A method and system for data analysis of a conveyor belt mechanism

CN120573443BActive Publication Date: 2026-08-21HUBEI CHINA TOBACCO INDUSTRY CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202510687757.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-05-27
Publication Date
2026-08-21
Estimated Expiration
2045-05-27

AI Technical Summary

Technical Problem

[0004]本发明提供了一种传送带机构的数据分析方法及系统,可以解决传送带机构的纠偏效率较低且无法反应打滑情况,使得布料过程的分析效率较低的问题

Benefits of technology

[0017]本发明实施例的技术方案,通过数据采集模块基于预设触发指令获取目标传送带机构对应的偏移信息集合,并将偏移信息集合中的偏移数据数组发送至纠偏控制模块,将偏移信息集合中的转动圈数数组发送至打滑检测模块;通过纠偏控制模块基于预设基准位置对偏移数据数组进行偏移分析,生成目标传送带机构对应的目标偏移调整策略,基于目标偏移调整策略对目标传送带机构进行偏移调整,并将目标偏移调整策略发送至分析控制平台;通过打滑检测模块基于预设打滑检测规则对转动圈数数组进行打滑检测,生成目标传送带机构对应的打滑结果,并将打滑结果发送至打滑分析模块;通过打滑分析模块基于打滑结果确定目标传送带机构对应的目标传送信息,并将目标传送信息发送至分析控制平台;通过分析控制平台基于预设分析策略、目标偏移调整策略及目标传送信息对目标传送带机构进行工况分析,生成目标传送带机构对应的工况分析结果。由于能够在自动纠偏传动带的同时进行打滑检测,为布料过程的分析提供真实数据,解决了传送带机构的纠偏效率较低且无法反应打滑情况,使得布料过程的分析效率较低的问题,提高了数据分析的准确性。

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120573443B_ABST
    Figure CN120573443B_ABST
Patent Text Reader

Abstract

The application discloses a data analysis method and system of a conveyor belt mechanism. The method comprises the following steps: obtaining offset data arrays and rotation circle number arrays corresponding to a target conveyor belt mechanism based on preset trigger instructions through a data acquisition module; generating a target offset adjustment strategy by performing offset analysis on the offset data arrays based on a preset reference position through an offset correction control module, and performing offset adjustment based on the target offset adjustment strategy; generating a slip result by performing slip detection on the rotation circle number arrays based on a preset slip detection rule through a slip detection module; determining target conveying information based on the slip result through a slip analysis module; and generating a working condition analysis result by performing working condition analysis based on a preset analysis strategy, the target offset adjustment strategy and the target conveying information through an analysis control platform. Through the technical scheme of the application, slip detection can be performed while automatically correcting the driving belt, real data is provided for the analysis of the cloth process, and the accuracy of data analysis is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This invention relates to the field of data processing technology, and in particular to a data analysis method and system for a conveyor belt mechanism. Background Technology

[0002] In manufacturing industries, due to the large scale of materials produced, conveyor belt mechanisms are typically used for material transport and fabric application. However, the components of conveyor belt mechanisms are complex and can easily affect the fabric application process, reducing its efficiency. Therefore, data analysis of the conveyor belt mechanism to ensure its normal operating condition during the fabric application process is crucial.

[0003] In existing technologies, correction mechanisms are typically installed on both sides of the conveyor belt mechanism to adjust its alignment. However, these existing correction mechanisms have low efficiency and usually require manual assistance. Furthermore, as working time continues, the driven rollers of the conveyor belt mechanism are prone to slippage. If only the existing correction methods are used, they cannot reflect the slippage of the conveyor belt mechanism, thus affecting the analysis results of the fabric laying process. Therefore, how to detect slippage while automatically correcting the conveyor belt, determine the corresponding working conditions of the conveyor belt mechanism, provide accurate data for subsequent fabric laying process analysis, and improve the accuracy of data analysis is a problem that urgently needs to be solved. Summary of the Invention

[0004] This invention provides a data analysis method and system for conveyor belt mechanisms, which can solve the problems of low correction efficiency and inability to detect slippage in conveyor belt mechanisms, resulting in low analysis efficiency in the fabric feeding process.

[0005] According to one aspect of the present invention, a data analysis method for a conveyor belt mechanism is provided, comprising:

[0006] The data acquisition module acquires the offset information set corresponding to the target conveyor belt mechanism based on a preset trigger command, and sends the offset data array in the offset information set to the correction control module, and sends the rotation count array in the offset information set to the slippage detection module.

[0007] The offset control module performs offset analysis on the offset data array based on a preset reference position, generates a target offset adjustment strategy corresponding to the target conveyor belt mechanism, adjusts the offset of the target conveyor belt mechanism based on the target offset adjustment strategy, and sends the target offset adjustment strategy to the analysis and control platform.

[0008] The slip detection module performs slip detection on the rotation count array based on preset slip detection rules, generates the slip result corresponding to the target conveyor belt mechanism, and sends the slip result to the slip analysis module.

[0009] The slippage analysis module determines the target conveying information corresponding to the target conveyor belt mechanism based on the slippage results, and sends the target conveying information to the analysis and control platform.

[0010] The analysis and control platform performs working condition analysis on the target conveyor belt mechanism based on preset analysis strategies, target offset adjustment strategies, and target transmission information, and generates working condition analysis results corresponding to the target conveyor belt mechanism.

[0011] According to another aspect of the present invention, a data analysis system for a conveyor belt mechanism is provided, comprising:

[0012] The data acquisition module is used to acquire the offset information set corresponding to the target conveyor belt mechanism based on the preset trigger command, and send the offset data array in the offset information set to the correction control module, and send the rotation number array in the offset information set to the slippage detection module.

[0013] The deviation correction control module is used to perform deviation analysis on the deviation data array based on a preset reference position, generate a target deviation adjustment strategy corresponding to the target conveyor belt mechanism, adjust the deviation of the target conveyor belt mechanism based on the target deviation adjustment strategy, and send the target deviation adjustment strategy to the analysis and control platform.

[0014] The slippage detection module is used to perform slippage detection on the rotation circle count array based on preset slippage detection rules, generate the slippage result corresponding to the target conveyor belt mechanism, and send the slippage result to the slippage analysis module;

[0015] The slippage analysis module is used to determine the target conveying information corresponding to the target conveyor belt mechanism based on the slippage result, and send the target conveying information to the analysis and control platform;

[0016] An analysis and control platform is used to perform working condition analysis on the target conveyor belt mechanism based on a preset analysis strategy, a target offset adjustment strategy, and target transmission information, and to generate working condition analysis results corresponding to the target conveyor belt mechanism.

