A modular auxiliary laying device for antibacterial resin panels

Abstract

The application is a kind of modular auxiliary laying device for antibacterial resin plate, relating to the technical field of plate auxiliary laying. It includes placing moving table, laying moving frame mechanism, auxiliary installation mechanism and carrying mechanism. The placing moving table is used to carry the plate and realize movement and preliminary fixation; the laying moving frame mechanism defines the laying area and provides stable support; the carrying mechanism realizes three-dimensional carrying and posture adjustment of the plate; the auxiliary installation mechanism completes accurate alignment, guide limiting and pressing fixation of the plate, and each mechanism is stably connected through the positioning and locking assembly. The placing moving table is provided with moving drive, stable locking and negative pressure locking assembly; the carrying mechanism includes telescopic arm, composite grabbing and other assemblies; the auxiliary installation mechanism integrates visual auxiliary assembly to realize accurate control; the laying moving frame mechanism adopts double-end support structure. The device can improve the efficiency, accuracy and stability of antibacterial resin plate laying through modular design and multi-component collaborative work, and is suitable for various working scenes.

Description

Technical Field

[0001] This invention relates to the field of wall panel auxiliary positioning technology, and in particular to a modular auxiliary laying device for antibacterial resin panels. Background Technology

[0002] In the field of modern building decoration, various types of boards, especially antibacterial resin boards with high requirements for environmental hygiene, are widely used in clean places such as hospitals, laboratories, and food processing plants, as well as commercial and residential spaces with high requirements for health and environmental protection, due to their excellent performance. With the development of building industrialization and prefabricated buildings, higher requirements have been placed on the efficiency, precision, and quality of board laying.

[0003] However, traditional methods of installing panels generally face numerous challenges. Currently, the handling and installation of panels largely rely on manual labor, which is not only labor-intensive, but also prone to causing fatigue, back strain, and even accidental injuries, especially with large and heavy resin panels, posing significant safety hazards. Furthermore, manual installation is inefficient and cannot meet the ever-increasing demands of construction schedules. More importantly, limited by the experience and skill level of the operators, manual installation often struggles to guarantee high-precision alignment and smooth joints, easily leading to uneven gaps, surface irregularities, and panel damage, directly impacting the final decorative effect and lifespan. In some special or confined construction environments, the difficulty of manual operation increases further, even making it impossible.

[0004] While some auxiliary handling tools have emerged in the existing technology, such as suction cup pallet trucks or simple support frames, these tools have alleviated the pressure of manual handling to some extent. However, these existing tools are usually single-function and lack systematicity and integration. They often only solve part of the problems in the handling process and cannot provide a complete solution from sheet metal bearing, precise alignment, posture adjustment to final pressing and fixing.

[0005] How to solve the above-mentioned technical problems is the challenge facing this invention. Summary of the Invention

[0006] To address the shortcomings of existing technologies, this invention provides a rationally designed, safe, and reliable auxiliary positioning construction device for prefabricated building wall panels. This device significantly improves laying efficiency and quality, reduces labor intensity and construction risks, and features modularity, high precision, high efficiency, and good versatility. It is suitable for the auxiliary laying of various antibacterial resin boards.

[0007] The technical solution adopted by the present invention to solve its technical problem is: a modular auxiliary laying device for antibacterial resin boards, including a placement platform for supporting antibacterial resin boards; The laying frame shifting mechanism is used to define the laying area. In use, the laying frame shifting mechanism is stably connected to the placement platform through the positioning and locking components. An auxiliary installation mechanism is provided in the frame laying and shifting mechanism and is used to accurately place the antibacterial resin board at the expected position; And a transport mechanism, which is provided on the placement platform to transport the antibacterial resin board from the placement platform to the laying frame mechanism, and to facilitate the placement of the auxiliary installation mechanism in the next stage.

[0008] Furthermore, the placement platform includes: A movable base frame, on which a support panel for supporting the antibacterial resin board is provided; A mobile drive component is mounted on the mobile base frame and is used to drive the placement platform to move on the building ground. A stabilizing locking component is disposed on the movable base frame and is used to limit the displacement of the placement platform in the placement state, thereby improving the stability of the overall structure. A negative pressure locking component is installed on the movable base frame to perform negative pressure adsorption on the antibacterial resin board to achieve initial fixation. A transport base frame is disposed on the movable base frame at one end away from the frame-laying mechanism, and the transport mechanism is disposed on the transport base frame; And a docking base frame, which is located at one end of the movable base frame near the laying and shifting frame mechanism and cooperates with the positioning and locking assembly.

[0009] Furthermore, the mobile drive assembly includes a mobile motor, a reducer, a transmission component, and multiple drive wheels; the mobile motor is mounted on the mobile base frame, and the reducer is drivenly connected to the output end of the mobile motor; one end of the transmission component is drivenly connected to the output end of the reducer, and the other end is drivenly connected to the multiple drive wheels. The stabilizing locking assembly includes several retractable locking legs evenly distributed around the mobile base frame. Each locking leg includes a leg body, a drive cylinder, and a leg base plate. The drive cylinder is mounted on the mobile base frame, and its piston rod is connected to the leg body to drive the leg body to extend and retract vertically. The leg base plate is located at the lower end of the leg body and is used to abut against the ground after the locking leg is extended. The negative pressure locking assembly includes a negative pressure suction box disposed on the support panel, and the support panel has a plurality of negative pressure suction holes that cooperate with the negative pressure suction box; the negative pressure suction box is connected to a negative pressure generator disposed on the movable base frame through a negative pressure pipe.

[0010] Furthermore, the conveying mechanism includes: The telescopic arm assembly is used to realize the composite displacement of the antibacterial resin board in three-dimensional space, and it is rotatably connected to the transport base frame and can rotate around the vertical axis to adapt to different transport angles. A composite gripping component is used to clamp or adsorb the antibacterial resin board and cooperates with the auxiliary installation mechanism to achieve precise placement of the antibacterial resin board. A posture adjustment quick-release assembly is disposed between the end of the telescopic arm assembly and the composite gripping assembly. It includes a posture driving unit and a locking quick-release unit. The posture driving unit is used to drive the antibacterial resin board to change from a horizontal state to a vertical state during the transportation process to adapt to the installation posture in the laying and moving frame mechanism. The locking quick-release unit is used to realize the quick connection and disassembly of the composite gripping assembly. And an extrusion positioning component, which is set on the transport base frame to assist in transporting and initially positioning the antibacterial resin board.

