the multiple nozzles 121. During operation, the sprinkler 100 can rotate 360 degrees around the axis of the connecting pipe 112. Water flows through the connecting pipe 112 into the multiple pipes 111 and is sprayed out through the multiple nozzles 130 to achieve watering.
[0018] Reference Figures 2 to 4 As shown, an automatic sprinkler assembly device is provided in an embodiment of the present invention, used for automatically assembling the above-mentioned sprinklers. Figure 1 The sprinkler 100. The automatic sprinkler assembly equipment includes a nozzle assembly mechanism 200, a pipe assembly mechanism 300, an inclined rail 400, a nozzle feeding mechanism 500, a pipe feeding mechanism 600, and a multi-port pipe loading and unloading mechanism 700.
[0019] First, let me briefly describe the working principle of the equipment. During operation, the nozzle feeding mechanism 500 first supplies the nozzle 130 to the nozzle assembly mechanism 200, and the tube sleeve feeding mechanism 600 supplies the tube sleeve 120 to the nozzle assembly mechanism 200. The nozzle assembly mechanism 200 assembles the nozzle 130 onto the nozzle tip 121 of the tube sleeve 120. The nozzle assembly mechanism 200 then sends the tube sleeve 120 with the nozzle 130 assembled into the inclined track 400. Under the action of gravity, the tube sleeve 120 in the inclined track 400 moves to the position of the tube sleeve assembly mechanism 300. Simultaneously, the multi-channel... The pipe loading and unloading mechanism 700 supplies the multi-port pipe 110 to the pipe assembly mechanism 300, which then assembles the pipe sleeve 120 onto the multi-port pipe 110. Finally, the multi-port pipe loading and unloading mechanism 700 removes the assembled sprinkler 100. This equipment integrates traditional multi-process production into a closed-loop process. In traditional production processes, the sprinkler 100 nozzle assembly requires multiple independent processes, including loading, nozzle 130 installation, semi-finished product transfer, multi-station insertion, and finished product unloading. Each process requires dedicated equipment and relies on manual material transfer and positioning calibration. This equipment has a low idle rate between processes, high equipment utilization, requires no frequent manual intervention, has good assembly consistency, and low production costs.
[0020] Reference Figures 5 to 8 As shown, the nozzle assembly mechanism 200 includes a tray 210, a pressing rod 220, a rotating chuck 230, a first power component 240, a second power component 250, and a third power component 260. The tray 210 is horizontally arranged and has a through hole for the nozzle 130 to pass through. The pressing rod 220 is located above the tray 210. The first power component 240 can drive the pressing rod 220 to move up and down. The rotating chuck 230 is used to fix and restrict the rotation of the sleeve 120. The second power component 250 can drive the rotating chuck 230 to move horizontally to below the sleeve feeding mechanism 600 or the tray 210. The third power component 260 can drive the rotating chuck 230 to rotate. The rotation axis of the rotating chuck 230 is horizontally set.
[0021] When the nozzle assembly mechanism 200 is working, the tube sleeve feeding mechanism 600 supplies the tube sleeve 120 to the rotating chuck 230. The rotating chuck 230 clamps the tube sleeve 120 and restricts its rotation. The second power component 250 drives the rotating chuck 230 to move horizontally below the tray 210. At the same time, the nozzle feeding mechanism 500 supplies the nozzle 130 to the tray 210. The first power component 240 drives the pressing rod 220 to move downward, thereby pressing the nozzle 130 on the tray 210 into the tube sleeve. On the nozzle 121 of sleeve 120, during this process, the third power component 260 will drive the rotating chuck 230 to rotate, thereby adjusting the tilt angle of sleeve 120, so that the pressing rod 220 can press multiple nozzles 130 into multiple nozzles 121 with different tilt angles. After all nozzles 130 are assembled on sleeve 120, the rotating chuck 230 pours sleeve 120 into the tilting track 400. Through the action of gravity, the tilting track 400 can further transport sleeve 120 to the translation chuck 320.
