A concrete building system and its rapid construction method

CN120425840BActive Publication Date: 2026-09-01TONGJI UNIV
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Patent Information

Application Number
CN202510366553.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-26
Publication Date
2026-09-01
Estimated Expiration
2045-03-26

AI Technical Summary

Technical Problem

[0002]在极地以及其他低温环境地区,传统混凝土材料的使用由于其凝固速度缓慢、容易产生裂纹、耐冻融循环能力差等问题面临着诸多挑战,其在极端环境的应用受到了极大制约

Benefits of technology

[0016]According to the ice-concrete building system and its rapid construction method of this invention, ice-concrete material is used as the building material, providing an innovative solution for the construction of ice-concrete buildings in polar or low-temperature environments. The building structure is constructed using ice-concrete material, and the preparation process does not require high-temperature calcination, significantly reducing carbon dioxide emissions and meeting the requirements of green and low-carbon development. A stable building structure is formed through the solidification of ice-concrete material, and the temperature of specific locations within the structure is precisely controlled to achieve localized melting and solidification. This enhances the flexibility of the structure, significantly simplifies the repair and demolition process, makes operation more convenient and efficient, reduces the complexity of construction and maintenance, and improves the utilization and sustainability of building materials. A central intelligent monitoring system is used in the building structure to monitor the overall status of the ice-concrete building in real time and to perform point-to-point control of key parts. This ensures the stability and safety of the building structure during long-term use, effectively preventing potential problems and improving the building's service life and durability. These characteristics make ice-concrete buildings demonstrate significant application value and practical significance in real-world applications, providing strong support for addressing the challenges of low-temperature construction and promoting green building development, and showcasing broad application prospects.

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Abstract

This invention provides a frozen concrete building system and its rapid construction method. The frozen concrete building system includes a frozen concrete building section, a central intelligent monitoring section, and an energy storage section. The frozen concrete building section comprises a brick structure composed of prefabricated frozen concrete building structural units and interlocking adhesive units, or an integral cast-in-place structure composed of a reinforced steel support frame and a frozen concrete material filling layer. The frozen concrete building section is made of frozen concrete material, which is composed of ice-based composite cementitious material, coarse and fine aggregates, fiber reinforcement materials, steel bars, solution modifiers, and soluble mineral pigments. Compared with existing technologies, this invention proposes a faster and more convenient building structure and construction method based on frozen concrete material, combining the high strength of concrete with the rapid molding advantages of pure ice material. This invention is suitable for rapid and efficient construction of buildings in polar and other low-temperature regions, and has advantages such as convenient construction, easy repair, green and low-carbon operation, and energy conservation and environmental protection.
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Description

Technical Field

[0001] This invention relates to the field of building structure construction technology under special environments, specifically to a concrete building system and its rapid construction method. Background Technology

[0002] In polar regions and other low-temperature environments, the use of traditional concrete faces numerous challenges due to its slow setting speed, susceptibility to cracking, and poor resistance to freeze-thaw cycles, severely limiting its application in extreme environments. Furthermore, the construction of traditional concrete is difficult, and its repair and demolition processes are complex, generating substantial waste that is difficult to manage effectively, placing enormous pressure on the environment. These issues limit the application of traditional concrete in green and sustainable construction, failing to meet the requirements of modern architecture for low-carbon, environmentally friendly, and efficient construction.

[0003] Therefore, the urgent technical problem to be solved is: how to manufacture a new type of building material that is both environmentally friendly and adaptable to extreme environments. Summary of the Invention

[0004] This invention was made to solve the above-mentioned problems, and its purpose is to provide a concrete building system and a rapid construction method thereof.

[0005] This invention provides a concrete building system, characterized by comprising: a concrete building section made of concrete material; and a central intelligent monitoring section connected to the concrete building section for real-time monitoring of the temperature and strain information of the concrete building section, and for compressing and delivering a refrigerant medium to perform fixed-point temperature control on the concrete building section.

[0006] The ice-concrete building system provided by the present invention may also have the following features: wherein the energy storage unit is connected to the central intelligent monitoring unit and is used to convert wind energy and solar energy into electrical energy and store it, thereby supplying power to the central intelligent monitoring unit. The energy storage unit includes a wind energy storage module and a solar energy storage module.

