Wave-riding body grid rib cabin section mold and rib cabin preparation method

CN120552383BActive Publication Date: 2026-10-09CHANGCHUN CHANGGUANG AEROSPACE COMPOSITE MATERIALS CO LTD
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Patent Information

Application Number
CN202510692857.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-05-27
Publication Date
2026-10-09
Estimated Expiration
2045-05-27

AI Technical Summary

Technical Problem

通过网格筋舱段模具和成型方法,用于解决异型网格筋舱段内部质量差,网格筋性能损失严重、厚度不均匀,产品变形严重的问题

Benefits of technology

1)本发明使用的网格筋舱段模具通过独立设置的芯筒与前端座及后端座连接,有效降低了脱模难度。阴模采用镂空式设计,内型面与产品型面保持一致,外型面为规则的回转体锥面结构。阴模的镂空设计增加了导热空间,解决了大尺寸模具受热不均的问题,提高了产品整体内部质量。阴模外层为规则锥面,可使用加压模进行压实,降低了工艺难度,提高了生产效率。

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Abstract

The present application relates to the technical field of grid rib cabin section, and particularly relates to a wave-riding body grid rib cabin section mold and a rib cabin section preparation method, the grid rib cabin section comprising: a skin layer, a T-shaped ring frame, a first reinforcing rib, a second reinforcing rib, a first end frame and a second end frame, the T-shaped ring frame being arranged along the inner wall of the skin layer in an axial direction; the first reinforcing rib and the second reinforcing rib are arranged inside the skin layer, and the first reinforcing rib and the second reinforcing rib are staggered to form a grid structure; the second reinforcing rib is connected with the T-shaped ring frame; the first end frame is connected with one end of the skin layer, and the second end frame is connected with the other end of the skin layer. The present application has the advantages that: the mold used in the present application is connected with the front end seat and the rear end seat through the independently arranged core barrel, thereby effectively reducing the demolding difficulty. The female mold is designed in a hollow type, and the design increases the heat conduction space, thereby solving the problem of uneven heating of the large-size mold and improving the overall internal quality of the product.
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Description

Technical Field

[0001] This invention relates to the field of mesh reinforcement compartment technology, specifically providing a waverider mesh reinforcement compartment mold and a method for preparing the reinforcement compartment. Background Technology

[0002] In recent years, the composite materials industry has developed rapidly, mainly due to the urgent need for lightweight structures in industrial sectors such as aerospace and high-speed rail. Composite material mesh-reinforced compartment structures are widely used in various compartments such as rocket body structures and missile body structures due to their high strength, high specific modulus, low cost, short production cycle, and high stability.

[0003] However, with the continuous development of the composite materials industry, the size of the modules is constantly increasing, the materials are constantly being updated, and the structures are becoming more complex, which places higher demands on the mold design and molding manufacturing process of composite mesh reinforcement modules. At present, domestic composite material related units have achieved relatively mature technology in the field of regular-shaped composite material modules, but research on large-size waverider mesh reinforcement modules is relatively limited, and there are many problems, making it difficult to guarantee product quality.

[0004] As a type of waverider structure composite material mesh reinforcement section, the mold design, longitudinal ring reinforcement prepreg laying, product size control and curing process are the key targets that need to be tackled at present. Summary of the Invention

[0005] To address the aforementioned problems, this invention provides a mold for a waverider mesh reinforcement section and a method for preparing the reinforcement section. The mold and forming method effectively solve the problems of poor internal quality, severe performance loss of the mesh reinforcement, uneven thickness, and severe product deformation in irregularly shaped mesh reinforcement sections.

[0006] To achieve the above objectives, the technical solution of this invention is implemented as follows: a waverider grid-ribbed section, comprising: a skin layer, the inner wall of which is provided with multiple reinforcing zones, the reinforcing zones being unribbed areas used to provide an external device mounting plane; at least two T-shaped ring frames, the T-shaped ring frames being spaced apart axially along the inner wall of the skin layer; multiple first reinforcing ribs and multiple second reinforcing ribs, the first reinforcing ribs and second reinforcing ribs being disposed inside the skin layer, the first reinforcing ribs and second reinforcing ribs being interlaced to form a grid structure; the first reinforcing ribs being arranged radially perpendicular to the axis of the skin layer, the second reinforcing ribs being arranged longitudinally parallel to the axis of the skin layer; the second reinforcing ribs being connected to the T-shaped ring frames; a first end frame and a second end frame, the first end frame being connected to one end of the skin layer, and the second end frame being connected to the other end of the skin layer.

