A die-casting die for integrally forming a pedal assembly

Abstract

This application belongs to the field of die casting technology and discloses a die casting mold for an integrally formed foot pedal component, including a mounting base. The mounting base has a mounting frame on its top, and each of the four corners of the mounting frame has a corner fixing clip. A crossbar runs through the long side of the mounting frame, and a groove is opened at one end of the top of the crossbar. A discharge port runs through the top of the mounting base near the groove. An ejection mechanism is provided on the opposite side of the mounting frame near the groove. The insertion tube of the moving mold mechanism and the insertion slot of the fixed mold mechanism are aligned and inserted into each other, which plays a preliminary positioning and connection role when the mold is closed, ensuring that the moving mold and the fixed mold maintain a precise relative position during the die casting process, effectively preventing displacement, providing a basic guarantee for high-quality die casting, and greatly improving the dimensional accuracy and consistency of the molded parts. The first sealing groove of the moving mold body and the second sealing groove of the fixed mold body cooperate with each other to form a tight sealing space.

Description

Technical Field

[0001] This application relates to the field of die casting technology, and more specifically, to a die casting mold for integrally molding a foot pedal assembly. Background Technology

[0002] Die casting is a metal casting process characterized by applying high pressure to molten metal within a mold cavity. The mold is typically made of a high-strength alloy, and the process is somewhat similar to injection molding. Most die-cast parts are iron-free, containing elements such as zinc, copper, aluminum, magnesium, lead, tin, and lead-tin alloys and their alloys. Depending on the type of die casting, either a cold chamber die casting machine or a hot chamber die casting machine is required.

[0003] During die casting, the mold without preheating is repeatedly subjected to rapid cooling and heating, causing deformation of the forming surface and its interior. This mutual attraction results in repeated cycles of thermal stress, leading to damage to the microstructure and loss of toughness. This triggers the appearance of microcracks, which continue to expand. Once the cracks enlarge, molten metal is squeezed in, and the repeated mechanical stress further accelerates the expansion of the cracks.

[0004] To address the aforementioned issues, this application provides a die-casting mold for integrally molding a foot pedal assembly. Summary of the Invention

[0005] The die-casting mold for integral molding of a foot pedal component provided in this application adopts the following technical solution: A die-casting mold for an integrally formed foot pedal assembly includes a mounting base, a mounting frame on the top of the mounting base, corner fixing clips at the four corners of the top of the mounting frame, a crossbar running through the long side of the mounting frame, a groove at one end of the top of the crossbar, a discharge port running through the top of the mounting base near the groove, an ejection mechanism at the opposite end of the mounting frame near the groove, a moving mold mechanism at the opposite end of the ejection mechanism away from the groove, a die-casting mechanism support frame at the top of the mounting base away from the discharge port, the die-casting mechanism support frame being located between the opposite mounting frames, a die-casting mechanism mounting frame at the top of the mounting frame away from the discharge port, a die-casting mechanism between the die-casting mechanism support frame and the die-casting mechanism mounting frame, and a fixed mold mechanism at the end of the die-casting mechanism near the moving mold mechanism.

[0006] Furthermore, the ejection mechanism includes an ejection mechanism mounting plate. On one side of the ejection mechanism mounting plate away from the moving die mechanism, symmetrically arranged hydraulic pumps are provided. The output ends of the hydraulic pumps all penetrate through the ejection mechanism mounting plate. At the ends of the output ends of the hydraulic pumps away from the hydraulic pumps, hydraulic rods are provided. The ejection mechanism mounting plate is provided with an ejection main rod penetrating between the symmetrically arranged hydraulic pumps. At one end of the ejection main rod close to the moving die mechanism, an ejection sub-rod is provided. A limiting block is arranged on the outer wall of the ejection main rod between the ejection mechanism mounting plate and the ejection sub-rod relatively.

[0007] Furthermore, a limiting ring is provided at one end of the ejection main rod away from the moving die mechanism. Limiting rings are provided at one ends of the ejection sub-rods close to the moving die mechanism. The ejection main rod slides on the ejection mechanism mounting plate.