[0022] Reference Figure 5 and Figure 7 As shown, the tube feeding mechanism 600 includes a first conveying track 610, a vibratory feeder 620, a first linear vibrator 630, a pusher 640, and a fourth power component 660. The top of the first conveying track 610 has a second positioning groove 611, which extends along the length of the first conveying track 610. Multiple nozzles 121 of the tube sleeve 120 pass through the second positioning groove 611 upwards, which can restrict the multiple nozzles 121 of the tube sleeve 120 to remain in an upward position. The first linear vibrator 630 abuts against the bottom of the first conveying track 610. The fourth power component 660 can drive the pusher 640 to perform lifting and horizontal movements.
[0023] When the tube feeding mechanism 600 is working, the vibratory feeder 620 supplies tube sleeves 120 to the first conveying track 610. The first linear vibrator 630 works in conjunction with the pusher 640 to transport the tube sleeves 120 in the first conveying track 610 to the rotary chuck 230. The first linear vibrator 630 generates vibration, and the vibration force transports the tube sleeves 120 out of the first conveying track 610. The fourth power component 660 first drives the pusher 640 to move downward. The pusher 640 is inserted between two adjacent nozzles 121. Then, the fourth power component 660 drives the pusher 640 to move horizontally. The fourth power component 660 contacts the nozzles 121, thereby pushing the tube sleeves 120 out of the first conveying track 610.
[0024] Reference Figure 7As shown, the rotary chuck 230 is provided with a first positioning groove 231 for positioning the sleeve 120. The first positioning groove 231 includes a cylindrical groove 232 and a horizontal groove 233 that are interconnected. The axes of the cylindrical groove 232 and the horizontal groove 233 extend horizontally. The horizontal groove 233 is located above the cylindrical groove 232. The side of the rotary chuck 230 has a notch 235 that communicates with the first positioning groove 231. The sleeve 120 can enter the first positioning groove 231 through the notch 235. In some other embodiments, the rotary chuck 230 can also be configured as a claw structure to fix the sleeve 120 by clamping. In addition, the translational chuck 320 is also provided with the above-mentioned first positioning groove 231 for positioning the sleeve 120.
[0025] Reference Figure 7 As shown, in some other embodiments, a vacuum cylinder 234 is also provided in the first positioning groove 231. The vacuum cylinder 234 is fixed and can generate an adsorption force. The vacuum cylinder 234 is used to hold the sleeve 120 in the first positioning groove 231, thereby fixing the sleeve 120.
[0026] Reference Figure 5 As shown, in some other embodiments, the tube feeding mechanism 600 also includes a pressing member 650 and a fifth power member 670. The fifth power member 670 drives the pressing member 650 to move up and down. The pressing member 650 is located at one end of the first conveying track 610 away from the vibrating plate 620 and is located above the first conveying track 610. The fifth power member 670 can drive the pressing member 650 to move up and down.
[0027] When the tube feeding mechanism 600 is working, the pusher 640 pushes the tube 120 out of the first conveying track 610, while the pressing member 650 presses down on the tube 120 inside the first conveying track 610 to prevent the tube 120 from tilting upwards, so that the tube 120 can be aligned with the first positioning groove 231 of the rotating chuck and enter the first positioning groove 231.
[0028] Reference Figure 8 As shown, in some other embodiments, the nozzle feeding mechanism 500 includes a second transport track 510, a gripper 520, and a sixth power member 530. The second transport track 510 is used to supply nozzles 130 to the gripper 520. The gripper 520 is used to clamp or release the nozzles 130. The sixth power member 530 can drive the gripper 520 to rotate 180 degrees, so that the gripper 520 can transport the nozzles 130 on the second transport track 510 to the tray 210. When the pressing rod 220 presses down on the nozzles 130, the gripper 520 releases the nozzles 130, so that the pressing rod 220 can press the nozzles 130 into the nozzles 121 of the lower sleeve 120.
[0029] Reference Figure 6As shown, the tube assembly mechanism 300 includes a rotary chuck 310, a translational chuck 320, a pushing mechanism 330, a seventh power component 340, and an eighth power component 350. The rotary chuck 310 has a slot, into which the multi-port tube 110 is placed from top to bottom. The slot restricts the free rotation of the multi-port tube 110. The seventh power component 340 can drive the rotary chuck 310 to rotate. The multi-port tube loading / unloading mechanism 700 can supply or unload the multi-port tube 110 from the rotary chuck 310. The structure of the translational chuck 320 is similar to that of the rotary chuck 230. The first positioning groove 231 of the translational chuck 320 is used to fix and restrict the rotation of the tube sleeve 120. The eighth power component 350 can drive the translational chuck 320 to move horizontally to the inclined track 400 or the pushing mechanism 330.