[0011] Furthermore, the telescopic boom assembly includes a rotating base rotatably connected to the transport base frame. The rotating base is provided with at least two telescopic boom sections that are telescopic. The rotating base, the telescopic boom sections, and two adjacent telescopic boom sections are all connected by a rotary drive unit, and the rotary drive unit can provide at least one pitch degree of freedom. The composite gripping assembly includes a gripping bracket, on which a composite gripping unit is provided for selectively adsorbing or clamping the antibacterial resin board according to its actual state to ensure the stability and safety of the board during handling. The gripping bracket is also provided with a quick-release bracket that cooperates with the attitude control quick-release assembly, and a connecting component that cooperates with the auxiliary installation mechanism. The attitude drive unit includes a rotating bracket disposed at the end of the telescopic arm assembly. The rotating bracket is provided with a quick-connect groove that mates with the quick-connect bracket. The rotating bracket is provided with an axis drive component. The axis drive component is provided with a drive base. The drive base is provided with a drive motor. The output end of the drive motor is provided with a drive lock block. The quick-release bracket is provided with a drive lock groove that mates with the drive lock block. The locking quick-release unit includes locking brackets symmetrically arranged in the quick-release groove and slidingly engaged with the quick-release groove. The rotating bracket is provided with a synchronous drive component for driving the locking bracket to perform a locking action. The locking bracket is provided with a quick-release disc rotatably connected to the locking bracket. One of the quick-release discs has a through groove that engages with the drive locking block. The quick-release disc is provided with a plurality of insert rods. The quick-release bracket is provided with slots that engage with the insert rods.

[0012] Furthermore, the extrusion positioning assembly includes a set of first extrusion rods, the fixed ends of which are fixedly mounted on the transport base frame; the movable ends of the set of first extrusion rods are connected to a first extrusion plate, which is a hollow structure with a negative pressure chamber inside; a plurality of extrusion suction holes are evenly opened on the side of the first extrusion plate facing the laying and moving frame mechanism, and the extrusion suction holes are connected to the negative pressure chamber. A set of second extrusion rods is provided on both sides of the auxiliary installation mechanism. The moving end of each set of second extrusion rods is connected to a second extrusion plate, and the second extrusion plate is arranged parallel to the first extrusion plate.

[0013] Furthermore, the laying and shifting frame mechanism includes: The movable base has a movable roller assembly at its bottom that enables the displacement adjustment of the laying frame shifting mechanism within the building space, and the positioning and locking assembly is mounted on the movable base. A positioning frame is set on the movable base, and a top support moving component is provided at its top to facilitate the laying and moving of the frame mechanism within the building space; And spatial fixed support components, including a top support unit for upwardly supporting the ceiling of the building structure, and a bottom support lifting unit disposed on the movable base and downwardly supporting the building floor to achieve multi-point stable fixation of the laying frame mechanism in the vertical direction.

[0014] Furthermore, the top support moving assembly includes several top support seats, evenly arranged at the top end of the positioning frame; several top support hydraulic rods, each of the top support seats is provided with a top support hydraulic rod, the piston rod of the top support hydraulic rod can extend and retract in the vertical direction; and several top support plates, each of the piston rods of the top support hydraulic rod is provided with a top support plate at its moving end, and each top support plate is provided with a set of moving balls. The positioning and locking assembly includes a docking guide unit disposed on the positioning frame for guiding the laying and moving frame mechanism to make precise alignment with the placement platform; and a docking locking unit disposed on the positioning frame for mechanical connection and fixation with the placement platform after alignment, so as to achieve stable docking between the laying and moving frame mechanism and the placement platform.

[0015] Furthermore, the auxiliary installation mechanism includes: A precision alignment component is provided on the positioning frame to facilitate movement within the laying area for final precise adjustment and alignment after the transport mechanism delivers the antibacterial resin board into the laying frame mechanism. The guiding and limiting components are respectively set on both sides of the positioning frame to guide and limit the edge of the antibacterial resin board after it enters the laying and moving frame mechanism, so as to ensure that the antibacterial resin board slides smoothly into the target laying area in a predetermined direction. A pressing and alignment assembly is disposed on the positioning frame and is used to press and initially fix the antibacterial resin plate after it has been aligned. The visual aid component includes at least one image acquisition module and calibration sensor disposed above the laying and moving frame mechanism, for identifying the boundary and position of the antibacterial resin board and transmitting data to the central control module in real time to assist in achieving precise control of the pressing and alignment action.

[0016] Furthermore, the precise alignment component includes an alignment base frame disposed at the four corners of the positioning frame, an alignment winch disposed on the alignment base frame, an alignment hinge rope disposed on the alignment winch, a docking hook disposed at one end of the alignment hinge rope and connected to the composite gripping component, and a docking motor disposed on the alignment base frame and cooperating with the alignment winch. The guiding and limiting assembly includes a guiding screw on one side of the positioning frame, a guiding slide on the guiding screw, a limiting crossbar on the guiding slide that slides in cooperation with the guiding slide, a telescopic insert on one end of the limiting crossbar near the composite gripping assembly, and a linear drive component on the limiting crossbar for driving the telescopic insert to engage with the composite gripping assembly. The pressing and alignment assembly includes pressing drive grooves symmetrically opened on both sides of the positioning frame. A pressing screw is provided in the pressing drive groove. A pressing drive seat is provided between the pressing screws. A pressing crossbeam is provided between the two pressing drive seats. A plurality of pressing drive units are provided on the pressing crossbeam. The pressing drive unit includes a multi-point pressing arm, an elastic pressure head connected to the end of the pressing arm, and a pressure feedback sensor.

[0017] This invention, through the establishment of a handling mechanism and an auxiliary installation mechanism, achieves automated handling and precise installation of antibacterial resin boards from the placement platform to the laying frame mechanism. This reduces the time and labor intensity of manual handling and alignment, significantly improving laying efficiency. The telescopic arm assembly of the handling mechanism enables composite displacement of the board in three-dimensional space, and adjusts the board's posture from a horizontal to a vertical state through the posture drive unit to adapt to the installation requirements within the laying frame mechanism, thereby achieving fast and accurate board handling and installation.

