A welding device for a diesel generator set base

Abstract

The application provides a welding device for a diesel generator set base, and relates to the technical field of automatic electric arc welding of diesel generator sets. The welding device for the diesel generator set base comprises a storage base plate, a lifting mechanism is arranged on the inner side of the storage base plate, a support frame is fixedly connected to the upper surface of the storage base plate, a lifting assembly is arranged on the inner side of the support frame, a grabbing arm is arranged on the upper end surface of the lifting assembly, a placing rack is arranged on the surface of the storage base plate, a rocker mechanism is arranged on the inner side of the placing rack, a grabbing frame is arranged at the free end of the rocker mechanism, a moving assembly is arranged on the inner side of the grabbing frame, and a grabbing plate is clamped on the surface of the moving assembly. The welding device for the diesel generator set base can clamp the base steel material of the grabbing frame by the grabbing arm, so that the steel material can be combined into a frame. When the base is welded, the steel material does not need to be adjusted and supported, the effect of rapid welding is achieved, and the problem that the position of the steel material is not only heavy but also inconvenient to weld during welding is solved.

Description

Technical Field

[0001] This invention relates to the field of automatic arc welding technology for diesel generator sets, specifically a welding device for the base of a diesel generator set. Background Technology

[0002] A generator set is a complete set of mechanical equipment that converts other forms of energy into electrical energy. It consists of a power system, a control system, a noise reduction system, a vibration damping system, and an exhaust system. It is driven by a water turbine, a steam turbine, a diesel engine, or other power machinery. It converts the energy generated by water flow, air flow, fuel combustion, or nuclear fission into mechanical energy, which is then transferred to the generator. The generator then converts the mechanical energy into electrical energy, which is then output to electrical equipment for use. When welding the base of a diesel generator set, arc welding is used. Arc welding is also the most widely used welding method in industrial production.

[0003] A search revealed Chinese Patent Publication No. CN117900677A, which discloses a welding device for a diesel generator set base. The device includes a base, a welding table fixedly connected to the upper end of the base, slide rails fixedly connected to both sides of the upper surface of the welding table, a frame slidably connected to the slide rails, a slider slidably connected to the upper end of the frame, electric push rods fixedly connected to both sides of the lower end of the slider, a mounting base fixedly connected to the piston end of the electric push rod, a welding torch mounted on the lower end of the mounting base, and a scraping and falling welding slag separation and collection mechanism at the upper end of the base. This technology enables the use of electromagnets to adsorb and collect iron from the knocked-off welding slag, achieving resource recovery. By clamping and pressing, the diesel generator set base can be positioned, thus ensuring its stability during the welding process.

[0004] A search revealed Chinese Patent Publication No. CN119159316B, which discloses an auxiliary clamping device for welding diesel generator set bases. This device relates to the field of clamping and positioning fixtures, and includes a clamping and positioning platform. The platform is a horizontally positioned square platform, and is equipped with a conveying and transferring component, a flipping upper clamping component, a sliding side clamping component, a steering and positioning component, and a rolling adjustment component. This solution addresses the problems of traditional clamping fixtures used for auxiliary clamping in welding generator set bases, such as limited clamping methods, poor adaptability and coordination, inconvenience in secondary adjustments of components during welding, and inconvenience in double-sided welding operations due to limitations imposed by the clamping method.

[0005] In existing diesel generator sets, the fuel tank needs to be installed inside the base during automatic arc welding assembly. However, the base steel structure needs to be positioned and adjusted before welding and assembly. The heavy steel structure makes it inconvenient to adjust the position quickly, and the fuel tank cannot be guaranteed to be properly installed in the base frame after welding. Furthermore, the movement and adjustment of the diesel engine and generator of the diesel generator set will affect the assembly welding and prevent the quick connection between the base and the whole. Therefore, a welding device for diesel generator set bases is proposed to solve the above problems. Summary of the Invention

[0006] To address the shortcomings of existing technologies, this invention provides a welding device for diesel generator set bases, solving the problems mentioned in the background section.

[0007] To achieve the above objectives, the present invention is implemented through the following technical solution: a welding device for a diesel generator set base, comprising a storage base plate, a lifting mechanism provided on the inner side of the storage base plate, a support frame fixedly connected to the upper surface of the storage base plate, a lifting assembly provided on the inner side of the support frame, a gripping arm provided on the upper surface of the lifting assembly, a placement frame provided on the surface of the storage base plate, a rocker mechanism provided on the inner side of the placement frame, a gripping frame provided on the free end of the rocker mechanism, a moving assembly provided on the inner side of the gripping frame, and a gripping plate snapped onto the surface of the moving assembly.