[0007] Furthermore, the T-shaped ring frame includes a T-shaped ring frame wing plate and a T-shaped ring frame web plate. The T-shaped ring frame wing plate is fixed parallel to the skin layer, and the T-shaped ring frame web plate is fixed vertically to the T-shaped ring frame wing plate.

[0008] Furthermore, the mesh reinforcement section is integrally molded using carbon fiber composite material.

[0009] A waverider mesh reinforcement section mold for manufacturing the aforementioned waverider mesh reinforcement section includes: a front end seat and a rear end seat; a core cylinder with a first stop at its front end and a second stop at its other end; the front end seat is connected to the front end of the core cylinder via the first stop, and the rear end seat is connected to the rear end of the core cylinder via the second stop; a segmented male mold, fitted outside the core cylinder, used to lay the first reinforcing rib, the second reinforcing rib, the T-shaped ring frame, the first end frame, the second end frame, and the skin layer; a female mold, fitted outside the segmented male mold, with a gap between the female mold and the segmented male mold for forming the mesh reinforcement section; and a pressure mold, fitted on the outer surface of the female mold, with external force acting on the pressure mold to move the pressure mold along the length direction of the female mold.

[0010] Furthermore, the core cylinder comprises at least three sub-core cylinders; the segmented male mold comprises a number of sub-segmented male molds equal to the number of sub-core cylinders.

[0011] Furthermore, the female mold includes an inner female mold layer and an outer female mold layer, as well as reinforcing ribs disposed between the inner female mold layer and the outer female mold layer; the inner female mold layer is adapted to the outer surface of the skin layer; the outer female mold layer is conical, and the inner surface of the pressure mold is adapted to the outer surface of the outer female mold layer.

[0012] Furthermore, the front end seat includes a front end cover, a front end flange, and a front support sleeve; one end of the front support sleeve is connected to the front end cover, and the other end of the front support sleeve is connected to the first stop of the core cylinder; the front end flange is connected to the front end face of the core cylinder; the rear end seat includes a rear end cover, a rear end flange, and a rear support sleeve; one end of the rear support sleeve is connected to the rear end cover, and the other end of the rear support sleeve is connected to the second stop of the core cylinder; the rear end flange is connected to the rear end face of the core cylinder on the same side.

[0013] A method for manufacturing a waverider mesh reinforcement section, utilizing the aforementioned waverider mesh reinforcement section mold, includes the following steps: S1: Prepare carbon fiber prepreg and cut it into pieces.

[0014] S2: T-shaped ring frames are laid on the segmented male mold using carbon fiber prepreg.

[0015] S3: On the segmented male mold, the first and second reinforcing ribs are laid using carbon fiber prepreg.

[0016] S4: On the segmented male mold, carbon fiber prepreg is used to lay the first end frame, the second end frame and the reinforcing area according to the first preset layer structure, and vacuum compaction is performed after each preset number of layers are laid.

[0017] S5: On the segmented male mold, carbon fiber prepreg is used to lay the skin layer according to the second preset layer structure to form a prefabricated grid-reinforced compartment.

[0018] S6: External force acts on the pressure mold, causing the pressure mold to move from the front end to the rear end of the female mold along the outer surface of the female mold. The pressure mold compacts the precast grid reinforcement section through the female mold, forming a compacted precast grid reinforcement section.

[0019] S7: Curing and shaping the compacted precast mesh reinforcement section.

[0020] S8: Remove the mold of the waverider mesh reinforcement section to obtain the mesh reinforcement section.

[0021] Furthermore, the first and second preset ply structures use the same ply sequence [0 / +45 / 90 / -45 / 0]. ns Where ns represents the number of times the ply is repeated, n is 8 in the first preset ply structure and n is 3 in the second preset ply structure.

[0022] Furthermore, the preset number of layers in step S4 is 6 to 10 layers.