[0007] The concrete building system provided by this invention may also have the following features: the central intelligent monitoring unit includes an intelligent detection platform, a local temperature control device, a temperature sensor, and a strain sensor. The temperature sensor and the strain sensor are installed inside the concrete building unit to monitor the temperature and strain information of the concrete building unit.

[0008] The concrete building system provided by this invention may also have the following feature: the concrete building section is a brick structure or an integral cast-in-place structure.

[0009] The concrete building system provided by this invention may also have the following features: the brick structure includes several prefabricated concrete building structure units and interlocking bonding units; the several prefabricated concrete building structure units are bonded together by the interlocking bonding units; the prefabricated concrete building structure units are formed by freezing uniformly arranged hollow condensing steel pipes of brick structure with concrete material; the prefabricated concrete building structure units are snap-fit ​​rectangular parallelepipeds with a length of 200-500mm, a width of 200-300mm, and a height of 200-300mm. The cuboid has an upward protrusion at the top and an inward recess at the bottom. The protrusion of the precast concrete building structure unit matches the recess of the adjacent precast concrete building structure unit. The brick-built hollow condensing steel pipes are vertically installed, with a diameter of 5-10mm and a length of 150-300mm. The surface of each pipe is covered with a super corrosion-resistant coating. Several brick-built hollow condensing steel pipes are aligned with connectors to provide overall strength. The interlocking adhesive unit is a stainless steel metal component that matches the shape of the precast concrete building structure unit.

[0010] The concrete building system provided by this invention may also have the following features: the integral cast-in-place structure includes a steel reinforcement support frame and a concrete material filling layer. The steel reinforcement support frame includes horizontally arranged support steel bars and vertically arranged integral cast-in-place hollow condensing steel pipes. The support steel bars and integral cast-in-place hollow condensing steel pipes are tied together by tie wires. The support steel bars are one or more of hot-rolled steel bars, cold-rolled steel bars, and prestressed steel bars. The diameter of both the support steel bars and integral cast-in-place hollow condensing steel pipes is 10-30mm, the diameter of the tie wires is 1-5mm, and the surfaces of the support steel bars, integral cast-in-place hollow condensing steel pipes, and tie wires are all covered with a super corrosion-resistant coating.

[0011] The ice-reinforced concrete building system provided by this invention may also have the following characteristics: the ice-reinforced concrete material comprises the following raw materials in parts by weight: 100-300 parts of ice-based composite cementitious material, 0-800 parts of fine aggregate, 800-1300 parts of coarse aggregate, 5%-20% of fiber reinforcement material by volume of ice-reinforced concrete, 1%-30% of solution modifier by volume of ice-based composite cementitious material, and 0-300 parts of soluble mineral pigment. The ice-based composite cementitious material is one or more of fresh water, seawater, and artificially formulated solutions. The coarse and fine aggregates are composed of continuous natural sand and gravel of 0-20 mm diameter or artificial sand and gravel. The fiber reinforcement material is one or more of cellulose fiber, polyethylene fiber, polypropylene fiber, glass fiber, quartz fiber, carbon fiber, aramid fiber, and steel fiber. The solution modifier is one or more of ethylene glycol, sodium gluconate, sucrose, oxalic acid, polyvinyl alcohol, polyacrylamide, antifreeze peptides, and antifreeze glycopeptides. Soluble mineral pigments are solid powder or liquid colored pigments. By adjusting different pigment components, red, orange, yellow, green, cyan, blue, indigo, purple, white, or black can be achieved.

[0012] This invention also provides a rapid construction method for a concrete building system, characterized by the following features: the rapid construction method includes a method for constructing brick masonry structures and a method for constructing integral cast-in-place structures.