[0030] When the tube assembly mechanism 300 is working, the multi-port tube loading and unloading mechanism 700 supplies multi-port tubes 110 to the rotary chuck 310, and the inclined track 400 provides tube sleeves 120 with nozzles 130 already assembled to the translation chuck 320. After the translation chuck 320 receives the tube sleeve 120, the eighth power component 350 drives the translation chuck 320 to move to the position of the pushing mechanism 330. The pushing mechanism 330 can perform telescopic movements. The pushing mechanism 330 can push out the tube sleeve 120 in the translation chuck 320 and push the tube sleeve 120 into the outer periphery of one of the pipes 111 of the multi-port tube 110. After the tube sleeve 120 is assembled, the seventh power component 340 drives the rotary chuck 310 to rotate, so that the next pipe 111 of the rotary chuck 310 is aligned with the pushing mechanism 330, thereby preparing to assemble the next tube sleeve 120.
[0031] Reference Figure 5 As shown, in some other embodiments, the inclined track 400 is located below the first transport track 610. The inclined track 400 includes an arc-shaped segment 410 and a horizontal segment 420 connected to each other. The arc-shaped segment 410 is connected to the rotating chuck 230, and the horizontal segment 420 is connected to the translational chuck 320. The position of the end of the arc-shaped segment 410 away from the horizontal segment 420 is higher than the position of the horizontal segment 420. When the rotating chuck 230 swings downward, the sleeve 120 inside the rotating chuck 230 just falls into the arc-shaped segment 410. A second linear vibrator 430 is provided below the junction of the horizontal segment 420 and the inclined segment. The second linear vibrator 430 can send the sleeve 120 on the horizontal segment 420 into the translational chuck 320.
[0032] Reference Figure 9 and Figure 10 As shown, in some other embodiments, the multi-tube loading and unloading mechanism 700 includes a third transport track 710, a sorting assembly 720, and a suction cup assembly 730. (See also...) Figure 9 and Figure 10As shown, the sorting component 720 includes a support frame 721, a support member 722, an ejector 723, a limiting rod 724, and a ninth power member 726. The support frame 721 is fixed on the third transport track 710. Multiple limiting rods 724 form a limiting space 725 along the circumferential direction. The lower end of the limiting rod 724 is connected to the upper end of the support frame 721. Multiple multi-port pipes 110 are stacked in the limiting space 725 along the vertical direction and are located within the limiting space 725. The limiting space 725 is used to restrict the rotation of the multi-port pipes 110. Every two limiting rods 724 are sandwiched on both sides of the pipe 111 of the multi-port pipe 110, thereby restricting the rotation of the multi-port pipe 110. This arrangement can make full use of the height space, thereby reducing the space occupied by the equipment in the horizontal direction. The limiting rods 724 can be set vertically or bent. The third transport track 710 has a horizontally extending limiting groove 711 in the middle. The limiting groove 711 is used to position and cooperate with the connecting pipe 112 of the multi-port pipe 110 located at the lowest position, thereby restricting the movement of the multi-port pipe 110 along the third transport track 710. The support member 722 can move horizontally to support or release the multi-port tube 110 in the limiting space 725 into the support frame 721 below. The pusher member 723 is used to push out the multi-port tube 110 in the support frame 721. The suction cup assembly 730 can be raised and lowered and can move horizontally. The suction cup assembly 730 includes a tenth power member 731, a first suction cup 732 and a second suction cup 733. Since the vacuum pump device provides suction to the first suction cup 732 and the second suction cup 733, the tenth power member 731 can drive the first suction cup 732 and the second suction cup 733 to be raised and lowered and moved horizontally together. The first suction cup 732 is used to pick up the multi-port tube 110 on the third transport track 710 into the rotary chuck 310. The second suction cup 733 is used to remove the multi-port tube 110 from the rotary chuck 310.
