Tunnel trolley template polishing device and method
Patent Information
- Application Number
- CN202510667102.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-22
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2045-05-22
AI Technical Summary
但是该种方式,由于打磨轮的打磨方向不确定性,容易导致在移动打磨时打磨位置发生偏差、整个打磨涂油效率低下等问题的问题
[0015]如上所述,本发明的一种隧道台车模板打磨装置及方法,具有以下有益效果:通过定位轨道和滑座之间的相互配合以及定位轨道与台车模板之间的定位配合,不仅可以便于实现注水打磨组件和注油组件沿着定位轨道导向方向移动打磨,而且通过对定位轨道的准确定位,还可以保证打磨组件对台车模板外侧表面的打磨精度以及注油组件注油的均匀性。通过注水打磨组件和注油组件之间的相互配合,不仅可以实现对台车模板外侧表面的打磨,而且还可以在注水时提高打磨效率,减少打磨灰尘,同时还能实现打磨和注油的一体化进行,并且对台车模板外侧表面的打磨效果好、注油充分。
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Figure CN120551904B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of tunnel construction technology, and in particular to a tunnel trolley template grinding device and method. Background Technology
[0002] During use, tunnel formwork trolleys accumulate impurities such as concrete and release agent on their surface, requiring grinding and cleaning. Failure to do so can lead to quality issues like pitting, peeling, and air bubbles on the surface of the subsequently poured concrete, affecting the tunnel's aesthetics and durability.
[0003] In the existing process of grinding tunnel trolley templates, grinding wheels are simply used to grind the curved surface of the template back and forth along a fixed trajectory, and oil is applied after grinding. However, this method is prone to problems such as deviation in grinding position when moving the grinding wheel due to the uncertainty of the grinding direction, and low efficiency in the entire grinding and oiling process. Summary of the Invention
[0004] In view of the shortcomings of the prior art described above, the purpose of this invention is to provide a tunnel trolley template grinding device and method to solve the problems in the prior art where the grinding process of tunnel trolley templates simply involves using a grinding wheel to grind the arc-shaped surface of the template back and forth along a fixed trajectory, and then applying oil after grinding. However, this method is prone to problems such as deviation in grinding position during moving the grinding wheel and low overall grinding and oiling efficiency due to the uncertainty of the grinding direction of the grinding wheel.
[0005] To achieve the above and other related objectives, the present invention provides a tunnel trolley template grinding device, comprising: a positioning rail arranged along the arc direction of the trolley template and positioned on the trolley template so that the positioning rail slides back and forth along the axial direction of the trolley template; a slide block slidably disposed on the positioning rail; a water-injection grinding component installed on the slide block for immersing the trolley template in water for grinding and cleaning after immersion grinding; and an oil injection component installed on the slide block for squeezing and injecting oil onto the surface of the trolley template after the cleaning operation is completed.
[0006] In one embodiment of the present invention, the positioning track includes: an arc-shaped track, on which a slide rail is provided for the slide block to slide back and forth, and a fixed gear is provided on the slide rail to drive the slide block; a movable base, which is installed at both ends of the arc-shaped track, and a movable wheel is provided at the bottom of the movable base to drive the arc-shaped track to move back and forth on the working ground; and a positioning component, which is installed on the arc-shaped track to lock the end surface and outer surface of the trolley template.
[0007] In one embodiment of the present invention, the positioning component includes: a lateral positioning seat, one side of which is provided with a plurality of first guide wheels corresponding to the outer surface of the trolley template along the axial direction of the trolley template; a lateral drive member, which is mounted on an arc-shaped track and whose power output end is connected to the lateral positioning seat; an end positioning seat, the upper surface of which is provided with a plurality of second guide wheels corresponding to the end surface of the trolley template along the axial direction of the trolley template; and an end drive member, which is mounted on the lateral drive member and whose power output end is connected to the end positioning seat.
[0008] In one embodiment of the present invention, the water-injection polishing assembly includes: a polishing assembly mounted on a slide to move with the slide and polish the outer surface of the trolley template; a water injection assembly mounted on the slide and located at the front end of the moving polishing assembly to immerse the outer surface of the trolley template in water before polishing; and a cleaning and scraping assembly mounted on the slide and located at the rear end of the moving polishing assembly to clean the wet abrasive material after polishing the outer surface of the trolley template.