[0017] The technical solution of this invention involves a data acquisition module acquiring an offset information set corresponding to a target conveyor belt mechanism based on a preset trigger command, sending the offset data array in the offset information set to a correction control module, and sending the rotation count array in the offset information set to a slippage detection module. The correction control module performs offset analysis on the offset data array based on a preset reference position, generating a target offset adjustment strategy for the target conveyor belt mechanism. Based on the target offset adjustment strategy, the target conveyor belt mechanism is offset adjusted, and the target offset adjustment strategy is sent to an analysis control platform. The slippage detection module performs slippage detection on the rotation count array based on preset slippage detection rules, generating a slippage result for the target conveyor belt mechanism, and sending the slippage result to a slippage analysis module. The slippage analysis module determines the target conveyor belt mechanism's target conveying information based on the slippage result and sends the target conveying information to the analysis control platform. The analysis control platform performs a working condition analysis on the target conveyor belt mechanism based on the preset analysis strategy, the target offset adjustment strategy, and the target conveying information, generating a working condition analysis result for the target conveyor belt mechanism. Because it can detect slippage while automatically correcting the conveyor belt, it provides real data for the analysis of the fabric laying process, solving the problem that the conveyor belt mechanism has low correction efficiency and cannot detect slippage, resulting in low analysis efficiency of the fabric laying process, and improving the accuracy of data analysis.

[0018] It should be understood that the description in this section is not intended to identify key or essential features of the embodiments of the present invention, nor is it intended to limit the scope of the invention. Other features of the invention will become readily apparent from the following description. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a flowchart of a data analysis method for a conveyor belt mechanism according to Embodiment 1 of the present invention;

[0021] Figure 2 This is a flowchart of a data analysis method for a conveyor belt mechanism according to Embodiment 2 of the present invention;

[0022] Figure 3 This is a schematic diagram of the structure of a data analysis system for a conveyor belt mechanism according to Embodiment 3 of the present invention;

[0023] Figure 4This is a schematic diagram of the structure of a correction control module provided in Embodiment 3 of the present invention. Detailed Implementation

[0024] To enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the scope of protection of the present invention.

[0025] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this invention are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of the invention described herein can be implemented in orders other than those illustrated or described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.

[0026] Example 1

[0027] Figure 1 This is a flowchart of a data analysis method for a conveyor belt mechanism provided in Embodiment 1 of the present invention. This embodiment is applicable to situations where slippage detection is performed simultaneously with an automatically correcting drive belt. The method can be executed by a data analysis system for the conveyor belt mechanism, which can be implemented in hardware and / or software. Figure 1 As shown, the method includes:

[0028] S110. The data acquisition module acquires the offset information set corresponding to the target conveyor belt mechanism based on a preset trigger command, and sends the offset data array in the offset information set to the correction control module, and sends the rotation count array in the offset information set to the slippage detection module.

[0029] The target conveyor belt mechanism can refer to a pre-selected conveyor belt device that requires operational condition analysis. Typically, the target conveyor belt mechanism is selected based on actual application requirements. The preset trigger command can refer to a pre-set command used to trigger the operational condition analysis process. For example, the preset trigger command can be a button trigger command or an coded trigger command.

[0030] The data acquisition module can refer to a pre-defined device for collecting parameter information of the target conveyor belt mechanism. In an optional embodiment, the data acquisition module may include an edge detection unit, an encoding detection unit, and a rotational speed detection unit. The edge detection unit can refer to a device for collecting the offset distance of the conveyor belt mechanism. For example, the edge detection unit can be an infrared rangefinder installed on both sides of the conveyor belt in the horizontal direction. The encoding detection unit can refer to a device for collecting the number of rotations of the driven roller in the conveyor belt mechanism. For example, the encoding detection unit can be an encoder. Typically, the encoding detection unit is located at the driven roller shaft. The rotational speed detection unit can refer to a device for collecting the number of rotations of the driving roller in the conveyor belt mechanism. For example, the rotational speed detection unit can be an encoder. Typically, the rotational speed detection unit is located at the driving roller shaft.

[0031] The offset data array can refer to an array composed of offset data corresponding to the target conveyor belt mechanism at the same time. In an optional embodiment, the offset data array may include: first offset data and second offset data; wherein, the first offset data is the offset data of the left edge of the target conveyor belt mechanism along the transmission direction; and the second offset data is the offset data of the right edge of the target conveyor belt mechanism along the transmission direction. The rotation count array can refer to an array composed of the rotation counts corresponding to the target conveyor belt mechanism at the same time. In an optional embodiment, the rotation count array may include: the rotation count of the driving roller and the rotation count of the driven roller. The rotation count of the driving roller may refer to the real-time rotation count of the driving roller. The rotation count of the driven roller may refer to the average rotation count of the driven roller. The offset information set may refer to a set composed of the offset data array and the rotation count array corresponding to the same target conveyor belt mechanism.

[0032] S120. The offset control module performs offset analysis on the offset data array based on a preset reference position, generates a target offset adjustment strategy corresponding to the target conveyor belt mechanism, adjusts the offset of the target conveyor belt mechanism based on the target offset adjustment strategy, and sends the target offset adjustment strategy to the analysis and control platform.

[0033] The belt alignment control module can refer to a pre-set device for correcting the belt alignment of the target conveyor belt mechanism. The preset reference position can refer to a pre-calibrated reference position. Typically, the preset reference position can be the zero point calibrated when the conveyor belt is at the center of the drive roller. The offset adjustment strategy can refer to a strategy used to indicate the belt alignment process. For example, the offset adjustment strategy can include the alignment direction and alignment distance. The target offset adjustment strategy can refer to the offset adjustment strategy corresponding to the target conveyor belt mechanism.

[0034] S130. The slip detection module performs slip detection on the rotation count array based on preset slip detection rules, generates the slip result corresponding to the target conveyor belt mechanism, and sends the slip result to the slip analysis module.

[0035] The slippage detection module can refer to a pre-defined device for detecting slippage in the target conveyor belt mechanism. The preset slippage detection rules can refer to pre-defined rules that define the slippage detection process. For example, the preset slippage detection rules can include the various steps of the slippage detection process. The slippage result can refer to the detection result generated after performing slippage detection on the rotation count array using the preset slippage detection rules. For example, the slippage result can indicate that the driven roller is slipping, or that the driven roller is not slipping.

[0036] S140. The slippage analysis module determines the target conveying information corresponding to the target conveyor belt mechanism based on the slippage result, and sends the target conveying information to the analysis and control platform.

