A high-precision turning processing auxiliary device and a use method thereof

CN120439099BActive Publication Date: 2026-09-25CHANGCHUN UNIV OF SCI & TECH
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Patent Information

Application Number
CN202510707502.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-05-29
Publication Date
2026-09-25
Estimated Expiration
2045-05-29

AI Technical Summary

Technical Problem

但在高温合金、金属基和陶瓷基复合材料等难加工材料车削过程中,由于材料的高硬度和脆性,且前刀面-切屑界面多处于紧密接触状态,常规冷却方式中外部切削液难以进入摩擦副接触界面的边缘区域,无法发挥其润滑效果,导致刀具磨损快、表面质量差、加工精度低等问题极易出现,这极大地制约了高端装备关键零部件加工的精度、质量和效率

Benefits of technology

利用水基切削液冷却,可在刀具表面形成一层水膜,并在高频振动作用下形成空化效应,在空化泡破裂的过程中对刀具进行冷却和超声清洗,有效降低了切削温度和刀具磨损,同时抑制了积屑瘤的产生,提高了刀具使用寿命和零部件加工精度;

✦ Generated by Eureka AI based on patent content.

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Abstract

A kind of high-precision turning processing auxiliary device, including trace lubrication cooling module, cavitation cooling ultrasonic cleaning vibration cutting module, three-axis movement module and spindle module, trace lubrication cooling module includes ultrasonic oil storage cavity support, first piezoelectric transducer, ultrasonic oil storage device, micron nozzle, cavitation cooling ultrasonic cleaning vibration cutting module includes air pressure tank, hydraulic tank, second piezoelectric transducer, microchannel structure ultrasonic tool holder and microtextured PCD cutter, three-axis movement module includes X-axis sliding table, Y-axis sliding table, Z-axis sliding table, marble gantry, it uses selectable oil-based cutting fluid cooling or water-based cutting fluid cooling, effectively reduces cutting temperature and tool wear, increases the cooling and lubrication effect and the utilization rate of trace lubrication of lubricating oil, improves tool life and part machining precision, the device structure of the present application is simple, easy to operate, greatly improves the processing efficiency of hard and brittle material parts difficult to process.
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Description

Technical Field

[0001] This invention belongs to the field of precision special machining technology, and in particular relates to a high-precision turning machining auxiliary device and its usage method. Background Technology

[0002] Turning, with its advantages of high efficiency, high surface quality, and high flexibility, plays an irreplaceable role in the manufacturing of key components for high-end equipment such as aerospace and electronic information. However, in the turning of difficult-to-machine materials such as high-temperature alloys, metal-based materials, and ceramic-based composite materials, the high hardness and brittleness of the materials, coupled with the close contact between the tool face and the chip, make it difficult for external cutting fluid to enter the edge area of ​​the friction pair contact interface under conventional cooling methods. This hinders the lubrication effect, leading to problems such as rapid tool wear, poor surface quality, and low machining accuracy. This significantly restricts the precision, quality, and efficiency of machining key components for high-end equipment. Therefore, how to efficiently introduce cutting fluid into the friction pair contact interface to improve lubrication and reduce cutting temperature, thereby achieving low-wear, high-precision, high-quality, and high-efficiency machining of key components for high-end equipment, is an urgent problem to be solved. Summary of the Invention

[0003] The technical problem to be solved by the present invention is to provide a device and method that can efficiently introduce cutting fluid at the contact interface of friction pairs, improve the lubrication effect and reduce the cutting temperature, and realize low-wear, high-precision, high-quality and high-efficiency machining of key components of high-end equipment.

[0004] To solve the above-mentioned technical problems, the technical solution of the present invention is as follows: a high-precision turning machining auxiliary device, comprising a micro-lubrication and cooling module, a cavitation cooling ultrasonic cleaning and vibration cutting module, a three-axis motion module and a spindle module.