[0018] This invention utilizes a precise alignment component and a guide and limiting component in the auxiliary installation mechanism to ensure that the antibacterial resin board can be accurately placed in the expected position, achieving a high-precision laying effect, ensuring uniform gaps and good flatness between boards, and improving the decorative quality. The precise alignment component drives an alignment winch via a docking motor, which moves the alignment hinge rope to achieve precise adjustment and alignment of the board, while the guide and limiting component ensures that the board slides smoothly into the target laying area along a predetermined direction.

[0019] The design of the stabilizing locking component and the positioning locking component in this invention ensures the stability of the placement platform and the laying frame mechanism during operation, avoiding deviations in the laying of the boards caused by equipment shaking, and improving the safety and reliability of construction. The retractable locking leg of the stabilizing locking component is controlled by a drive cylinder to extend and retract vertically, with the base plate of the leg abutting against the ground, achieving stable support and anti-displacement locking for the placement platform. The positioning locking component, on the other hand, achieves stable docking between the laying frame mechanism and the placement platform through the cooperation of the hydraulically driven claw assembly and the locking rod.

[0020] The negative pressure locking component and the extrusion positioning component in this invention can effectively fix the antibacterial resin board, reducing the risk of bumps and damage to the board during handling and installation, and reducing material waste. The negative pressure locking component generates adsorption force through the negative pressure suction box and negative pressure suction cup to initially fix the board on the placement platform, while the first extrusion plate and the second extrusion plate of the extrusion positioning component further fix the board through extrusion and negative pressure adsorption, providing a stable foundation for handling and installation.

[0021] This invention can adapt to antibacterial resin boards of different sizes and shapes, exhibiting excellent versatility and flexibility to meet diverse construction needs. The multi-stage telescopic boom section and rotary drive unit of the telescopic boom assembly provide at least one degree of pitch freedom, enabling the handling mechanism to be flexibly adjusted under different working heights and handling posture requirements, adapting to various laying scenarios.

[0022] This invention comprehensively reduces the overall cost of antibacterial resin board installation by improving laying efficiency, reducing material waste, and lowering labor costs, resulting in significant economic benefits. The device reduces board waste caused by laying deviations through precise alignment and pressing; simultaneously, automated operation improves work efficiency and shortens the construction cycle, thereby reducing labor costs; furthermore, the stability and reliability of the equipment reduce additional maintenance costs due to equipment failure, further saving costs. Attached Figure Description

[0023] Figure 1 This is a first-view three-dimensional structural diagram of the present invention; Figure 2 This is a second-view three-dimensional structural diagram of the present invention; Figure 3 This is a schematic diagram of the placement platform and transport mechanism of the present invention. Figure 4 This is an exploded view of the attitude control quick-release assembly of the present invention; Figure 5 This is an enlarged schematic diagram of point A in the present invention; Figure 6 This is a three-dimensional view of the laying and shifting frame mechanism of the present invention from a first perspective; Figure 7 This is an enlarged schematic diagram of section B of the present invention; Figure 8 This is an enlarged schematic diagram of point C in the present invention; Figure 9 This is a three-dimensional view of the laying and shifting frame mechanism of the present invention from a second perspective; Figure 10 This is an enlarged schematic diagram of point D in the present invention.

[0024] The attached diagrams are labeled as follows: 100, placement platform; 110, movable base frame; 111, bearing panel; 120, movable drive assembly; 130, stabilizing locking assembly; 131, locking leg; 132, support leg body; 133, drive cylinder; 134, support leg base plate; 140, negative pressure locking assembly; 141, negative pressure suction box; 142, negative pressure suction port; 143, negative pressure generator; 150, handling base frame; 160, docking base frame; 200, handling mechanism; 210, telescopic arm assembly; 211, rotating base; 2 12. Telescopic boom section; 213. Rotary drive unit; 220. Composite gripping assembly; 221. Gripping bracket; 222. Composite gripping unit; 230. Attitude adjustment quick-release assembly; 231. Attitude drive unit; 2311. Rotary bracket; 2312. Quick-release groove; 2313. Axis drive component; 2314. Drive base; 2315. Drive motor; 2316. Drive locking block; 232. Locking quick-release unit; 2321. Locking bracket; 2322. Synchronous drive component; 2323. Quick-release disc; 2324. 240. Through groove; 241. Extrusion positioning assembly; 242. First extrusion rod; 243. First extrusion plate; 244. Second extrusion rod; 245. Second extrusion plate; 300. Laying and shifting frame mechanism; 310. Moving base; 320. Moving roller assembly; 330. Positioning frame; 340. Top support moving assembly; 341. Top support support seat; 342. Top support hydraulic rod; 343. Top support plate; 344. Moving ball bearing; 350. Spatial fixed support assembly; 351. Top support unit; 352. Bottom support lifting unit; 36. 0. Positioning and locking assembly; 400. Auxiliary installation mechanism; 410. Precision alignment assembly; 411. Alignment base frame; 412. Alignment winch; 413. Alignment hinge rope; 414. Docking motor; 420. Guiding and limiting assembly; 421. Guiding screw; 422. Guiding slide; 423. Limiting crossbeam; 424. Telescopic insert; 425. Linear drive component; 430. Pressing and alignment assembly; 431. Pressing drive groove; 432. Pressing screw; 433. Pressing drive seat; 434. Pressing crossbeam; 435. Pressing drive unit. Detailed Implementation

[0025] See Figures 1 to 10 As shown, a modular auxiliary laying device for antibacterial resin boards includes a placement platform 100 for supporting the antibacterial resin boards. The laying frame shifting mechanism 300, used to define the laying area, is stably connected to the placement platform 100 through the positioning locking component 360 during use. An auxiliary installation mechanism 400 is provided in the laying and moving frame mechanism 300 and is used to accurately place the antibacterial resin board at the expected position; And a transport mechanism 200, which is disposed on the placement platform 100, for transporting the antibacterial resin board from the placement platform 100 to the laying frame mechanism 300, and for facilitating the placement of the auxiliary installation mechanism 400 in the next stage.