[0037] The slippage analysis module can refer to a pre-defined device for acquiring slippage information corresponding to the target conveyor belt mechanism. The transmission information can refer to the specific slippage information corresponding to the conveyor belt mechanism. For example, the transmission information can include the slippage start time, the slippage end time, and the conveyor belt fabric display during that time period. The target transmission information can refer to the transmission information corresponding to the target conveyor belt mechanism.

[0038] S150. The analysis and control platform performs working condition analysis on the target conveyor belt mechanism based on the preset analysis strategy, target offset adjustment strategy and target transmission information, and generates the working condition analysis result corresponding to the target conveyor belt mechanism.

[0039] The analysis and control platform can refer to a pre-defined device used to analyze the working condition of the target conveyor belt mechanism. For example, the analysis and control platform can be a computer device. The preset analysis strategy can refer to pre-defined rules used to define the working condition analysis process. For example, the preset analysis strategy can include the object of the working condition analysis and the specific comparison process. The working condition analysis result can refer to the analysis result obtained after performing the working condition analysis using the preset analysis strategy. For example, the working condition analysis result can be a normal working condition or an abnormal working condition and its corresponding cause.

[0040] The technical solution of this invention involves a data acquisition module acquiring an offset information set corresponding to a target conveyor belt mechanism based on a preset trigger command, sending the offset data array in the offset information set to a correction control module, and sending the rotation count array in the offset information set to a slippage detection module. The correction control module performs offset analysis on the offset data array based on a preset reference position, generating a target offset adjustment strategy for the target conveyor belt mechanism. Based on the target offset adjustment strategy, the target conveyor belt mechanism is offset adjusted, and the target offset adjustment strategy is sent to an analysis control platform. The slippage detection module performs slippage detection on the rotation count array based on preset slippage detection rules, generating a slippage result for the target conveyor belt mechanism, and sending the slippage result to a slippage analysis module. The slippage analysis module determines the target conveyor belt mechanism's target conveying information based on the slippage result and sends the target conveying information to the analysis control platform. The analysis control platform performs a working condition analysis on the target conveyor belt mechanism based on the preset analysis strategy, the target offset adjustment strategy, and the target conveying information, generating a working condition analysis result for the target conveyor belt mechanism. Because it can detect slippage while automatically correcting the conveyor belt, it provides real data for the analysis of the fabric laying process, solving the problem that the conveyor belt mechanism has low correction efficiency and cannot detect slippage, resulting in low analysis efficiency of the fabric laying process, and improving the accuracy of data analysis.

[0041] Example 2

[0042] Figure 2 This is a flowchart of a data analysis method for a conveyor belt mechanism provided in Embodiment 2 of the present invention. This embodiment is a refinement based on the above embodiment. Specifically, this embodiment refines the operation of obtaining the offset information set corresponding to the target conveyor belt mechanism through the data acquisition module based on a preset trigger command. Specifically, it may include: measuring the edge distance between the edge detection unit and the target conveyor belt mechanism based on the preset trigger command, using this distance as the offset data array corresponding to the target conveyor belt mechanism; determining the number of rotations of the driven roller in the target conveyor belt mechanism based on the preset trigger command and a preset unit time using the encoding detection unit, using this number as the number of rotations of the driven roller corresponding to the target conveyor belt mechanism; and acquiring the real-time rotation speed of the driving roller in the target conveyor belt mechanism based on the preset trigger command using the speed detection unit, and determining the number of rotations of the driving roller corresponding to the driving roller based on the real-time rotation speed, using this number as the number of rotations of the driving roller corresponding to the target conveyor belt mechanism. Figure 2 As shown, the method includes:

[0043] S210. The edge detection unit measures the edge distance between the edge detection unit and the target conveyor belt mechanism based on a preset trigger command, and uses it as the offset data array corresponding to the target conveyor belt mechanism, and sends the offset data array to the correction control module.

[0044] The edge distance refers to the distance between the edge detection unit and the edge of the conveyor belt. Typically, the edge distance includes the distance between the edge detection unit and the left edge of the conveyor belt, as well as the distance between the edge detection unit and the right edge of the conveyor belt.

[0045] In one optional implementation, the deviation control module may include: an offset analysis unit, a left deviation correction unit, a right deviation correction unit, and a fill reset unit; wherein, the offset analysis unit is used to analyze whether the conveyor belt has deviated based on the offset data array. The left deviation correction unit is used to adjust the left edge of the target conveyor belt mechanism along the transmission direction, i.e., the left deviation correction unit is usually connected to the right side correction mechanism of the conveyor belt; the right deviation correction unit is used to adjust the right edge of the target conveyor belt mechanism along the transmission direction, i.e., the right deviation correction unit is usually connected to the left side correction mechanism of the conveyor belt; the fill reset unit is used to perform analysis to stop deviation correction.

[0046] S220. The encoding detection unit determines the number of rotations of the driven roller in the target conveyor belt mechanism based on a preset trigger command and a preset unit time, and uses this number as the number of rotations of the driven roller in the target conveyor belt mechanism, and sends the number of rotations of the driven roller to the slippage detection module.

[0047] The preset unit time can refer to a pre-set value used to limit the data acquisition time of the driven roller. For example, the preset unit time can be one minute, or sixty seconds.

[0048] Specifically, after the encoding detection unit collects the number of rotations of the driven roller in the target conveyor belt mechanism within a preset unit time based on a preset trigger command, the total number of pulses within the preset unit time can be obtained. Then, the number of pulses per rotation of the driven roller is obtained, which is the encoder resolution corresponding to the driven roller. Finally, the total number of pulses is divided by the number of pulses per rotation to obtain the average number of rotations of the driven roller within the preset unit time, which is used as the number of rotations of the driven roller corresponding to the target conveyor belt mechanism.

[0049] In one optional implementation, the slippage detection module includes a speed analysis unit and a slippage judgment unit. The speed analysis unit can refer to a device for analyzing the number of rotations of the driving roller. The slippage judgment unit can refer to a device for analyzing the number of rotations of the driven roller.

[0050] S230. The speed detection unit collects the real-time speed of the active roller in the target conveyor belt mechanism based on a preset trigger command, and determines the number of rotations of the active roller based on the real-time speed, which is taken as the number of rotations of the active roller corresponding to the target conveyor belt mechanism. The number of rotations of the active roller is then sent to the slippage detection module.

[0051] Among them, real-time rotation speed can refer to the rotation speed of the active roller in real-time.