[0023] Compared with the prior art, the present invention can achieve the following beneficial effects: 1) The mesh reinforcement section mold used in this invention is connected to the front and rear seats via an independently set core cylinder, effectively reducing demolding difficulty. The female mold adopts a hollow design, with its inner surface consistent with the product surface, and its outer surface being a regular rotating conical structure. The hollow design of the female mold increases the heat conduction space, solving the problem of uneven heating in large-size molds and improving the overall internal quality of the product. The outer layer of the female mold is a regular conical surface, which can be compacted using a pressure mold, reducing process difficulty and improving production efficiency.

[0024] 2) The pressure mold is a one-piece structure made of P20 mold steel, which has high overall rigidity and solves the deformation problem during the molding and mold closing process. The pressure mold and the female mold adopt a conical structure, which allows the pressure mold to move only along the axial direction of the female mold, ensuring the uniformity of product thickness and the accuracy of the outer surface contour dimensions.

[0025] 3) The present invention ensures the integrity and continuity of the longitudinal ring ribs by using uniformly distributed first and second reinforcing ribs and a pressure mold for pre-pressing, thus avoiding damage caused by cutting the first and second reinforcing ribs.

[0026] 4) The process of the present invention is simple, has good integrity, and does not damage the performance of the first reinforcing rib and the second reinforcing rib. Attached Figure Description

[0027] Figure 1 This is a structural schematic diagram of a mesh-reinforced compartment provided according to an embodiment of the present invention; Figure 2 It is provided according to the embodiments of the present invention. Figure 1 Enlarged view of the T-shaped ring at point A; Figure 3 This is a structural schematic diagram of the waverider mesh rib section mold provided in an embodiment of the present invention; Figure 4 This is a schematic diagram of the core cylinder structure provided according to an embodiment of the present invention; Figure 5 This is a schematic diagram of the structure of the segmented male mold provided in an embodiment of the present invention; Figure 6 It is provided according to the embodiments of the present invention. Figure 5 A cross-sectional view along BB; Figure 7 This is a schematic diagram of the structure of a female mold provided according to an embodiment of the present invention.

[0028] The reference numerals in the accompanying drawings include: 100, waverider mesh section; 101, skin layer; 1011, reinforcing zone; 102, T-shaped ring frame; 1021, T-shaped ring frame wing plate; 1022, T-shaped ring frame web plate; 103, first reinforcing rib; 104, second reinforcing rib; 105, first end frame; 106, second end frame; 200. Waverider mesh rib section mold; 201. Front end seat; 2011. Front end cover; 2012. Front end flange; 2013. Front support sleeve; 202. Rear end seat; 2021. Rear end cover; 2022. Rear end flange; 2023. Rear support sleeve; 203. Core cylinder; 2031. First sub-core cylinder; 2032. Second sub-core cylinder; 2033. Third sub-core cylinder; 204. Split male mold; 2041. First split male mold; 2042. Second split male mold; 2043. Third split male mold; 205. Female mold; 2051. Inner layer of female mold; 2052. Outer layer of female mold; 2053. Reinforcing rib; 206. Pressure mold. Detailed Implementation

[0029] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and do not constitute a limitation thereof.

[0030] It should be noted that, unless otherwise specified, the embodiments and features described in the present invention can be combined with each other.

[0031] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this invention. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this invention, unless otherwise stated, "a plurality of" means two or more.

[0032] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art will understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0033] The invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0034] like Figure 1 , Figure 2 As shown, an embodiment of the present invention provides a waverider mesh reinforcement section 100, comprising: a skin layer 101, at least two T-shaped ring frames 102, a plurality of first reinforcing ribs 103, a plurality of second reinforcing ribs 104, a first end frame 105, and a second end frame 106. The mesh reinforcement section is integrally molded from carbon fiber composite material.

[0035] The small-diameter end of the waverider mesh rib section 100 is defined as the front end, and the large-diameter end is defined as the rear end.

[0036] The inner wall of the skin layer 101 is provided with multiple reinforcing regions 1011. The reinforcing regions 1011 are unreinforced areas and are used to provide a mounting surface for external devices. In this embodiment, the thickness of the skin layer 101 is 3mm, and the thickness of the reinforcing regions 1011 is 8mm-10mm.