[0005] The micro-lubrication and cooling module includes an ultrasonic oil reservoir support, a first piezoelectric transducer, an ultrasonic oil reservoir device, and a micron-level nozzle. For example... Figure 2As shown, the ultrasonic oil reservoir support is an L-shaped bracket. The upper part of the ultrasonic oil reservoir support is used for detachable and fixed connection of the first piezoelectric transducer and the ultrasonic oil reservoir device. The bottom end of the ultrasonic oil reservoir support is fixedly connected to the base plate. There is an ultrasonic oil reservoir on the left side of the ultrasonic oil reservoir device, which is used to store lubricating oil. The ultrasonic oil reservoir is filled with oil through the filling hole and has a device to display the amount of oil. The ultrasonic oil reservoir is sealed with a diaphragm. The outer side of the diaphragm is in contact with the right end vibration device of the first piezoelectric transducer. The surface of the diaphragm is larger than the cross-section of the vibration device of the first piezoelectric transducer. The high-frequency vibration energy of the first piezoelectric transducer causes a change in the volume inside the ultrasonic oil reservoir. Under the impact of the high-frequency vibration energy, the lubricating oil forms micron-sized droplets and detaches from the surface of the lubricating oil to form atomization. The ultrasonic oil reservoir is fixedly connected to a micron-sized nozzle through a thin tube. The atomized lubricating oil is sprayed out through the micron-sized nozzle. The micron-sized nozzle is located near the rake face of the microtextured PCD tool, thereby forming a small amount of cooling and lubrication on the rake face of the microtextured PCD tool.

[0006] The cavitation-cooled ultrasonic cleaning and vibration cutting module includes: a pressure tank, a hydraulic tank, a second piezoelectric transducer, a microchannel structure ultrasonic tool holder, and a microtextured PCD tool. Excluding the pressure tank and hydraulic tank, the other components of the cavitation-cooled ultrasonic cleaning and vibration cutting module are located below the micro-lubrication cooling module. The microchannel structure ultrasonic tool holder includes a cylindrical portion and an L-shaped portion, such as... Figure 3 As shown, the L-shaped portion is located at the top of the vertical side of the cylindrical portion, and the upper surfaces of both are flush. The second piezoelectric transducer is vertically fixedly mounted on the base plate, which is fixedly connected to the slider of the X-axis slide. The second piezoelectric transducer is fixedly connected to the bottom surface of the cylindrical part of the microchannel structure ultrasonic scalpel holder via a screw. The screw is surrounded by piezoelectric ceramics and copper sheets, which convert electrical energy into mechanical energy. The L-shaped part of the microchannel structure ultrasonic scalpel holder is detachably and fixedly mounted with a microtextured PCD tool. The microtextured PCD tool is located at the farthest corner of the L-shaped part from the cylindrical part. The upper part of the cylindrical part of the microchannel structure ultrasonic scalpel holder has a microchannel. The L-shaped part of the microchannel structure ultrasonic scalpel holder contains a flow guiding structure. The microchannel is horizontal, and the flow guiding structure is an inclined fine channel. One end of the microchannel is connected to the hydraulic tank via a pipe with a one-way valve. The other end of the microchannel is sealed to the top of the flow guiding structure. The bottom end of the flow guiding structure is located near the microtextured structure of the microtextured PCD tool. The microtextured structure of the microtextured PCD tool is located near the microtextured PCD tool. At one corner of the rake face of the tool, the microtexture structure consists of multiple regularly arranged regular octagonal grooves. The microtexture PCD tool is located near the micron-level nozzle.

[0007] Preferably, the inclination angle of the flow guiding structure is 5° to 10°.

[0008] Preferably, the octagonal groove has a side length of 15μm to 20μm and a depth of 40μm to 80μm.

[0009] Preferably, the number of rows of the octagonal grooves is 3 to 8, and the number of columns of the octagonal grooves is 10 to 35.

