用于钛合金棒材的二辊可逆轧机物料位置检测装置及方法

By using a combination of absolute encoders, Hall current sensors, and infrared temperature sensors in a titanium alloy bar rolling mill, the accuracy and reliability issues of material position detection for titanium alloy bars were solved, enabling accurate positioning of the material between the rolls and the turning machine, and improving the stability and automation level of the equipment.

CN120619083BActive Publication Date: 2026-07-17西部超导材料科技股份有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
西部超导材料科技股份有限公司
Filing Date
2025-06-30
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing methods for detecting the position of titanium alloy bars suffer from poor accuracy and low reliability under high temperatures and different grades of materials. This leads to inaccurate control of the pinch rollers, which can cause materials to collide with the turning machine, resulting in abnormalities in the rolling process and equipment damage.

Method used

By combining an absolute encoder and a Hall current sensor with an infrared temperature sensor, the position of the titanium alloy bar is accurately located by calculating the rolling speed and material elongation. This avoids reliance on thermal detection sensors and laser distance sensors, and improves the reliability and accuracy of detection.

Benefits of technology

It achieves accurate positioning of titanium alloy bars between the rolls and the turning machine, improving the rolling stability and automation level of the equipment, and reducing the risk of equipment malfunction.

✦ Generated by Eureka AI based on patent content.

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Abstract

本发明公开的用于钛合金棒材的二辊可逆轧机物料位置检测装置及方法,包括安装于入口夹送辊中从动辊端部的绝对值编码器Ⅰ、安装于轧机主体中上轧辊端部的绝对值编码器Ⅱ、以及安装于出口夹送辊中从动辊端部的绝对值编码器Ⅲ,轧机主体中驱动轧辊转动的主电机的进线上安装有霍尔电流传感器,三个绝对值编码器和霍尔电流传感器上共同电连接有位置计算PLC,位置计算PLC再电连接至主PLC。本发明用可实现二辊可逆轧机轧制钛合金棒材时物料在轧辊与翻钢机之间的准确定位,避免现有技术使用热检测传感器和激光距离传感器导致的易受物料温度和规格影响的问题,从而提高设备轧制稳定性,提升自动化水平。
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