A roller guide shoe testing device
Patent Information
- Application Number
- CN202510681979.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-26
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2045-05-26
AI Technical Summary
[0002]滚轮导靴是电梯系统中用于引导和稳定轿厢(或对重)沿导轨垂直运行的关键机械装置,通常安装在轿厢或对重的上下端,与导轨配合工作,同时在楼层较高的建筑中,因为导轨的长度在2-5米之间,因此需要多段拼接安装,才能获得足够的长度,在该拼接过程中,因为长度过长,在拼接处容易产生台阶等不顺滑的情况,特别是随着使用时间增加,导轨在外界气温变化(主要是涨缩)、电梯施加的外部压力以及自身部分紧固件松弛的情况下,容易每段产生不一样的偏移,垂直度不能够得到很好的保证,滚轮导靴受到的影响也会随之变化
1.该发明通过设置的测试轨道对滚轮导靴的同步带进行寿命测试,获得同步带的使用寿命,为定期维护提供实验支撑;
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Figure CN120558561B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of elevator components, specifically to a roller guide shoe testing device. Background Technology
[0002] Roller guide shoes are key mechanical devices in elevator systems used to guide and stabilize the car (or counterweight) as it moves vertically along the guide rails. They are typically installed at the top and bottom of the car or counterweight and work in conjunction with the guide rails. In taller buildings, because the guide rails are 2-5 meters long, they need to be spliced together in multiple sections to achieve sufficient length. During this splicing process, due to the excessive length, uneven surfaces such as steps can easily occur at the splicing points. Especially with increased usage time, the guide rails are prone to different offsets in each section due to changes in external temperature (mainly expansion and contraction), external pressure applied by the elevator, and loosening of some fasteners. Verticality cannot be well guaranteed, and the roller guide shoes will also be affected accordingly.
[0003] Whether in the design of structural improvements or in the production of stable production, roller guide shoes require wear testing. The applicant's prior authorized patent CN113511574B (authorization date: May 14, 2024) discloses a solution that replaces the rubber layer of the roller with a synchronous belt that can be independently processed and replaced. Although this achieves better processing benefits, it also reduces the connection strength between the rubber layer and the roller (synchronous belt and roller). In use, more rigorous tests are required in addition to rubber layer wear to obtain the service life of the synchronous belt under uneven and discontinuous external force and whether it will detach from the roller after wear when pulled by external force. Summary of the Invention
[0004] The purpose of this invention is to provide a roller guide shoe testing device to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a roller guide shoe testing device, comprising a test table, a test chamber, and a stand, wherein the test chamber is fixedly installed on the test table, and the stand is fixedly installed on the test table and located within the test chamber; The support frame is fixedly installed with vertically mounted guide rails; Roller guide shoes are installed on the guide rail; The test platform is also equipped with a test track, which includes a guide rail and an adjustable mounting base. The guide rail is fixedly installed on the adjustable mounting base, which is divided into two interconnected sections: an upper adjustable mounting base and a lower adjustable mounting base.
[0006] Preferably, the test chamber is a sealed structure, and the front side of the test chamber is an openable and closable sealed door.
[0007] Preferably, the side wall of the test chamber is provided with an environmental control pipe.
[0008] Preferably, the support frame is fixedly mounted on the test bench using mounting components.
[0009] Preferably, a lifting block is installed on the guide rail, and a mounting plate is provided on the lifting block. The mounting plate is used to fix the guide shoe of the roller.
[0010] Preferably, the guide rail is in contact with the working surface of the roller guide shoe, the number of guide rails is set according to the number of adjustable mounting seats, the root of the guide rail is provided with a connecting section, and the guide rail is fixedly installed in the adjustable mounting seat through the connecting section.
[0011] Preferably, the top of the upper adjustable mounting base is mounted on the upper adjustable mounting plate via an upper connecting plate, the upper adjustable mounting plate is fixedly mounted on a fixed plate, and the fixed plate is mounted on the top of the upright.
[0012] Preferably, the lower end of the upper adjustable mounting base is provided with a ball joint, the ball joint including a fixed ball and a connecting ball, the fixed ball is rotatably installed in the mounting box, the connecting ball is connected to the fixed ball through a connecting rod, and the mounting box is fixedly installed in the upper adjustable mounting base.
[0013] Preferably, the bottom of the lower adjustable mounting base is mounted on the lower adjustable mounting plate via a lower connecting plate, the lower adjustable mounting plate is fixedly mounted on the test bench, and the top of the lower adjustable mounting base is provided with a spherical groove, the spherical groove being slidably connected to the connecting ball.