[0052] Specifically, after the speed detection unit collects the real-time speed of the active roller in the target conveyor belt mechanism based on a preset trigger command, if the unit of the real-time speed is revolutions per minute, the numerical result of the real-time speed can be used as the number of rotations of the active roller corresponding to the target conveyor belt mechanism.

[0053] S240. The offset analysis unit determines the preset offset threshold corresponding to the preset reference position based on the preset reference position and the preset threshold rule base.

[0054] Threshold rules refer to pre-defined rules used to constrain the offset analysis process. Typically, threshold rules include offset thresholds and corresponding comparison rules. A preset threshold rule library refers to a pre-defined database used to store various different threshold rules. A preset offset threshold refers to a pre-defined value used to evaluate the offset data array. Generally, different preset reference positions correspond to different preset offset thresholds. Data matching can be performed in the preset threshold rule library using the preset reference position to determine the preset offset threshold corresponding to that preset reference position.

[0055] S250. The offset analysis unit performs offset analysis on the offset data array based on the preset offset threshold to generate the target offset analysis result.

[0056] The offset analysis result can refer to the result obtained after performing offset analysis on the offset data array using a preset offset threshold. The target offset analysis result can refer to the offset analysis result corresponding to the target conveyor belt mechanism. For example, the target offset analysis result can be either the conveyor belt deviating to the left or the conveyor belt deviating to the right.

[0057] In an optional implementation, the step of performing offset analysis on the offset data array based on the preset offset threshold using the offset analysis unit to generate a target offset analysis result includes: performing offset analysis on first offset data based on the preset offset threshold using the offset analysis unit to generate a first offset analysis result; performing offset analysis on second offset data based on the preset offset threshold using the offset analysis unit to generate a second offset analysis result; and comparing and analyzing the first offset analysis result and the second offset analysis result using the offset analysis unit to generate a target offset analysis result. The first offset analysis result may refer to the result obtained after performing offset analysis on the first offset data using the preset offset threshold. The second offset analysis result may refer to the result obtained after performing offset analysis on the second offset data using the preset offset threshold.

[0058] Specifically, taking a preset offset threshold of 5mm, a first offset data of 2mm, and a second offset data of 8mm as an example, the offset analysis unit can first perform offset analysis on the first offset data of 2mm based on the preset offset threshold of 5mm, generating the first offset analysis result: the left side spacing is reduced. Simultaneously, the offset analysis unit can perform offset analysis on the second offset data of 8mm based on the preset offset threshold of 5mm, generating the second offset analysis result: the right side spacing is increased. Then, by comparing and analyzing the first and second offset analysis results, the target offset analysis result can be generated: the conveyor belt is deviated to the left. Similarly, taking a preset offset threshold of 5mm, a first offset data of 7mm, and a second offset data of 3mm as an example, the offset analysis unit can first perform offset analysis on the first offset data of 7mm based on the preset offset threshold of 5mm, generating the first offset analysis result: the left side spacing is increased. Simultaneously, the offset analysis unit can perform offset analysis on the second offset data of 3mm based on the preset offset threshold of 5mm, generating the second offset analysis result: the right side spacing is reduced. Subsequently, the offset analysis unit compares and analyzes the first and second offset analysis results to generate the target offset analysis result: the conveyor belt deviates to the right. This allows for accurate determination of the target offset analysis result, providing a solid basis for subsequent operations.

[0059] S260. The offset analysis unit generates a target offset adjustment strategy corresponding to the target conveyor belt mechanism based on the target offset analysis results and historical offset adjustment strategies, and sends the target offset adjustment strategy to the analysis and control platform.

[0060] The historical offset adjustment strategy can refer to the offset adjustment strategy corresponding to the target conveyor belt mechanism at a historical moment. For example, the historical offset adjustment strategy can be the offset adjustment strategy of the target conveyor belt mechanism in the previous instance.

[0061] In an optional implementation, the step of generating a target offset adjustment strategy for the target conveyor belt mechanism based on the target offset analysis results and historical offset adjustment strategies by the offset analysis unit includes: determining a basic offset adjustment strategy for the target conveyor belt mechanism based on the target offset analysis results and preset adjustment rules by the offset analysis unit; and optimizing the basic offset adjustment strategy based on historical offset adjustment strategies by the offset analysis unit to generate the target offset adjustment strategy for the target conveyor belt mechanism.

[0062] The preset adjustment rules refer to pre-defined rules used to limit the offset adjustment process. For example, preset adjustment rules may include how to determine the offset adjustment direction and how to determine the offset adjustment distance. Specifically, a preset adjustment rule could be that if the target offset analysis result indicates that the conveyor belt is deviating to the left, then the left deviation distance is used as the offset adjustment distance, and the right-side correction mechanism of the conveyor belt is moved back as the offset adjustment direction. Similarly, a preset adjustment rule could be that if the target offset analysis result indicates that the conveyor belt is deviating to the right, then the right deviation distance is used as the offset adjustment distance, and the left-side correction mechanism of the conveyor belt is moved back as the offset adjustment direction. The basic offset adjustment strategy refers to the basic offset adjustment strategy corresponding to the target conveyor belt mechanism initially determined using the target offset analysis result and the preset adjustment rules. Typically, the basic offset adjustment strategy can include the offset adjustment direction and the offset adjustment distance.

[0063] Specifically, after the offset analysis unit performs offset analysis on the offset data array based on a preset offset threshold to generate the target offset analysis result, the offset analysis unit first determines the basic offset adjustment strategy corresponding to the target conveyor belt mechanism based on the target offset analysis result and preset adjustment rules. Then, the offset analysis unit optimizes and adjusts the basic offset adjustment strategy based on historical offset adjustment strategies to generate the target offset adjustment strategy corresponding to the target conveyor belt mechanism. This ensures the accuracy of the final generated offset adjustment strategy.

[0064] S270. The left edge of the target conveyor belt mechanism is offset and adjusted by the left offset correction unit based on the target offset adjustment strategy, or the right edge of the target conveyor belt mechanism is offset and adjusted by the right offset correction unit based on the target offset adjustment strategy.

[0065] Specifically, the offset analysis unit interfaces with the left and right offset correction units. If the target offset analysis result indicates that the conveyor belt is deviating to the left, the target offset adjustment strategy can be sent to the left offset correction unit through the offset analysis unit. The left offset correction unit then controls the right-side correction mechanism of the conveyor belt to retract the offset adjustment distance to correct the left deviation. Similarly, if the target offset analysis result indicates that the conveyor belt is deviating to the right, the target offset adjustment strategy can be sent to the right offset correction unit through the offset analysis unit. The right offset correction unit then controls the left-side correction mechanism of the conveyor belt to retract the offset adjustment distance to correct the right deviation.