[0037] T-shaped ring frames 102 are axially spaced along the inner wall of the skin layer. Each T-shaped ring frame 102 includes a T-shaped ring frame wing plate 1021 and a T-shaped ring frame web plate 1022. The T-shaped ring frame wing plate 1021 is fixed parallel to the skin layer 101, and the T-shaped ring frame web plate 1022 is fixed vertically to the T-shaped ring frame wing plate 1021. In this embodiment, the T-shaped ring frame wing plate 1021 has a thickness of 4 mm and a length of 60 mm. The T-shaped ring frame web plate 1022 has a thickness of 8 mm and a length of 40 mm.

[0038] The first reinforcing rib 103 and the second reinforcing rib 104 are disposed inside the skin layer 101, and the first reinforcing rib 103 and the second reinforcing rib 104 are interlaced to form a grid structure. The first reinforcing rib 103 is arranged radially perpendicular to the axis of the skin layer 101, and the second reinforcing rib 104 is arranged longitudinally parallel to the axis of the skin layer 101. The second reinforcing rib 104 is connected to the T-shaped ring frame 102.

[0039] In this embodiment, there are 10 first reinforcing ribs 103 and 24 second reinforcing ribs 104. The height of both the first reinforcing ribs 103 and the second reinforcing ribs 104 is 18 mm and the width is 8 mm.

[0040] The first end frame 105 is connected to one end (front end) of the skin layer 101, and the second end frame 106 is connected to the other end (rear end) of the skin layer 101. In this embodiment, the thickness of both the first end frame 105 and the second end frame 106 is 5mm.

[0041] like Figures 3 to 7 As shown, a waverider mesh rib section mold 200 is used to manufacture the aforementioned waverider mesh rib section 100, including: a front end seat 201, a rear end seat 202, a core cylinder 203, a segmented male mold 204, a female mold 205, and a pressure mold 206.

[0042] One end (front end) of the core cylinder 203 is provided with a first stop, and the other end (rear end) is provided with a second stop. The front end seat 201 is connected to the front end of the core cylinder 203 through the first stop, and the rear end seat 202 is connected to the rear end of the core cylinder 203 through the second stop. The segmented male mold 204 is sleeved on the outside of the core cylinder 203 and connected to the core cylinder 203 by positioning pins and screws. The segmented male mold 204 is used to lay the first reinforcing rib 103, the second reinforcing rib 104, the T-shaped ring frame 102, the first end frame 105, the second end frame 106, and the skin layer 101. The female mold 205 is sleeved on the outside of the segmented male mold 204, and a gap is left between the female mold 205 and the segmented male mold 204 for forming the waverider mesh rib section 100. The pressure mold 206 is fitted onto the outer surface of the female mold 205. An external force is applied to the pressure mold 206, causing the pressure mold 206 to move along the outer surface of the female mold 205 from the front end to the rear end.

[0043] The end of the core tube 203 connected to the front end seat 201 corresponds to the front end of the waverider mesh rib section 100, while the other end of the core tube 203 connected to the rear end seat 202 corresponds to the rear end of the waverider mesh rib section 100.

[0044] The front end seat 201 includes a front end cover 2011, a front end flange 2012, and a front support sleeve 2013. One end of the front support sleeve 2013 is connected to the front end cover 2011, and the other end of the front support sleeve 2013 is connected to the first stop of the core cylinder 203 via a locating pin and screws. The front end flange 2012 is connected to the front end face of the core cylinder 203.

[0045] The rear end seat 202 includes a rear end cover 2021, a rear end flange 2022, and a rear support sleeve 2023. One end of the rear support sleeve 2023 is connected to the rear end cover 2021, and the other end of the rear support sleeve 2023 is connected to the second stop of the core cylinder 203 via a locating pin and screws. The rear end flange 2022 is connected to the rear end face of the core cylinder 203.

[0046] The core cylinder 203 is used to fix the segmented male mold 204, ensuring the overall contour position of the segmented male mold 204. The core cylinder 203 includes at least three sub-core cylinders. In this embodiment, the core cylinder 203 includes three sub-core cylinders: a first sub-core cylinder 2031, a second sub-core cylinder 2032, and a third sub-core cylinder 2033. One end of the first sub-core cylinder 2031 is provided with a first stop, and the other end is provided with a first ring. One end of the second sub-core cylinder 2032 is provided with a first boss adapted to the first ring, and the other end is provided with a second ring. One end of the third sub-core cylinder 2033 is provided with a second boss adapted to the second ring, and the other end is provided with a second stop.