[0010] The three-axis motion module includes an X-axis slide, a Y-axis slide, a Z-axis slide, and a marble gantry. The X-axis slide is fixedly connected to the slider of the Z-axis slide. The X-axis slide can move along the Z-axis with the slider of the Z-axis slide, and the slider of the X-axis slide can move along the X-axis. In this way, the micro-textured PCD tool can move along the X-axis and Z-axis directions.

[0011] The spindle module includes a spindle fixture and a turning spindle, such as... Figure 1 As shown, the workpiece to be processed is detachably and fixedly mounted on the center of the turning spindle. The turning spindle can rotate around the central axis, thereby rotating the workpiece to be processed. The turning spindle is fixed on the slider of the Y-axis slide table by the spindle fixture. The Y-axis slide table is fixed on the marble gantry, which provides support and fixation. Thus, the workpiece to be processed is moved along the Y-axis direction by controlling the Y-axis slide table.

[0012] The present invention also provides a method for using a high-precision turning machining auxiliary device, the steps of which are as follows: S1: First check if the equipment is working properly, then install the microtextured PCD tool and the part to be processed.

[0013] S2: (1) Select oil-based cutting fluid for cooling First turn on the first piezoelectric transducer, then turn on the second piezoelectric transducer, and then start the processing program; Choose water-based cutting fluid for cooling. First, open the one-way valve, then open the pressure tank and set an appropriate air pressure value to control the micro-jet, so that a water film can be formed on the rake face of the micro-textured PCD tool. Then, turn on the second piezoelectric transducer, and finally start the machining program. After machining is completed, first close the pressure tank, and then close the first and second piezoelectric transducers.

[0014] Through the above design scheme, the present invention can bring the following beneficial effects: Water-based cutting fluid cooling can form a water film on the tool surface, and under the action of high-frequency vibration, a cavitation effect is formed. During the process of cavitation bubble collapse, the tool is cooled and ultrasonically cleaned, which effectively reduces cutting temperature and tool wear, while inhibiting the generation of built-up edge, improving tool life and part machining accuracy. By utilizing oil-based cutting fluid for cooling, the volume change of the ultrasonic oil reservoir under high-frequency vibration promotes the generation and collapse of cavitation bubbles in the lubricating oil, forming micro-jet or atomization. Finally, micro-cooling and lubrication of the tool are achieved through micron-level nozzles. At the same time, the high-frequency vibration of the tool generates low pressure during the separation of the tool and the chip, which promotes the flow of micro-oil droplets towards the cutting edge, further reducing tool wear and cutting temperature. It also increases the contact area of ​​the lubricating oil and the thickness of the oil film between the tool and the chip, reduces the coefficient of friction and friction time, increases the cooling and lubrication effect and the utilization rate of micro-lubrication of the lubricating oil, and improves the service life of the tool. (3) The device of the present invention has a simple structure and is easy to operate. It can realize the real-time switching between water-cooled cleaning and micro-oil-cooled lubrication, which greatly improves the processing efficiency of hard and brittle material parts. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings and specific embodiments: Figure 1 This is a simplified front view of a high-precision turning auxiliary device according to the present invention.

[0016] Figure 2 This is a simplified front view of some modules of a high-precision turning auxiliary device of the present invention.

[0017] Figure 3 This is a simplified oblique view of a microchannel structure ultrasonic tool holder for a high-precision turning auxiliary device according to the present invention.

[0018] Figure 4 This is a schematic diagram of the flow guiding structure of a high-precision turning auxiliary device according to the present invention.

[0019] Figure 5 This is a simplified structural diagram of a microtextured PCD tool used in a high-precision turning auxiliary device according to the present invention.