[0026] Furthermore, the placement platform 100 includes: A movable base frame 110 is provided with a support panel 111 for supporting the antibacterial resin board; A mobile drive assembly 120 is disposed on the mobile base frame 110 and is used to drive the placement platform 100 to move on the building ground. A stabilizing locking component 130 is disposed on the movable base frame 110 and is used to limit the displacement of the placement platform 100 in the placement state, thereby improving the stability of the overall structure. The negative pressure locking component 140 is disposed on the movable base frame 110 and is used to perform negative pressure adsorption on the antibacterial resin plate to achieve initial fixation. The transport base frame 150 is disposed on the movable base frame 110 at one end away from the laying and moving frame mechanism 300, and the transport mechanism 200 is disposed on the transport base frame 150; And a docking base frame 160 is disposed at one end of the movable base frame 110 near the laying and shifting frame mechanism 300, and cooperates with the positioning and locking assembly 360.

[0027] Furthermore, the mobile drive assembly 120 includes a mobile motor, a reducer, a transmission component, and multiple drive wheels; the mobile motor is mounted on the mobile base frame 110, and the reducer is driven by the output end of the mobile motor; one end of the transmission component is driven by the output end of the reducer, and the other end is driven by the multiple drive wheels, so that under the drive of the mobile motor, the drive wheels are rotated through the reducer and the transmission component, thereby driving the placement platform 100 to move on the building ground; The stabilizing locking assembly 130 includes several retractable locking legs 131, evenly distributed around the movable base frame 110. Each locking leg 131 includes a support body 132, a drive cylinder 133, and a support base plate 134. The drive cylinder 133 is mounted on the movable base frame 110, and its piston rod is connected to the support body 132 to drive the support body 132 to extend and retract in the vertical direction. The support base plate 134 is located at the lower end of the support body 132 and is used to abut against the ground after the locking leg 131 is extended, thereby achieving stable support and anti-displacement locking for the placement platform 100. The negative pressure locking assembly 140 includes a negative pressure suction box 141 disposed on the support panel 111. The support panel 111 has a plurality of negative pressure suction holes 142 that cooperate with the negative pressure suction box 141. The negative pressure suction box 141 is connected to a negative pressure generator 143 disposed on the movable base frame 110 through a negative pressure pipe. The negative pressure generator 143 is used to provide negative pressure to the negative pressure suction box 141 so as to perform negative pressure adsorption on the antibacterial resin board through the negative pressure suction holes 142.

[0028] Preferably, the wheels are polyurethane casters with braking function.

[0029] Preferably, the transmission structure can be a transmission component of a transmission chain or a transmission belt.

[0030] Furthermore, the conveying mechanism 200 includes: The telescopic arm assembly 210 is used to realize the composite displacement of the antibacterial resin board in three-dimensional space, and it is rotatably connected to the transport base frame 150 and can rotate around the vertical axis to adapt to different transport angles. The composite gripping component 220 is used to clamp or adsorb the antibacterial resin board and cooperates with the auxiliary mounting mechanism 400 to achieve precise placement of the antibacterial resin board. The attitude adjustment quick-release assembly 230 is disposed between the end of the telescopic arm assembly 210 and the composite gripping assembly 220. It includes an attitude drive unit 231 and a locking quick-release unit 232. The attitude drive unit 231 is used to drive the antibacterial resin board to change from a horizontal state to a vertical state during the transportation process to adapt to the installation posture within the laying and moving frame mechanism 300. The locking quick-release unit 232 is used to realize the quick connection and disassembly of the composite gripping assembly 220. And an extrusion positioning component 240, which is disposed on the transport base 150 for assisting in the transport and initial positioning of the antibacterial resin board.

[0031] Furthermore, the telescopic boom assembly 210 includes a rotating base 211 rotatably connected to the transport base 150. The rotating base 211 is provided with at least two telescopic boom sections 212. The rotating base 211, the telescopic boom sections 212, and two adjacent telescopic boom sections 212 all adopt a rotary drive unit 213. The rotary drive unit 213 can provide at least one pitch freedom so that the telescopic boom assembly 210 can switch between the horizontal and vertical directions to adapt to different working heights and transport posture requirements. The composite gripping assembly 220 includes a gripping bracket 221, on which a composite gripping unit 222 is provided for selectively adsorbing or clamping the antibacterial resin board according to its actual state to ensure the stability and safety of the board during handling. The gripping bracket 221 is also provided with a quick-release bracket that cooperates with the attitude control quick-release assembly 230, and the gripping bracket 221 is also provided with a connecting component that cooperates with the auxiliary installation mechanism 400. The attitude drive unit 231 includes a rotating bracket 2311 disposed at the end of the telescopic arm assembly 210. The rotating bracket 2311 is provided with a quick-connect groove 2312 that cooperates with the quick-connect bracket. The rotating bracket 2311 is provided with an axis drive member 2313. The axis drive member 2313 is provided with a drive base 2314. The drive base 2314 is provided with a drive motor 2315. The output end of the drive motor 2315 is provided with a drive locking block 2316. The quick-release bracket is provided with a drive locking groove that cooperates with the drive locking block 2316. The locking quick-release unit 232 includes a locking bracket 2321 symmetrically arranged in the quick-release groove 2312 and slidingly engaged with the quick-release groove 2312. The rotating bracket 2311 is provided with a synchronous drive component 2322 for driving the locking bracket 2321 to perform a locking action. The locking bracket 2321 is provided with a quick-release disc 2323 rotatably connected to the locking bracket 2321. One of the quick-release discs has a through groove 2324 that engages with the drive locking block 2316. The quick-release disc is provided with a plurality of insert rods. The quick-release bracket is provided with slots that engage with the insert rods.

[0032] Preferably, the axis drive component 2313 can be configured as a linear drive structure such as a moving lead screw, hydraulic rod, or electric rod.

[0033] Preferably, the synchronous drive component 2322 can be configured as a two-stage moving lead screw structure, a rack and pinion transmission structure composed of gears and racks, or a transmission link structure composed of an electric rod and a drive link.