[0047] The first ring is fitted around the outside of the first boss, and the second ring is fitted around the outside of the second boss, thereby connecting the first sub-core cylinder 2031, the second sub-core cylinder 2032, and the third sub-core cylinder 2033 to form the core cylinder 203. The core cylinder 203 mainly... The first sub-core cylinder 2031 is connected to the front support sleeve 2013 through the first stop, and the third sub-core cylinder 2033 is connected to the rear support sleeve 2023 through the second stop.

[0048] The segmented male mold 204 includes sub-segmented male molds corresponding to the number of sub-core cylinders, namely, a first segmented male mold 2041, a second segmented male mold 2042, and a third segmented male mold 2043. Specifically, the first segmented male mold 2041 corresponds to the first sub-core cylinder 2031, the second segmented male mold 2042 corresponds to the second sub-core cylinder 2032, and the third segmented male mold 2043 corresponds to the third sub-core cylinder 2033. The first segmented male mold 2041, the second segmented male mold 2042, and the third segmented male mold 2043 are all divided into multiple sections in the radial direction. The specific number of sections in the radial direction for the first segmented male mold 2041, the second segmented male mold 2042, and the third segmented male mold 2043 is not specifically limited here; it is only necessary to ensure that the waverider mesh rib section 100 can be smoothly demolded from the segmented male mold 204 based on the actual dimensions of the waverider mesh rib section 100.

[0049] In this embodiment, the core cylinder 203 and the segmented male mold 204 are provided with positioning pin holes and screw holes. The positioning pin holes are used to ensure that the core cylinder 203 and the segmented male mold 204 are aligned during assembly, while the screw holes are used to connect the two with screws.

[0050] The outer surface of the segmented male mold 204 is provided with grooves for laying the T-shaped ring frame web 1022, the first reinforcing rib 103 and the second reinforcing rib 104, and a plane for laying the reinforcing area 1011 and the T-shaped ring frame wing plate 1021. Gaps are left between the two ends of the segmented male mold 204 and the front flange 2012 and the rear flange 2022, respectively, for laying the first end frame 105 and the second end frame 106.

[0051] The female mold 205 includes an inner female mold layer 2051 and an outer female mold layer 2052, as well as reinforcing ribs 2053 disposed between the inner and outer female mold layers 2051 and 2052. The inner female mold layer 2051 is adapted to the outer surface of the skin layer 101, and the outer female mold layer 2052 is conical. Through the inner female mold layer 2051, the outer female mold layer 2052, and the reinforcing ribs 2053 between the inner and outer layers, the female mold 205 increases the heat conduction space, solving the problem of uneven heating in large-size molds and improving the overall internal quality of the product. The conical shape of the outer female mold layer 2052 allows for compaction using a pressure mold 206, reducing process difficulty and improving production efficiency.

[0052] The inner surface of the pressure mold 206 is adapted to the outer layer 2052 of the female mold. External force is applied to the pressure mold 206, causing it to move along the length of the female mold 205. The outer surface of the pressure mold 206 is provided with reinforcing ribs that interlock to form a grid structure, which are used to enhance the strength of the pressure mold 206. Multiple pressure columns are uniformly arranged on the end face of the pressure mold 206 on one side of the front end of the waverider grid rib section 100, and external force is applied to the pressure columns.

[0053] A method for manufacturing a waverider mesh reinforcement section, utilizing the aforementioned waverider mesh reinforcement section mold, includes the following steps: S1: Prepare carbon fiber prepreg and cut it into pieces.

[0054] S2: T-shaped ring frame 102 is laid on the segmented male mold 204 using carbon fiber prepreg.

[0055] Specifically: S21: First, assemble the first sub-core cylinder 2031 with the corresponding first segmented male mold 2041, assemble the second sub-core cylinder 2032 with the corresponding second segmented male mold 2042, and assemble the third sub-core cylinder 2033 with the corresponding third segmented male mold 2043.

[0056] S22: Subsequently, the first segmented male mold 2041, the second segmented male mold 2042, and the third segmented male mold 2043 are laid at the positions corresponding to the T-shaped ring frame 102. The layup structure of the T-shaped ring frame 102 is [0 / +45 / 90 / -45 / 0]4s.