[0014] Compared with the prior art, the beneficial effects of the present invention are: 1. This invention uses a set test track to test the life of the timing belt of the roller guide shoe, thereby obtaining the service life of the timing belt and providing experimental support for regular maintenance; 2. The adjustable mounting base provided in this invention, through the replaceable upper and lower adjustable mounting plates, enables arbitrary angle adjustment of the test guide rail, simulating the guide rail offset that may occur during elevator guide rail use. It tests the impact of different offset angles, offset distances, and discontinuities at the connection points of different elevator guide rail sections on the lifespan of the synchronous belt when the guide rail offsets, thereby obtaining as much reliability test data as possible. 3. For synchronous belts that may become loose due to material fatigue after long-term use, test guides with different offset angles can be used to test whether the synchronous belt will detach from the rollers under the action of the oblique traction force generated by the offset, thus affecting its use. Attached Figure Description
[0015] Figure 1This is a schematic diagram of the structure of the present invention.
[0016] Figure 2 This is the front view of the present invention.
[0017] Figure 3 for Figure 2 Side view.
[0018] Figure 4 This is a structural diagram of the roller guide shoe, guide rail, and test track.
[0019] Figure 5 for Figure 2 Enlarged view of the structure at point A inside.
[0020] Figure 6 This is an exploded view of the adjustable mounting base and mounting box.
[0021] In the diagram: 1-Test bench; 2-Test room; 21-Sealed door; 22-Environmental control pipe; 3-Upright frame; 4-Guide rail; 41-Lifting block; 42-Mounting plate; 5-Test track; 51-Guide rail; 511-Connecting section; 52-Upper adjustable mounting seat; 521-Upper connecting plate; 53-Lower adjustable mounting seat; 531-Lower connecting plate; 54-Upper adjustable mounting plate; 55-Fixing plate; 56-Ball joint; 561-Fixing ball; 562-Connecting ball; 57-Mounting box; 58-Lower adjustable mounting plate; 59-Spherical groove; 100-Roller guide shoe. Detailed Implementation
[0022] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.
[0023] Please see Figures 1 to 6 The present invention provides a technical solution: a roller guide shoe testing device, including a test table 1, a test chamber 2 and a stand 3, wherein the test chamber 2 is fixedly installed on the test table 1 and the stand 3 is fixedly installed on the test table 1 and located inside the test chamber 2; The upright frame 3 is fixedly installed with a vertically mounted guide rail 4; A roller guide shoe 100 is installed on the guide rail 4; The test bench 1 is also provided with a test track 5, which includes a guide track 51 and an adjustable mounting base 52. The guide track 51 is fixedly installed on the adjustable mounting base, which is divided into two sections: an upper adjustable mounting base 52 and a lower adjustable mounting base 53 that are connected to each other.
[0024] In this embodiment, the test chamber 2 is a sealed structure, and the front of the test chamber 2 is an openable and closable sealed door 21. The sealed structure can maintain the environment inside the test chamber 2 and provide test environments such as high temperature, low temperature and different humidity for the test process, simulating the use environment of an elevator.
[0025] In this embodiment, an environmental regulation pipe 22 is provided on the side wall of the test room 2. The environmental regulation pipe 22 is used to supply external factors such as cold air, heating air, and water vapor to the test room 2 to regulate the environment.
[0026] In this embodiment, the stand 3 is fixedly installed on the test bench 1 by a mounting component, and the height of the stand 3 can be adjusted up and down to obtain a better test distance.
[0027] In this embodiment, a lifting block 41 is installed on the guide rail 4, and an mounting plate 42 is provided on the lifting block 41. The mounting plate 42 is used to fix the roller guide shoe 100. The guide rail 4 is an electric guide rail. The lifting block 41 can move up and down on the guide rail 4, and the roller guide shoe 100 can be moved up and down by the mounting plate 42.
[0028] In this embodiment, the guide rail 51 is in contact with the working surface of the roller guide shoe 100. The number of guide rails 51 is set according to the number of adjustable mounting seats. The root of the guide rail 51 is provided with a connecting section 511. The guide rail 51 is fixedly installed in the adjustable mounting seat through the connecting section 511. The guide rail 51 is in direct contact with the roller guide shoe 100.
[0029] In this embodiment, the top of the upper adjustable mounting base 52 is mounted on the upper adjustable mounting plate 54 via the upper connecting plate 521. The upper adjustable mounting plate 54 is fixedly mounted on the fixed plate 55, which is mounted on the top of the stand 3. The contact surface between the upper adjustable mounting plate 54 and the upper connecting plate 521 can be machined with various angles of slope to allow the upper adjustable mounting base 52 to obtain various angle offset states. By replacing the upper adjustable mounting plate 54 with different angle slopes, the roller guide shoe 100 moving on the guide rail 51 with different angle offsets can be tested, and the service life of the synchronous belt under different conditions can be tested.
