Ultrasonic pickling penetration device based on processing of flavored corn and processing technology

Abstract

The present application relates to the technical field of corn processing, and discloses an ultrasonic pickling and permeating device based on flavor corn processing and a processing technology, which comprises a box body, a driving mechanism, a permeating rolling barrel and a translation mechanism, the permeating rolling barrel is rotatably installed in the interior of the box body, and the translation mechanism is composed of a fixed pipe, a partition disc and a translation guide seat; the technical scheme of the present application drives the permeating rolling barrel to rotate through the driving mechanism, so that the poking barrel therein moves horizontally and reciprocally under the action of the guide groove of the translation guide seat through the poking block, the poking barrel drives the mesh barrel to rotate and move horizontally synchronously, and the poking barrel continuously extrudes and relaxes the air bag, the air bag uniformly delivers the gas to the mesh barrel through the one-way air outlet valve and the one-way air valve in the fixed pipe when being extruded, forms air flow disturbance, and the air flow disturbance cooperates with the rotation and horizontal reciprocating movement of the mesh barrel, so that the corn in the mesh barrel is evenly diffused in the pickling liquid, and the permeation effect of the corn is effectively improved.

Description

Technical Field

[0001] This invention relates to the field of corn processing technology, and in particular to an ultrasonic pickling and permeation device and processing technology for flavored corn processing. Background Technology

[0002] Ultrasonic technology has attracted widespread attention in food processing in recent years. Ultrasonic waves can significantly accelerate molecular motion in food, thereby promoting rapid penetration and mixing of solutions. Through the action of ultrasound, the penetration rate of substances such as seasonings can be effectively improved, allowing the flavor to be more fully integrated into the food. Especially for crisp foods such as flavored corn, the use of ultrasonic marinating and penetration technology can not only accelerate the diffusion process of solutes in corn tissue, but also reduce marinating time, enhance the water retention and taste of corn, maintain its unique texture and flavor, and improve the quality of corn processing.

[0003] An ultrasonic vacuum automatic marinating machine for food processing, with announcement number CN210169018U, has solved the technical drawbacks of traditional marinating methods, such as low efficiency, long marinating time, difficult cleaning, and easy cross-contamination. An ultrasonic-assisted preserved fruit marinating device, with announcement number CN205378808U, has also solved the technical drawbacks of traditional marinating methods, such as low efficiency, long marinating time, difficult cleaning, and easy cross-contamination. However, in actual use, similar structures still have many defects. For example, in the process of marinating corn, the corn piles up, causing incomplete soaking and making it difficult to achieve a uniform penetration effect during marinating.

[0004] Therefore, the aforementioned technical problems need to be solved. Summary of the Invention

[0005] To overcome the shortcomings of existing technologies, this invention proposes an ultrasonic pickling and permeation device and processing technology based on flavored corn processing, in order to solve the problem of corn accumulation causing incomplete soaking and making it difficult for corn to achieve a uniform permeation effect during pickling.

[0006] To solve the above-mentioned technical problems, the basic technical solution proposed by this invention is as follows: An ultrasonic pickling and permeation device for flavored corn processing includes a housing, a drive mechanism, a permeation roller, and a translation mechanism. The permeation roller is rotatably installed inside the housing. The translation mechanism penetrates the interior of the permeation roller, and one end of the translation mechanism is fixedly installed on the inner wall of the housing. The translation mechanism consists of a fixed tube, a partition plate, and a translation guide seat. The partition plate and the translation guide seat are fixedly sleeved on the outer side of one end of the fixed tube. An equidistant one-way air valve is installed through the outer side of the fixed tube. A guide groove is opened on the outer side of the translation guide seat. An air bladder is fixedly sleeved on the outer side of one end of the fixed tube. The permeation roller includes a fixed sleeve fixedly installed on the inner wall of the tank. One end of the fixed sleeve is rotatably connected to one end of the movable sleeve. The other end of the movable sleeve is fixedly connected to one end of the mesh tank. A toggle sleeve is fixedly installed on the other end of the mesh tank. A toggle block is embedded in the inner wall of the toggle sleeve. The toggle block extends into the guide groove and is movably connected. The permeation roller is driven to rotate by a drive mechanism. The rotating actuating sleeve in the permeation roller rotates and translates along the guide groove using a actuating block. This causes the permeation roller to move horizontally back and forth while rotating. At the same time, the reciprocating permeation roller compresses the air bladder. The compressed air bladder delivers gas to the inside of the fixed tube through a one-way air valve. The fixed tube then delivers the gas evenly into the inside of the permeation roller through the one-way air valve. The horizontally reciprocating permeation roller, together with the airflow disturbance of the marinade, evenly diffuses the corn in the marinade, resulting in a uniform permeation effect for the corn.

[0007] Preferably, the inner wall of the mesh drum is fixedly equipped with equidistant material-feeding spiral plates, the inner wall of the movable sleeve drum is fixedly equipped with a slip ring, the outer wall of the fixed sleeve drum is provided with a sliding groove, the movable sleeve drum is movably sleeved on the outside of the fixed sleeve drum through the cooperation of the slip ring and the sliding groove, and one end of the fixed sleeve drum is fixedly connected to the inner wall of the box.