[0034] Preferably, the quick-release disc 2323 is provided with a plurality of first protrusions and second grooves that are interleaved with the first protrusions, the quick-release bracket is provided with a first groove that cooperates with the first protrusions, and the quick-release bracket is provided with a second protrusion that cooperates with the second groove.

[0035] Preferably, the composite gripping unit 222 includes a plurality of negative pressure suction cups and a negative pressure supply system connected to the negative pressure suction cups. The negative pressure suction cups are used to adsorb the antibacterial resin board, and the negative pressure supply system is used to provide negative pressure.

[0036] Preferably, the composite gripping unit 222 further includes an elastic gripper with a double linkage. The gripper is made of titanium alloy and has a gradient hardness polyurethane anti-slip layer pasted on its inner surface. The opening and closing action of the gripper is driven by a miniature servo electric cylinder installed on the gripping bracket 221. The gripping surface of the gripper has a positioning groove that matches the reserved hole on the edge of the antibacterial resin plate for auxiliary positioning.

[0037] Furthermore, the extrusion positioning assembly 240 includes a set of first extrusion rods 241, the fixed ends of which are fixedly mounted on the transport base frame 150; the moving ends of the set of first extrusion rods 241 are connected to a first extrusion plate 242, which has a hollow structure and forms a negative pressure chamber inside; a plurality of extrusion suction holes are evenly opened on the side of the first extrusion plate 242 facing the laying and moving frame mechanism 300, and the extrusion suction holes are connected to the negative pressure chamber; A set of second pressing rods 243 is provided on both sides of the auxiliary installation mechanism 400. The moving end of each set of second pressing rods 243 is connected to a second pressing plate 244, and the second pressing plate 244 is arranged parallel to the first pressing plate 242.

[0038] When the handling mechanism 200 is used for handling, the first extrusion rod 241 is first used to push horizontally, and at the same time, the second extrusion rod 243 is driven to work in conjunction with the first extrusion rod 241 to achieve the clamping action of the resin plate. At the same time, the extrusion suction hole of the first extrusion plate 242 starts suction, and the resin plate is further fixed by the internal and external pressure difference, providing a stable foundation for the pressing action of the auxiliary installation mechanism 400.

[0039] Furthermore, the first extrusion plate 242 is connected to the negative pressure generator 143 installed on the movable base frame 110 through a negative pressure pipe. Under the action of the negative pressure generator 143, the negative pressure chamber generates negative pressure, which adsorbs the antibacterial resin plate through the extrusion suction hole, so as to perform preliminary positioning and fixation of the antibacterial resin plate before transportation, so as to facilitate the accurate gripping of the composite gripping component 220. The first extrusion plate 242 has an extrusion pad on the side facing the antibacterial resin plate. The extrusion pad is made of rubber and has evenly distributed air holes, which are connected to the extrusion suction holes. The extrusion pad can buffer the extrusion process to prevent damage to the antibacterial resin plate while ensuring the negative pressure adsorption effect.

[0040] Furthermore, the laying and shifting frame mechanism 300 includes: The movable base 310 has a movable roller assembly 320 at its bottom for adjusting the displacement of the laying frame shifting mechanism 300 within the building space, and the positioning and locking assembly 360 is disposed on the movable base 310. A positioning frame 330 is mounted on the movable base 310, and a top support moving component 340 is provided at its top end to facilitate the laying and moving frame mechanism 300 within the building space. And a space-fixed support assembly 350, including a top support unit 351 for supporting the ceiling of the building structure upward, and a bottom support lifting unit 352 disposed on the movable base 310 and supporting the building floor downward to achieve multi-point stable fixation of the laying frame mechanism 300 in the vertical direction.

[0041] Furthermore, the structure of the movable roller assembly 320 is consistent with the structure of the movable drive assembly 120, and the structure of the bottom support lifting unit 352 is consistent with the structure of the stabilizing locking assembly 130; the top support unit 351 includes a top or side of the positioning frame 330, and the structure of the top support unit 351 is consistent with the structure of the stabilizing locking assembly 130.

[0042] Furthermore, the top support moving assembly 340 includes a plurality of top support seats 341, evenly arranged at the top end of the positioning frame 330; a plurality of top support hydraulic rods 342, each of the top support seats 341 being provided with a top support hydraulic rod 342, the piston rod of the top support hydraulic rod 342 being extendable and retractable in the vertical direction; and a plurality of top support plates 343, each of the piston rods of the top support hydraulic rod 342 being provided with a top support plate 343 at the moving end, and each top support plate 343 being provided with a set of moving balls 344; The positioning and locking assembly 360 includes a docking guide unit disposed on the movable base 310 for guiding the laying frame moving mechanism 300 to be precisely aligned with the placement moving platform 100; and a docking locking unit disposed on the movable base 310 for mechanically connecting and fixing with the placement moving platform 100 after alignment, so as to achieve stable docking of the laying frame moving mechanism 300 and the placement moving platform 100.

[0043] Based on the aforementioned basic structure, two preferred designs for docking guide unit structures and corresponding docking locking unit structures are provided, as detailed below: Firstly, the docking guide unit includes at least two sets of tapered guide pins symmetrically arranged on the movable base 310, with the tips of the tapered guide pins facing the placement platform 100; and tapered guide holes adapted to the tapered guide pins, arranged on the docking base 160 of the placement platform 100, the tapered guide holes being used to perform preliminary alignment of the two when the laying frame mechanism 300 approaches the placement platform 100; The docking locking unit includes a hydraulically driven jaw assembly mounted on the movable base 310 and adjacent to the conical guide pin, the hydraulically driven jaw assembly having openable and closing jaws; and a locking rod mounted on the docking base 160 of the placement platform 100 and adapted to the hydraulically driven jaw assembly. After docking alignment, the hydraulically driven jaw assembly hydraulically engages the locking rod to achieve stable docking between the laying frame mechanism 300 and the placement platform 100. Precise alignment is achieved using a conical guide pin and a conical guide hole, and strong mechanical locking is achieved through the hydraulically driven jaw assembly and the locking rod. This is a docking solution with a simple structure, high positioning accuracy, and strong locking force.