[0020] In the figure, 1-pressure tank, 2-hydraulic tank, 3-Z-axis slide, 4-X-axis slide, 5-marble gantry, 6-Y-axis slide, 7-spindle fixture, 8-turning spindle, 9-second piezoelectric transducer, 10-microchannel ultrasonic tool holder, 11-ultrasonic oil reservoir support, 12-first piezoelectric transducer, 13-ultrasonic oil reservoir device, 14-micron-level nozzle, 15-microchannel, 16-flow guiding structure, 17-microtextured PCD tool, 18-base plate, 19-part to be processed, 20-microtextured structure. Detailed Implementation

[0021] The technical solution of the present invention will be clearly and completely described below through specific examples. Those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. The present invention can also be implemented or applied through other different specific embodiments, and various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that, in the absence of conflict, the following embodiments and features in the embodiments can be combined with each other.

[0022] It should be noted that the illustrations provided in the following embodiments are only schematic representations of the basic concept of the present invention. Therefore, the drawings only show the components related to the present invention and are not drawn according to the actual number, shape and size of the components. In actual implementation, the form, quantity and proportion of each component can be arbitrarily changed, and the layout of the components may also be more complex.

[0023] In this embodiment of the invention, all directional indications (such as up, down, left, right, front, back, lateral, longitudinal, etc.) are only used to explain the relative positional relationship and movement of the components in a specific posture. If the specific posture changes, the directional indication will also change accordingly.

[0024] Due to installation errors and other reasons, the parallel relationship referred to in the embodiments of the present invention may actually be an approximate parallel relationship, and the perpendicular relationship may actually be an approximate perpendicular relationship.

[0025] Example 1

[0026] A high-precision turning auxiliary device includes a micro-lubrication and cooling module, a cavitation cooling ultrasonic cleaning and vibration cutting module, a three-axis motion module, and a spindle module.

[0027] The micro-lubrication and cooling module includes an ultrasonic oil reservoir support 11, a first piezoelectric transducer 12, an ultrasonic oil reservoir 13, and a micron-level nozzle 14. For example... Figure 2As shown, the ultrasonic oil reservoir support 11 is an L-shaped bracket. The upper part of the ultrasonic oil reservoir support 11 is used for detachable and fixed connection of the first piezoelectric transducer 12 and the ultrasonic oil reservoir device 13. The bottom end of the ultrasonic oil reservoir support 11 is fixedly connected to the base plate 18. There is an ultrasonic oil reservoir on the left side of the ultrasonic oil reservoir device 13 for storing lubricating oil. The ultrasonic oil reservoir is filled with oil through the filling hole and has a device to display the amount of oil. The ultrasonic oil reservoir is sealed with a diaphragm. The outer side of the diaphragm is in contact with the right end vibration device of the first piezoelectric transducer 12. The surface of the diaphragm is larger than the cross-section of the vibration device of the first piezoelectric transducer 12. The high-frequency vibration energy of the first piezoelectric transducer 12 causes a change in the volume inside the ultrasonic oil reservoir. Under the impact of the high-frequency vibration energy, the lubricating oil forms micron-sized droplets and detaches from the surface of the lubricating oil to form atomization. The ultrasonic oil reservoir is fixedly connected to the micron-sized nozzle 14 through a thin tube. The atomized lubricating oil is sprayed out through the micron-sized nozzle 14. The micron-sized nozzle 14 is located at the microtextured PCD. Near the rake face of the tool 17, a small amount of cooling and lubrication is formed on the rake face of the microtextured PCD tool 17.