[0013] The rapid construction method for the ice-concrete building system provided by this invention may also have the following features: the construction method of the brick structure specifically includes the following steps: S1, select a suitable small ice-concrete mold and clean it, and evenly lay hollow condensing steel pipes for reducing temperature and maintaining strength inside the small ice-concrete mold; S2, weigh various raw materials according to the ice-concrete material mix ratio, mix fine aggregate, coarse aggregate and fiber reinforcement material evenly, and then evenly fill the small ice-concrete mold and continuously vibrate it; S3, prepare ice-based composite cementitious material and modified solution and mix them evenly according to the mix ratio to obtain a mixed solution, pour it into the small ice-concrete mold until the mixed solution is level with the surface of the small ice-concrete mold and begins to overflow, then stop adding the mixed solution; S4, move the small ice-concrete mold into a low-temperature environment to achieve the freezing process of the internal solution. The process is as follows: S5, after the precast concrete building structure units with a certain strength are formed, the formwork is removed and the structure is taken out; S6, the construction area is cleaned, and the precast concrete building structure units are stacked into building structure walls according to the specifications. The pipes between the precast concrete building structure units are fully connected and sealed through the connectors between the hollow condensing steel pipes of the brick structure and the interlocking adhesive unit; S7, temperature sensors and strain sensors are embedded inside the wall and connected to the intelligent detection platform; S8, after the wall construction is completed, the pipe interfaces are connected to the local temperature control device. Cooling medium is continuously introduced into the hollow condensing steel pipes of the brick structure to achieve long-term freezing and hardening of the concrete building parts without melting; S9, the central intelligent monitoring unit monitors and controls the temperature and strain of the concrete building parts in real time and adjusts the delivered cooling medium to intelligently regulate the concrete building parts.

[0014] The rapid construction method for the ice-concrete building system provided by this invention may also have the following features: the construction method of the integral cast-in-place structure specifically includes the following steps: S1, planning and cleaning the construction area, and erecting the building formwork; S2, erecting supporting steel bars inside the building formwork, evenly laying the integral cast-in-place hollow condensing steel pipes, connecting the supporting steel bars and the integral cast-in-place hollow condensing steel pipes with binding wires to form a steel bar support frame, and embedding temperature sensors and strain sensors in the frame and connecting them to an intelligent detection platform; S3, weighing various raw materials according to the mixing ratio of the ice-concrete material, fully mixing the coarse aggregate, fine aggregate and fiber reinforcement material, and then evenly filling it into the building formwork and continuously vibrating it; S4, preparing the ice-based composite cementitious material and modified solution and uniformly mixing them according to the mixing ratio. Mix the solutions to obtain a mixed solution, pour it into the formwork, and stop adding the solution when the mixed solution is level with the surface of the formwork and begins to overflow; S5, connect the interface of the hollow condensing steel pipe of the integral cast-in-place structure to the local temperature control device, and realize the freezing process of the solution in the formwork by introducing a cooling medium into the hollow condensing steel pipe of the integral cast-in-place structure, thereby forming a layer of ice-concrete material with a certain strength; S6, after the integral cast-in-place structure has cooled down, the formwork is removed, and the local temperature control device continuously introduces a cooling medium into the hollow condensing steel pipe of the integral cast-in-place structure to achieve long-term freezing and hardening of the ice-concrete building part without melting; S7, the central intelligent monitoring unit monitors and controls the temperature and strain of the ice-concrete building part in real time, and adjusts the supplied cooling medium to intelligently regulate the ice-concrete building part.

[0015] The role and effect of invention

[0016] According to the ice-concrete building system and its rapid construction method of this invention, ice-concrete material is used as the building material, providing an innovative solution for the construction of ice-concrete buildings in polar or low-temperature environments. The building structure is constructed using ice-concrete material, and the preparation process does not require high-temperature calcination, significantly reducing carbon dioxide emissions and meeting the requirements of green and low-carbon development. A stable building structure is formed through the solidification of ice-concrete material, and the temperature of specific locations within the structure is precisely controlled to achieve localized melting and solidification. This enhances the flexibility of the structure, significantly simplifies the repair and demolition process, makes operation more convenient and efficient, reduces the complexity of construction and maintenance, and improves the utilization and sustainability of building materials. A central intelligent monitoring system is used in the building structure to monitor the overall status of the ice-concrete building in real time and to perform point-to-point control of key parts. This ensures the stability and safety of the building structure during long-term use, effectively preventing potential problems and improving the building's service life and durability. These characteristics make ice-concrete buildings demonstrate significant application value and practical significance in real-world applications, providing strong support for addressing the challenges of low-temperature construction and promoting green building development, and showcasing broad application prospects. Attached Figure Description

[0017] Figure 1 This is a structural schematic diagram of the ice-concrete building system in Embodiment 1 of the present invention;

[0018] Figure 2 This is a schematic diagram of the structure of the ice-concrete building section in Embodiment 1 of the present invention;

[0019] Figure 3 This is a structural schematic diagram of the ice-concrete building system in Embodiment 2 of the present invention; and

[0020] Figure 4 This is a structural schematic diagram of the ice-concrete building system in Embodiment 3 of the present invention.