[0008] Preferably, a one-way exhaust valve is installed through the inner wall of the airbag, the one-way exhaust valve extends into the interior of the fixed tube and is connected through the fixed tube, and a one-way intake valve is installed through the outer wall of the airbag.

[0009] Preferably, the drive mechanism consists of a drive motor, a turntable, a lever, and a transmission rod. One side of the turntable is fixedly connected to one end of two levers, and the two levers extend into the interior of the lever sleeve and are movably connected. The center of one side of the turntable is fixedly connected to one end of the transmission rod, and one end of the transmission rod extends into the interior of the fixed tube and passes through to one side of the outer side of the housing. The other side of the turntable is fixedly connected to the output end of the drive motor, and the drive motor is fixedly mounted on the other side of the outer side of the housing via a bracket.

[0010] Preferably, a feeding hopper is installed through the top of the fixed sleeve, and the feeding hopper extends to the top of the outside of the box. A feeding rotating plate is rotatably installed inside the feeding hopper. A synchronous pulley is installed at one end of the feeding rotating plate through a shaft. The bottom of one side of the synchronous pulley is fixedly connected to one end of the transmission rod.

[0011] Preferably, a control box is fixedly installed on the front of the box, an ultrasonic generator is placed inside the control box, and a discharge valve pipe is installed through one side of the box and is connected to the fixed sleeve.

[0012] Preferably, the interior of the housing is divided into a sealed chamber, an ultrasonic generating chamber, and an air inlet chamber by two partitions on one side. The sealed chamber and the air inlet chamber are located on opposite sides of the ultrasonic generating chamber. Vibrators are evenly distributed at the bottom of the ultrasonic generating chamber. A one-way valve pipe is installed through the top of the ultrasonic generating chamber and the air inlet chamber. A drain valve pipe is installed through the bottom of one side of the ultrasonic generating chamber. An inlet valve pipe is installed through the front of the ultrasonic generating chamber.

[0013] Preferably, the bottom of the box is equipped with a tilting mechanism by means of a shaft bolt. The tilting mechanism consists of a shaft frame and a lifting mechanism. One side of the top of the shaft frame is movably connected to one side of the bottom of the box by means of a shaft bolt. The other side of the top of the shaft frame is connected to the shaft of the lifting mechanism. The top of the lifting mechanism is connected to the other side of the bottom of the box by a shaft.

[0014] A processing method for an ultrasonic pickling and permeation device based on flavor corn processing includes the following steps: Step 1: The marinade solution is supplied into the ultrasonic generating chamber through the inlet valve pipe on the front of the ultrasonic generating chamber. Then, the tilt angle of the chamber is adjusted to facilitate the feeding of corn. Specifically, the lowering adjustment is achieved by driving the lifting mechanism, so that the chamber tilts around the shaft bolt connected to the shaft frame as the axis, so that the permeation roller forms an inclined feeding angle, which facilitates the feeding of corn from the hopper through the inclined fixed sleeve to the inside of the mesh barrel. Then, the corn to be marinated is put into the inside of the feeding hopper, and the permeation roller is driven to rotate by the drive mechanism. The rotating permeation roller moves horizontally back and forth with the help of the translation mechanism, so that the permeation roller rotates and moves back and forth simultaneously. Specifically, the turntable is driven to rotate by the drive motor, and the rotating turntable drives two levers and transmission rods to rotate at the same time. Step 2: The rotating transmission rod drives the feeding rotating plate to rotate via the synchronous belt pulley. The rotating feeding rotating plate transports the corn inside the feed hopper to the inside of the fixed sleeve barrel. Under the rotational force of the moving sleeve barrel, the corn is transported to the inside of the mesh barrel. Step 3: The two rotating levers drive the rotating sleeve to rotate. The rotating sleeve rotates and reciprocates along the guide groove via the actuating block. This rotating and reciprocating movement of the sleeve drives the mesh drum to rotate and reciprocate. The mesh drum, rotating and reciprocating, uses the feeding spiral plate on its inner wall to actuate the corn inside. Simultaneously, when the reciprocating sleeve approaches the air bladder, it generates a compressive force on the air bladder. The compressed air bladder then delivers the internal gas through a one-way exhaust valve to the fixed pipe. The fixed pipe then uses the one-way exhaust valve to... The gas is evenly delivered to the inside of the mesh barrel to generate airflow. The airflow disturbs the corn in the marinade, causing the corn to spread evenly in the marinade, effectively preventing the corn from piling up and ensuring that the corn is completely immersed in the marinade, achieving a uniform corn penetration effect. When the sleeve barrel is moved away from the airbag, the airbag uses a one-way air intake valve to draw air from the air intake chamber, causing the airbag to return to its original position. The air inside the air intake chamber is supplied by the air inside the ultrasonic generator chamber through a one-way valve pipe, realizing the internal circulation of air between the ultrasonic generator chamber and the air intake chamber. Step 4: A high-frequency oscillation signal is generated by an ultrasonic signal generator, which is converted into a high-frequency mechanical oscillation of tens of thousands of times per second by a vibrator. Ultrasonic waves are generated in the marinade. Through the action of ultrasonic waves, the penetration rate of the marinade can be effectively improved, and the flavor can be more fully integrated into the corn. Step 5: After the corn has been pickled, the pickling liquid inside the ultrasonic generator chamber is discharged through the drain valve pipe for collection, making it convenient for subsequent use. Then, the permeation drum is quickly rotated by the drive mechanism. The rotating permeation drum centrifuges and dehydrates the corn inside through the mesh drum, avoiding waste of the pickling liquid. Then, the lifting mechanism is driven to rise and adjust, so that the box body tilts in the opposite direction around the shaft bolt connected to the shaft frame. The dehydrated corn inside the mesh drum is then conveyed to the fixed sleeve drum by the feeding spiral plate and collected through the discharge valve pipe connected to the fixed sleeve drum.