[0066] S280. Obtain the offset data array in real time by filling the reset unit, compare the offset data array numerically, generate a first numerical comparison result, and generate a reset correction command based on the first numerical comparison result.

[0067] The numerical comparison result can refer to the comparison result obtained after comparing two data points numerically. The first numerical comparison result can refer to the comparison result obtained after comparing two offset data points in the offset data array. For example, the first numerical comparison result can be either a match or an inconsistency. The reset correction command can refer to a command used to indicate the cessation of correction analysis.

[0068] Specifically, after the edge detection unit measures the edge distance between itself and the target conveyor belt mechanism based on a preset trigger command, and uses this distance as the offset data array corresponding to the target conveyor belt mechanism, and sends the offset data array to the correction control module, the edge detection unit can then send the offset data array to the fill-reset unit. That is, the edge detection unit only sends the offset data array to the correction control module for the first time. Therefore, the fill-reset unit can compare the two offset data in the offset data array in real time. When the first offset data matches the second offset data, a reset correction command can be generated and sent to the offset analysis unit to stop the correction analysis process, thus saving computational resources.

[0069] S290. The reference number and reference time for the driven roller are determined by the rotation speed analysis unit based on the preset slippage detection rules and the number of rotations of the driving roller.

[0070] The reference number of revolutions can refer to the number of rotations used as a reference in the slippage analysis process of the driven roller. For example, the reference number of revolutions can be the number of rotations of the driving roller. The reference time can refer to the rotation time used as a reference in the slippage analysis process of the driven roller. For example, the reference time can be the time required for the driving roller to complete one rotation. Specifically, this can be achieved using the formula: The reference time is calculated, and n can represent the real-time rotational speed of the drive roller. In this embodiment, it can be represented by the number of rotations of the drive roller.

[0071] Specifically, if the preset slippage detection rule is to use the number of rotations of the drive roller as the reference number of rotations and the time required for the drive roller to rotate one revolution as the reference time, then the number of rotations of the drive roller and the corresponding calculation rules can be used to perform numerical calculations to determine the reference number of rotations and reference time for the driven roller, providing a valid basis for subsequent slippage judgment.

[0072] S2100: The slippage judgment unit compares the reference number of revolutions and the number of revolutions of the driven roller based on the reference time, generates a second numerical comparison result, generates a slippage result corresponding to the target conveyor belt mechanism based on the second numerical comparison result, and sends the slippage result to the slippage analysis module.

[0073] The second numerical comparison result can refer to the comparison result obtained by comparing the reference number of revolutions with the number of revolutions of the driven roller within the reference time.

[0074] Specifically, after the rotation speed analysis unit determines the reference number of rotations and reference time for the driven roller based on the preset slippage detection rules and the number of rotations of the driving roller, the slippage judgment unit compares the number of rotations of the driven roller within the reference time with the reference number of rotations. If the number of rotations of the driven roller within the reference time is less than the reference number of rotations, a slippage result is generated indicating that the driven roller has slipped. Conversely, a slippage result is generated indicating that the driven roller has not slipped.

[0075] In one optional implementation, the slippage analysis module includes: a slippage period analysis unit, a fabric imaging unit, and an anomaly storage unit. The slippage period analysis unit can refer to a device for determining the time points when slippage occurs. The fabric imaging unit can refer to a device for recording images of the conveyor belt fabric. The anomaly storage unit can refer to a device for storing data.

[0076] S2110. The slippage start time of the target conveyor belt mechanism is determined by the slippage period analysis unit based on the slippage result, and the slippage end time of the target conveyor belt mechanism is determined based on the data growth of the rotation circle count array. The slippage start time and slippage end time are sent to the fabric imaging unit.

[0077] The slippage start time can refer to the moment when the driven roller first slips. Typically, the moment when the slippage judgment unit sends the slippage result to the slippage analysis module can be considered the slippage start time. The slippage end time can refer to the moment when the driven roller stops slipping. Typically, after the slippage judgment unit sends the slippage result to the slippage analysis module, the slippage analysis module records the number of rotations of the driven roller and determines whether the number of rotations changes within a reference time. If the number of rotations increases by one within the reference time, that moment can be considered the slippage end time.

[0078] S2120. The fabric image unit determines the conveyor belt fabric image corresponding to the target conveyor belt mechanism based on the slippage start time and slippage end time, and uses it as target transmission information, and sends the target transmission information to the abnormal storage unit and analysis control platform.

[0079] In this context, the conveyor belt fabric display refers to video images of the fabric application process on the conveyor belt corresponding to the target mechanism. Typically, the conveyor belt fabric display can include video images from the start time of slippage to the end time of slippage.

[0080] S2130. The target transmission information is stored through the abnormal storage unit.

[0081] S2140. The analysis and control platform performs working condition analysis on the target conveyor belt mechanism based on the preset analysis strategy, target offset adjustment strategy and target transmission information, and generates the working condition analysis result corresponding to the target conveyor belt mechanism.