[0021] Explanation of markings in the diagram:

[0022] 1—The ice-concrete building system in Example 1, 1'—The ice-concrete building system in Example 2, 1”—The ice-concrete building system in Example 3;

[0023] 10—Concrete building component in Example 1; 10'—Concrete building component in Example 2; 10”—Concrete building component in Example 3; 110—Brick structure; 111—Precast concrete building structure unit; 112—Interlocking bonding unit; 113—Hollow condensing steel pipe of brick structure.

[0024] 120—Integral cast-in-place structure, 121—Reinforced steel support frame, 122—Concrete material filling layer, 123—Supporting reinforcement, 124—Hollow condensing steel pipe of integral cast-in-place structure, 125—Building formwork, 130—Concrete material;

[0025] 20—Central Intelligent Monitoring Department, 201—Intelligent Detection Platform, 202—Local Temperature Control Device, 203—Temperature Sensor, 204—Strain Sensor;

[0026] 30—Energy Storage Department, 301—Wind Power Energy Storage Module, 302—Solar Energy Storage Module. Detailed Implementation

[0027] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication between two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0028] To make the technical means, creative features, objectives and effects of this invention easy to understand, the following embodiments, in conjunction with the accompanying drawings, specifically illustrate the ice-concrete building system and its rapid construction method of this invention.

[0029] Example 1

[0030] Figure 1 This is a schematic diagram of the structure of the ice-concrete building system in Embodiment 1 of the present invention. Figure 2 This is a schematic diagram of the structure of the ice-concrete building section in Embodiment 1 of the present invention.

[0031] like Figure 1-2 As shown, the ice-concrete building system 1 in this embodiment includes an ice-concrete building section 10, a central intelligent monitoring section 20, and an energy storage section 30.

[0032] The ice-based concrete building component 10 is prepared from ice-based concrete material 130. Ice-based concrete material 103 comprises the following raw materials in parts by weight: 100-300 parts of ice-based composite cementitious material, 0-800 parts of fine aggregate, 800-1300 parts of coarse aggregate, 5%-20% of fiber reinforcement material by volume of ice-based concrete, 1%-30% of solution modifier by volume of ice-based composite cementitious material, and 0-300 parts of soluble mineral pigment.

[0033] The ice-based composite cementitious material is one or more of fresh water, seawater, and artificially formulated solutions. The preferred ratio of the ice-based composite cementitious material is fresh water: NaCl: Na2SO4 = 90%: 7%: 3%.

[0034] The coarse and fine aggregates are composed of continuous natural and artificial sand and gravel materials of 0-20 mm, with crushed stone and sea sand being preferred.

[0035] The fiber reinforcing material is one or more of cellulose fiber, polyethylene fiber, polypropylene fiber, glass fiber, quartz fiber, carbon fiber, aramid fiber and steel fiber, with polyethylene fiber being preferred.

[0036] The solution modifier is one or more of ethylene glycol, sodium gluconate, sucrose, oxalic acid, polyvinyl alcohol, polyacrylamide, antifreeze peptides, and antifreeze glycopeptides, with ethylene glycol being preferred.

[0037] Soluble mineral pigments are solid powder or liquid colored pigments. By adjusting different pigment components, red, orange, yellow, green, cyan, blue, indigo, purple, white, or black can be achieved.

[0038] Table 1

[0039] 500 2000 500 15 200 10

[0040] Table 1 shows the raw material mix ratio of the ice-crystal material 130 in this embodiment.

[0041] In this embodiment, the concrete building section 10 is a brick structure 110.

[0042] The brick structure 110 includes several precast concrete building structure units 111 and interlocking bonding units 112. The several precast concrete building structure units 111 are bonded to each other through the interlocking bonding units 112. The precast concrete building structure units 111 are formed by freezing evenly arranged hollow condensing steel pipes 113 of brick structure and concrete material 130.

[0043] The precast concrete building structure unit 111 is a snap-fit ​​cuboid with a length of 200-500mm, a width of 200-300mm, and a height of 200-300mm. The snap-fit ​​cuboid has an upward protrusion at the top and an inward recess at the bottom. The protrusion of the precast concrete building structure unit 111 matches the recess of the adjacent precast concrete building structure unit 111.

[0044] The brick-built hollow condensing steel pipes 113 are vertically installed, with a diameter of 5-10mm and a length of 150-300mm. The surface of each pipe is covered with a super corrosion-resistant coating. Several brick-built hollow condensing steel pipes 113 are aligned with connectors to provide overall strength.