[0044] Secondly, the docking guide unit includes a V-shaped guide groove disposed on the movable base 310; and a roller-type guide column disposed on the docking base frame 160 of the placement platform 100 and adapted to the V-shaped guide groove. The roller-type guide column is provided with a bearing for achieving precise alignment in the V-shaped guide groove through rolling contact when the laying frame mechanism 300 approaches the placement platform 100. The docking locking unit includes: a rotating eccentric wheel locking component driven by a servo motor and mounted on the movable base 310, the rotating eccentric wheel locking component having an eccentric rotating body; and a locking plate mounted on the docking base 160 of the placement platform 100 and adapted to the rotating eccentric wheel locking component. After docking alignment, the rotating eccentric wheel locking component, driven by the servo motor, presses the locking plate against the eccentric rotating body to achieve stable docking between the laying frame mechanism 300 and the placement platform 100. A V-shaped guide groove and roller-type guide posts are used for smooth and precise alignment, and the rotating eccentric wheel locking component and locking plate, driven by the servo motor, achieve high-precision and controllable mechanical locking.

[0045] Furthermore, the auxiliary installation mechanism 400 includes: A precision alignment component 410 is disposed on the positioning frame 330 and is used to facilitate movement within the laying area for final precision adjustment and alignment after the transport mechanism 200 feeds the antibacterial resin board into the laying frame transfer mechanism 300. The guiding and limiting components 420 are respectively disposed on both sides of the positioning frame 330, and are used to guide and limit the edge of the antibacterial resin board after it enters the laying and moving frame mechanism 300, so as to ensure that the antibacterial resin board slides smoothly into the target laying area in a predetermined direction. The pressing and alignment assembly 430 is disposed on the positioning frame 330 and is used to press and initially fix the antibacterial resin plate after it has been aligned. The visual aid component includes at least one image acquisition module and calibration sensor disposed above the laying and shifting frame mechanism 300, for identifying the boundary and position of the antibacterial resin board and transmitting data to the central control module in real time to assist in achieving precise control of the pressing and alignment action.

[0046] Furthermore, the precise alignment component 410 includes an alignment base frame 411 disposed at the four corners of the positioning frame 330, an alignment winch 412 disposed on the alignment base frame 411, an alignment hinge rope 413 disposed on the alignment winch 412, a docking hook for connecting to the composite gripping component 220 disposed at one end of the alignment hinge rope 413, and a docking motor 414 for cooperating with the alignment winch 412 disposed on the alignment base frame 411; The guiding and limiting assembly 420 includes a guiding screw 421 opened on one side of the positioning frame 330, a guiding slide 422 is provided on the guiding screw 421, a limiting crossbeam 423 is provided on the guiding slide 422 and slides with the guiding slide 422, a telescopic insert 424 is provided at one end of the limiting crossbeam 423 near the composite gripping assembly 220, and a linear drive component 425 is provided on the limiting crossbeam 423 to drive the telescopic insert 424 to insert and cooperate with the composite gripping assembly 220. The pressing and alignment assembly 430 includes pressing drive grooves 431 symmetrically opened on both sides of the positioning frame 330. A pressing screw 432 is provided in the pressing drive groove 431. A pressing drive seat 433 is provided between the pressing screws 432. A pressing crossbeam 434 is provided between the two pressing drive seats 433. A plurality of pressing drive units 435 are provided on the pressing crossbeam 434. The pressing drive unit 435 includes a multi-point pressing arm, an elastic pressure head connected to the end of the pressing arm, and a pressure feedback sensor.

[0047] Specifically, the pressing arm is driven by a hydraulic cylinder or an electric push rod, which drives the elastic pressing head to apply controllable pressure downwards; the elastic pressing head is made of polyurethane material with cushioning properties and has anti-slip texture on the surface to prevent the sheet material from sliding or being damaged during the pressing process; the pressure feedback sensor is used to monitor the pressing force value in real time and feed the data back to the control module to achieve closed-loop control of the pressing intensity; Preferably, the movable base 310 has a storage groove that cooperates with the pressing and alignment assembly 430.

[0048] In general, the operation steps of this auxiliary laying device are as follows: During the placement and movement of the board on the platform 100, the antibacterial resin board is first placed on the support panel 111 of the platform 100. At this time, the negative pressure locking component 140 is activated, adsorbing the board through the negative pressure suction hole 142 to achieve initial fixation and prevent accidental slippage of the board during movement or handling. The operator controls the movement drive component 120 to drive the platform 100 to move smoothly on the building ground to the predetermined laying area. After reaching the designated position, the stabilizing locking component 130 extends and abuts against the ground, firmly locking the platform 100 to ensure its stability in subsequent operations.

[0049] Simultaneously, the laying area of ​​the frame-shifting mechanism 300 is defined to establish a high-precision benchmark. The frame-shifting mechanism 300 is first moved to the vicinity of the target laying area, and the moving roller assembly 320 assists in flexibly adjusting its position on the ground. Once the frame-shifting mechanism 300 is in place, the spatial fixing support assembly 350 comes into play. The bottom support lifting unit 352 pushes downwards against the ground, and the top support unit 351 pushes upwards against the building ceiling. This bidirectional support mechanism ensures that the positioning frame 330 is firmly fixed at multiple points in the vertical direction, forming an absolutely stable and high-precision laying benchmark, unaffected by external vibrations or uneven ground. The frame-shifting mechanism 300 is precisely aligned and stably docked with the docking base 160 of the placement platform 100 through the positioning locking assembly 360, forming a seamless board transfer channel.

[0050] Subsequently, during the precise transfer and attitude control of the sheet material by the handling mechanism 200, before handling, the extrusion positioning component 240 extends to initially push and negatively absorb the antibacterial resin sheet on the placement platform 100, further fixing the sheet material. Then, the composite gripping component 220 precisely grips or absorbs the sheet material. The telescopic arm component 210, through its multi-stage telescopic arm sections 212 and rotary drive unit 213, drives the composite gripping component 220 to achieve complex displacement and precise height adjustment in three-dimensional space. During handling, the attitude drive unit 231 in the attitude control quick-release component 230 intelligently converts the sheet material from a horizontal state to a vertical state to meet the auxiliary installation requirements within the laying and moving frame mechanism 300. The locking quick-release unit 232 ensures the gripping component is firmly locked after attitude adjustment and allows for quick replacement of different gripping tools. The handling mechanism 200 precisely delivers the sheet material into the laying and moving frame mechanism 300, and initially cooperates with the guide and limit component 420 and the precise alignment component 410 of the auxiliary installation mechanism 400.