[0009] In one embodiment of the present invention, the polishing assembly includes: a polishing motor; and a polishing wheel, the polishing wheel being mounted on the bottom of the polishing motor, and the power output end of the polishing motor being connected to the polishing wheel via a drive connection.
[0010] In one embodiment of the present invention, the water injection assembly includes: a water injection drain, with water injection chambers extending through its upper and lower sides, and a water injection pipe connected to the water injection chambers on one side of the water injection drain; water-soaked cotton, disposed on both sides of the bottom of the water injection drain to coat the outer surface of the trolley template with water discharged from the bottom of the water injection chambers; a water-driving roller, disposed within the water injection chambers, the water-driving roller being conical in shape, and having spiral grooves on its surface; a pusher seat, slidably disposed within the water injection chambers, the pusher seat having venting grooves; and a drive gearbox. The drive gearbox is located at the bottom of the pusher seat, and its power output end is connected to the water-driving roller via a drive shaft; the pusher power component is installed on the top wall of the water injection chamber, and its power output end is connected to the pusher seat; and the exhaust rod has an axial cross-section of "T" shape, with its upper end connected to the pusher power component and its lower end passing through the exhaust groove, so that when the pusher seat moves downward, the exhaust groove is blocked by the exhaust rod, and when the pusher seat moves upward, the exhaust groove is opened.
[0011] In one embodiment of the present invention, the water injection assembly further includes: a guide hose connected to the top of the water injection drain and communicating with the water injection chamber; a crossbar installed laterally on the top inner side of the guide hose; and a drive motor installed on the top of the water injection drain, the drive motor having a steering rod connected to its power output end, the other end of the steering rod being connected to the crossbar to drive the crossbar to deflect left and right.
[0012] In one embodiment of the present invention, the cleaning and scraping assembly includes: a first scraper and a second scraper, a first end of the first scraper is connected to a first end of the second scraper, and the included angle between the first end of the first scraper and the second scraper is less than °, the second end of the first scraper is arranged in a direction away from the polishing assembly, and the second end of the second scraper is arranged in a direction close to the polishing assembly.
[0013] In one embodiment of the present invention, the oil injection assembly includes: an oil injection tank with a pushing groove on one side; a fixed coating wheel installed on the bottom side of the oil injection tank; a movable frame plate slidably disposed on one side of the pushing groove; a movable coating wheel installed on the bottom side of the movable frame plate; and an oil injection power component installed on the oil injection tank, with its power output end connected to the movable frame plate to drive the movable frame plate to back and forth squeeze the oil in the oil injection tank, so as to fully coat the outer surface of the trolley template.
[0014] The present invention also provides a grinding method for the aforementioned tunnel trolley template grinding device, comprising the following steps: adjusting the positioning rail to lock the trolley template according to the arc shape of the trolley template; controlling the slide to slide along the arrangement direction of the positioning rail so that the water-injection grinding component can perform water-immersion grinding on the outer surface of the trolley template along the arrangement direction of the positioning rail, and performing a cleaning operation after water-immersion grinding; and squeezing oil onto the surface of the trolley template by the oil injection component after the cleaning operation is completed.
[0015] As described above, the tunnel trolley template grinding device and method of the present invention have the following beneficial effects: Through the mutual cooperation between the positioning rail and the slide, and the positioning cooperation between the positioning rail and the trolley template, it is not only convenient to move the water-injection grinding component and the oil-injection component along the guide direction of the positioning rail for grinding, but also, through the accurate positioning of the positioning rail, it is possible to ensure the grinding accuracy of the grinding component on the outer surface of the trolley template and the uniformity of oil injection by the oil-injection component. Through the mutual cooperation between the water-injection grinding component and the oil-injection component, not only can the outer surface of the trolley template be ground, but the grinding efficiency can also be improved and grinding dust reduced during water injection. Simultaneously, grinding and oil injection can be integrated, resulting in good grinding effect and sufficient oil injection on the outer surface of the trolley template. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of the present invention.
[0017] Figure 2 For the present invention Figure 1 Another side structural diagram.
[0018] Figure 3 For the present invention Figure 2 Enlarged view of point A in the middle.
[0019] Figure 4 This is an enlarged view of the positioning component of the present invention.
[0020] Figure 5 This is a schematic diagram of the water injection component of the present invention.