[0028] The cavitation-cooled ultrasonic cleaning and vibration cutting module includes: a pressure tank 1, a hydraulic tank 2, a second piezoelectric transducer 9, a microchannel structure ultrasonic tool holder 10, and a microtextured PCD tool 17. Excluding the pressure tank 1 and hydraulic tank 2, the other components of the cavitation-cooled ultrasonic cleaning and vibration cutting module are located below the micro-lubrication cooling module. The microchannel structure ultrasonic tool holder 10 includes a cylindrical portion and an L-shaped portion, such as... Figure 3 As shown, the L-shaped portion is located at the top of the vertical side of the cylindrical portion, and the upper surfaces of both are flush. The second piezoelectric transducer 9 is vertically fixedly mounted on the base plate 18, which is fixedly connected to the slider of the X-axis slide 4 described below. The second piezoelectric transducer 9 is fixedly connected to the bottom surface of the cylindrical portion of the microchannel structure ultrasonic scalpel holder 10 via a screw. The screw is surrounded by piezoelectric ceramics and copper sheets, which convert electrical energy into mechanical energy. The L-shaped portion of the microchannel structure ultrasonic scalpel holder 10 is detachably and fixedly mounted with a microtextured PCD cutter 17. The microtextured PCD cutter 17 is located at the corner of the L-shaped portion that is furthest from the cylindrical portion. The upper part of the cylindrical portion of the microchannel structure ultrasonic scalpel holder 10 has a microchannel 15. The L-shaped portion of the microchannel structure ultrasonic scalpel holder 10 has a flow guiding structure 16. The microchannel 15 is horizontal, and the flow guiding structure 16 is an inclined microchannel, such as... Figure 4 As shown, the inclination angle of the flow guide structure 16 is 5°. One end of the microchannel 15 is connected to the hydraulic tank 2 via a pipe. This pipe has a one-way valve. The other end of the microchannel 15 is sealed to the top of the flow guide structure 16. The bottom end of the flow guide structure 16 is located near the microtexture structure 20 of the microtextured PCD tool 17. The microtexture structure 20 of the microtextured PCD tool 17 is located at one corner of the rake face of the microtextured PCD tool 17. Figure 5As shown, the microtexture structure 20 is composed of multiple regularly arranged regular octagonal grooves. The microtexture PCD tool 17 is located near the micron-level nozzle 14. The side length of the octagonal groove is 15μm and the depth is 40μm. The octagonal groove has 3 rows and 10 columns.

[0029] The three-axis motion module includes: an X-axis slide 4, a Y-axis slide 6, a Z-axis slide 3, and a marble gantry 5. The X-axis slide 4 is fixedly connected to the slider of the Z-axis slide 3. The X-axis slide 4 can move along the Z-axis with the slider of the Z-axis slide 3, and the slider of the X-axis slide 4 can move along the X-axis. In this way, the micro-textured PCD tool 17 can move along the X-axis and Z-axis directions.

[0030] The spindle module includes a spindle fixture 7 and a turning spindle 8, such as... Figure 1 As shown, the workpiece 19 to be processed is detachably and fixedly mounted on the center of the turning spindle 8. The turning spindle 8 can rotate around the central axis, thereby rotating the workpiece 19 to be processed. The turning spindle 8 is fixed on the slider of the Y-axis slide table 6 by the spindle clamp 7. The Y-axis slide table 6 is fixed on the marble gantry 5, which provides support and fixation. Thus, the workpiece 19 to be processed is controlled to move along the Y-axis direction by the Y-axis slide table 6.

[0031] A method for using a high-precision turning machining auxiliary device, comprising the following steps: S1: First check if the equipment is working properly, then install the microtextured PCD tool 17 and the part to be processed 19.

[0032] S2: (1) Select oil-based cutting fluid for cooling First turn on the first piezoelectric transducer 12, then turn on the second piezoelectric transducer 9, and then start the processing program; (2) Select water-based cutting fluid for cooling First, open the one-way valve, then open the pressure tank 1 and set an appropriate air pressure value to control the micro-jet so that a water film is formed on the rake face of the microtextured PCD tool 17. Then, turn on the second piezoelectric transducer 9, and finally start the machining program. After machining is completed, first close the pressure tank 1, and then close the first piezoelectric transducer 12 and the second piezoelectric transducer 9.

[0033] Example 2

[0034] A high-precision turning auxiliary device includes a micro-lubrication and cooling module, a cavitation cooling ultrasonic cleaning and vibration cutting module, a three-axis motion module, and a spindle module.