[0008] Preferably, the gripping arm includes a gripping telescopic rod, a fixed plate is fixedly connected to the free end of the gripping telescopic rod, a limit shell is rotatably connected to the surface of the fixed plate, a steering motor is fixedly connected to the surface of the fixed plate, the output end of the steering motor is connected to the limit shell, a displacement motor is provided inside the limit shell, a displacement gear is fixedly connected to the output end of the displacement motor, a clamping frame is engaged with the surface of the displacement gear, a clamping plate is slidably connected to the inner side of the clamping frame, an anti-slip strip is provided on the inner side of the clamping frame, the outer surface of the clamping frame is slidably connected to the limit shell, a rack is provided on the outer side of the clamping frame to engage with the displacement gear, a slide rod is provided on one side of the clamping plate and is slidably connected to the clamping frame, and a gripping telescopic rod is provided on the other side of the clamping plate.

[0009] Preferably, the moving component includes a lifting motor, a lifting threaded rod is fixedly connected to the output end of the lifting motor, a moving block is threadedly connected to the outer surface of the lifting threaded rod, the moving block is slidably connected to the gripping frame, a positioning frame is slidably connected to the inner side of the moving block, and an adjusting threaded rod is rotatably connected to the surface of the moving block, and the adjusting threaded rod is threadedly connected to the positioning frame.

[0010] Preferably, the gripper includes a traveling motor, a traveling gear is fixedly connected to the output end of the traveling motor, a skeleton beam meshes with the outer surface of the traveling gear, the skeleton beam is slidably engaged with the positioning frame, and a gripper bar is provided on the surface of the skeleton beam.

[0011] Preferably, the lifting mechanism includes a lifting motor, the output end of which is provided with a threaded shaft, the threaded shaft is composed of multiple threaded rods with different thread directions, a movable rod is threadedly connected to the surface of the threaded shaft, the movable rod is slidably connected to the storage base plate, a support plate is hinged to the surface of the movable rod, and a lifting plate is hinged to the upper end of the support plate.

[0012] Preferably, the rocker mechanism includes a rocker motor, a rocker gear is fixedly connected to the output end of the rocker motor, a rocker shaft is meshed on the outer surface of the rocker gear, a gear and a sprocket are provided on the surface of the rocker shaft, there are two sets of rocker shafts, the two sets of rocker shafts are connected by a chain, the rocker shaft is rotatably connected to the placement frame, and the rocker shaft is rotatably connected to the grasping frame.

[0013] Preferably, the lifting assembly includes a lifting telescopic rod, and a lifting square rod is provided at the upper end of the lifting telescopic rod, with the end face of the lifting square rod slidably connected to the support frame.

[0014] Preferably, the gripping frame has an "N" shaped frame, and four sets of moving components are distributed on both sides of the gripping frame surface.

[0015] Preferably, the placement rack is wrapped around the outside of the rocker mechanism, and the placement rack is used to place the support gripping frame.

[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. This welding device for diesel generator set base uses a gripping arm to clamp and grip the steel frame base, allowing the steel to be adjusted and assembled into a frame. No adjustment or support of the steel is required during base welding, achieving the effect of automatic and rapid welding using arc welding. This solves the problem that adjusting the position of the steel during welding is not only cumbersome but also inconvenient.

[0017] 2. The welding device for the base of the diesel generator set lifts the fuel tank close to the welded frame, allowing the fuel tank to be directly joined to the base frame during welding, thus solving the problem of mismatch between the fuel tank and the welded frame dimensions, which prevents assembly.

[0018] 3. The welding device for the base of the diesel generator set uses a rocker mechanism to rotate and move the gripping frame, so that the gripping frame will not affect the welding of the base frame. By setting the gripping frame that can be moved, it is easier to observe and control the generator set during assembly and welding, and reduces the obstruction of the device to the installation position during the assembly of the diesel generator set.

[0019] 4. The welding device for the base of the diesel generator set uses a moving component and a grab plate to move the assembled components, so that the base can be directly assembled during welding and assembly, reducing the problem that the frame cannot be combined with the fuel tank and diesel engine after welding. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall external structure of the present invention; Figure 2 This is a schematic diagram of the grabbing frame structure of the present invention; Figure 3 This is a schematic diagram of the lifting mechanism structure of the present invention; Figure 4 This is a schematic diagram of the limiting shell structure of the present invention; Figure 5 This is a schematic diagram of the clamping frame structure of the present invention; Figure 6 This is a schematic diagram of the gripper structure of the present invention; Figure 7 This is a schematic diagram of the card holder structure of the present invention; Figure 8 This is a schematic diagram of the placement rack structure of the present invention; Figure 9 This is a schematic diagram of the gripper bar structure of the present invention.