[0051] Finally, the auxiliary installation mechanism 400 performs final precise alignment and pressing fixation. After the board is fed into the laying and frame-shifting mechanism 300 by the transport mechanism 200, the precise alignment component 410 is activated to perform millimeter-level fine adjustments and alignment of the board, ensuring that the board is perfectly aligned with the target laying position. At the same time, the guide and limit component 420 guides and limits the edges of the board, ensuring that the board is smoothly positioned along the predetermined trajectory. The pressing and alignment component 430 applies controllable pressure downwards through its multi-point pressing arms and elastic pressure heads, uniformly pressing and initially fixing the aligned antibacterial resin board. At this time, the pressure feedback sensor monitors the pressing force in real time and feeds the data back to the control module to achieve closed-loop control of the pressing intensity, prevent damage to the board, and ensure the pressing effect. The vision auxiliary component monitors the boundaries and position of the board in real time and transmits the data to the central control module, providing visual feedback and correction basis for the precise alignment and pressing and alignment actions, further improving installation accuracy and automation level.

[0052] The technical features of this invention not described can be implemented by or using existing technology, and will not be repeated here. Of course, the above description is not a limitation of this invention, and this invention is not limited to the above examples. Any changes made by those skilled in the art within the scope of this invention are also permitted.

Claims

1. A modular auxiliary laying device for antibacterial resin boards, characterized in that, Includes a placement platform (100) for supporting antibacterial resin boards. The laying frame moving mechanism (300) used to define the laying area is stably connected to the placement moving platform (100) through the positioning locking component (360) when in use; An auxiliary installation mechanism (400) is provided in the laying and moving frame mechanism (300) and is used to accurately place the antibacterial resin board at the expected position; And a transport mechanism (200) is provided on the placement platform (100) for transporting the antibacterial resin board from the placement platform (100) to the laying frame mechanism (300) and for facilitating the placement of the auxiliary installation mechanism (400) in the next stage; The placement platform (100) includes: A movable base frame (110) is provided with a support panel (111) for supporting the antibacterial resin board. and a transport base frame (150) is provided on the movable base frame (110) at one end away from the laying frame transfer mechanism (300), and the transport mechanism (200) is provided on the transport base frame (150); The conveying mechanism (200) includes: The telescopic arm assembly (210) is used to realize the composite displacement of the antibacterial resin board in three-dimensional space, and it is rotatably connected to the transport base frame (150) and can rotate around the vertical axis to adapt to different transport angles. The composite gripping component (220) is used to clamp or adsorb the antibacterial resin board and cooperates with the auxiliary mounting mechanism (400) to achieve precise placement of the antibacterial resin board. The attitude control quick-release assembly (230) is disposed between the end of the telescopic arm assembly (210) and the composite gripping assembly (220), and includes an attitude drive unit (231) and a locking quick-release unit (232). The attitude drive unit (231) is used to drive the antibacterial resin board to change from a horizontal state to a vertical state during the transportation process to adapt to the installation posture within the laying frame moving mechanism (300). The locking quick-release unit (232) is used to realize the quick connection and disassembly of the composite gripping assembly (220). And an extrusion positioning assembly (240) is provided on the transport base (150) for assisting in the transport and initial positioning of the antibacterial resin board; The laying and shifting frame mechanism (300) includes: The movable base (310) has a movable roller assembly (320) at its bottom for adjusting the displacement of the laying frame mechanism (300) within the building space, and the positioning and locking assembly (360) is mounted on the movable base (310). The positioning frame (330) is set on the movable base (310), and its top end is provided with a top support moving component (340) to facilitate the laying of the frame moving mechanism (300) in the building space. And a space-fixed support assembly (350), including a top support unit (351) for upward support of the ceiling of the building structure, and a bottom support lifting unit (352) disposed on the movable base (310) and downward support of the building floor to achieve multi-point stable fixation of the laying frame mechanism in the vertical direction. The auxiliary installation mechanism (400) includes: A precision alignment component (410) is provided on the positioning frame (330) to facilitate movement within the laying area for final precision adjustment and alignment after the antibacterial resin board is fed into the laying frame mechanism (300) by the conveying mechanism (200). The guiding and limiting components (420) are respectively disposed on both sides of the positioning frame (330) to guide and limit the edge of the antibacterial resin board after it enters the laying and moving frame mechanism (300), so as to ensure that the antibacterial resin board slides smoothly into the target laying area in a predetermined direction. A pressing and alignment assembly (430) is disposed on the positioning frame (330) and is used to press and initially fix the antibacterial resin plate after it has been aligned. The visual aid component includes at least one image acquisition module and calibration sensor disposed above the laying and shifting frame mechanism (300) for identifying the boundary and position of the antibacterial resin board and transmitting data to the central control module in real time to assist in achieving precise control of the pressing and alignment action.

2. The modular auxiliary laying device for antibacterial resin boards as described in claim 1, characterized in that, The placement platform (100) further includes: A mobile drive assembly (120) is disposed on the mobile base frame (110) and is used to drive the placement platform (100) to move on the building ground; A stabilizing locking component (130) is disposed on the movable base frame (110) and is used to limit the displacement of the placement platform (100) in the placement state, thereby improving the stability of the overall structure; A negative pressure locking component (140) is disposed on the movable base frame (110) and is used to perform negative pressure adsorption on the antibacterial resin plate to achieve a preliminary fixing action; And a docking base frame (160) is provided at one end of the movable base frame (110) near the laying frame mechanism (300) and cooperates with the positioning and locking assembly.