[0045] The interlocking adhesive unit 112 is a stainless steel metal component that conforms to the shape of the precast concrete building structure unit 111.

[0046] The central intelligent monitoring unit 20 is connected to the concrete building unit 10 and is used to monitor the temperature and strain information of the concrete building unit 10 in real time, and to compress and transport the refrigerant to perform fixed-point temperature control on the concrete building unit 10.

[0047] The central intelligent monitoring unit 20 includes an intelligent detection platform 201, a local temperature control device 202, a temperature sensor 203, and a strain sensor 204. The temperature sensor 203 and the strain sensor 204 are installed inside the concrete building unit 10 to monitor the temperature and strain information of the concrete building unit 10.

[0048] The energy storage unit 30 is connected to the central intelligent monitoring unit 20 and is used to convert wind energy and solar energy into electrical energy and store it, thereby powering the central intelligent monitoring unit 20. The energy storage unit 30 includes a wind energy storage module 301 and a solar energy storage module 302.

[0049] Mechanism of strength formation in concrete:

[0050] This invention uses an aqueous solution as a cementing material to replace cement in traditional cement concrete. The aqueous solution is rapidly frozen into ice through internal or external cooling. At the same time, it forms an integral structure with a certain strength with aggregates, fibers and other materials, and finally prepares ice-concrete material 130.

[0051] In this embodiment, the rapid construction method of the ice-concrete building system 1 specifically includes the following steps:

[0052] S1. Select a suitable small 500mm*250mm*300mm condensate mold and clean it thoroughly. Then, evenly lay 300mm long hollow condensate steel pipes 113 with brick structure inside the small condensate mold to reduce temperature and maintain strength.

[0053] S2. Weigh all kinds of raw materials according to the mixing ratio of ice concrete material 130 shown in Table 1, mix the crushed stone, sea sand and polyethylene fiber evenly, and then fill them evenly into small ice concrete molds and continuously vibrate them.

[0054] S3. Prepare an ice-based composite cementitious material (ratio of fresh water: NaCl: Na2SO4 = 90%: 7%: 3%) and mix it evenly with ethylene glycol according to the mixing ratio to obtain a mixed solution. Pour the mixed solution into a small ice-based concrete mold until the mixed solution is level with the surface of the small ice-based concrete mold and begins to overflow. Stop adding the mixed solution.

[0055] S4. The small ice concrete mold is moved into a low-temperature environment to achieve the freezing process of the internal solution. After the precast ice concrete building structure unit 111 with a certain strength is formed, the mold is removed and transported to the polar construction site.

[0056] S5. Clean up the polar construction area, stack the precast ice concrete building structure unit 111 into a building structure wall of 5m*0.25m*3m according to the specifications, and fully connect and seal the pipes between the precast ice concrete building structure unit 111 with the interlocking adhesive unit 112 through the connector between the brick-built hollow condensing steel pipe 113.

[0057] S6. At the same time, a temperature sensor 203 and a strain sensor 204 are embedded inside the wall and connected to the intelligent detection platform 201.

[0058] S7. After the wall construction is completed, the pipe interface is connected to the local temperature control device 202. Cooling medium is continuously introduced into the hollow condensing steel pipe 113 of the internal brick structure to achieve long-term freezing hardening and non-melting of the ice concrete building part 10.

[0059] S8, the central intelligent monitoring unit 20 monitors and controls the temperature and strain of the concrete building unit 10 in real time and adjusts the cooling medium to intelligently regulate the concrete building unit 10.

[0060] According to the embodiment of this invention, the performance test of the ice-concrete building system 1 after solidification and hardening shows that the compressive strength of the ice-concrete building is 32 MPa, the tensile strength is 1.6 MPa, and the overall color of the building is blue.

[0061] Example 2

[0062] Figure 3 This is a structural schematic diagram of the ice-concrete building system in Embodiment 2 of the present invention.

[0063] like Figure 3 As shown, in this embodiment, the concrete building section 10' in the concrete building system 1' is not the brick structure 110 in embodiment one, but an integral cast-in-place structure 120.