[0033] When the multi-port pipe loading and unloading mechanism 700 is working, the ejector 723 first ejects the multi-port pipe 110 inside the support frame 721 to... Figure 10At the multi-port pipe loading station, the ninth power unit 726 removes the support 722. Without the support 722, multiple multi-port pipes 110 within the limiting space 725 fall downwards. The lowest multi-port pipe 110 in the limiting space 725 falls into the support frame 721. Then, the ninth power unit 726 pushes out the support 722, causing it to insert above the lowest multi-port pipe 110, lifting the multi-port pipe 110 above it. The first suction cup 732 is moved to the top of the multi-port pipe loading station by the tenth power component 731, so that the first suction cup 732 picks up the multi-port pipe 110 at the multi-port pipe loading station. At the same time, the second suction cup 733 moves to the top of the rotary chuck 310, and the second suction cup 733 also picks up the multi-port pipe 110 with all the pipe sleeves 120 assembled on the rotary chuck 310 and sends it into the material box 800. The loading and unloading operations can be completed at the same time in one movement, which can greatly improve production efficiency.
[0034] Reference Figure 10 As shown, in some other embodiments, the number of sorting components 720 is two sets, and the two sets of sorting components 720 are symmetrically arranged along the third transport track 710 to achieve a dual-station feeding effect. The two sets of sorting components 720 can alternately feed a single multi-tube feeding station, which can further improve production efficiency.
[0035] Reference Figure 10 As shown, in some other embodiments, the sorting component 720 also includes a plurality of limiting frames 727, which are arranged at intervals in the vertical direction and are fixedly connected to the limiting rods 724. The limiting frame 727 has a through groove adapted to the multi-port pipe 110, and the plurality of limiting rods 724 pass through the through groove. Only when the multi-port pipe 110 conforms to the angular position of the through groove can the multi-port pipe 110 pass down through the limiting frame 727, which can ensure that the multi-port pipe 110 falls into the support frame 721 at the correct angle.
[0036] Reference Figure 10 and Figure 11 As shown, in some other embodiments, the multi-port pipe loading and unloading mechanism 700 also includes a correction component 740. The correction component 740 is located below the third conveying track 710. The correction component 740 includes a fixed baffle 741, a correction plate 742, and an eleventh power component 743. The fixed baffle 741 is horizontally arranged and fixed to the bottom of the third conveying track 710. The correction plate 742 is provided with a V-shaped groove 744. The eleventh power component 743 is used to drive the correction plate 742 closer to or away from the fixed baffle 741. When the correction plate 742 is close to the fixed baffle 741, the V-shaped groove 744 can contact the connecting pipe 112 of the multi-port pipe 110 extending out of the limiting groove 711, thereby correcting the position of the multi-port pipe 110 so that it is in a centered position, which is beneficial for the subsequent process to be accurately picked up by the suction cup.
[0037] In some embodiments, refer to Figure 11 As shown, the top of the V-shaped groove 744 is provided with a circular groove 745, which can be positioned and matched with the connecting pipe 112 of the multi-port pipe 110, resulting in a better correction effect.
[0038] It should be noted that, based on their motion characteristics, each power component in the above embodiments can be adaptively configured as one or more combinations of linear cylinders, rotary cylinders, lead screw motors, rotary motors, and linear modules, or as other common types of power components, without any limitations.
[0039] Examples of the embodiments described above are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described above with reference to the accompanying drawings are exemplary and are only used to explain the invention, and should not be construed as limiting the invention.
[0040] In the description of this invention, it should be understood that the orientation descriptions, such as up, down, front, back, left, right, etc., are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting this invention.
[0041] In the description of this invention, "several" means one or more, "more than" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. The use of "first" and "second" in the description is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.
[0042] In the description of this invention, unless otherwise explicitly defined, terms such as "setting," "installing," and "connecting" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this invention in conjunction with the specific content of the technical solution.
[0043] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.