[0021] In the diagram: 1. Storage base plate; 2. Lifting mechanism; 3. Support frame; 4. Lifting assembly; 5. Gripping arm; 51. Gripping telescopic rod; 52. Fixed plate; 53. Limiting shell; 54. Steering motor; 55. Displacement gear; 56. Clamping frame; 57. Clamping plate; 58. Displacement motor; 6. Placement rack; 7. Rocker mechanism; 71. Rocker motor; 72. Rocker gear; 73. Rocker shaft; 8. Gripping frame; 9. Moving assembly; 91. Lifting motor; 92. Lifting threaded rod; 93. Moving block; 94. Positioning frame; 95. Adjusting threaded rod; 10. Gripping plate; 101. Traveling motor; 102. Traveling gear; 103. Frame beam; 104. Gripper rod. Detailed Implementation

[0022] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.

[0023] It should be noted that all directional indications in the embodiments of this application are only used to explain the relative positional relationship and movement of each component in a specific posture. If the specific posture changes, the directional indications will also change accordingly.

[0024] In this application, unless otherwise expressly specified and limited, the terms "connection," "fixed," etc., should be interpreted broadly. For example, "fixed" can mean a fixed connection, a detachable connection, or an integral part; it can mean a mechanical connection or an electrical connection; it can mean a direct connection or an indirect connection through an intermediate medium; it can mean the internal communication of two components or the interaction between two components, unless otherwise expressly limited. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0025] Furthermore, the use of terms such as "first" and "second" in this application is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. If the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed in this application.

[0026] like Figure 1-9 As shown, a welding device for a diesel generator set base includes a storage base plate 1. A lifting mechanism 2 is provided inside the storage base plate 1. The lifting mechanism 2 includes a lifting motor. A threaded shaft is provided at the output end of the lifting motor. The threaded shaft is composed of multiple threaded rods with different thread directions. A movable rod is threadedly connected to the surface of the threaded shaft. The movable rod is slidably connected to the storage base plate 1. A support plate is hinged to the surface of the movable rod. A lifting plate is hinged to the upper end of the support plate. The lifting mechanism 2 can lift the fuel tank placed on the surface of the storage base plate 1, so that the fuel tank can cooperate with the base frame for convenient automatic arc welding and adjustment of the welding position.

[0027] A support frame 3 is fixedly connected to the upper surface of the storage base plate 1. A lifting component 4 is provided inside the support frame 3. The lifting component 4 includes a lifting telescopic rod. A lifting square rod is provided at the upper end of the lifting telescopic rod. The end face of the lifting square rod is slidably connected to the support frame 3. The lifting component 4 can support and push the steel structure of the assembled base to adjust up and down.

[0028] The upper surface of the lifting assembly 4 is provided with a gripping arm 5, which includes a gripping telescopic rod 51. A fixed plate 52 is fixedly connected to the free end of the gripping telescopic rod 51. A limit shell 53 is rotatably connected to the surface of the fixed plate 52. A steering motor 54 is fixedly connected to the surface of the fixed plate 52. The output end of the steering motor 54 is connected to the limit shell 53. A displacement motor 58 is provided inside the limit shell 53. A displacement gear 55 is fixedly connected to the output end of the displacement motor 58. A clamping frame 56 meshes with the surface of the displacement gear 55. A clamping plate 57 is slidably connected to the inner side of the clamping frame 56. An anti-slip strip is provided on the inner side of the clamping frame 56. The outer surface of the clamping frame 56 is slidably connected to the limit shell 53. A rack is provided on the outer side of the clamping frame 56. Engaging with the displacement toothed column 55, a sliding rod is provided on one side of the clamping plate 57, which is slidably connected to the clamping frame 56. A clamping telescopic rod is provided on the other side of the clamping plate 57. The gripping arm 5 can clamp the steel mechanism using the clamping frame 56 and the clamping plate 57. The position of the steel structure of the assembly base is adjusted by gripping the telescopic rod 51. The position of the clamping frame 56 can be adjusted by rotating the displacement toothed column 55. The angle of the limiting shell 53 can be adjusted by driving the steering motor 54. The three sets of gripping arms 5 can be used to grip and shape the base frame for welding, which is the work of straightening and welding the material for subsequent arc welding.