[0008] Furthermore, the moving die mechanism includes a moving die body. Sliding parts are provided on the adjacent sides of the moving die body close to the fixed die mechanism. Insertion tubes are evenly distributed on the periphery of one side of the moving die body close to the fixed die mechanism. A first sealing groove is opened on one side of the moving die body close to the fixed die mechanism. Uniformly distributed first die grooves are opened in the first sealing groove on one side of the moving die body close to the fixed die mechanism. Interleaved first splicing injection grooves are opened between the first die grooves relatively on one side of the moving die body close to the fixed die mechanism.让位槽均贯穿设置在第一拼接注槽交汇处。A first anti-overflow groove is opened on the periphery of the first die groove.

[0009] Furthermore, the rollers in the sliding parts all slide in the sliding grooves. The first sealing groove is located inside the insertion tube. The shape of the first splicing injection groove is "丰" (Chinese character). The shape of the让位槽 is the same as that of the limiting block at one end of the ejection sub-rod close to the moving die mechanism. The shape of the first anti-overflow groove is the shape composed of the first die groove and the first splicing injection groove.

[0010] Furthermore, the fixed die mechanism includes a fixed die body. Fixed parts are provided on the adjacent sides of the fixed die body close to the moving die mechanism. Insertion grooves are evenly distributed on the periphery of one side of the fixed die body close to the moving die mechanism, and the insertion grooves and the insertion tubes are aligned with each other. A second sealing groove is provided on one side of the fixed die body close to the moving die mechanism, and the second sealing groove is located inside the insertion groove. Uniformly distributed second die grooves are opened in the second sealing groove on one side of the fixed die body close to the moving die mechanism. Second splicing injection grooves are opened between the second die grooves relatively. A surrounding second anti-overflow groove is provided on the periphery of the second die groove, and the second anti-overflow groove is located between the second sealing groove and the second die groove relatively.

[0011] Furthermore, the die-casting mechanism includes a die-casting hydraulic press, a die-casting hydraulic rod at the bottom output end of the die-casting hydraulic press, a die-casting head at the bottom of the die-casting hydraulic rod, an injection pipe at the top of the die-casting mechanism support frame, an outer sleeve at the top of the outer wall of the injection pipe away from the moving mold mechanism, an inner sleeve at the inner wall of the outer sleeve, an overflow groove penetrating the outer wall of the inner sleeve away from the fixed mold body, an injection channel penetrating the injection pipe, and a branch pipe at the end of the injection pipe near the fixed mold body. A flow divider valve plate is provided at the first junction of the flow dividers, and a pressure valve plate is provided at the second junction of the flow dividers. A linkage rod is provided through the opposite ends of the flow dividers. The flow dividers, flow divider valve plates, pressure valve plates, and linkage rods are all located within the fixed mold mechanism. A mechanical seal partition is provided on the top of the pressure valve plate, and a torsion spring is provided on the top of the pressure valve plate, with the torsion spring located above the mechanical seal partition. Linkage valve plates are evenly distributed on the linkage rod, and a torsion spring sleeve is provided in the middle section of the outer wall of the linkage rod. A connecting rectangular rod is provided on the side of the outer wall of the torsion spring sleeve near the flow divider.

[0012] Furthermore, the injection duct extends through the injection pipe into the inner sleeve, and the injection pipe is interconnected with the inner sleeve through the injection duct. The linkage valve plates are all located inside the end of the diversion pipe, and the die-casting head slides on the inner wall of the inner sleeve.