[0030] In this embodiment, the lower end of the upper adjustable mounting base 52 is provided with a ball joint 56. The ball joint 56 includes a fixed ball 561 and a connecting ball 562. The fixed ball 561 is rotatably installed in the mounting box 57. The connecting ball 562 is connected to the fixed ball 561 through a connecting rod. The mounting box 57 is fixedly installed in the upper adjustable mounting base 52. The bottom of the lower adjustable mounting base 53 is installed on the lower adjustable mounting plate 58 through the lower connecting plate 531. The lower adjustable mounting plate 58 is fixedly installed on the test bench 1. The top of the lower adjustable mounting base 53 is provided with a spherical groove 59. The spherical groove 59 is slidably connected to the connecting ball 562. The ball joint 56 can connect the upper adjustable mounting base 52 and the lower adjustable mounting base 53, and can also achieve different angles and directions between the two to obtain different connection conditions of the guide rails 51. This allows the roller guide shoe 100 to obtain test results at the guide rails and guide rail connections under different directions and angles of different sections of the guide rail.
[0031] Working principle: During operation, gases of the required high temperature, low temperature, and different humidity are introduced into the test chamber 2 through the environmental conditioning pipe 22 to adjust the environment inside the test chamber 2. After the required adjustment is achieved, the roller guide shoe 100 is installed on the lifting block 41. The angles of the upper adjustable mounting base 51 and the lower adjustable mounting base 53 are modified by replacing different upper adjustable mounting plates 54 and lower adjustable mounting plates 58. Then, the roller guide shoe 100 is moved up and down by the guide rail 4 to conduct the test. The test results are obtained by recording the surface condition of the synchronous belt under different test times and test distances.
[0032] As is known from common technical knowledge, this invention can be implemented through other embodiments that do not depart from its spirit or essential characteristics. Therefore, the disclosed embodiments described above are merely illustrative in all respects and are not the only ones. All modifications within the scope of this invention or its equivalents are included in this invention.
Claims
1. A roller guide shoe testing device, characterized in that: It includes a test bench (1), a test chamber (2) and a stand (3), wherein the test chamber (2) is fixedly installed on the test bench (1) and the stand (3) is fixedly installed on the test bench (1) and located inside the test chamber (2); The upright frame (3) is fixedly installed with a vertically mounted guide rail (4); Roller guide shoes (100) are installed on the guide rail (4). The test bench (1) is also provided with a test track (5), which includes a guide track (51) and an adjustable mounting base (52). The guide track (51) is fixedly installed on the adjustable mounting base, which is divided into two sections: an upper adjustable mounting base (52) and a lower adjustable mounting base (53) that are connected to each other. The lower end of the upper adjustable mounting base (52) is provided with a ball joint (56), the ball joint (56) includes a fixed ball (561) and a connecting ball (562). The fixed ball (561) is rotatably installed in the mounting box (57), and the connecting ball (562) is connected to the fixed ball (561) through a connecting rod. The mounting box (57) is fixedly installed in the upper adjustable mounting base (52).
2. The roller guide shoe testing device according to claim 1, characterized in that: The test chamber (2) is a sealed structure, and the front side of the test chamber (2) is a sealed door (21) that can be opened and closed.
3. The roller guide shoe testing device according to claim 1, characterized in that: An environmental control pipe (22) is provided on the side wall of the test room (2).
4. The roller guide shoe testing device according to claim 1, characterized in that: The stand (3) is fixedly installed on the test bench (1) by the mounting parts.
5. The roller guide shoe testing device according to claim 1, characterized in that: A lifting block (41) is installed on the guide rail (4), and an mounting plate (42) is provided on the lifting block (41). The mounting plate (42) is used to fix the roller guide shoe (100).
6. The roller guide shoe testing device according to claim 1, characterized in that: The guide rail (51) contacts the working surface of the roller guide shoe (100). The number of guide rails (51) is set according to the number of adjustable mounting seats. The root of the guide rail (51) is provided with a connecting section (511). The guide rail (51) is fixedly installed in the adjustable mounting seat through the connecting section (511).
7. The roller guide shoe testing device according to claim 1, characterized in that: The top of the upper adjustable mounting base (52) is mounted on the upper adjustable mounting plate (54) via the upper connecting plate (521), and the upper adjustable mounting plate (54) is fixedly mounted on the fixed plate (55), which is mounted on the top of the stand (3).
8. The roller guide shoe testing device according to claim 1, characterized in that: The bottom of the lower adjustable mounting base (53) is mounted on the lower adjustable mounting plate (58) via the lower connecting plate (531). The lower adjustable mounting plate (58) is fixedly mounted on the test bench (1). The top of the lower adjustable mounting base (53) is provided with a spherical groove (59). The spherical groove (59) is slidably connected to the connecting ball (562).
Citation Information
Patent Citations
Roller guide shoe testing device
CN209296337U