[0015] The beneficial effects of this invention are as follows: the driving mechanism drives the permeation roller to rotate, causing the actuating sleeve to move horizontally and reciprocally under the action of the guide groove of the translational guide seat via the actuating block. The actuating sleeve drives the mesh barrel to rotate and reciprocate horizontally synchronously. At the same time, the actuating sleeve continuously squeezes and relaxes the air bladder. When the air bladder is squeezed, it delivers gas evenly into the mesh barrel through the one-way air outlet valve and the one-way air valve in the fixed pipe, forming airflow disturbance. The airflow disturbance, combined with the rotation and horizontal reciprocating movement of the mesh barrel, makes the corn in the mesh barrel evenly diffused in the brine, avoiding the problem of uneven permeation caused by accumulation, and effectively improving the permeation effect of the corn. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the first internal structure in this invention; Figure 3 This is a schematic diagram of the second internal structure in the present invention; Figure 4 This is a schematic diagram of the internal structure of the box in this invention; Figure 5 This is a schematic diagram of the tilting mechanism structure in this invention; Figure 6 This is a schematic diagram of the internal structure of the permeation roller in this invention; Figure 7 This is a schematic diagram of the internal structure of the airbag in this invention; Figure 8 This is a schematic diagram of the internal structure of the translation mechanism in this invention; Figure 9 This is a schematic diagram showing the unfolded structure of the driving mechanism, permeation roller, and translation mechanism in this invention. Figure 10 This is a schematic diagram of the unfolded structure of the permeation roller in this invention.

[0017] Explanation of reference numerals in the attached figures: 1. Housing; 101. Control box; 102. Discharge valve pipe; 103. Vibrator; 104. Partition plate; 105. Sealing chamber; 106. Ultrasonic generating chamber; 107. Air inlet chamber; 2. Drive mechanism; 201. Drive motor; 202. Turntable; 203. Actuating lever; 204. Transmission rod; 3. Tilting mechanism; 301. Shaft bracket; 302. Lifting mechanism; 4. Feed hopper; 401. Discharge rotating plate; 402. Synchronous belt pulley; 5. 501. Permeation roller; 502. Mesh drum; 503. Feeding spiral plate; 504. Actuating sleeve; 505. Actuating block; 506. Moving sleeve; 507. Slip ring; 508. Fixed sleeve; 509. Slide groove; 600. Airbag; 601. One-way air outlet valve; 602. One-way air inlet valve; 700. Translation mechanism; 701. Fixed pipe; 701. One-way air valve; 702. Partition plate; 703. Translation guide seat; 7031. Guide groove. Detailed Implementation