[0013] In summary, this application includes the following beneficial technical effects: The insertion tube of the moving mold mechanism and the insertion slot of the fixed mold mechanism are aligned and inserted into each other, playing a preliminary positioning and connection role during mold closing. This ensures that the moving mold and the fixed mold maintain a precise relative position during the die casting process, effectively preventing displacement and providing a basic guarantee for high-quality die casting. This greatly improves the dimensional accuracy and consistency of the molded parts. The first sealing groove of the moving mold body and the second sealing groove of the fixed mold body cooperate with each other to form a tight sealing space. Combined with the surrounding design of the first and second anti-overflow grooves, this effectively prevents the leakage of metal materials during the die casting process, avoiding material waste and mold damage. At the same time, it ensures stable pressure in the mold cavity, which is conducive to the full filling of the mold by the metal material, improving the quality of the molded parts. The die casting hydraulic press of the die casting mechanism drives the die casting head to slide and press down in the inner sleeve through the die casting hydraulic rod, applying high pressure to the metal material, so that it quickly fills the mold cavity and is formed under high pressure, improving the die casting efficiency. Meanwhile, the flow distribution valve plate and pressure valve plate on the flow divider pipe can precisely adjust the flow distribution and pressure of the metal material on different flow paths according to the die-casting process requirements, achieving precise control of the die-casting process and ensuring stable quality of the molded parts. The outer and inner sleeves of the injection pipe are designed with a gap to preheat or insulate the injected metal material, ensuring good fluidity of the metal material when injected into the mold, which is beneficial to improving die-casting quality. The overflow groove on the inner sleeve can promptly discharge excess material when the pressure of the metal material in the inner sleeve is too high or abnormal conditions occur, playing a role in protecting the equipment and ensuring the stability of the die-casting process. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this application; Figure 2 This is a schematic diagram of the ejection mechanism structure in this application; Figure 3 This is a schematic diagram of the moving mold mechanism structure of this application; Figure 4 This is a schematic diagram of the fixed mold mechanism structure in this application; Figure 5 This is a schematic diagram of the die-casting mechanism structure of this application; Figure 6 This is a schematic diagram of the mechanical seal partition structure of this application; Figure 7 This is a schematic diagram of the connecting rectangular rod structure of this application.

[0015] Explanation of the labels in the diagram: 1. Mounting base; 2. Mounting frame; 3. Top corner fixing clip; 4. Unloading port; 5. Ejection mechanism; 501. Ejection mechanism mounting plate; 502. Hydraulic pump; 503. Hydraulic rod; 504. Ejection main rod; 505. Limiting block; 506. Ejection sub-rod; 6. Moving mold mechanism; 601. Moving mold body; 602. Sliding component; 603. Insertion tube; 604. First sealing groove; 605. First anti-overflow groove; 606. First mold groove; 607. First splicing injection groove; 608. Relief groove; 7. Fixed mold mechanism; 701. Fixed mold body; 702. Fixing component; 703. Insertion groove; 704. Second sealing groove; 705. 706. Second anti-overflow groove; 707. Second mold groove; 708. Second splicing injection groove; 8. Die-casting mechanism support frame; 9. Die-casting mechanism; 901. Die-casting hydraulic press; 902. Die-casting hydraulic rod; 903. Die-casting head; 904. Outer sleeve; 905. Inner sleeve; 906. Overflow groove; 907. Injection pipe; 908. Injection duct; 909. Diverter pipe; 910. Diverter valve plate; 911. Pressure valve plate; 912. Linkage rod; 913. Mechanical seal partition; 914. Torsion spring; 915. Linkage valve plate; 916. Torsion spring sleeve; 917. Connecting rectangular rod; 10. Die-casting mechanism mounting frame; 11. Crossbar; 12. Slide groove. Detailed Implementation

[0016] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0017] In the description of this application, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0018] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0019] Example: This application discloses a die-casting mold for integrally molding a foot pedal assembly. Please refer to [link / reference]. Figures 1-7 The mold includes a mounting base 1, a mounting frame 2 on top of the mounting base 1, corner fixing clips 3 at the four corners of the top of the mounting frame 2, a crossbar 11 running through the long side of the mounting frame 2, a groove 12 at one end of the top of the crossbar 11, a discharge port 4 running through the top of the mounting base 1 near the groove 12, an ejection mechanism 5 at the opposite end of the mounting frame 2 near the groove 12, a moving mold mechanism 6 at the end of the ejection mechanism 5 away from the groove 12, a die-casting mechanism support frame 8 at the top of the mounting base 1 away from the discharge port 4, and the die-casting mechanism support frame 8 is located between the opposite mounting frames 2, a die-casting mechanism mounting frame 10 at the top of the mounting frame 2 away from the discharge port 4, a die-casting mechanism 9 between the die-casting mechanism support frame 8 and the die-casting mechanism mounting frame 10, and a fixed mold mechanism 7 at the end of the die-casting mechanism 9 near the moving mold mechanism 6. The mounting base 1 serves as the basic support structure for the entire mold, and the mounting frame 2 is located on its top. The mounting frame 2 has corner fixing clips 3 at each of its four top corners to stabilize it. A crossbar 11 runs through each of the two long sides of the mounting frame 2, and a groove 12 is provided at the top end of the crossbar 11 to provide a track for the movement of the moving mold mechanism 6. A discharge port 4 runs through the top of the mounting base 1 near the groove 12 for unloading the foot pedal assembly after molding.