[0082] The technical solution of this invention involves: an edge detection unit measuring the edge distance between itself and the target conveyor belt mechanism based on a preset trigger command, using this distance as the offset data array corresponding to the target conveyor belt mechanism, and sending the offset data array to the correction control module; an encoding detection unit determining the number of rotations of the driven roller in the target conveyor belt mechanism based on a preset trigger command and a preset unit time, using this number as the number of rotations of the driven roller corresponding to the target conveyor belt mechanism, and sending this number of rotations to the slippage detection module; and a speed detection unit acquiring the real-time speed of the driving roller in the target conveyor belt mechanism based on a preset trigger command, and determining the number of rotations of the driving roller corresponding to the real-time speed, using this number as the number of rotations of the driving roller corresponding to the target conveyor belt mechanism. The number of rotations of the active roller is sent to the slippage detection module. The offset analysis unit determines the preset offset threshold corresponding to the preset reference position based on the preset reference position and a preset threshold rule base. The offset analysis unit performs offset analysis on the offset data array based on the preset offset threshold, generating the target offset analysis result. Based on the target offset analysis result and historical offset adjustment strategies, the offset analysis unit generates the target offset adjustment strategy for the target conveyor belt mechanism and sends the target offset adjustment strategy to the analysis and control platform. The left-side correction unit adjusts the left edge of the target conveyor belt mechanism based on the target offset adjustment strategy, or the right-side correction unit adjusts the right edge based on the target offset adjustment strategy. The right edge of the target conveyor belt mechanism is offset and adjusted; the offset data array is acquired in real time through the filling and reset unit, the values ​​of the offset data array are compared to generate a first numerical comparison result, and a reset correction command is generated based on the first numerical comparison result; the speed analysis unit determines the reference number of revolutions and reference time for the driven roller based on the preset slippage detection rules and the number of revolutions of the driving roller; the slippage judgment unit compares the reference number of revolutions and the number of revolutions of the driven roller based on the reference time to generate a second numerical comparison result, and generates the slippage result corresponding to the target conveyor belt mechanism based on the second numerical comparison result, and sends the slippage result to the slippage analysis module; the slippage period analysis unit determines the target conveyor belt mechanism based on the slippage result. The slippage start time corresponding to the feeding mechanism is determined, and the slippage end time corresponding to the target conveyor belt mechanism is determined based on the data growth of the rotation count array. The slippage start time and slippage end time are sent to the fabric imaging unit. The fabric imaging unit determines the conveyor belt fabric image corresponding to the target conveyor belt mechanism based on the slippage start time and slippage end time, which serves as the target conveying information. The target conveying information is then sent to the anomaly storage unit and the analysis and control platform. The anomaly storage unit stores the target conveying information. The analysis and control platform performs a working condition analysis on the target conveyor belt mechanism based on a preset analysis strategy, a target offset adjustment strategy, and the target conveying information, generating the working condition analysis results corresponding to the target conveyor belt mechanism.Because it can detect slippage while automatically correcting the conveyor belt, it provides real data for the analysis of the fabric laying process, solving the problem that the conveyor belt mechanism has low correction efficiency and cannot detect slippage, resulting in low analysis efficiency of the fabric laying process, and improving the accuracy of data analysis.

[0083] Example 3

[0084] Figure 3 This is a schematic diagram of the structure of a data analysis system for a conveyor belt mechanism provided in Embodiment 3 of the present invention. Figure 3 As shown, the system includes: a data acquisition module 310, a correction control module 320, a slip detection module 330, a slip analysis module 340, and an analysis and control platform 350;

[0085] The data acquisition module 310 is used to acquire the offset information set corresponding to the target conveyor belt mechanism based on a preset trigger command, and send the offset data array in the offset information set to the correction control module 320, and send the rotation number array in the offset information set to the slip detection module 330.

[0086] The deviation correction control module 320 is used to perform deviation analysis on the deviation data array based on a preset reference position, generate a target deviation adjustment strategy corresponding to the target conveyor belt mechanism, adjust the deviation of the target conveyor belt mechanism based on the target deviation adjustment strategy, and send the target deviation adjustment strategy to the analysis and control platform 350.

[0087] The slippage detection module 330 is used to perform slippage detection on the rotation circle count array based on the preset slippage detection rules, generate the slippage result corresponding to the target conveyor belt mechanism, and send the slippage result to the slippage analysis module 340.

[0088] The slippage analysis module 340 is used to determine the target conveying information corresponding to the target conveyor belt mechanism based on the slippage result, and send the target conveying information to the analysis and control platform 350;

[0089] The analysis and control platform 350 is used to perform working condition analysis on the target conveyor belt mechanism based on a preset analysis strategy, a target offset adjustment strategy, and target transmission information, and generate working condition analysis results corresponding to the target conveyor belt mechanism.

[0090] In this embodiment of the invention, the data acquisition module 310 is used to acquire an offset information set corresponding to the target conveyor belt mechanism based on a preset trigger command, and send the offset data array in the offset information set to the correction control module 320, and send the rotation count array in the offset information set to the slippage detection module 330; the correction control module 320 is used to perform offset analysis on the offset data array based on a preset reference position, generate a target offset adjustment strategy corresponding to the target conveyor belt mechanism, adjust the offset of the target conveyor belt mechanism based on the target offset adjustment strategy, and send the target offset adjustment strategy to the analysis control module. Platform 350; Slippage detection module 330, used to detect slippage on the rotation count array based on preset slippage detection rules, generate slippage results corresponding to the target conveyor belt mechanism, and send the slippage results to slippage analysis module 340; Slippage analysis module 340, used to determine the target conveying information corresponding to the target conveyor belt mechanism based on the slippage results, and send the target conveying information to analysis control platform 350; Analysis control platform 350, used to perform working condition analysis on the target conveyor belt mechanism based on preset analysis strategy, target offset adjustment strategy, and target conveying information, and generate working condition analysis results corresponding to the target conveyor belt mechanism. Because slippage detection can be performed simultaneously with automatic belt correction, it provides real data for the analysis of the fabric laying process, solving the problem of low correction efficiency and inability to reflect slippage in the conveyor belt mechanism, which leads to low analysis efficiency in the fabric laying process, and improving the accuracy of data analysis.

[0091] Optionally, the offset data array includes: first offset data and second offset data; wherein, the first offset data is the offset data of the left edge of the target conveyor belt mechanism along the transmission direction; the second offset data is the offset data of the right edge of the target conveyor belt mechanism along the transmission direction; the rotation count array includes: the number of rotations of the driving roller and the number of rotations of the driven roller.

[0092] Optionally, the data acquisition module 310 includes: an edge detection unit, an encoding detection unit, and a rotational speed detection unit;

[0093] Among them, the edge detection unit is used to measure the edge distance between the edge detection unit and the target conveyor belt mechanism based on a preset trigger command, and use it as the offset data array corresponding to the target conveyor belt mechanism;

[0094] The encoding detection unit is used to determine the number of rotations of the driven roller in the target conveyor belt mechanism based on a preset trigger command and a preset unit time, and use this number as the number of rotations of the driven roller in the target conveyor belt mechanism.

[0095] The rotation speed detection unit is used to collect the real-time rotation speed of the active roller in the target conveyor belt mechanism based on a preset trigger command, and to determine the number of rotations of the active roller based on the real-time rotation speed, which is used as the number of rotations of the active roller corresponding to the target conveyor belt mechanism.

[0096] Optionally, the deviation correction control module 320 includes: a deviation analysis unit;

[0097] The offset analysis unit is used to determine the preset offset threshold corresponding to the preset reference position based on the preset reference position and the preset threshold rule base; perform offset analysis on the offset data array based on the preset offset threshold to generate the target offset analysis result; and generate the target offset adjustment strategy corresponding to the target conveyor belt mechanism based on the target offset analysis result and the historical offset adjustment strategy.