[0021] Figure 6 This is a cross-sectional view of the water injection component of the present invention.
[0022] Figure 7 For the present invention Figure 6 Enlarged view of section B in the middle.
[0023] Figure 8 This is a schematic diagram of the grinding component of the present invention.
[0024] Figure 9 This is a schematic diagram of the cleaning and scraping assembly of the present invention.
[0025] Figure 10 This is a schematic diagram of the oil injection assembly of the present invention.
[0026] Figure 11 This is a cross-sectional view of the oil injection assembly of the present invention. Detailed Implementation
[0027] Please see Figure 1 and Figure 2 This invention provides a tunnel trolley template grinding device, comprising: a positioning rail 1, which is arranged along the arc direction of the trolley template 10 and is positioned on the trolley template 10 so that the positioning rail 1 can slide back and forth along the axial direction of the trolley template 10; a slide block 2, which is slidably disposed on the positioning rail 1; a water-injection grinding component 3, which is installed on the slide block 2 to perform water immersion grinding on the trolley template 10 and to perform cleaning operation after water immersion grinding; and an oil injection component 4, which is installed on the slide block 2 to squeeze and inject oil onto the surface of the trolley template 10 after the cleaning operation is completed.
[0028] From the above, it is easy to see that during the grinding process of the tunnel trolley template, the sliding block 2 can be moved back and forth on the positioning rail 1 to achieve the positioning of the water-injection grinding component 3 and the oil injection component 4. This allows the water-injection grinding component 3 to move and grind along the arc-shaped curvature of the tunnel trolley template. Furthermore, the tunnel trolley template can be pre-wetted with water before grinding, thus preventing dust from flying and polluting the surrounding environment. Moreover, at the rear end of the water-injection grinding component 3, the cooperation with the oil injection component 4 facilitates the squeezing and oiling of the surface of the trolley template 10 after cleaning. To ensure that the arc-shaped grinding direction of the trolley template 10 corresponds to the arc-shaped guide direction of the positioning rail 1, the positioning rail 1 is positioned before the water-injection grinding component 3 is immersed in water for grinding. This ensures that the positioning rail 1 is positioned so that it can only slide back and forth along the axial direction of the trolley template 10, thus solving the grinding deviation problem caused by the offset of the positioning rail 1.
[0029] like Figure 1 and Figure 4 As shown, the positioning track 1 includes: an arc-shaped track 11, on which a slide rail 111 is provided for the slide block 2 to slide back and forth, and a fixed gear connected to the slide block 2 is provided on the slide rail 111; a movable base 12, which is installed at both ends of the arc-shaped track 11, and a movable wheel is provided at the bottom of the movable base 12 to drive the arc-shaped track 11 to move back and forth on the working ground; and a positioning component 13, which is installed on the arc-shaped track 11 to lock the end surface and outer surface of the trolley template 10.
[0030] When the positioning track 1 guides the slide block 2, the slide block 2 is installed in the slide rail 111 of the arc track 11. The drive gear of the slide block 2 meshes with the fixed gear in the slide rail 111, allowing the slide block 2 to move back and forth along the arrangement direction of the slide rail 111. Furthermore, by utilizing the movement of the movable base 12 on the working surface, the arc track 11 can be moved along with it to achieve axial grinding of the surface of the trolley template 10. While the arc track 11 moves and grinds along the axial direction of the trolley template 10, the positioning component 13 locks the end surface and outer surface of the trolley template 10 to ensure that the grinding position of the water-injection grinding component 3 does not shift during grinding, and that the oil injection component 4 provides a more uniform oil injection effect.
[0031] In addition, the slide 2 may include a drive motor and a drive gear. The power output end of the drive motor is connected to the drive gear, and the drive gear meshes with a fixed gear in the slide rail 111 to enable the slide 2 to move along the guide direction of the slide rail 111 when the drive motor drives the drive gear to rotate.
[0032] like Figure 4 As shown, the positioning assembly 13 includes: a lateral positioning seat 131, on one side of which a plurality of first guide wheels 1311 corresponding to the outer surface of the trolley template 10 are provided along the axial direction of the trolley template 10; a lateral drive member 132, which is mounted on the arc-shaped track 11 and whose power output end is connected to the lateral positioning seat 131; an end positioning seat 133, on the upper surface of which a plurality of second guide wheels 1331 corresponding to the end surface of the trolley template 10 are provided along the axial direction of the trolley template 10; and an end drive member 134, which is mounted on the lateral drive member 132 and whose power output end is connected to the end positioning seat 133.