[0029] A storage base plate 1 is provided with a placement rack 6. A rocker mechanism 7 is provided inside the placement rack 6. A gripping frame 8 is provided at the free end of the rocker mechanism 7. The placement rack 6 is wrapped around the outside of the rocker mechanism 7. The placement rack 6 is used to place and support the gripping frame 8. The placement rack 6 can be used to place the gripping frame 8, so that the placement rack 6 can be moved to a position that does not affect the welding assembly before use.

[0030] The rocker mechanism 7 includes a rocker motor 71, with a rocker gear 72 fixedly connected to the output end of the rocker motor 71. A rocker shaft 73 meshes with the outer surface of the rocker gear 72. The surface of the rocker shaft 73 is provided with gears and sprockets. There are two sets of rocker shafts 73, which are connected by a chain. The rocker shafts 73 are rotatably connected to the placement frame 6 and to the gripping frame 8. The rocker mechanism 7 can move the gripping frame 8 to a suitable position.

[0031] The gripping frame 8 is equipped with a moving component 9 on its inner side. The gripping frame 8 is an "N" shaped frame. Four sets of moving components 9 are distributed on both sides of the surface of the gripping frame 8. The gripping frame 8 can be placed on the outside of the diesel engine and generator to facilitate the handling and installation of the components of the diesel generator set.

[0032] The moving component 9 includes a lifting motor 91, with a lifting threaded rod 92 fixedly connected to the output end of the lifting motor 91. A moving block 93 is threadedly connected to the outer surface of the lifting threaded rod 92. The moving block 93 is slidably connected to the gripping frame 8. A positioning frame 94 is slidably connected to the inner side of the moving block 93. An adjusting threaded rod 95 is rotatably connected to the surface of the moving block 93. The adjusting threaded rod 95 is threadedly connected to the positioning frame 94. The moving component 9 can drive the diesel engine and generator assembly to be installed, which is placed inside the gripping frame 8, to move.

[0033] The moving component 9 has a gripper 10 attached to its surface. The gripper 10 includes a traveling motor 101. The output end of the traveling motor 101 is fixedly connected to a traveling gear 102. The outer surface of the traveling gear 102 is meshed with a skeleton beam 103. The skeleton beam 103 is slidably engaged with the positioning frame 94. The surface of the skeleton beam 103 is provided with a gripper bar 104. The gripper 10 can grip and grab the component to be installed placed inside the gripping frame 8, so that the component to be installed can be securely gripped and transported.

[0034] In use, the base steel to be welded is first placed on the upper surface of the storage base plate 1. The lifting assembly 4 is activated to control the gripping arm 5 to descend and approach the steel. The gripping telescopic rod 51 is activated to drive the clamping frame 56 to fit onto the outside of the steel structure. The telescopic rod on the surface of the clamping plate 57 is activated to make the clamping plate 57 cooperate with the clamping frame 56 to clamp the steel. The lifting assembly 4 is activated to lift the gripped steel. The displacement motor 58 is activated to drive the displacement tooth column 55 to rotate, so that the clamping frame 56 moves and adjusts the position of the clamped steel. The steering motor 54 is activated to drive the limit shell 53 to rotate, so that the angle of the steel is adjusted. When the steel is gripped and assembled into a suitable shape, it is welded into a frame. At the same time, before welding, the oil tank is placed above the lifting mechanism 2. The lifting mechanism 2 is used to control the position of the oil tank so that the oil tank and the frame are matched and automatically assembled by arc welding. By placing the diesel engine and generator on the storage base plate 1, the rocker motor 71 is started to rotate the rocker gear 72, which pushes the rocker shaft 73 to rotate, causing the gripping frame 8 to move and be mounted above the support frame 3. The travel motor 101 is started to rotate the travel gear 102, which moves the frame beam 103 to the outside of the diesel engine or generator. The positioning frame 94 is pushed out by rotating the adjusting threaded rod 95, which clamps the diesel engine or generator with the gripper rod 104. The lifting motor 91 drives the lifting threaded rod 92 to rotate, which causes the moving block 93 to lift the positioning frame 94, and the gripper rod 104 clamps the diesel engine or generator and moves it to the top of the welded frame, thus completing the overall assembly and welding of the diesel generator set.

[0035] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. In addition, those skilled in the art can combine and integrate the different embodiments or examples described in this specification.