[0057] S23: Finally, the first segmented male mold 2041, the second segmented male mold 2042 and the third segmented male mold 2043 are aligned axially with the corresponding first sub-core cylinder 2031, the second sub-core cylinder 2032 and the third sub-core cylinder 2033, respectively, and the three sub-core cylinders are connected to the three sub-segmented male molds into a whole by means of positioning pins and screws.

[0058] S3: On the segmented male mold 204, lay the first reinforcing rib 103 and the second reinforcing rib 104 using carbon fiber prepreg. Manually trim the intersection of the second reinforcing rib 104 and the T-shaped ring frame 102 to ensure its shape is regular. In this embodiment, both the first reinforcing rib 103 and the second reinforcing rib 104 are laid with unidirectional prepreg tape, with 150-170 layers.

[0059] S4: On the segmented male mold 204, use carbon fiber prepreg in [0 / +45 / 90 / -45 / 0] ratio. ns (First preset layer structure) Lay the first end frame 105, the second end frame 106, and the reinforcing zone 1011, and perform vacuum compaction every 6 to 10 layers (preset number of layers). [0 / +45 / 90 / -45 / 0] ns In the case of n=8.

[0060] In this embodiment, vacuum compaction is performed every 6-8 layers. Specifically, using porous isolation membrane, thin breathable felt, high-temperature non-porous isolation membrane, thick air-conducting felt, and high-temperature vacuum bag film, the core cylinder 203 and the segmented male mold 204, which are used to lay the first end frame 105, the second end frame 106, and the reinforcing zone 1011, are completely wrapped and placed in an autoclave. The temperature of the autoclave is heated to 60℃-100℃ and the pressure is 0.2MPa-0.6MPa. After maintaining this temperature for 3h-6h, the vacuum bag is removed and the laid prepreg is trimmed to ensure that the first end frame 105, the second end frame 106, and the reinforcing zone 1011 are in regular shape.

[0061] S5: On the segmented male mold 204, use carbon fiber prepreg in [0 / +45 / 90 / -45 / 0] ratio. ns (Second Pre-set Layer Structure) Lay the skin layer 101 to form a prefabricated grid-reinforced compartment. [0 / +45 / 90 / -45 / 0] ns In the case of n=3.

[0062] S6: Use a hydraulic actuator to pressurize the pressure mold 206, causing the pressure mold 206 to move from the front end to the rear end of the female mold 205 along the outer surface of the female mold 205. The rear end face of the pressure mold 206 abuts against the rear end cover 2021. The pressure mold 206 compacts the precast mesh reinforcement section through the female mold 205, forming a compacted precast mesh reinforcement section.

[0063] In this embodiment, eight 40t hydraulic actuators are used to pressurize the pressure mold 206. When one end of the female mold 205 makes seamless contact with the rear cover 2021, it indicates that the pressure mold 206 is in place and the subsequent curing operation can be carried out.

[0064] S7: Curing and shaping the compacted precast mesh reinforcement section.

[0065] In this embodiment, a high-temperature curing oven is used to cure the compacted precast mesh reinforcement section. The curing temperature is 150℃~240℃, the heating rate is 40℃ / h~80℃ / h, and the curing time is 8h-10h.

[0066] S8: Remove the waverider mesh reinforcement section mold 200 to obtain the waverider mesh reinforcement section 100.

[0067] The specific embodiments described above do not constitute a limitation on the scope of protection of this invention. Those skilled in the art should understand that various modifications, combinations, sub-combinations, and substitutions can be made according to design requirements and other factors. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this invention should be included within the scope of protection of this invention.