[0033] When the positioning assembly 13 locks the outer surface and end surface of the trolley template 10, it drives the lateral positioning seat 131 toward the outer surface of the trolley template 10 by using the power output end of the lateral drive member 132, preferably a cylinder. The lateral positioning seat 131 moves into position when the first guide wheel 1311 contacts the outer surface of the trolley template 10. Specifically, a pressure sensor can be installed on the first guide wheel 1311. When the pressure signal reaches a set value, the lateral drive member 132 will stop outputting power. After the lateral positioning seat 131 is positioned, the end positioning seat 133 is moved toward the end surface of the trolley template 10 by the end drive component 134, preferably a cylinder. When the pressure signal detected by the pressure sensor on the second guide wheel 1331 reaches the set value, the end drive component 134 is controlled to stop driving. This achieves full positioning of the trolley template 10 by the second guide wheel 1331 on the end drive component 134 and the first guide wheel 1311 on the lateral positioning seat 131, so as to ensure the accuracy of the movement position of the water injection and polishing component 3 and the oil injection component 4, thereby ensuring the polishing accuracy and the fullness of oil injection.
[0034] like Figure 3 As shown, the water-injected polishing assembly 3 includes: a polishing assembly 31, which is mounted on the slide 2 to move with the slide 2 and polish the outer surface of the trolley template 10; a water injection assembly 32, which is mounted on the slide 2 and located at the front end of the moving polishing assembly 31 to immerse the outer surface of the trolley template 10 in water before polishing; and a cleaning and scraping assembly 33, which is mounted on the slide 2 and located at the rear end of the moving polishing assembly 31 to clean the wet abrasive material after polishing the outer surface of the trolley template 10.
[0035] During water-injection grinding, the water-injection grinding component 3 wets the outer surface of the trolley template 10 with water before grinding using the water injection module 32. This wetness reduces the adhesion of particles to the outer surface of the trolley template 10 during grinding with the grinding component 31, and also prevents dust generated during grinding. After grinding with the grinding component 31, the wet abrasive material can be directly cleaned by the cleaning component 33, allowing for oiling after cleaning. This integrated grinding and oiling process improves efficiency.
[0036] like Figure 8 As shown, the polishing assembly 31 includes: a polishing motor 311; and a polishing wheel 312. The polishing wheel 312 is mounted on the bottom of the polishing motor 311, and the power output end of the polishing motor 311 is connected to the polishing wheel 312 in a transmission connection.
[0037] When the grinding wheel 312 is installed on one side of the bottom of the grinding motor 311, the power output end of the grinding motor 311 can be connected to the grinding wheel 312 by using a pulley or the like. Then, after the grinding motor 311 is powered on, it can drive the grinding wheel 312 to rotate, so as to achieve grinding treatment on the outer surface of the trolley template 10.
[0038] like Figures 5 to 7 As shown, the water injection assembly 32 includes: a water injection drain 321, with water injection chambers 3211 extending through its upper and lower sides, and a water injection pipe 3212 connected to the water injection chambers 3211 on one side of the water injection drain 321; water-soaked cotton 322, located on both sides of the bottom of the water injection drain 321, to coat the outer surface of the trolley template 10 with water discharged from the bottom of the water injection chambers 3211; a water-driving roller 323, located inside the water injection chambers 3211, the water-driving roller 323 being conical in shape, and having spiral grooves on its surface; a pusher seat 324, slidably located inside the water injection chambers 3211, and having an exhaust groove 3241 on its surface; and a drive gearbox 325. A drive gearbox 325 is located at the bottom of the pusher seat 324. The power output end of the drive gearbox 325 is connected to the water-driving roller 323 via a drive shaft 3251. A pushing power component 326 is installed on the top wall of the water injection chamber 3211. The power output end of the pushing power component 326 is connected to the pusher seat 324. An exhaust rod 327 has an axial cross-section of "T". The upper end of the exhaust rod 327 is connected to the pushing power component 326, and the lower end of the exhaust rod 327 passes through the exhaust groove 3241. When the pusher seat 324 moves downward, the exhaust rod 327 blocks the exhaust groove 3241. When the pusher seat 324 moves upward, the exhaust groove 3241 is opened.