[0020] The ejection mechanism 5 includes an ejection mechanism mounting plate 501. Symmetrically arranged hydraulic pumps 502 are located on the side of the ejection mechanism mounting plate 501 away from the moving mold mechanism 6, and the output ends of the hydraulic pumps 502 all penetrate the ejection mechanism mounting plate 501. Hydraulic rods 503 are provided at the ends of the hydraulic pumps 502 away from their output ends. An ejection main rod 504 is provided through the ejection mechanism mounting plate 501 between the symmetrically arranged hydraulic pumps 502. An ejection branch is provided at the end of the ejection main rod 504 closest to the moving mold mechanism 6. The ejector rod 506 has a limiting block 505 on its outer wall between the ejector mechanism mounting plate 501 and the ejector branch rod 506. A limiting ring is provided at the end of the ejector main rod 504 away from the moving mold mechanism 6, and limiting rings are also provided at the ends of the ejector branch rods 506 near the moving mold mechanism 6. The ejector main rod 504 slides on the ejector mechanism mounting plate 501. The ejector mechanism 5 mainly includes the ejector mechanism mounting plate 501, which serves as the mounting base for the entire ejector mechanism, providing stable support and positioning for other components. Symmetrical hydraulic pumps 502 are arranged on the side of the ejector mechanism mounting plate 501 away from the moving mold mechanism 6. This symmetrical layout not only ensures uniform force distribution on the ejector mechanism but also improves operational stability. The output end of each hydraulic pump 502 penetrates the ejector mechanism mounting plate 501, and the end of the hydraulic pump 502 away from the hydraulic pump 502 is connected to a hydraulic rod 503. Hydraulic rod 503 moves linearly under the drive of hydraulic pump 502, providing initial power for the ejection action. An ejection main rod 504 is installed through the ejection mechanism mounting plate 501, positioned symmetrically between the hydraulic pumps 502. An ejection branch rod 506 is located at the end of the ejection main rod 504 closest to the moving mold mechanism 6. The number of ejection branch rods 506 can be set according to actual needs; their function is to distribute the ejection force of the ejection main rod 504 to different parts of the molded part, ensuring that the molded part is ejected evenly and smoothly. To limit the range of movement of the ejection main rod 504 and the ejection branch rods 506, and to prevent them from overextending or falling off, a limit block 505 is provided on the outer wall of the ejection main rod 504 between the ejection mechanism mounting plate 501 and the ejection branch rods 506. Simultaneously, limit rings are provided at the end of the ejection main rod 504 furthest from the moving mold mechanism 6 and at the end of the ejection branch rods 506 closest to the moving mold mechanism 6.