[0018] The following will be combined with the appendix Figure 1 To be continued Figure 10 The technical solutions in the embodiments of the present invention have been clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0019] An ultrasonic pickling and permeation device for flavored corn processing includes a housing 1, a drive mechanism 2, a permeation roller 5, and a translation mechanism 7. The permeation roller 5 is rotatably installed inside the housing 1. The translation mechanism 7 passes through the inside of the permeation roller 5, and one end of the translation mechanism 7 is fixedly installed on the inner wall of the housing 1. The translation mechanism 7 consists of a fixed tube 701, a partition 702, and a translation guide seat 703. The partition 702 and the translation guide seat 703 are fixedly sleeved on the outside of one end of the fixed tube 701. An equidistant one-way air valve 7011 is installed through the outside of the fixed tube 701. A guide groove 7031 is opened on the outside of the translation guide seat 703. An air bag 6 is fixedly sleeved on the outside of one end of the fixed tube 701. The permeation roller 5 includes a fixed sleeve 504 fixedly installed on the inner wall of the housing 1. One end of the fixed sleeve 504 is rotatably connected to one end of the movable sleeve 503. The other end of the movable sleeve 503 is fixedly connected to one end of the mesh tank 501. A toggle sleeve 502 is fixedly installed on the other end of the mesh tank 501. A toggle block 5021 is embedded in the inner wall of the toggle sleeve 502. The toggle block 5021 extends into the guide groove 7031 and is movably connected. The permeation roller 5 is driven to rotate by the drive mechanism 2. The rotating actuating sleeve 502 in the permeation roller 5 rotates and translates along the guide groove 7031 by the actuating block 5021, so that the permeation roller 5 moves horizontally reciprocally while rotating. At the same time, the reciprocating permeation roller 5 squeezes the air bag 6. The squeezed air bag 6 delivers gas to the inside of the fixed tube 701 through the one-way air valve 601. The fixed tube 701 delivers gas evenly to the inside of the permeation roller 5 through the one-way air valve 7011. The horizontally reciprocating permeation roller 5, together with the airflow disturbance of the marinade, evenly spreads the corn in the marinade. It should be noted that the partition plate 702 effectively isolates the corn inside the mesh barrel 501, allowing the mesh barrel 501 to control the pickling area of ​​the corn when it moves horizontally back and forth; the mesh structure of the mesh barrel 501 facilitates the entry of the pickling liquid into the mesh barrel 501, allowing it to penetrate the corn inside the mesh barrel 501; the guide groove 7031 is a closed annular groove. When the rotating sleeve barrel 502 rotates, the moving block 5021 moves within the guide groove 7031, causing the rotating sleeve barrel 502 to translate. The translating rotating sleeve barrel 502 drives the mesh barrel 501 and the moving sleeve barrel 503 to move. The moving sleeve barrel 503 rotates and extends and retracts outside the fixed sleeve barrel 504. Drive mechanism 2 is responsible for providing power to the permeation roller 5 and the feeding rotary plate 401; The permeation roller 5 is used to load corn, and during rotation, it interacts with the guide groove 7031 of the translation mechanism 7 through the internal actuating block 5021 to achieve horizontal reciprocating movement; the fixed tube 701 is used to fix the air bag 6. When the air bag 6 is squeezed, the gas is evenly delivered to the interior of the permeation roller 5 through the one-way air outlet valve 601 and the one-way air valve 7011 in the fixed tube 701, which further enhances the gas disturbance of the marinade flow and the stirring effect during the marinating process. In turn, with the rotation and translation of the mesh barrel 501, the corn is evenly distributed in the marinade and achieves a full permeation effect.

[0020] like Figures 6 to 10 As shown, the inner wall of the mesh drum 501 is fixedly equipped with equidistant material feeding spiral plates 5011, the inner wall of the movable sleeve drum 503 is fixedly equipped with a slip ring 5031, and the outer wall of the fixed sleeve drum 504 is provided with a sliding groove 5041. The movable sleeve drum 503 is movably sleeved on the outside of the fixed sleeve drum 504 through the cooperation of the slip ring 5031 and the sliding groove 5041, and one end of the fixed sleeve drum 504 is fixedly connected to the inner wall of the box body 1. It should be noted that the function of the feeding spiral plate 5011 is to push the corn along the barrel body through its rotation, thereby conveying the corn to the mesh barrel 501. The rotating feeding spiral plate 5011 can also agitate and disperse the accumulated corn, ensuring that the corn is conveyed evenly. The function of the slip ring 5031 is to provide sliding guidance when the moving sleeve barrel 503 moves relative to the fixed sleeve barrel 504, ensuring that the moving sleeve barrel 503 can move smoothly on the outside of the fixed sleeve barrel 504. The function of the chute 5041 is to cooperate with the slip ring 5031 to limit the radial displacement of the moving sleeve barrel 503 and keep it sliding axially on the outside of the fixed sleeve barrel 504. The function of the fixed sleeve barrel 504 is to provide support and guidance for the moving sleeve barrel 503, and the fixed sleeve barrel 504 in the tilted state can convey materials.

[0021] like Figure 9 As shown, a one-way exhaust valve 601 is installed through the inner wall of the airbag 6. The one-way exhaust valve 601 extends into the interior of the fixing tube 701 and is connected through the fixing tube 701. A one-way intake valve 602 is installed through the outer wall of the airbag 6. It should be noted that when the airbag 6 is subjected to compressive force, the one-way exhaust valve 601 allows the gas inside the airbag 6 to be discharged unidirectionally under specific conditions. The one-way exhaust valve 601 extends into the interior of the fixed tube 701 and is connected to it, ensuring that the gas inside the airbag 6 can be transported into the fixed tube 701 to maintain the negative pressure state inside the airbag 6. When there is no external force acting on the airbag 6, the negative pressure state airbag 6 controls the gas inside the air inlet chamber 107 to flow unidirectionally into the airbag 6 through the one-way intake valve 602, ensuring that the airbag 6 always maintains a stable pressure level, so as to facilitate continuous airflow to disturb the marinade.