[0098] Optionally, the offset analysis unit is specifically used to: perform offset analysis on the first offset data based on the preset offset threshold to generate a first offset analysis result; perform offset analysis on the second offset data based on the preset offset threshold to generate a second offset analysis result; and compare and analyze the first offset analysis result and the second offset analysis result to generate a target offset analysis result.

[0099] Optionally, the offset analysis unit is specifically used to: determine the basic offset adjustment strategy corresponding to the target conveyor belt mechanism based on the target offset analysis results and preset adjustment rules; optimize and adjust the basic offset adjustment strategy based on historical offset adjustment strategies to generate the target offset adjustment strategy corresponding to the target conveyor belt mechanism.

[0100] Optionally, the deviation correction control module 320 includes: a left deviation correction unit, a right deviation correction unit, and a fill reset unit; wherein, the left deviation correction unit is used to correct and adjust the left edge of the target conveyor belt mechanism along the transmission direction; and the right deviation correction unit is used to correct and adjust the right edge of the target conveyor belt mechanism along the transmission direction.

[0101] The left deviation correction unit is used to adjust the left edge of the target conveyor belt mechanism based on the target deviation adjustment strategy, or the right deviation correction unit is used to adjust the right edge of the target conveyor belt mechanism based on the target deviation adjustment strategy.

[0102] The filling reset unit is used to acquire the offset data array in real time, compare the values ​​of the offset data array, generate a first value comparison result, and generate a reset correction command based on the first value comparison result.

[0103] Figure 4 The diagram shown is a structural schematic of a deviation correction control module provided in an embodiment of the present invention. Specifically, the deviation correction control module may include a deviation analysis unit, a left deviation correction unit, a right deviation correction unit, and a fill reset unit; wherein, the deviation analysis unit is connected to the left deviation correction unit, the deviation analysis unit is connected to the right deviation correction unit, and the fill reset unit is connected to the deviation analysis unit.

[0104] Optionally, the slippage detection module 330 includes: a rotational speed analysis unit and a slippage judgment unit;

[0105] The rotation speed analysis unit is used to determine the reference number of rotations and reference time of the driven roller based on the preset slippage detection rules and the number of rotations of the active roller.

[0106] The slippage determination unit is used to compare the reference number of revolutions and the number of revolutions of the driven roller based on the reference time, generate a second numerical comparison result, and generate a slippage result corresponding to the target conveyor belt mechanism based on the second numerical comparison result.

[0107] Optionally, the slippage analysis module 340 includes: a slippage period analysis unit, a fabric image capture unit, and an anomaly storage unit;

[0108] The slippage period analysis unit is used to determine the slippage start time corresponding to the target conveyor belt mechanism based on the slippage result, and to determine the slippage end time corresponding to the target conveyor belt mechanism based on the data growth of the rotation circle count array, and to send the slippage start time and slippage end time to the fabric image retention unit.

[0109] The fabric image unit is used to determine the conveyor belt fabric image corresponding to the target conveyor belt mechanism based on the slippage start time and slippage end time, as target transmission information, and send the target transmission information to the abnormal storage unit.

[0110] The exception storage unit is used to store the target transmission information.

[0111] The data analysis system for conveyor belt mechanisms provided in this embodiment of the invention can execute the data analysis method for conveyor belt mechanisms provided in any embodiment of the invention, and has the corresponding functional modules and beneficial effects of the method execution.

[0112] It should be understood that the various forms of processes shown above can be used, with steps reordered, added, or deleted. For example, the steps described in this invention can be executed in parallel, sequentially, or in different orders, as long as the desired result of the technical solution of this invention can be achieved, and this is not limited herein.

[0113] The specific embodiments described above do not constitute a limitation on the scope of protection of this invention. Those skilled in the art should understand that various modifications, combinations, sub-combinations, and substitutions can be made according to design requirements and other factors. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this invention should be included within the scope of protection of this invention.

Claims

1. A data analysis method for a conveyor belt mechanism, characterized in that, include: The data acquisition module acquires the offset information set corresponding to the target conveyor belt mechanism based on a preset trigger command, and sends the offset data array in the offset information set to the correction control module, and sends the rotation count array in the offset information set to the slippage detection module; the offset data array includes: first offset data and second offset data; wherein, the first offset data is the offset data of the left edge of the target conveyor belt mechanism along the transmission direction; the second offset data is the offset data of the right edge of the target conveyor belt mechanism along the transmission direction; the rotation count array includes: the number of rotations of the driving roller and the number of rotations of the driven roller; the data acquisition module includes: an edge detection unit, an encoding detection unit, and a speed detection unit; wherein, the The method describes acquiring an offset information set corresponding to a target conveyor belt mechanism through a data acquisition module based on a preset trigger command, including: measuring the edge distance between the edge detection unit and the target conveyor belt mechanism based on a preset trigger command, using this distance as an offset data array corresponding to the target conveyor belt mechanism; determining the number of rotations of the driven roller in the target conveyor belt mechanism based on a preset trigger command and a preset unit time using an encoding detection unit, using this number as the number of rotations of the driven roller corresponding to the target conveyor belt mechanism; and acquiring the real-time rotation speed of the driving roller in the target conveyor belt mechanism based on a preset trigger command using a speed detection unit, and determining the number of rotations of the driving roller based on the real-time rotation speed, using this number as the number of rotations of the driving roller corresponding to the target conveyor belt mechanism. The deviation correction control module performs deviation analysis on the deviation data array based on a preset reference position to generate a target deviation adjustment strategy corresponding to the target conveyor belt mechanism. Based on the target deviation adjustment strategy, the target conveyor belt mechanism is adjusted for deviation, and the target deviation adjustment strategy is sent to the analysis and control platform. The deviation correction control module includes a deviation analysis unit. The step of performing deviation analysis on the deviation data array based on a preset reference position to generate the target deviation adjustment strategy for the target conveyor belt mechanism includes: determining a preset deviation threshold corresponding to the preset reference position based on the preset reference position and a preset threshold rule base; performing deviation analysis on the deviation data array based on the preset deviation threshold to generate a target deviation analysis result; and generating the target deviation adjustment strategy for the target conveyor belt mechanism based on the target deviation analysis result and historical deviation adjustment strategies. The slip detection module performs slip detection on the rotation count array based on preset slip detection rules, generates the slip result corresponding to the target conveyor belt mechanism, and sends the slip result to the slip analysis module. The slippage analysis module determines the target conveying information corresponding to the target conveyor belt mechanism based on the slippage results, and sends the target conveying information to the analysis and control platform. The analysis and control platform performs working condition analysis on the target conveyor belt mechanism based on preset analysis strategies, target offset adjustment strategies, and target transmission information, and generates working condition analysis results corresponding to the target conveyor belt mechanism.