[0035] The micro-lubrication and cooling module includes an ultrasonic oil reservoir support 11, a first piezoelectric transducer 12, an ultrasonic oil reservoir 13, and a micron-level nozzle 14. For example... Figure 2As shown, the ultrasonic oil reservoir support 11 is an L-shaped bracket. The upper part of the ultrasonic oil reservoir support 11 is used for detachable and fixed connection of the first piezoelectric transducer 12 and the ultrasonic oil reservoir device 13. The bottom end of the ultrasonic oil reservoir support 11 is fixedly connected to the base plate 18. There is an ultrasonic oil reservoir on the left side of the ultrasonic oil reservoir device 13 for storing lubricating oil. The ultrasonic oil reservoir is filled with oil through the filling hole and has a device to display the amount of oil. The ultrasonic oil reservoir is sealed with a diaphragm. The outer side of the diaphragm is in contact with the right end vibration device of the first piezoelectric transducer 12. The surface of the diaphragm is larger than the cross-section of the vibration device of the first piezoelectric transducer 12. The high-frequency vibration energy of the first piezoelectric transducer 12 causes a change in the volume inside the ultrasonic oil reservoir. Under the impact of the high-frequency vibration energy, the lubricating oil forms micron-sized droplets and detaches from the surface of the lubricating oil to form atomization. The ultrasonic oil reservoir is fixedly connected to the micron-sized nozzle 14 through a thin tube. The atomized lubricating oil is sprayed out through the micron-sized nozzle 14. The micron-sized nozzle 14 is located at the microtextured PCD. Near the rake face of the tool 17, a small amount of cooling and lubrication is formed on the rake face of the microtextured PCD tool 17.

[0036] The cavitation-cooled ultrasonic cleaning and vibration cutting module includes: a pressure tank 1, a hydraulic tank 2, a second piezoelectric transducer 9, a microchannel structure ultrasonic tool holder 10, and a microtextured PCD tool 17. Excluding the pressure tank 1 and hydraulic tank 2, the other components of the cavitation-cooled ultrasonic cleaning and vibration cutting module are located below the micro-lubrication cooling module. The microchannel structure ultrasonic tool holder 10 includes a cylindrical portion and an L-shaped portion, such as... Figure 3 As shown, the L-shaped portion is located at the top of the vertical side of the cylindrical portion, and the upper surfaces of both are flush. The second piezoelectric transducer 9 is vertically fixedly mounted on the base plate 18, which is fixedly connected to the slider of the X-axis slide 4 described below. The second piezoelectric transducer 9 is fixedly connected to the bottom surface of the cylindrical portion of the microchannel structure ultrasonic scalpel holder 10 via a screw. The screw is surrounded by piezoelectric ceramics and copper sheets, which convert electrical energy into mechanical energy. The L-shaped portion of the microchannel structure ultrasonic scalpel holder 10 is detachably and fixedly mounted with a microtextured PCD cutter 17. The microtextured PCD cutter 17 is located at the corner of the L-shaped portion that is furthest from the cylindrical portion. The upper part of the cylindrical portion of the microchannel structure ultrasonic scalpel holder 10 has a microchannel 15. The L-shaped portion of the microchannel structure ultrasonic scalpel holder 10 has a flow guiding structure 16. The microchannel 15 is horizontal, and the flow guiding structure 16 is an inclined microchannel, such as... Figure 4 As shown, the inclination angle of the flow guide structure 16 is 10°. One end of the microchannel 15 is connected to the hydraulic tank 2 via a pipe. This pipe has a one-way valve. The other end of the microchannel 15 is sealed to the top of the flow guide structure 16. The bottom end of the flow guide structure 16 is located near the microtexture structure 20 of the microtextured PCD tool 17. The microtexture structure 20 of the microtextured PCD tool 17 is located at one corner of the rake face of the microtextured PCD tool 17. Figure 5As shown, the microtexture structure 20 is composed of multiple regularly arranged regular octagonal grooves. The microtexture PCD tool 17 is located near the micron-level nozzle 14. The side length of the octagonal groove is 20μm and the depth is 80μm. The octagonal groove has 8 rows and 35 columns.