Claims
1. An automatic sprinkler assembly device, characterized in that, It includes a nozzle assembly mechanism, a tube assembly mechanism, an inclined rail, a nozzle feeding mechanism, a tube feeding mechanism, and a multi-port tube loading and unloading mechanism; The nozzle assembly mechanism includes a tray, a pressing rod, and a rotating chuck. The tray has a through hole for the nozzle to pass through. The nozzle feeding mechanism supplies nozzles to the tray. The sleeve feeding mechanism supplies sleeves to the rotating chuck. The rotating chuck is used to fix and restrict the rotation of the sleeve. The rotating chuck can move horizontally to below the sleeve feeding mechanism or the tray. The pressing rod is adjustable to press the nozzle on the tray into the sleeve inside the rotating chuck. The rotating chuck is rotatable to adjust the position of the sleeve relative to the nozzle and to send the sleeve with the assembled nozzle into the inclined track. The tube assembly mechanism includes a rotary chuck, a translation chuck, and a pushing mechanism. The rotary chuck is used to fix and place the multi-port tube. The multi-port tube loading and unloading mechanism is used to supply or unload the multi-port tube from the rotary chuck. The translation chuck is used to fix and restrict the rotation of the tube sleeve. The translation chuck can move horizontally to the inclined track or the pushing mechanism. The pushing mechanism is used to push the tube sleeve in the translation chuck into the multi-port tube in the rotary chuck for assembly. The rotary chuck is rotatable to adjust the position of the multi-port tube relative to the tube sleeve. The rotary chuck or the translational chuck is provided with a first positioning groove for positioning the sleeve. The first positioning groove includes a cylindrical groove and a horizontal groove that are connected to each other. The axis of the cylindrical groove and the axis of the horizontal groove extend in the horizontal direction, and the horizontal groove is located above the cylindrical groove. The multi-tube loading and unloading mechanism includes a third conveying track, a sorting assembly, and a suction cup assembly. The sorting assembly includes a support frame, a support member, a pusher member, and multiple limiting rods extending vertically. The support frame is fixed to the third conveying track. The multiple limiting rods form a limiting space, with the lower end of each limiting rod connected to the upper end of the support frame. Multiple multi-tubes are stacked vertically within the limiting space, which restricts the rotation of the multi-tubes. The third conveying track has a horizontally inclined... The directional extending limiting groove is used to position and cooperate with the lowermost multi-port tube. The support member can move horizontally to support or release the multi-port tube in the limiting space into the support frame below. The pusher member is used to push out the multi-port tube in the support frame. The suction cup assembly can be raised and lowered and can move horizontally. The suction cup assembly includes a first suction cup and a second suction cup. The first suction cup is used to pick up the multi-port tube on the third transport track into the rotary chuck. The second suction cup is used to remove the multi-port tube in the rotary chuck.
2. The automatic sprinkler assembly equipment according to claim 1, characterized in that, The tube feeding mechanism includes a first conveying track, a vibratory feeder, a first linear vibrator, and a pusher. The vibratory feeder supplies tubes to the first conveying track, the first linear vibrator abuts against the bottom of the first conveying track, and the pusher is vertically movable and horizontally movable to push the tubes in the first conveying track.
3. The automatic sprinkler assembly equipment according to claim 2, characterized in that, The tube feeding mechanism also includes a liftable pressing component, which is located at the end of the first conveying track away from the vibratory plate. The pressing component is liftable and presses down on the tubes in the first conveying track.
4. The automatic sprinkler assembly equipment according to claim 1, characterized in that, The nozzle feeding mechanism includes a second transport track and a gripper. The gripper is used to clamp or release the nozzle, and the gripper is rotatable to transport the nozzle on the second transport track to the tray.
5. The automatic sprinkler assembly equipment according to claim 1, characterized in that, The number of sorting components is two sets, and the two sets of sorting components are arranged symmetrically along the third transport track.
6. The automatic sprinkler assembly equipment according to claim 1, characterized in that, The multi-port pipe loading and unloading mechanism also includes a correction component, which includes a fixed baffle and a horizontally movable correction plate. The fixed baffle is fixed to the bottom of the third conveying track, and the correction plate is provided with a V-shaped groove. The V-shaped groove cooperates with the multi-port pipe extending below the limiting groove to correct its position.
7. The automatic sprinkler assembly equipment according to claim 2, characterized in that, The inclined track is located below the first transport track. The inclined track includes an arc-shaped segment and a horizontal segment connected to each other. The arc-shaped segment is connected to the rotating clamp, and the horizontal segment is connected to the translating clamp. The position of the end of the arc-shaped segment away from the horizontal segment is higher than the position of the horizontal segment. A second linear vibrator is provided below the junction of the horizontal segment and the arc-shaped segment.
Citation Information
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