Claims

1. A waverider mesh rib section mold, characterized in that, Used for manufacturing waverider mesh stiffener sections, which include: The skin layer has multiple reinforcing zones on its inner wall. These reinforcing zones are unreinforced areas and are used to provide a mounting surface for external devices. At least two T-shaped ring frames are axially spaced along the inner wall of the skin layer; Multiple first reinforcing ribs and multiple second reinforcing ribs are disposed inside the skin layer, and the first and second reinforcing ribs are interlaced to form a grid structure; the first reinforcing ribs are perpendicular to the axis of the skin layer and arranged radially along the skin layer, and the second reinforcing ribs are parallel to the axis of the skin layer and arranged longitudinally along the skin layer; the second reinforcing ribs are connected to the T-shaped ring frame; A first end frame and a second end frame, wherein the first end frame is connected to one end of the skin layer and the second end frame is connected to the other end of the skin layer; The T-shaped ring frame includes a T-shaped ring frame wing plate and a T-shaped ring frame web plate. The T-shaped ring frame wing plate is fixed parallel to the skin layer, and the T-shaped ring frame web plate is fixed vertically to the T-shaped ring frame wing plate. The mesh reinforcement section is integrally molded using carbon fiber composite material. The waverider mesh reinforcement section mold includes: Front-end socket and back-end socket; A core tube, wherein a first stop is provided at the front end of the core tube and a second stop is provided at the other end; the front end seat is connected to the front end of the core tube through the first stop and the rear end seat is connected to the rear end of the core tube through the second stop; The segmented male mold is sleeved on the outside of the core cylinder. The segmented male mold is used to lay the first reinforcing rib, the second reinforcing rib, the T-shaped ring frame, the first end frame, the second end frame, and the skin layer. A female mold, which is fitted over the outside of the segmented male mold, with a gap between the female mold and the segmented male mold for forming the mesh reinforcement section; A pressure mold is fitted onto the outer surface of the female mold. An external force is applied to the pressure mold, causing it to move along the length of the female mold.

2. The waverider mesh rib section mold according to claim 1, characterized in that, The core cylinder comprises at least three sub-core cylinders; the segmented male mold comprises a number of sub-segmented male molds equal to the number of the sub-core cylinders.

3. The waverider mesh rib section mold according to claim 1, characterized in that, The female mold includes an inner female mold layer and an outer female mold layer, as well as reinforcing ribs disposed between the inner female mold layer and the outer female mold layer; the inner female mold layer is adapted to the outer surface of the skin layer; the outer female mold layer is conical, and the inner surface of the pressure mold is adapted to the outer surface of the outer female mold layer.

4. The waverider mesh rib section mold according to claim 1, characterized in that, The front end seat includes a front end cover, a front end flange, and a front support sleeve; one end of the front support sleeve is connected to the front end cover, and the other end of the front support sleeve is connected to the first stop of the core cylinder; the front end flange is connected to the front end face of the core cylinder. The rear end seat includes a rear end cover, a rear end flange, and a rear support sleeve; one end of the rear support sleeve is connected to the rear end cover, and the other end of the rear support sleeve is connected to the second stop of the core cylinder; the rear end flange is connected to the rear end face of the core cylinder on the same side.

5. A method for manufacturing a waverider mesh ribbed section, characterized in that, The waverider mesh rib section mold according to any one of claims 1-4 is used to achieve the following steps: S1: Prepare carbon fiber prepreg and cut it into blanks; S2: T-shaped ring frames are laid on the segmented male mold using carbon fiber prepreg; S3: On the segmented male mold, the first reinforcing rib and the second reinforcing rib are laid using carbon fiber prepreg; S4: On the segmented male mold, carbon fiber prepreg is used to lay the first end frame, the second end frame and the reinforcing area according to the first preset layer structure, and vacuum compaction is performed once after laying a preset number of layers. S5: On the segmented male mold, carbon fiber prepreg is used to lay the skin layer according to the second preset layer structure to form a prefabricated mesh reinforcement section. S6: An external force acts on the pressure mold, causing the pressure mold to move along the outer surface of the female mold from the front end to the rear end of the female mold. The pressure mold compacts the precast mesh reinforcement section through the female mold, forming a compacted precast mesh reinforcement section. S7: Curing and shaping the compacted precast mesh reinforcement section; S8: Remove the mold of the waverider mesh reinforcement section to obtain the mesh reinforcement section.

6. The method for manufacturing a waverider mesh rib section according to claim 5, characterized in that, The first preset ply structure and the second preset ply structure use the same ply sequence [0 / +45 / 90 / -45 / 0]. ns Where ns represents the number of times the ply is repeated; n is 8 in the first preset ply structure and n is 3 in the second preset ply structure.

7. The method for manufacturing a waverider mesh rib section according to claim 5, characterized in that, The preset number of layers in step S4 is 6 to 10.

Citation Information

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