2. The method according to claim 1, characterized in that, The step of performing offset analysis on the offset data array based on the preset offset threshold by the offset analysis unit to generate a target offset analysis result includes: The offset analysis unit performs offset analysis on the first offset data based on the preset offset threshold to generate the first offset analysis result. The offset analysis unit performs offset analysis on the second offset data based on the preset offset threshold to generate a second offset analysis result. The first offset analysis result and the second offset analysis result are compared and analyzed by the offset analysis unit to generate the target offset analysis result.

3. The method according to claim 1, characterized in that, The step of generating a target offset adjustment strategy for the target conveyor mechanism based on the target offset analysis results and historical offset adjustment strategies by the offset analysis unit includes: The offset analysis unit determines the basic offset adjustment strategy corresponding to the target conveyor belt mechanism based on the target offset analysis results and preset adjustment rules. The offset analysis unit optimizes and adjusts the basic offset adjustment strategy based on the historical offset adjustment strategy to generate the target offset adjustment strategy corresponding to the target conveyor belt mechanism.

4. The method according to claim 1, characterized in that, The correction control module further includes: a left deviation correction unit, a right deviation correction unit, and a fill reset unit; wherein, the left deviation correction unit is used to correct and adjust the left edge of the target conveyor belt mechanism along the transmission direction; the right deviation correction unit is used to correct and adjust the right edge of the target conveyor belt mechanism along the transmission direction. The offset adjustment of the target conveyor belt mechanism is performed by the correction control module based on the target offset adjustment strategy, including: The left edge of the target conveyor belt mechanism is offset and adjusted by the left offset correction unit based on the target offset adjustment strategy, or the right edge of the target conveyor belt mechanism is offset and adjusted by the right offset correction unit based on the target offset adjustment strategy. The offset data array is obtained in real time by filling the reset unit, the offset data array is compared numerically to generate a first numerical comparison result, and a reset correction command is generated based on the first numerical comparison result.

5. The method according to claim 1, characterized in that, The slippage detection module includes: a rotation speed analysis unit and a slippage judgment unit; The step of using a slip detection module to perform slip detection on the rotation count array based on preset slip detection rules, and generating a slip result corresponding to the target conveyor belt mechanism, includes: The speed analysis unit determines the reference number of rotations and reference time for the driven roller based on the preset slippage detection rules and the number of rotations of the active roller. The slippage judgment unit compares the reference number of revolutions and the number of revolutions of the driven roller based on the reference time, generates a second numerical comparison result, and generates the slippage result corresponding to the target conveyor belt mechanism based on the second numerical comparison result.

6. The method according to claim 1, characterized in that, The slippage analysis module includes: a slippage period analysis unit, a fabric image retention unit, and an anomaly storage unit; The step of determining the target conveying information corresponding to the target conveyor belt mechanism based on the slippage result through the slippage analysis module includes: The slippage period analysis unit determines the slippage start time corresponding to the target conveyor belt mechanism based on the slippage result, and determines the slippage end time corresponding to the target conveyor belt mechanism based on the data growth of the rotation circle count array, and sends the slippage start time and slippage end time to the fabric imaging unit. The fabric image unit determines the conveyor belt fabric image corresponding to the target conveyor belt mechanism based on the slippage start time and slippage end time, and uses it as target conveying information, and sends the target conveying information to the abnormal storage unit. The target transmission information is stored through the abnormal storage unit.

7. A data analysis system for a conveyor belt mechanism, characterized in that, include: The data acquisition module is used to acquire the offset information set corresponding to the target conveyor belt mechanism based on a preset trigger command, and send the offset data array in the offset information set to the correction control module, and send the rotation count array in the offset information set to the slippage detection module; the offset data array includes: first offset data and second offset data; wherein, the first offset data is the offset data of the left edge of the target conveyor belt mechanism along the transmission direction; the second offset data is the offset data of the right edge of the target conveyor belt mechanism along the transmission direction; the rotation count array includes: the number of rotations of the driving roller and the number of rotations of the driven roller; the data acquisition module includes: an edge detection unit. The system includes an encoding detection unit and a rotation speed detection unit. The edge detection unit measures the edge distance between itself and the target conveyor belt mechanism based on a preset trigger command, using this distance as the offset data array corresponding to the target conveyor belt mechanism. The encoding detection unit determines the number of rotations of the driven roller in the target conveyor belt mechanism based on a preset trigger command and a preset unit time, using this number as the number of rotations of the driven roller corresponding to the target conveyor belt mechanism. The rotation speed detection unit collects the real-time rotation speed of the driving roller in the target conveyor belt mechanism based on a preset trigger command, and determines the number of rotations of the driving roller corresponding to the driving roller based on the real-time rotation speed, using this number as the number of rotations of the driving roller corresponding to the target conveyor belt mechanism. A deviation correction control module is used to perform deviation analysis on the deviation data array based on a preset reference position, generate a target deviation adjustment strategy corresponding to the target conveyor belt mechanism, adjust the deviation of the target conveyor belt mechanism based on the target deviation adjustment strategy, and send the target deviation adjustment strategy to the analysis and control platform. The deviation correction control module includes a deviation analysis unit; wherein the deviation analysis unit is used to determine a preset deviation threshold corresponding to the preset reference position based on a preset reference position and a preset threshold rule base; perform deviation analysis on the deviation data array based on the preset deviation threshold to generate a target deviation analysis result; and generate a target deviation adjustment strategy corresponding to the target conveyor belt mechanism based on the target deviation analysis result and historical deviation adjustment strategies. The slippage detection module is used to perform slippage detection on the rotation circle count array based on preset slippage detection rules, generate the slippage result corresponding to the target conveyor belt mechanism, and send the slippage result to the slippage analysis module; The slippage analysis module is used to determine the target conveying information corresponding to the target conveyor belt mechanism based on the slippage result, and send the target conveying information to the analysis and control platform; An analysis and control platform is used to perform working condition analysis on the target conveyor belt mechanism based on a preset analysis strategy, a target offset adjustment strategy, and target transmission information, and to generate working condition analysis results corresponding to the target conveyor belt mechanism.

Citation Information

Patent Citations

  • Automatic deviation rectification control method and system for conveying belt

    CN112047047A

  • Automatic deviation rectifying and adjusting system of conveying device and deviation rectifying and adjusting method of conveying device

    CN112573138A