[0039] When the water injection component 32 performs water injection treatment before the grinding component 31 grinds, water is injected into the water injection chamber 3211 through the water injection pipe 3212. At the same time, the drive gear box 325 is driven to rotate by a servo motor, which in turn drives multiple water-driving rollers 323 to rotate, driving the water downward to be discharged from the bottom side of the water injection outlet 321. In order to further increase the water pressure, the pusher 324 can be further moved up and down by the pusher 324, which is preferably a cylinder. When the pusher 324 moves downward and the exhaust rod 327 blocks the exhaust groove 3241, a downward water pressure is formed, so that the water in the water injection chamber 3211 fully contacts the outer surface of the trolley template 10 to fully wet the outer surface of the trolley template 10. In addition, in order to improve the wetting effect on the outer surface of the trolley template 10, the water-soaked cotton 322 moves on the outer surface of the trolley template 10, which can achieve a soft contact with the outer surface of the trolley template 10 to improve the wetting effect.
[0040] like Figure 5 and Figure 6 As shown, the water injection assembly 32 also includes: a guide hose 328, which is connected to the top of the water injection drain 321 and is connected to the water injection chamber 3211; a crossbar 329, which is horizontally installed on the top inner side of the guide hose 328; and a drive motor 330, which is installed on the top of the water injection drain 321. The power output end of the drive motor 330 is connected to a steering rod 3301, and the other end of the steering rod 3301 is connected to the crossbar 329 to drive the crossbar 329 to deflect left and right.
[0041] When the venting groove 3241 and the venting rod 327 are separated, negative pressure can be avoided when the water-driving roller 323 rotates to drive the water downwards. To prevent water leakage from the water injection chamber 3211 of the water injection drain 321 when the water injection assembly 32 rotates to a near-horizontal state, the drive motor 330 can drive the steering rod 3301 to rotate, thereby moving the top side of the guide hose 328 upwards via the crossbar 329. This prevents water from flowing out of the water injection chamber 3211 and contaminating the outer surface of the trolley template 10, thus affecting the oil film already coated on the outer surface of the trolley template 10. The drive motor 330 can be a servo motor.
[0042] like Figure 9 As shown, the cleaning and scraping assembly 33 includes: a first scraper 331 and a second scraper 332. The first end of the first scraper 331 is connected to the first end of the second scraper 332, and the included angle between the first end of the first scraper 331 and the second scraper 332 is less than 180°. The second end of the first scraper 331 is arranged in a direction away from the polishing assembly 31, and the second end of the second scraper 332 is arranged in a direction close to the polishing assembly 31.
[0043] When cleaning the outer surface of the trolley template 10, the scraping assembly 33 can prevent the abrasive from shifting to the already coated oil film by using the second scraper 332 that is significantly inclined toward the grinding assembly 31, and can quickly guide the abrasive to the un-grinded area by using the first scraper 331 that is significantly inclined away from the grinding assembly 31.
[0044] like Figure 10 and Figure 11 As shown, the oil injection assembly 4 includes: an oil injection tank 41, with a pushing groove 411 on one side; a fixed coating wheel 42, which is installed on the bottom side of the oil injection tank 41; a movable frame plate 43, which is slidably disposed on one side of the pushing groove 411; a movable coating wheel 44, which is installed on the bottom side of the movable frame plate 43; and an oil injection power component 45, which is installed on the oil injection tank 41 and whose power output end is connected to the movable frame plate 43 to drive the movable frame plate 43 to squeeze the oil in the oil injection tank 41 back and forth, so as to fully coat the outer surface of the trolley template 10.
[0045] When the oil injection assembly 4 injects oil onto the outer surface of the trolley template 10, the movable frame plate 43 and the movable coating wheel 44 can be driven by the oil injection power component 45, preferably a cylinder, to move back and forth along the pushing groove 411 toward the oil injection tank 41, thereby squeezing the oil back and forth and providing a pushing force toward the outer surface of the trolley template 10. Furthermore, the fixed coating wheel 42 and the movable coating wheel 44 rotate in opposite directions to gather the oil reaching the bottom of the oil injection tank 41 and the bottom of the movable frame plate 43 toward the middle of the fixed coating wheel 42 and the movable coating wheel 44, thereby reducing oil leakage and improving the uniformity of oil coating on the outer surface of the trolley template 10.