[0064] The integral cast-in-place structure 120 includes a steel reinforcement support frame 121 and a concrete material filling layer 122. The steel reinforcement support frame 121 includes horizontally arranged support steel bars 123 and vertically arranged integral cast-in-place hollow condensing steel pipes 124. The support steel bars 123 and integral cast-in-place hollow condensing steel pipes 124 are tied together by binding wire. The support steel bars 123 are one or more of hot-rolled steel bars, cold-rolled steel bars, and prestressed steel bars. The diameter of the support steel bars 123 and integral cast-in-place hollow condensing steel pipes 124 is 10-30mm, and the diameter of the binding wire is 1-5mm. The surfaces of the support steel bars 123, integral cast-in-place hollow condensing steel pipes 124, and binding wire are all covered with a super corrosion-resistant coating.

[0065] Table 2

[0066] 1500 3000 15 10

[0067] Table 2 shows the raw material mix ratio of the ice-crystal material 130 in this embodiment.

[0068] In this embodiment, the rapid construction method of the ice-concrete building system 1 specifically includes the following steps:

[0069] S1, plan and clear the construction area, and erect 15m*10m*5m building formwork 125.

[0070] S2, a 20mm diameter supporting steel bar 123 is built inside the building formwork 125, and a 20mm diameter integral cast-in-place hollow condensing steel pipe 124 is evenly laid. The supporting steel bar 123 and the integral cast-in-place hollow condensing steel pipe 124 are connected by a 2mm diameter binding steel wire to form a steel bar support frame 121. Temperature sensor 203 and strain sensor 204 are embedded in the frame and connected to the intelligent detection platform 201.

[0071] S3. Weigh all kinds of raw materials according to the mixing ratio of the concrete material 130 shown in Table 2, mix the artificial crushed stone and cellulose fiber thoroughly, and then fill them evenly into the building formwork 125 and continuously vibrate them.

[0072] S4. Prepare ice-based composite cementitious material (ratio of fresh water: K2SO4: Na2CO3 = 95%: 4%: 1%) and mix it evenly with ethylene glycol according to the mixing ratio to obtain a mixed solution. Pour the mixed solution into the building template 125 until the mixed solution is level with the surface of the building template 125 and begins to overflow, then stop adding the mixed solution.

[0073] S5, connect the interface of the integral cast-in-place hollow condensing steel pipe 124 to the local temperature control device 202, and realize the freezing process of the solution in the building formwork 125 by introducing cooling medium into the integral cast-in-place hollow condensing steel pipe 124, thereby forming a condensed concrete material filling layer 122 with a certain strength.

[0074] S6. After the overall cast-in-place structure 120 has cooled down, the formwork is removed. The local temperature control device 202 continuously introduces cooling medium into the hollow condensing steel pipe 124 of the internal overall cast-in-place structure to achieve long-term freezing and hardening of the ice concrete building part 10 without melting.

[0075] S7, the central intelligent monitoring unit 20 monitors and controls the temperature and strain of the concrete building unit 10 in real time, and adjusts the cooling medium to intelligently regulate the concrete building unit 10.

[0076] According to the embodiment of this invention, the performance test of the ice-concrete building system 1 after solidification and hardening shows that the compressive strength of the ice-concrete building is 35 MPa, the tensile strength is 1.5 MPa, and the overall color of the building is transparent.

[0077] For ease of explanation, the same descriptions are omitted for structures identical to those in Embodiment 1 in this embodiment.

[0078] Example 3

[0079] Figure 4 This is a structural schematic diagram of the ice-concrete building system in Embodiment 3 of the present invention.

[0080] like Figure 4 As shown, in this embodiment, the concrete building part 10 in the concrete building system 1" includes both the brick structure 110 in embodiment 1 and the integral cast-in-place structure 120 in embodiment 2.

[0081] For ease of explanation, the same descriptions are omitted for structures identical to those in Embodiment 1 and Embodiment 2 in this embodiment.

[0082] The role and effect of the embodiments

[0083] According to the ice-concrete building system and its rapid construction method of this invention, ice-concrete material is used as the building material, providing an innovative solution for the construction of ice-concrete buildings in polar or low-temperature environments. The building structure is constructed using ice-concrete material, and the preparation process does not require high-temperature calcination, significantly reducing carbon dioxide emissions and meeting the requirements of green and low-carbon development. A stable building structure is formed through the solidification of ice-concrete material, and the temperature of specific locations within the structure is precisely controlled to achieve localized melting and solidification. This enhances the flexibility of the structure, significantly simplifies the repair and demolition process, makes operation more convenient and efficient, reduces the complexity of construction and maintenance, and improves the utilization and sustainability of building materials. A central intelligent monitoring system is used in the building structure to monitor the overall status of the ice-concrete building in real time and to perform point-to-point control of key parts. This ensures the stability and safety of the building structure during long-term use, effectively preventing potential problems and improving the building's service life and durability. These characteristics make ice-concrete buildings demonstrate significant application value and practical significance in real-world applications, providing strong support for addressing the challenges of low-temperature construction and promoting green building development, and showcasing broad application prospects.