[0021] The moving die mechanism 6 includes a moving die body 601. On the adjacent sides of the moving die body 601 close to the fixed die mechanism 7, sliding members 602 are provided. On the outer periphery of one side of the moving die body 601 close to the fixed die mechanism 7, insertion tubes 603 are evenly distributed. On one side of the moving die body 601 close to the fixed die mechanism 7, a first sealing groove 604 is formed. Inside the first sealing groove 604 on one side of the moving die body 601 close to the fixed die mechanism 7, first die grooves 606 are evenly distributed. Between the relatively positioned first die grooves 606 on one side of the moving die body 601 close to the fixed die mechanism 7, staggered first splicing injection grooves 607 are formed. At the intersections of the first splicing injection grooves 607,让位槽608 are all penetrated and provided. Around the periphery of the first die groove 606, a first anti-overflow groove 605 is formed. The rollers inside the sliding member 602 all slide in the chute 12. The first sealing groove 604 is located inside the insertion tube 603. The shape of the first splicing injection groove 607 is "丰" (a Chinese character). The shape of the让位槽608 is the same as that of the limiting block at one end of the ejecting split rod 506 close to the moving die mechanism 6. The shape of the first anti-overflow groove 605 is the shape formed by the first die groove 606 and the first splicing injection groove 607. The fixed die mechanism 7 includes a fixed die body 701. On the adjacent sides of the fixed die body 701 close to the moving die mechanism 6, fixing members 702 are provided. On the outer periphery of one side of the fixed die body 701 close to the moving die mechanism 6, insertion grooves 703 are evenly distributed, and the insertion grooves 703 and the insertion tubes 603 are aligned with each other. On one side of the fixed die body 701 close to the moving die mechanism 6, a second sealing groove 704 is provided, and the second sealing groove 704 is located inside the insertion groove 703. On one side of the fixed die body 701 close to the moving die mechanism 6, second die grooves 706 are evenly distributed inside the second sealing groove 704. Between the relatively positioned second die grooves 706, second splicing injection grooves 707 are formed. Around the periphery of the second die groove 706, a surrounding second anti-overflow groove 705 is provided, and the second anti-overflow groove 705 is located between the second sealing groove 704 and the second die groove 706. The moving die body 601 serves as the main frame of the moving die mechanism 6 and provides an installation basis for other components. On the adjacent sides of the moving die body 601 close to the fixed die mechanism 7, sliding members 602 are provided. Rollers are installed inside the sliding members 602, and these rollers can slide smoothly in the chute 12, enabling the moving die mechanism 6 to approach or move away from the fixed die mechanism 7 smoothly along a preset trajectory, realizing the opening and closing of the die. On the outer periphery of one side of the moving die body 601 close to the fixed die mechanism 7, the insertion tubes 603 are evenly distributed. These insertion tubes 603 are aligned with and inserted into the insertion grooves 703 on the fixed die mechanism 7 during die closing, playing a role in preliminary positioning and connection, ensuring that the moving die and the fixed die maintain an accurate relative position during die casting, preventing deviation and affecting the quality of the formed parts, and preventing metal materials from overflowing during die casting. On one side of the moving die body 601 close to the fixed die mechanism 7, a first sealing groove 604 is formed, and the first sealing groove 604 is located inside the insertion tube 603.When the moving mold and the fixed mold are closed, the first sealing groove 604 and the second sealing groove 704 on the fixed mold mechanism 7 cooperate to form a tight sealing space, effectively preventing metal material leakage. The moving mold mechanism 6, based on the moving mold body 601, achieves the opening and closing action with the fixed mold mechanism 7 through the sliding member 602. The insertion tube 603 and the first sealing groove 604 are used for positioning and sealing. The structure of the first mold groove 606 and the first splicing injection groove 607 ensures uniform filling and molding of metal material. The first anti-overflow groove 605 prevents material overflow. The fixed mold mechanism 7, based on the fixed mold body 701, is fixed by the fixing member 702. The insertion groove 703 and the second sealing groove 704 cooperate with the moving mold mechanism 6 to achieve positioning and sealing. The second mold groove 706 and the second splicing injection groove 707 together with the moving mold mechanism 6 form the mold cavity. The second anti-overflow groove 705 prevents material overflow. The two cooperate with each other to complete the die-casting molding task of the foot pedal assembly, ensuring the quality of the molded part and the smooth progress of the die-casting process.