[0046] The present invention also provides a grinding method for a tunnel trolley template grinding device, comprising the following steps:
[0047] Step S10: According to the arc shape of the trolley template 10, adjust the positioning rail 1 to lock the trolley template 10;
[0048] Step S20: Control the slide block 2 to slide along the arrangement direction of the positioning track 1 so that the water-injection polishing component 3 can perform water immersion polishing on the outer surface of the trolley template 10 along the arrangement direction of the positioning track 1, and perform cleaning operation after water immersion polishing.
[0049] Step S30: After the cleaning operation is completed, the surface of the trolley template 10 is squeezed and oiled by the oiling component 4.
[0050] In summary, the tunnel trolley template grinding device and method provided by this invention, through the mutual cooperation between the positioning rail 1 and the slide 2, and the positioning cooperation between the positioning rail 1 and the trolley template 10, not only facilitates the movement of the water-injection grinding component 3 and the oil-injection component 4 along the guide direction of the positioning rail 1 for grinding, but also ensures the grinding accuracy of the grinding component 3 on the outer surface of the trolley template 10 and the uniformity of oil injection by the oil-injection component 4 through the accurate positioning of the positioning rail 1. The mutual cooperation between the water-injection grinding component 3 and the oil-injection component 4 not only achieves grinding of the outer surface of the trolley template 10, but also improves grinding efficiency and reduces grinding dust during water injection, while achieving integrated grinding and oil injection, resulting in good grinding effect and sufficient oil injection on the outer surface of the trolley template 10. Therefore, this invention effectively overcomes the various shortcomings of the prior art and has high industrial application value.
[0051] The above embodiments are merely illustrative of the principles and effects of the present invention and are not intended to limit the invention. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in the present invention should still be covered by the claims of the present invention.
Claims
1. A tunnel trolley template grinding device, characterized in that, include: Positioning track (1), the positioning track (1) is arranged along the arc direction of the trolley template (10), the positioning track (1) is positioned and installed on the trolley template (10) so that the positioning track (1) slides back and forth along the axial direction of the trolley template (10); Slide (2), the slide (2) is slidably disposed on the positioning rail (1); Water-injection polishing assembly (3), which is installed on the slide (2) to immerse and polish the trolley template (10) in water, and to perform cleaning operations after immersion and polishing; and Oil injection assembly (4), which is installed on the slide (2) to squeeze and inject oil onto the surface of the trolley template (10) after the cleaning operation is completed; The water-injection polishing assembly (3) includes: A polishing assembly (31) is mounted on the slide (2) to follow the slide (2) and polish the outer surface of the trolley template (10). Water injection assembly (32), which is mounted on the slide (2) and located on the front end side of the moving grinding assembly (31), is used to immerse the outer surface of the trolley template (10) in water before grinding the outer surface of the trolley template (10); and The cleaning component (33) is mounted on the slide (2) and located on the rear end side of the moving grinding component (31) to clean the wet abrasive material after grinding the outer surface of the trolley template (10). The water injection assembly (32) includes: Water inlet drain (321), water inlet chambers (3211) are passed through the upper and lower sides of the water inlet drain (321), and a water inlet pipe (3212) is provided on one side of the water inlet drain (321) and connected to the water inlet chamber (3211). Water-soaked cotton (322) is provided on both sides of the bottom of the water injection drain (321) to coat the water discharged from the bottom of the water injection chamber (3211) onto the outer surface of the trolley template (10); A water-driving roller (323) is disposed in the water injection chamber (3211). The water-driving roller (323) is conical in shape, and the surface of the water-driving roller (323) is provided with a spiral groove. A pusher seat (324) is slidably disposed in the water injection chamber (3211), and an exhaust groove (3241) is provided on the pusher seat (324). A drive gearbox (325) is located at the bottom of the push seat (324), and the power output end of the drive gearbox (325) is connected to the water-driving roller (323) through a drive shaft (3251). A pushing power component (326) is installed on the top wall of the water injection chamber (3211), and the power output end of the pushing power component (326) is connected to the pushing seat (324); and The exhaust rod (327) has an axial cross-section in the shape of a "T". The upper end of the exhaust rod (327) is connected to the pushing power member (326), and the lower end of the exhaust rod (327) passes through the exhaust groove (3241) to block the exhaust groove (3241) when the pushing seat (324) moves downward, and to open the exhaust groove (3241) when the pushing seat (324) moves upward.