[0084] This invention uses ice-crystal material as a building material, replacing the traditional cement setting and hardening process with the water setting process to form a strong building structure. Compared with the production of cement materials, the preparation of ice-crystal material does not require high-temperature calcination, which greatly reduces carbon dioxide emissions and meets the requirements of green and low-carbon development.

[0085] The ice-curing concrete material used in this invention cures faster than traditional concrete and possesses better shaping ability, allowing for the formation of building structures in a shorter time. Combined with the rapid construction method of this invention, the construction process is simpler and faster, significantly improving construction efficiency. It enables rapid assembly of temporary buildings or in extreme weather conditions, meeting basic usage requirements and saving considerable time and labor.

[0086] This invention utilizes the solidification effect of ice-cement materials to form a stable building structure and precisely controls the temperature at specific locations within the structure, achieving localized melting and solidification. This enhances structural flexibility, significantly simplifies the repair and demolition process, makes operations more convenient and efficient, reduces the complexity of construction and maintenance, and improves the usability and sustainability of building materials.

[0087] This invention employs a central intelligent monitoring system to monitor the overall condition of concrete buildings in real time and to perform targeted adjustments to key components. Through precise data acquisition and analysis, this system ensures the stability and safety of the building structure during long-term use, effectively preventing potential problems and improving the building's lifespan and durability.

[0088] This invention significantly improves the compressive and flexural mechanical properties of concrete by optimizing its material ratio and structural design. Simultaneously, the introduction of steel reinforcement and external insulation further enhances the stability and safety of the building. This enables concrete buildings to maintain excellent service performance in polar or other low-temperature environments, meeting long-term usage requirements and ensuring structural durability and reliability.

[0089] Those skilled in the art should understand that this invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to this invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the invention as claimed. The scope of protection of this invention is defined by the appended claims and their equivalents.

Claims

1. A concrete building system, characterized in that, include: The building components made from ice-concrete materials; The central intelligent monitoring unit, connected to the concrete building section, is used to monitor the temperature and strain information of the concrete building section in real time, and to compress and transport cooling media to perform fixed-point temperature control on the concrete building section. The concrete building section includes brick masonry structure and monolithic cast-in-place structure. The brick structure comprises several precast concrete building structural units and interlocking bonding units. The precast concrete building structural units are bonded together by the interlocking bonding units. Each precast concrete building structural unit is formed by freezing uniformly arranged hollow condensing steel pipes made of brick structure with concrete material. The precast concrete building structure unit is a snap-fit ​​cuboid, 200-500mm long, 200-300mm wide, and 200-300mm high. The top of the snap-fit ​​cuboid has an upward protrusion, and the bottom has an inward recess. The protrusion of the precast concrete building structure unit mates with the recess of the adjacent precast concrete building structure unit. The hollow condensing steel pipes in the brick structure are vertically arranged, with a diameter of 5-10mm and a length of 150-300mm. Several of these hollow condensing steel pipes are aligned using connectors. The interlocking adhesive unit is a stainless steel metal component that conforms to the shape of the precast concrete building structure unit. The integral cast-in-place structure includes a reinforced concrete support frame and a concrete filling layer. The reinforced concrete support frame includes evenly arranged horizontally arranged supporting reinforcing bars and vertically arranged integral cast-in-place hollow condensing steel pipes. The supporting reinforcing bars and the integral cast-in-place hollow condensing steel pipes are tied together with binding wire. The supporting reinforcing bars are one or more of hot-rolled steel bars, cold-rolled steel bars, and prestressed steel bars. The diameter of both the supporting reinforcing bars and the integral cast-in-place hollow condensing steel pipes is 10-30mm, and the diameter of the binding wire is 1-5mm. The ice-based concrete material comprises the following raw materials in parts by weight: 100-300 parts ice-based composite cementitious material, 0-800 parts fine aggregate, 800-1300 parts coarse aggregate, and 0-300 parts soluble mineral pigment. The ice-concrete material also includes the following raw materials: Fiber-reinforced materials constitute 5% to 20% of the volumetric content of the concrete. and The solution modifier is 1% to 30% of the volume of the ice-based composite cementitious material.