[0022] The die-casting mechanism 9 includes a die-casting hydraulic press 901. A die-casting hydraulic rod 902 is located at the bottom output end of the die-casting hydraulic press 901. A die-casting head 903 is located at the bottom of the die-casting hydraulic rod 902. An injection pipe 907 is located at the top of the die-casting mechanism support frame 8. An outer sleeve 904 is located at the top of the outer wall of the injection pipe 907 away from the moving mold mechanism 6. An inner sleeve 905 is located opposite each other on the inner wall of the outer sleeve 904. An overflow groove 906 is provided through the outer wall of the inner sleeve 905 away from the fixed mold body 701. An injection duct 908 is provided through the injection pipe 907. A diversion pipe 909 is located at the end of the injection pipe 907 near the fixed mold body 701. A diversion valve plate 910 is located at the first intersection of the diversion pipe 909, and a pressure valve plate 911 is located at the second intersection of the diversion pipe 909. A diversion channel 906 is provided through the ends of the diversion pipe 909. Linkage rod 912, and the diversion pipe 909, diversion valve plate 910, pressure valve plate 911 and linkage rod 912 are all located within the fixed mold mechanism 7. The pressure valve plate 911 is provided with a mechanical seal partition 913 on its top, and a torsion spring 914 is provided on its top, with the torsion spring 914 located above the mechanical seal partition 913. Linkage valve plates 915 are evenly distributed on the linkage rod 912. A torsion spring sleeve 916 is provided in the middle section of the outer wall of the linkage rod 912. A connecting rectangular rod 917 is provided on the side of the outer wall of the torsion spring sleeve 916 near the diversion pipe 909. The injection duct 908 extends through the injection pipe 907 into the inner sleeve 905, and the injection pipe 907 is interconnected with the inner sleeve 905 through the injection duct 908. The linkage valve plates 915 are all located inside the end of the diversion pipe 909. The die-casting head 903 slides on the inner wall of the inner sleeve 905, and the die-casting mechanism support frame 8 is in operation. An injection pipe 907 is installed at the top, which is the main channel for metal material to enter the mold cavity. An outer sleeve 904 is installed at the top of the outer wall of the injection pipe 907, away from the moving mold mechanism 6. The outer sleeve 904 and the injection pipe 907 together form a relatively independent space. An inner sleeve 905 is installed opposite the inner wall of the outer sleeve 904, forming a certain gap between them. This design helps to preheat or keep the injected metal material warm, ensuring good fluidity of the metal material when injected into the mold. An overflow groove 906 is provided through the outer wall of the inner sleeve 905 on the side away from the fixed mold body 701. When the pressure of the metal material in the inner sleeve 905 is too high or an abnormal situation occurs, excess metal material can flow out through the overflow groove 906, protecting the equipment and ensuring the stability of the die-casting process.An injection duct 908 runs through the injection pipe 907. The injection duct 908 is a passage for transporting metal materials from the outside to the inside of the inner sleeve 905. The injection pipe 907 is interconnected with the inner sleeve 905 through the injection duct 908, ensuring that the metal materials can smoothly enter the inner sleeve 905 and wait for die casting. One end of the injection pipe 907 close to the fixed mold body 701 is provided with a shunt pipe 909. The function of the shunt pipe 909 is to evenly distribute the incoming metal materials into each cavity of the mold, ensuring that the quality of each part of the formed pedal assembly is uniform. A shunt valve plate 910 is provided at the first intersection of the shunt pipe 909. The shunt valve plate 910 can adjust the flow distribution of the metal materials on different shunt paths according to the requirements of the die casting process, realizing precise control of the die casting process.