[0022] like Figure 9As shown, the drive mechanism 2 consists of a drive motor 201, a turntable 202, a lever 203, and a transmission rod 204. One side of the turntable 202 is fixedly connected to one end of the two levers 203, and the two levers 203 extend into the interior of the lever sleeve 502 and are movably connected. The center of one side of the turntable 202 is fixedly connected to one end of the transmission rod 204. One end of the transmission rod 204 extends into the interior of the fixed tube 701 and passes through to one side of the outside of the housing 1. The other side of the turntable 202 is fixedly connected to the output end of the drive motor 201. The drive motor 201 is fixedly installed on the other side of the outside of the housing 1 by a bracket. It should be noted that the drive motor 201 is responsible for providing rotational power, which drives the turntable 202 to rotate through its output end. When the turntable 202 rotates, it drives the actuating sleeve 502 to rotate through the two actuating rods 203, thereby realizing mechanical transmission. The rotating actuating sleeve 502 interacts with the guide groove 7031 through the actuating block 5021 to achieve horizontal reciprocating movement. The horizontal reciprocating movement is horizontal movement outside the two actuating rods 203. The turntable 202 transmits the rotational motion to the synchronous pulley 402 through the transmission rod 204, driving the synchronous pulley 402 to rotate.

[0023] like Figures 6 to 9 As shown, a feed hopper 4 is installed through the top of the fixed sleeve 504, and the feed hopper 4 extends to the top of the outside of the box 1. A feeding rotating plate 401 is rotatably installed inside the feed hopper 4. A synchronous pulley 402 is installed at one end of the feeding rotating plate 401 through a shaft. The bottom of one side of the synchronous pulley 402 is fixedly connected to one end of the transmission rod 204. It should be noted that the rotating synchronous pulley 402 drives the feeding rotating plate 401 to rotate via the shaft. The rotating feeding rotating plate 401 conveys the corn inside the feed hopper 4 to the fixed sleeve 504 in equal quantities, realizing automated feeding. The corn inside the fixed sleeve 504 is pushed along the barrel by the tilt angle of the fixed sleeve 504 and the rotating feeding spiral plate 5011, thus conveying the corn to the mesh barrel 501.

[0024] like Figures 1 to 4 As shown, a control box 101 is fixedly installed on the front of the box 1. An ultrasonic generator is placed inside the control box 101. A discharge valve pipe 102 is installed through one side of the box 1, and the discharge valve pipe 102 is connected through the fixed sleeve 504. It should be noted that the ultrasonic generator is electrically connected to the transducer 103 via a wire. The high-frequency oscillation signal generated when the ultrasonic generator is powered on is transmitted to the transducer 103 via the wire. The transducer 103 converts the signal into high-frequency mechanical oscillations of tens of thousands of times per second, generating ultrasonic waves in the marinade. Through the action of the ultrasonic waves, the diffusion process of the marinade in the corn tissue is accelerated, allowing the flavor of the marinade to be more fully integrated into the corn. Opening the discharge valve pipe 102 facilitates the collection of the corn that has been marinated inside the fixed sleeve 504. like Figure 4 As shown, the interior of the housing 1 is divided into a sealed chamber 105, an ultrasonic generating chamber 106, and an air inlet chamber 107 by two partitions 104 on one side. The sealed chamber 105 and the air inlet chamber 107 are located on both sides of the ultrasonic generating chamber 106. The bottom of the ultrasonic generating chamber 106 is equidistantly distributed with vibrators 103. A one-way valve pipe is installed through the top of the ultrasonic generating chamber 106 and the air inlet chamber 107. A drain valve pipe is installed through the bottom of one side of the ultrasonic generating chamber 106. An inlet valve pipe is installed through the front of the ultrasonic generating chamber 106. It should be noted that the vibrator 103 plays a crucial role in converting electrical signals into mechanical vibrations, while the ultrasonic signal generator is responsible for providing the required high-frequency electrical signals to ensure that sufficient energy and intensity of ultrasonic waves can be generated. The airbag 6 is fixedly installed in the air inlet chamber 107. The ultrasonic generating chamber 106 and the air inlet chamber 107 are connected by a one-way valve pipe at the top, ensuring that gas can only flow from the former to the latter. This allows the gas in the air inlet chamber 107 to be transported to the fixed pipe 701 through the airbag 6. The fixed pipe 701 then transports the gas to the ultrasonic generating chamber 106 through the one-way valve 7011. The ultrasonic generating chamber 106 then flows back to the air inlet chamber 107 through the one-way valve pipe, achieving internal gas circulation. The marinade solution that has completed the permeation process is discharged through the drain valve pipe for convenient subsequent processing. The inlet valve pipe is used to inject the required marinade solution into the ultrasonic generating chamber 106.