[0037] The three-axis motion module includes: an X-axis slide 4, a Y-axis slide 6, a Z-axis slide 3, and a marble gantry 5. The X-axis slide 4 is fixedly connected to the slider of the Z-axis slide 3. The X-axis slide 4 can move along the Z-axis with the slider of the Z-axis slide 3, and the slider of the X-axis slide 4 can move along the X-axis. In this way, the micro-textured PCD tool 17 can move along the X-axis and Z-axis directions.

[0038] The spindle module includes a spindle fixture 7 and a turning spindle 8, such as... Figure 1 As shown, the workpiece 19 to be processed is detachably and fixedly mounted on the center of the turning spindle 8. The turning spindle 8 can rotate around the central axis, thereby rotating the workpiece 19 to be processed. The turning spindle 8 is fixed on the slider of the Y-axis slide table 6 by the spindle clamp 7. The Y-axis slide table 6 is fixed on the marble gantry 5, which provides support and fixation. Thus, the workpiece 19 to be processed is controlled to move along the Y-axis direction by the Y-axis slide table 6.

[0039] A method for using a high-precision turning machining auxiliary device, comprising the following steps: S1: First check if the equipment is working properly, then install the microtextured PCD tool 17 and the part to be processed 19.

[0040] S2: (1) Select oil-based cutting fluid for cooling First turn on the first piezoelectric transducer 12, then turn on the second piezoelectric transducer 9, and then start the processing program; (2) Select water-based cutting fluid for cooling First, open the one-way valve, then open the pressure tank 1 and set an appropriate air pressure value to control the micro-jet so that a water film is formed on the rake face of the microtextured PCD tool 17. Then, turn on the second piezoelectric transducer 9, and finally start the machining program. After machining is completed, first close the pressure tank 1, and then close the first piezoelectric transducer 12 and the second piezoelectric transducer 9.

[0041] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within the present invention.