[0023] Working principle: The moving die mechanism 6 slides in the chute 12 through the rollers in the sliding member 602, making the moving die body 601 approach the fixed die mechanism 7. The insertion pipe 603 is aligned and inserted into the insertion groove 703 to achieve preliminary positioning and connection. At the same time, the first sealing groove 604 and the second sealing groove 704 cooperate to form a sealed space to prevent material overflow during die casting. The die casting hydraulic press 901 of the die casting mechanism 9 does not work. The metal materials enter the inner sleeve 905 through the injection duct 908 of the injection pipe 907. When the materials in the inner sleeve 905 reach a certain pressure, they are evenly distributed into the second mold groove 706 of the fixed die mechanism 7 and the first mold groove 606 of the moving die mechanism 6 through the shunt pipe 909, controlled by the shunt valve plate 910, the pressure valve plate 911, etc. The first splicing injection groove 607 and the second splicing injection groove 707 help the materials to fully flow and fuse in the mold. The "丰"-shaped first splicing injection groove 607 and the corresponding structure can better evenly inject the materials to form complex parts. The first anti-overflow groove 605 and the second anti-overflow groove 705 prevent the materials from overflowing the mold groove. The die casting hydraulic press 901 is started. The die casting hydraulic rod 902 drives the die casting head 903 to slide and press down on the inner wall of the inner sleeve 905, applying high pressure to the materials in the inner sleeve 905, enabling them to quickly fill the mold cavity and form under high pressure, forming the shape of the pedal assembly that meets the design requirements. After die casting, the moving die mechanism 6 moves away from the fixed die mechanism 7 along the chute 12 under the action of the driving device to achieve mold opening. The ejecting mechanism 5 works. The hydraulic pump 502 drives the hydraulic rod 503 and the ejecting main rod 504. The ejecting sub-rod 506 ejects the formed pedal assembly from the first mold groove 606 of the moving die mechanism 6. The pedal assembly falls through the discharge port 4 to complete part taking.

[0024] The above are all preferred embodiments of this application, and the protection scope of this application is not limited hereby. Therefore, all equivalent changes made according to the structure, shape, and principle of this application shall be covered within the protection scope of this application.

Claims

1. A die-casting die for integrally forming a pedal assembly, comprising a mounting seat (1), characterized in that: The mounting base (1) is provided with a mounting frame (2) on top. Each of the four corners of the mounting frame (2) is provided with a corner fixing clip (3). A crossbar (11) runs through the long side of the mounting frame (2). A groove (12) is provided at one end of the top of the crossbar (11). A discharge port (4) runs through the top of the mounting base (1) near the groove (12). An ejection mechanism (5) is provided at the opposite end of the mounting frame (2) near the groove (12). A moving mold mechanism (6) is provided at the end of the ejection mechanism (5) away from the groove (12). The mounting base (1) is provided with a die casting mechanism support frame (8) at the top end away from the unloading port (4), and the die casting mechanism support frame (8) is located between the mounting frame (2). The mounting frame (2) is provided with a die casting mechanism mounting frame (10) at the top end away from the unloading port (4). The die casting mechanism support frame (8) and the die casting mechanism mounting frame (10) are provided between the die casting mechanism support frame (8) and the die casting mechanism mounting frame (10). The die casting mechanism (9) is provided with a fixed mold mechanism (7) at the end of the die casting mechanism (9) near the moving mold mechanism (6). The fixed mold mechanism (7) includes a fixed mold body (701). The die-casting mechanism (9) includes a die-casting hydraulic press (901), a die-casting hydraulic rod (902) at the bottom output end of the die-casting hydraulic press (901), a die-casting head (903) at the bottom of the die-casting hydraulic rod (902), an injection pipe (907) at the top of the die-casting mechanism support frame (8), an outer sleeve (904) at the top of the outer wall of the injection pipe (907) away from the moving mold mechanism (6), and an inner sleeve (905) between the inner walls of the outer sleeve (904). An overflow groove (906) is provided through the outer wall of the barrel (905) on the side away from the fixed mold body (701). An injection duct (908) is provided through the injection pipe (907). A diversion pipe (909) is provided at the end of the injection pipe (907) near the fixed mold body (701). A diversion valve plate (910) is provided at the first intersection of the diversion pipes (909), and a pressure valve plate (911) is provided at the second intersection of the diversion pipes (909). A diversion valve is provided between the ends of the diversion pipes (909). The linkage rod (912), and the diversion pipe (909), diversion valve plate (910), pressure valve plate (911) and linkage rod (912) are all located in the fixed mold mechanism (7). The pressure valve plate (911) is provided with a mechanical seal partition plate (913) on top. The pressure valve plate (911) is provided with a torsion spring (914) on top, and the torsion spring (914) is located above the mechanical seal partition plate (913). The linkage rod (912) is provided with evenly distributed linkage valve plates (915). The outer wall of the linkage rod (912) is in the middle The section is provided with a torsion spring sleeve (916), and the outer wall of the torsion spring sleeve (916) is provided with a connecting rectangular rod (917) on the side near the diversion pipe (909). The injection duct (908) extends through the injection pipe (907) into the inner sleeve (905), and the injection pipe (907) is connected to the inner sleeve (905) through the injection duct (908). The linkage valve plate (915) is located inside the end of the diversion pipe (909), and the die-casting head (903) slides on the inner wall of the inner sleeve (905).