2. The tunnel trolley template grinding device according to claim 1, characterized in that: The positioning track (1) includes: An arc-shaped track (11) is provided on which a slide rail (111) is provided for the slide block (2) to slide back and forth. A fixed gear is provided on the slide rail (111) and is connected to the slide block (2) in a transmission. A movable base (12) is installed at both ends of the arc-shaped track (11), and the bottom of the movable base (12) is provided with movable wheels to drive the arc-shaped track (11) to move back and forth on the working ground; and Positioning component (13) is mounted on the arc track (11) to lock the end surface and outer surface of the trolley template (10).
3. The tunnel trolley template grinding device according to claim 2, characterized in that: The positioning component (13) includes: A lateral positioning seat (131) is provided on one side along the axial direction of the trolley template (10) with a plurality of first guide wheels (1311) corresponding to the outer surface of the trolley template (10). A lateral drive unit (132) is mounted on the arc-shaped track (11), and the power output end of the lateral drive unit (132) is connected to the lateral positioning seat (131). An end positioning seat (133) is provided on its upper surface along the axial direction of the trolley template (10) with a plurality of second guide wheels (1331) corresponding to the end surface of the trolley template (10); and An end drive (134) is mounted on the side drive (132), and the power output end of the end drive (134) is connected to the end positioning seat (133).
4. The tunnel trolley template grinding device according to claim 1, characterized in that: The polishing assembly (31) includes: Grinding motor (311); and A grinding wheel (312) is installed at the bottom of the grinding motor (311), and the power output end of the grinding motor (311) is connected to the grinding wheel (312) in a transmission connection.
5. The tunnel trolley template grinding device according to claim 1, characterized in that: The water injection assembly (32) also includes: A guide hose (328) is connected to the top of the water inlet (321) and is connected to the water inlet chamber (3211); A crossbar (329) is laterally mounted on the top inner side of the guide hose (328); and A drive motor (330) is installed on top of the water inlet (321). The power output end of the drive motor (330) is connected to a steering rod (3301). The other end of the steering rod (3301) is connected to the crossbar (329) to drive the crossbar (329) to deflect left and right.
6. The tunnel trolley template grinding device according to claim 1, characterized in that: The cleaning component (33) includes: A first scraper (331) and a second scraper (332), wherein the first end of the first scraper (331) is connected to the first end of the second scraper (332), and the included angle between the first end of the first scraper (331) and the second scraper (332) is less than 180°, the second end of the first scraper (331) is arranged in a direction away from the polishing assembly (31), and the second end of the second scraper (332) is arranged in a direction close to the polishing assembly (31).
7. The tunnel trolley template grinding device according to claim 1, characterized in that: The oil injection assembly (4) includes: Oil filling tank (41), with a push groove (411) on one side of the oil filling tank (41). A fixed coating wheel (42) is installed on one side of the bottom of the oil tank (41); A movable frame plate (43) is slidably disposed on one side of the push groove (411); A movable coating wheel (44) is mounted on one side of the bottom of the movable frame plate (43); and The oil injection power unit (45) is installed on the oil injection tank (41), and the power output end of the oil injection power unit (45) is connected to the movable frame plate (43) to drive the movable frame plate (43) to squeeze the oil in the oil injection tank (41) back and forth to fully coat the outer surface of the trolley template (10).
8. A grinding method for the tunnel trolley template grinding device according to any one of claims 1-7, characterized in that, Includes the following steps: According to the arc shape of the trolley template (10), the positioning rail (1) is adjusted to lock the trolley template (10); The control slide (2) slides along the arrangement direction of the positioning track (1) so that the water-injection polishing assembly (3) performs water-injection polishing on the outer surface of the trolley template (10) along the arrangement direction of the positioning track (1), and performs cleaning operation after water-injection polishing. After the cleaning operation is completed, the oil injection component (4) squeezes and injects oil onto the surface of the trolley template (10).
Citation Information
Patent Citations
Automatic polishing and spraying device and method for tunnel secondary lining concrete trolley formwork
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Truss device for lining trolley
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