2. The concrete building system according to claim 1, characterized in that, Also includes: An energy storage unit, connected to the central intelligent monitoring unit, is used to convert wind and solar energy into electrical energy and store it, thereby powering the central intelligent monitoring unit. The energy storage unit includes a wind energy storage module and a solar energy storage module.

3. The concrete building system according to claim 2, characterized in that: The central intelligent monitoring unit includes an intelligent detection platform, a local temperature control device, a temperature sensor, and a strain sensor. The temperature sensor and strain sensor are installed inside the concrete building section to monitor the temperature and strain information of the concrete building section.

4. A rapid construction method for the concrete building system as described in claim 3, characterized in that: The rapid construction methods include methods for constructing brick masonry structures and methods for constructing monolithic cast-in-place structures.

5. The rapid construction method for the ice-concrete building system according to claim 4, characterized in that: The construction method of the brick masonry structure specifically includes the following steps: S1. Select a suitable small condensate mold and clean it thoroughly. Then, lay hollow condensate steel pipes with brick structure inside the small condensate mold to reduce temperature and maintain strength. S2, Weigh all kinds of raw materials according to the concrete material mix ratio, mix fine aggregate, coarse aggregate and fiber reinforcement material evenly, and then fill them evenly into the small concrete mold and continuously vibrate them. S3, prepare ice-based composite cementitious material and solution modifier and mix them evenly according to the mixing ratio to obtain a mixed solution. Pour the mixed solution into the small ice concrete mold until the mixed solution is level with the surface of the small ice concrete mold and begins to overflow. Stop adding the mixed solution. S4, the small concrete mold is moved into a low-temperature environment to achieve the freezing process of the internal solution. After the precast concrete building structure unit with a certain strength is formed, the mold is removed and taken out. S5, clean up the construction area, stack the precast concrete building structure units into building structure walls according to the specifications, and fully connect and seal the pipes between the precast concrete building structure units with the interlocking adhesive unit through the connectors between the hollow condensing steel pipes of the brick structure. S6. Simultaneously, temperature sensors and strain sensors are embedded inside the wall and connected to the intelligent detection platform. S7. After the wall construction is completed, connect the pipe interface to the local temperature control device, and continuously introduce cooling medium into the hollow condensing steel pipe of the brick structure to achieve long-term freezing and hardening of the ice concrete building part without melting. S8, the central intelligent monitoring unit monitors the temperature and strain of the concrete building section in real time, and adjusts the delivered cooling medium to intelligently control the concrete building section.

6. The rapid construction method for the ice-concrete building system according to claim 4, characterized in that: The construction method of the integral cast-in-place structure specifically includes the following steps: S1, Planning and clearing the construction area, and setting up building formwork; S2, build supporting steel bars inside the building template, evenly lay the integral cast-in-place hollow condensing steel pipe, connect the supporting steel bars to the integral cast-in-place hollow condensing steel pipe with tie wire to form a steel bar support frame, and embed temperature sensor and strain sensor in the frame and connect it to the intelligent detection platform. S3, Weigh all kinds of raw materials according to the mixing ratio of the concrete material, mix the coarse aggregate, fine aggregate and fiber reinforcement material thoroughly, and then fill them evenly into the building template and continuously vibrate them. S4, prepare ice-based composite cementitious material and solution modifier and mix them evenly according to the mixing ratio to obtain a mixed solution. Pour the mixed solution into the building template until the mixed solution is level with the surface of the building template and begins to overflow, then stop adding the mixed solution. S5, connect the interface of the hollow condensing steel pipe of the integral cast-in-place structure to the local temperature control device, and realize the freezing process of the solution in the building template by introducing a cooling medium into the hollow condensing steel pipe of the integral cast-in-place structure, thereby forming a filling layer of ice-concrete material with a certain strength. S6. After the overall cast-in-place structure has cooled down, the formwork is removed. Cooling medium is continuously introduced into the hollow condensing steel pipe of the overall cast-in-place structure through a local temperature control device to achieve long-term freezing and hardening of the ice concrete building part without melting. S7, the central intelligent monitoring department monitors the temperature and strain of the concrete building section in real time, and adjusts the delivered cooling medium to intelligently control the concrete building section.

Citation Information

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