3. The modular auxiliary laying device for antibacterial resin boards as described in claim 2, characterized in that, The mobile drive assembly (120) includes a mobile motor, a reducer, a transmission component, and multiple drive wheels; the mobile motor is mounted on the mobile base frame (110), and the reducer is connected to the output end of the mobile motor; one end of the transmission component is connected to the output end of the reducer, and the other end is connected to the multiple drive wheels. The stabilizing locking assembly (130) includes several retractable locking legs (131) evenly distributed around the movable base frame (110). Each locking leg (131) includes a leg body (132), a drive cylinder (133), and a leg base plate (134). The drive cylinder (133) is mounted on the movable base frame (110), and its piston rod is connected to the leg body (132) to drive the leg body (132) to extend and retract in the vertical direction. The leg base plate (134) is located at the lower end of the leg body (132) and is used to abut against the ground after the locking leg (131) is extended. The negative pressure locking assembly (140) includes a negative pressure suction box (141) disposed on the support panel (111), and the support panel (111) has a plurality of negative pressure suction holes (142) that cooperate with the negative pressure suction box (141); the negative pressure suction box (141) is connected to a negative pressure generator (143) disposed on the movable base frame (110) through a negative pressure pipe.

4. The modular auxiliary laying device for antibacterial resin boards as described in claim 1, characterized in that, The telescopic boom assembly (210) includes a rotating base (211) rotatably connected to the transport base (150). The rotating base (211) is provided with at least two telescopic boom sections (212) in a telescopic shape. The rotating base (211), the telescopic boom sections (212), and two adjacent telescopic boom sections (212) are all connected by a rotary drive unit (213), and the rotary drive unit (213) can provide at least one pitch degree of freedom. The composite gripping assembly (220) includes a gripping bracket (221), on which a composite gripping unit (222) is provided for selectively adsorbing or clamping the antibacterial resin board according to its actual state to ensure the stability and safety of the board during handling. The gripping bracket (221) is provided with a quick-release bracket that cooperates with the attitude control quick-release assembly (230), and the gripping bracket (221) is provided with a connecting component that cooperates with the auxiliary installation mechanism (400). The attitude drive unit (231) includes a rotating bracket (2311) disposed at the end of the telescopic arm assembly (210). The rotating bracket (2311) is provided with a quick-connect groove (2312) that cooperates with the quick-connect bracket. The rotating bracket (2311) is provided with an axis drive member (2313). The axis drive member (2313) is provided with a drive base (2314). The drive base (2314) is provided with a drive motor (2315). The output end of the drive motor (2315) is provided with a drive locking block (2316). The quick-release bracket is provided with a drive locking groove that cooperates with the drive locking block (2316). The locking quick-release unit (232) includes a locking bracket (2321) symmetrically arranged in the quick-release groove (2312) and slidingly engaged with the quick-release groove (2312). The rotating bracket (2311) is provided with a synchronous drive component (2322) for driving the locking bracket (2321) to perform locking action. The locking bracket (2321) is provided with a quick-release disc (2323) rotatably connected to the locking bracket (2321). One of the quick-release discs is provided with a through groove (2324) that engages with the drive locking block (2316). The quick-release disc is provided with a plurality of insert rods. The quick-release bracket is provided with slots that engage with the insert rods.

5. The modular auxiliary laying device for antibacterial resin boards as described in claim 1, characterized in that, The extrusion positioning assembly (240) includes a set of first extrusion rods (241), the fixed ends of which are fixedly mounted on the transport base frame (150); the moving ends of the set of first extrusion rods (241) are connected to a first extrusion plate (242), which is a hollow structure with a negative pressure chamber inside; a plurality of extrusion suction holes are evenly opened on the side of the first extrusion plate (242) facing the laying and moving frame mechanism (300), and the extrusion suction holes are connected to the negative pressure chamber; A set of second extrusion rods (243) is provided on both sides of the auxiliary installation mechanism (400). The moving end of each set of second extrusion rods (243) is connected to a second extrusion plate (244), and the second extrusion plate (244) is arranged parallel to the first extrusion plate (242).

6. The modular auxiliary laying device for antibacterial resin boards as described in claim 1, characterized in that, The top support moving assembly (340) includes a plurality of top support seats (341) evenly arranged at the top of the positioning frame (330); a plurality of top support hydraulic rods (342), each of the top support seats (341) is provided with a top support hydraulic rod (342), the piston rod of the top support hydraulic rod (342) can extend and retract in the vertical direction; and a plurality of top support plates (343), each of the piston rods of the top support hydraulic rod (342) is provided with a top support plate (343), and each top support plate (343) is provided with a set of moving balls (344). The positioning and locking assembly (360) includes a docking guide unit disposed on the positioning frame (330) for guiding the laying and moving frame mechanism (300) and the placement moving platform (100) to make precise alignment; and a docking locking unit disposed on the positioning frame (330) for mechanically connecting and fixing with the placement moving platform (100) after alignment, so as to achieve stable docking of the laying and moving frame mechanism (300) and the placement moving platform (100).

7. The modular auxiliary laying device for antibacterial resin boards as described in claim 1, characterized in that, The precision alignment component (410) includes an alignment base frame (411) located at the four corners of the positioning frame (330). An alignment winch (412) is provided on the alignment base frame (411). An alignment hinge rope (413) is provided on the alignment winch (412). One end of the alignment hinge rope (413) is provided with a docking hook that connects to the composite gripping component (220). A docking motor (414) that cooperates with the alignment winch (412) is provided on the alignment base frame (411). The guiding and limiting assembly (420) includes a guiding screw (421) on one side of the positioning frame (330), a guiding slide (422) on the guiding screw (421), a limiting crossbar (423) on the guiding slide (422) and slidingly engaging with the guiding slide (422), a telescopic insert (424) on one end of the limiting crossbar (423) near the composite gripping assembly (220), and a linear drive component (425) on the limiting crossbar (423) for driving the telescopic insert (424) to engage with the composite gripping assembly (220). The pressing and alignment assembly (430) includes pressing drive grooves (431) symmetrically opened on both sides of the positioning frame (330). A pressing screw (432) is provided in the pressing drive groove (431). A pressing drive seat (433) is provided between the pressing screws (432). A pressing crossbeam (434) is provided between the two pressing drive seats (433). A plurality of pressing drive units (435) are provided on the pressing crossbeam (434). The pressing drive unit (435) includes a multi-point pressing arm, an elastic pressure head connected to the end of the pressing arm, and a pressure feedback sensor.

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