[0042] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A high-precision turning auxiliary device, comprising a micro-lubrication and cooling module, a cavitation cooling ultrasonic cleaning and vibration cutting module, a three-axis motion module, and a spindle module. The micro-lubrication and cooling module includes an ultrasonic oil reservoir support (11), a first piezoelectric transducer (12), an ultrasonic oil reservoir (13), and a micron-level nozzle (14). The cavitation cooling ultrasonic cleaning and vibration cutting module includes a pressure tank (1), a hydraulic tank (2), and a second piezoelectric transducer (9). The three-axis motion module includes: X-axis slide (4), Y-axis slide (6), Z-axis slide (3), marble gantry (5), X-axis slide (4) is fixedly connected to the slider of Z-axis slide (3), X-axis slide (4) can move along the Z-axis with the slider of Z-axis slide (3), slider of X-axis slide (4) can move along the X-axis, spindle module includes spindle fixture (7), turning spindle (8), workpiece (19) to be processed is detachably fixedly installed on the center of turning spindle (8), turning spindle (8) can rotate around the central axis, turning spindle (8) is fixed on the slider of Y-axis slide (6) through spindle fixture (7), Y-axis slide (6) is fixed on marble gantry (5), Y-axis slide (6) controls workpiece (19) to move along the Y-axis direction, characterized in that: the ultrasonic oil storage cavity support (11) is L The ultrasonic oil storage chamber support (11) is used to detachably and fixedly connect the first piezoelectric transducer (12) and the ultrasonic oil storage device (13). The bottom end of the ultrasonic oil storage chamber support (11) is fixedly connected to the base plate (18). There is an ultrasonic oil storage chamber on the left side of the ultrasonic oil storage device (13) for storing lubricating oil. The ultrasonic oil storage chamber is filled with oil through the filling hole and has a device to display the amount of oil. The ultrasonic oil storage chamber is sealed with a diaphragm. The outer side of the diaphragm is in contact with the right end vibration device of the first piezoelectric transducer (12). The surface of the diaphragm is larger than the cross section of the vibration device of the first piezoelectric transducer (12). The high-frequency vibration energy of the first piezoelectric transducer (12) causes the volume of the ultrasonic oil storage chamber to change. Under the impact of the high-frequency vibration energy, the lubricating oil forms micron-sized droplets and detaches from the surface of the lubricating oil to form atomization. The ultrasonic oil storage chamber is fixedly connected to the micron-sized nozzle (14) through a thin tube. The atomized lubricating oil is sprayed out through the micron-sized nozzle (14). The micron-sized nozzle (14) is located at the microtextured PCD. Near the rake face of the tool (17), a small amount of cooling and lubrication is formed on the rake face of the microtextured PCD tool (17);The cavitation cooling ultrasonic cleaning vibration cutting module also includes a microchannel structure ultrasonic tool holder (10) and a microtextured PCD tool (17). The microchannel structure ultrasonic tool holder (10) includes a cylindrical part and an L-shaped part. The L-shaped part is located at the top of the vertical side of the cylindrical part, and the upper surfaces of both are flush. The second piezoelectric transducer (9) is vertically fixed on the base plate (18), and the base plate (18) is fixedly connected to the slider of the X-axis slide (4). The microtextured PCD tool (17) has a microtextured structure (20). The second piezoelectric transducer (9) is fixedly connected to the bottom surface of the cylindrical part of the microchannel structure ultrasonic tool holder (10) through a screw. The screw is surrounded by piezoelectric ceramics and copper sheets. The piezoelectric ceramics and copper sheets convert electrical energy into mechanical energy. The L-shaped part of the microchannel structure ultrasonic tool holder (10) can be detachably and fixedly installed with the microtextured PCD tool (17). The cutting tool (17) is located at the corner furthest from the cylindrical part of the L-shaped part. The upper part of the cylindrical part of the microchannel structure ultrasonic scalpel handle (10) has a microchannel (15). The L-shaped part of the microchannel structure ultrasonic scalpel handle (10) has a flow guide structure (16). The microchannel (15) is horizontal, and the flow guide structure (16) is an inclined micro-channel. One end of the microchannel (15) is connected to the hydraulic tank (2) through a pipe. There is a one-way valve on the pipe. The other end of the microchannel (15) is sealed to the top of the flow guide structure (16). The bottom end of the flow guide structure (16) is located near the microtexture structure (20) of the microtextured PCD cutting tool (17). The microtexture structure (20) of the microtextured PCD cutting tool (17) is located at one corner of the rake face of the microtextured PCD cutting tool (17). The microtexture structure (20) is composed of multiple regularly arranged regular octagonal grooves. The cutting tool (17) is located near the micron-level nozzle (14); the octagonal groove has a side length of 15μm to 20μm, a depth of 40μm to 80μm, 3 to 8 rows, and 10 to 35 columns; the high-precision turning auxiliary device is used as follows; S1: First check if the equipment is working properly, then install the microtextured PCD tool (17) and the part to be processed (19); S2: (1) Select oil-based cutting fluid for cooling First turn on the first piezoelectric transducer (12), then turn on the second piezoelectric transducer (9), and then start the processing program; (2) Select water-based cutting fluid for cooling First open the one-way valve, then open the pressure tank (1) and set a suitable pressure value to control the micro-jet so that a water film is formed on the rake face of the micro-textured PCD tool (17). Then turn on the second piezoelectric transducer (9), and finally start the machining program. After machining is completed, first close the pressure tank (1), and then close the first piezoelectric transducer (12) and the second piezoelectric transducer (9).

2. The high-precision turning auxiliary device according to claim 1, characterized in that: The angle of inclination of the flow guiding structure (16) is 5° to 10°.

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