[0025] like Figures 4 to 5 As shown, a tilting mechanism 3 is installed at the bottom of the housing 1 via a shaft bolt. The tilting mechanism 3 consists of a shaft frame 301 and a lifting mechanism 302. One side of the top of the shaft frame 301 is movably connected to one side of the bottom of the housing 1 via a shaft bolt. The other side of the top of the shaft frame 301 is connected to the bottom shaft of the lifting mechanism 302. The top of the lifting mechanism 302 is connected to the other side shaft of the bottom of the housing 1. It should be noted that the function of the shaft bracket 301 is to serve as a support part of the tilting mechanism 3. It is movably connected to one side of the bottom of the housing 1 through a shaft bolt, so as to allow relative rotation between the housing 1 and the shaft bracket 301. The lifting mechanism 302 is responsible for the overall lifting action of the housing 1. Its bottom is fixedly connected to the top of the shaft bracket 301, and its top is connected to the other side of the bottom of the housing 1 through a shaft. By adjusting the lifting state of the lifting mechanism 302, the tilt angle between the housing 1 and the horizontal plane can be changed.

[0026] A processing method for an ultrasonic pickling and permeation device based on flavor corn processing includes the following steps: Step 1: The marinating liquid is supplied to the ultrasonic generating chamber 106 through the inlet valve pipe on the front of the chamber. Then, the tilt angle of the housing 1 is adjusted to facilitate the feeding of corn. Specifically, the lifting mechanism 302 is used to lower the housing 1, causing it to tilt around the shaft bolt connected to the shaft frame 301. This creates an inclined feeding angle for the permeation roller 5, allowing the corn fed from the feed hopper 4 to be transported through the inclined fixed sleeve 504 into the mesh barrel 501. The corn to be marinated is then placed inside the feed hopper 4. The driving mechanism 2 drives the permeation roller 5 to rotate. The rotating permeation roller 5, in conjunction with the translation mechanism 7, moves horizontally back and forth, ensuring full contact between the corn and the marinating liquid and guaranteeing uniformity in the marinating process. Specifically, the drive motor 201 drives the turntable 202 to rotate, which in turn drives two levers 203 and a transmission rod 204 to rotate simultaneously. Step 2: The rotating transmission rod 204 drives the feeding rotating plate 401 to rotate via the synchronous belt pulley 402. The rotating feeding rotating plate 401 evenly conveys the corn inside the feed hopper 4 to the fixed sleeve 504. The fixed sleeve 504 serves as a temporary storage for the corn. The tilted fixed sleeve 504 conveys the corn to the moving sleeve 503. Under the rotational force of the moving sleeve 503, the corn is conveyed to the inside of the mesh barrel 501. Step 3: The two rotating levers 203 drive the rotating sleeve 502 to rotate. The rotating sleeve 502 rotates and reciprocates along the guide groove 7031 via the rotating block 5021. The rotating and reciprocating rotating sleeve 502 drives the mesh barrel 501 to rotate and reciprocate. The rotating and reciprocating mesh barrel 501 uses the feeding spiral plate 5011 on the inner wall to agitate the corn inside, making the corn evenly dispersed. At the same time, when the reciprocating rotating sleeve 502 approaches the air bladder 6, it generates a squeezing force on the air bladder 6. The squeezed air bladder 6 delivers the gas inside through the one-way air valve 601 to the inside of the fixed pipe 701. The fixed pipe 701 delivers the gas evenly to the inside of the mesh barrel 501 through the one-way air valve 7011 to generate airflow. The airflow disturbs the corn in the marinade, stirring the corn in the marinade to make it evenly dispersed, so that the corn is completely soaked in the marinade, achieving a uniform corn penetration effect. When the sleeve 502 is moved away from the airbag 6, the airbag 6 uses the one-way air intake valve 602 to draw in the air inside the air intake chamber 107, so that the airbag 6 returns to its original state. The air inside the air intake chamber 107 is transported from the air inside the ultrasonic generating chamber 106 through the one-way valve pipe, so as to realize the internal circulation of the air inside the ultrasonic generating chamber 106 and the air intake chamber 107. Step 4: A high-frequency oscillation signal is generated by an ultrasonic signal generator and converted into a high-frequency mechanical oscillation of tens of thousands of times per second by the transducer 103. Ultrasonic waves are generated in the marinade. The ultrasonic waves penetrate the corn and accelerate the penetration of the marinade liquid. Through the action of ultrasonic waves, the penetration rate of the marinade can be effectively improved, so that the flavor substances in the marinade can be more fully integrated into the corn, thereby significantly improving the flavor and taste of the food. Step 5: After the corn has been pickled, the pickling liquid inside the ultrasonic generating chamber 106 is discharged through the drain valve pipe for collection, so that it can be reused in the subsequent pickling process. Then, the permeation roller 5 is rotated rapidly by the drive mechanism 2. The rotating permeation roller 5 centrifuges and dehydrates the corn inside through the mesh barrel 501 to avoid wasting the pickling liquid. Then, the lifting mechanism 302 is driven to rise and adjust, so that the box 1 tilts in the opposite direction around the shaft bolt connected to the shaft frame 301. This allows the corn inside the mesh barrel 501 to be moved down into the fixed sleeve barrel 504 by the push of the feeding spiral plate 5011, and finally collected through the discharge valve pipe 102.

[0027] Based on the explanations and teachings of the foregoing specification, those skilled in the art can make changes and modifications to the above embodiments. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and some modifications and alterations to the present invention should also fall within the protection scope of the claims of the present invention. Furthermore, although some specific terms are used in this specification, these terms are only for convenience of explanation and do not constitute any limitation on the present invention.