[0036] Furthermore, the technical solutions of the various embodiments can be combined with each other, but only if they are based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such combination of technical solutions does not exist and is not within the scope of protection claimed in this application.

[0037] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A welding device for a diesel generator set base, comprising a storage base plate (1), characterized in that: A lifting mechanism (2) is provided on the inner side of the storage base plate (1). A support frame (3) is fixedly connected to the upper surface of the storage base plate (1). A lifting component (4) is provided on the inner side of the support frame (3). A gripping arm (5) is provided on the upper surface of the lifting component (4). A placement frame (6) is provided on the surface of the storage base plate (1). A rocker mechanism (7) is provided on the inner side of the placement frame (6). A gripping frame (8) is provided on the free end of the rocker mechanism (7). A moving component (9) is provided on the inner side of the gripping frame (8). A gripping plate (10) is snapped onto the surface of the moving component (9). The gripping arm (5) includes a gripping telescopic rod (51), a fixed plate (52) is fixedly connected to the free end of the gripping telescopic rod (51), a limit shell (53) is rotatably connected to the surface of the fixed plate (52), a steering motor (54) is fixedly connected to the surface of the fixed plate (52), the output end of the steering motor (54) is connected to the limit shell (53), a displacement motor (58) is provided inside the limit shell (53), a displacement toothed column (55) is fixedly connected to the output end of the displacement motor (58), a clamping frame (56) meshes with the surface of the displacement toothed column (55), and a clamping plate (57) is slidably connected to the inside of the clamping frame (56). The inner side of the clamping frame (56) is provided with anti-slip strips, the outer surface of the clamping frame (56) is slidably connected with the limiting shell (53), and the outer side of the clamping frame (56) is provided with a rack that meshes with the displacement tooth column (55). A sliding rod is provided on one side of the clamping plate (57), and the sliding rod is slidably connected to the clamping frame (56). A clamping telescopic rod is provided on the other side of the clamping plate (57). The rocker mechanism (7) includes a rocker motor (71), a rocker gear (72) is fixedly connected to the output end of the rocker motor (71), a rocker shaft (73) is meshed on the outer surface of the rocker gear (72), a gear and a sprocket are provided on the surface of the rocker shaft (73), there are two sets of rocker shafts (73), the two sets of rocker shafts (73) are connected by a chain, the rocker shaft (73) is rotatably connected to the placement frame (6), and the rocker shaft (73) is rotatably connected to the gripping frame (8).

2. The welding device for a diesel generator set base according to claim 1, characterized in that: The moving component (9) includes a lifting motor (91), a lifting threaded rod (92) is fixedly connected to the output end of the lifting motor (91), a moving block (93) is threadedly connected to the outer surface of the lifting threaded rod (92), the moving block (93) is slidably connected to the gripping frame (8), a positioning frame (94) is slidably connected to the inner side of the moving block (93), and an adjusting threaded rod (95) is rotatably connected to the surface of the moving block (93), the adjusting threaded rod (95) is threadedly connected to the positioning frame (94).

3. The welding device for a diesel generator set base according to claim 2, characterized in that: The gripper (10) includes a traveling motor (101), a traveling gear (102) is fixedly connected to the output end of the traveling motor (101), a skeleton beam (103) is meshed on the outer surface of the traveling gear (102), the skeleton beam (103) is slidably engaged with the positioning frame (94), and a gripper bar (104) is provided on the surface of the skeleton beam (103).

4. The welding device for a diesel generator set base according to claim 1, characterized in that: The lifting mechanism (2) includes a lifting motor. The output end of the lifting motor is provided with a threaded shaft. The threaded shaft is composed of multiple threaded rods with different thread directions. A moving rod is threadedly connected to the surface of the threaded shaft. The moving rod is slidably connected to the storage base plate (1). A support plate is hinged to the surface of the moving rod. A lifting plate is hinged to the upper end of the support plate.

5. The welding device for a diesel generator set base according to claim 1, characterized in that: The lifting assembly (4) includes a lifting telescopic rod, and a lifting square rod is provided at the upper end of the lifting telescopic rod. The end face of the lifting square rod is slidably connected to the support frame (3).

6. The welding device for a diesel generator set base according to claim 1, characterized in that: The gripping frame (8) is an "N" shaped frame, and four sets of moving components (9) are distributed on both sides of the surface of the gripping frame (8).

7. The welding device for a diesel generator set base according to claim 1, characterized in that: The placement rack (6) is wrapped around the outside of the rocker mechanism (7), and the placement rack (6) is used to place the support gripping frame (8).

Images