2. The die-casting die for integrally forming a pedal assembly according to claim 1, wherein: The ejection mechanism (5) includes an ejection mechanism mounting plate (501). The ejection mechanism mounting plate (501) is provided with symmetrical hydraulic pumps (502) on the side away from the moving mold mechanism (6). The output ends of the hydraulic pumps (502) all pass through the ejection mechanism mounting plate (501). The output ends of the hydraulic pumps (502) away from the hydraulic pumps (502) are provided with hydraulic rods (503). The ejection mechanism mounting plate (501) is provided with an ejection main rod (504) between the symmetrical hydraulic pumps (502). The ejection main rod (504) is provided with an ejection sub-rod (506) at the end of the ejection main rod (504) near the moving mold mechanism (6). The outer wall of the ejection main rod (504) is provided with a limiting block (505) between the ejection mechanism mounting plate (501) and the ejection sub-rod (506).

3. The die-casting mold for integrally molding a pedal assembly according to claim 2, wherein: One end of the ejection main rod (504) far away from the moving die mechanism (6) is provided with a limiting ring, and one end of each ejection sub-rod (506) close to the moving die mechanism (6) is provided with a limiting ring. The ejection main rod (504) slides on the ejection mechanism mounting plate (501).

4. The die-casting die for integrally forming a pedal assembly according to claim 3, wherein: The moving die mechanism (6) includes a moving die body (601). Sliding parts (602) are provided on adjacent sides of the moving die body (601) close to the fixed die mechanism (7). Insertion tubes (603) evenly distributed are provided on the periphery of one side of the moving die body (601) close to the fixed die mechanism (7). A first sealing groove (604) is formed on one side of the moving die body (601) close to the fixed die mechanism (7). Uniformly distributed first die grooves (606) are formed in the first sealing groove (604) on one side of the moving die body (601) close to the fixed die mechanism (7). Interleaved first splicing injection grooves (607) are formed between the first die grooves (606) on one side of the moving die body (601) close to the fixed die mechanism (7).让位槽 (608) penetrate through the intersection of the first splicing injection grooves (607). A first anti-overflow groove (60) is formed on the periphery of the first die groove (606).

5. The die casting mold for integrally forming a pedal assembly according to claim 4, wherein: 并在第一模具槽 (606) 的外围开设有第一防溢出槽 (605)。 6. The die casting mold for integrally forming a pedal assembly according to claim 5, wherein: The rollers in the sliding parts (602) all slide in the chute (12). The first sealing groove (604) is located in the insertion tube (603). The first splicing injection groove (607) is in the shape of "丰". The shape of the让位槽 (608) is the same as that of the limiting block at one end of the ejection sub-rod (506) close to the moving die mechanism (6). The shape of the first anti-overflow groove (605) is the shape formed by the first die groove (606) and the first splicing injection groove (607). [[ID=**3**]]Fixing parts (702) are provided on adjacent sides of the fixed die body (701) close to the moving die mechanism (6). Insertion slots (703) evenly distributed are provided on the periphery of one side of the fixed die body (701) close to the moving die mechanism (6), and the insertion slots (703) and the insertion tubes (603) are aligned with each other. A second sealing groove (704) is formed on one side of the fixed die body (701) close to the moving die mechanism (6), and the second sealing groove (704) is located in the insertion slot (703). Uniformly distributed second die grooves (706) are formed in the second sealing groove (704) on one side of the fixed die body (701) close to the moving die mechanism (6). Second splicing injection grooves (707) are formed between the second die grooves (706). A surrounding second anti-overflow groove (705) is provided on the periphery of the second die groove (706), and the second anti-overflow groove (70) is located between the second sealing groove (704) and the second die groove (706).

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