Claims

1. An ultrasonic pickling and permeation device for flavored corn processing, comprising a housing (1), a driving mechanism (2), a permeation roller (5), and a translation mechanism (7), characterized in that: The permeation roller (5) is rotatably installed inside the housing (1). The translation mechanism (7) penetrates the interior of the permeation roller (5), and one end of the translation mechanism (7) is fixedly installed on the inner wall of the housing (1). The translation mechanism (7) consists of a fixed tube (701), a partition plate (702), and a translation guide seat (703). The partition plate (702) and the translation guide seat (703) are fixedly sleeved on the outside of one end of the fixed tube (701), and the outside of the fixed tube (701) is through. An equidistant one-way air valve (7011) is installed, and a guide groove (7031) is opened on the outer side of the translation guide seat (703). An air bag (6) is fixedly sleeved on the outer side of one end of the fixed tube (701). A one-way air inlet valve (602) is installed through the outer wall of the air bag (6), and a one-way air outlet valve (601) is installed through the inner wall of the air bag (6). The one-way air outlet valve (601) extends into the interior of the fixed tube (701) and is connected through the fixed tube (701). The permeation roller (5) includes a fixed sleeve (504) fixedly installed on the inner wall of the box (1). One end of the fixed sleeve (504) is rotatably connected to one end of the movable sleeve (503). The other end of the movable sleeve (503) is fixedly connected to one end of the mesh barrel (501). A toggle sleeve (502) is fixedly installed on the other end of the mesh barrel (501). A toggle block (5021) is embedded in the inner wall of the toggle sleeve (502). The toggle block (5021) extends into the guide groove (7031) and is movably connected. The permeation roller (5) is driven to rotate by the drive mechanism (2), and the rotating actuating sleeve (502) in the permeation roller (5) rotates and translates along the guide groove (7031) by the actuating block (5021), so that the permeation roller (5) moves horizontally back and forth while rotating. At the same time, the permeation roller (5) moves back and forth and squeezes the air bag (6). The squeezed air bag (6) delivers gas to the inside of the fixed tube (701) through the one-way air valve (601). The fixed tube (701) delivers the gas evenly to the inside of the permeation roller (5) through the one-way air valve (7011). The horizontally reciprocating permeation roller (5) works with the airflow to disturb the marinade liquid and spread the corn evenly in the marinade, so that the corn obtains a uniform permeation effect.

2. The ultrasonic pickling and permeation device for flavored corn processing according to claim 1, characterized in that: The inner wall of the mesh barrel (501) is fixedly equipped with equidistant material feeding spiral plates (5011), the inner wall of the movable sleeve barrel (503) is fixedly equipped with a slip ring (5031), the outer wall of the fixed sleeve barrel (504) is provided with a sliding groove (5041), the movable sleeve barrel (503) is movably sleeved on the outside of the fixed sleeve barrel (504) through the cooperation of the slip ring (5031) and the sliding groove (5041), and one end of the fixed sleeve barrel (504) is fixedly connected to the inner wall of the box body (1).

3. The ultrasonic pickling and permeation device for flavored corn processing according to claim 2, characterized in that: The drive mechanism (2) consists of a drive motor (201), a turntable (202), a lever (203), and a transmission rod (204). One side of the turntable (202) is fixedly connected to one end of two levers (203), and the two levers (203) extend into the interior of the lever sleeve (502) and are movably connected. The center of one side of the turntable (202) is fixedly connected to one end of the transmission rod (204). One end of the transmission rod (204) extends into the interior of the fixed tube (701) and passes through to one side of the outside of the housing (1). The other side of the turntable (202) is fixedly connected to the output end of the drive motor (201). The drive motor (201) is fixedly installed on the other side of the outside of the housing (1) by a bracket.

4. The ultrasonic pickling and permeation device for flavored corn processing according to claim 3, characterized in that: The top of the fixed sleeve (504) is provided with a feed hopper (4), which extends to the top of the box body (1). Inside the feed hopper (4), a feeding rotating plate (401) is rotatably installed. One end of the feeding rotating plate (401) is equipped with a synchronous pulley (402) via a shaft. The bottom of one side of the synchronous pulley (402) is fixedly connected to one end of the transmission rod (204).

5. The ultrasonic pickling and permeation device for flavored corn processing according to claim 4, characterized in that: A control box (101) is fixedly installed on the front of the box (1). An ultrasonic generator is placed inside the control box (101). A discharge valve pipe (102) is installed through one side of the box (1), and the discharge valve pipe (102) is connected through the fixed sleeve (504).

6. The ultrasonic pickling and permeation device for flavored corn processing according to claim 5, characterized in that: The interior of the housing (1) is divided into a sealed chamber (105), an ultrasonic generating chamber (106), and an air inlet chamber (107) by two partitions (104). The sealed chamber (105) and the air inlet chamber (107) are located on both sides of the ultrasonic generating chamber (106). The bottom of the ultrasonic generating chamber (106) is equidistantly distributed with vibrators (103). A one-way valve pipe is installed through the top of the ultrasonic generating chamber (106) and the air inlet chamber (107). A drain valve pipe is installed through the bottom of one side of the ultrasonic generating chamber (106). An inlet valve pipe is installed through the front of the ultrasonic generating chamber (106).

7. The ultrasonic pickling and permeation device for flavored corn processing according to claim 6, characterized in that: The bottom of the box (1) is equipped with a tilting mechanism (3) by means of a shaft bolt. The tilting mechanism (3) consists of a shaft frame (301) and a lifting mechanism (302). One side of the top of the shaft frame (301) is movably connected to one side of the bottom of the box (1) by means of a shaft bolt. The other side of the top of the shaft frame (301) is connected to the bottom shaft of the lifting mechanism (302). The top of the lifting mechanism (302) is connected to the other side of the bottom of the box (1) by means of a shaft.

8. The processing technology of the ultrasonic pickling and permeation device based on flavor corn processing according to claim 7, characterized in that, Includes the following steps: Step 1: The marinade liquid is supplied to the ultrasonic generating chamber (106) through the liquid inlet valve pipe on the front of the ultrasonic generating chamber (106). Then, the tilt angle of the box (1) is adjusted to facilitate the delivery of corn. Specifically, the lowering adjustment is performed by driving the lifting mechanism (302) so that the box (1) is tilted around the shaft bolt connected to the shaft frame (301) as the axis, so that the permeation roller (5) forms an inclined feeding angle, which facilitates the delivery of corn from the feed hopper (4) through the inclined fixed sleeve (504) to the Inside the mesh barrel (501); then put the corn to be pickled into the inside of the feed hopper (4), drive the permeation roller (5) to rotate through the drive mechanism (2), the rotating permeation roller (5) moves horizontally back and forth in coordination with the translation mechanism (7), so that the permeation roller (5) rotates while moving back and forth in translation. Specifically, the drive motor (201) drives the turntable (202) to rotate, and the rotating turntable (202) drives the two levers (203) and the transmission rod (204) to rotate at the same time; Step 2: The rotating transmission rod (204) drives the feeding rotating plate (401) to rotate through the synchronous belt pulley (402). The rotating feeding rotating plate (401) transports the corn inside the feed hopper (4) to the inside of the fixed sleeve (504). Under the rotational force of the moving sleeve (503), the corn is transported to the inside of the mesh bucket (501). Step 3: The two rotating levers (203) drive the rotating sleeve (502) to rotate. The rotating sleeve (502) rotates and reciprocates along the guide groove (7031) via the lever (5021), and simultaneously drives the mesh barrel (501) to rotate and reciprocate. The rotating and reciprocating mesh barrel (501) uses the material-pushing spiral plate (5011) on the inner wall to push the corn inside. At the same time, when the reciprocating rotating sleeve (502) approaches the air bag (6), it generates a squeezing force on the air bag (6). The squeezed air bag (6) delivers the gas inside through the one-way exhaust valve (601) to the inside of the fixed pipe (701). The fixed pipe (701) delivers the gas through the one-way exhaust valve (601). The air valve (7011) evenly delivers gas to the inside of the mesh barrel (501) to generate airflow. The airflow disturbs the corn in the marinade, causing the corn to spread evenly in the marinade, effectively preventing the corn from piling up, and ensuring that the corn is completely soaked in the marinade, achieving a uniform corn penetration effect. When the sleeve barrel (502) is moved away from the air bag (6), the air bag (6) uses the one-way air inlet valve (602) to draw air from the air inlet chamber (107), causing the air bag (6) to recover. The air inside the air inlet chamber (107) is delivered from the air inside the ultrasonic generating chamber (106) through the one-way valve pipe, realizing the internal circulation of the air inside the ultrasonic generating chamber (106) and the air inlet chamber (107). Step 4: A high-frequency oscillation signal is generated by an ultrasonic signal generator and converted into a high-frequency mechanical oscillation of tens of thousands of times per second by a transducer (103). Ultrasonic waves are formed in the marinade. Through the action of ultrasonic waves, the penetration rate of the marinade can be effectively improved, and the flavor can be more fully integrated into the corn. Step 5: After the corn has been pickled, the pickling liquid inside the ultrasonic generating chamber (106) is discharged through the drain valve pipe for collection, which is convenient for subsequent use. Then, the permeation roller (5) is rotated quickly by the drive mechanism (2). The rotating permeation roller (5) centrifuges and dehydrates the corn inside through the mesh barrel (501) to avoid wasting the pickling liquid. Then, the lifting mechanism (302) is driven to rise and adjust, so that the box (1) tilts in the opposite direction with the shaft bolt connected to the shaft frame (301) as the axis. The dehydrated corn inside the mesh barrel (501) is conveyed to the fixed sleeve barrel (504) by the pusher plate (5011) and collected through the discharge valve pipe (102) that is connected to the fixed sleeve barrel (504).

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