An automated assembly method and assembly line for high shear strength rivets

CN120619790BActive Publication Date: 2026-09-22GUIZHOU AEROSPACE PRECISION PRODS
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202510953172.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-07-10
Publication Date
2026-09-22
Estimated Expiration
2045-07-10

AI Technical Summary

Benefits of technology

[0015]采用本发明所述的一种高抗剪铆钉的自动化装配方法及自动化装配线,与现有技术相比,其有益效果在于:通过配置的芯杆上料单元、环圈上料单元、铆钉体上料拧紧单元、不合格铆钉体下料单元、装配单元和成品下料单元,在PLC编程控制系统的作用下,采用扭力拧紧装置能够有效解决产品拧紧过程中芯杆磨损问题;采用扭力传感器实现拧紧力矩可调及拧紧速度可调,这样可以根据产品的表面状态调试最佳生产参数,通过装配拧入力矩实时监测替代人工手动筛选方式,实现残次品的筛选;采用铆钉上料旋拧机械手和输送线实现不合格品的自动剔除,替代人工挑选剔除残次品;利用PLC编程控制系统中的触摸屏,采用自动化控制界面直接调取产品型号、规格和长度,实现自动化设备自动切换生产程序,大大缩短产品的换型换线时间;采用伺服机械手实现产品自动上下料及自动装配,通过机器设备代替人工操作,达到产品装配自动化,无人化及去手工化,极大地改善了劳动条件,减轻工人劳动强度,降低人工成本,提高产品生产效率。

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120619790B_ABST
    Figure CN120619790B_ABST
Patent Text Reader

Abstract

The application discloses an automatic assembly method and an automatic assembly line of high-shear rivets, and the automatic assembly method comprises the following steps: S1, starting a core rod feeding unit; S2, starting a ring feeding unit; S3, starting a rivet body feeding and tightening unit; S4, product detection; S5, starting a finished product discharging unit, and using a discharging manipulator to clamp qualified high-shear rivet products and place the high-shear rivet products in a collecting frame, and after the collecting frame is filled, the products are manually taken away, and the automatic assembly of the high-shear rivet products is completed. The automatic assembly method and the automatic assembly line adopt intelligent assembly technology, automatic design and PLC automatic control technology, realize the automatic assembly of the high-shear rivet products, replace manual production with automatic equipment, effectively improve the production capacity utilization rate of existing equipment, improve the labor conditions and reduce the labor intensity, improve the stability and consistency of the product assembly quality, improve the product production efficiency, and meet the requirements of high-quality product delivery.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This invention relates to the field of intelligent manufacturing technology, specifically to an automated assembly method and automated assembly line for high shear-resistant rivets. Background Technology

[0002] Rivets are parts that are joined by means of their own deformation or interference fit during riveting. Rivets used in the aerospace field typically employ high shear strength, and their product structure is as follows: Figures 1 to 4 As shown, the components of the high-shear rivet product assembly mainly consist of a mandrel, a ring, and a rivet body. The assembly process relies heavily on manual operation. However, the existing manual assembly method presents the following problems: During assembly, the ring is manually fitted onto the mandrel, the rivet body is screwed into the mandrel, and finally tightened on a drilling machine. The entire assembly process is entirely manual. Due to the uncertainty of operator factors, the actual processing efficiency is very low. Although the assembly action is simple, the tightening process easily leads to the rivet body being tightened too much or too little, resulting in poor product quality consistency and reliability. Furthermore, the assembly process requires multiple operators to work collaboratively according to the assembly steps, resulting in significant manpower consumption and high labor costs. Since this assembly process is labor-intensive, it is difficult to guarantee the high-quality and timely delivery requirements of the product.

[0003] With the development of automation technology, there is an urgent need for an automated assembly line to perform automatic assembly. This can not only improve assembly quality and efficiency and reduce assembly costs, but also reduce the drawbacks caused by human error, greatly reduce the labor intensity of workers, improve assembly efficiency and product quality, thereby improving product production efficiency and meeting the requirements for high-quality product delivery. Summary of the Invention

[0004] The technical problem to be solved by this invention is to address the problems existing in the background technology, thereby providing an automated assembly line with automated loading and unloading. By using automation technology, the assembly of high shear rivets is automated. Automated equipment replaces manual production, shortens the product processing cycle, standardizes standard operations, improves the consistency and stability of product assembly and processing quality, increases product production efficiency, and meets the requirements for high-quality product delivery. Specifically, it is an automated assembly method and automated assembly line for high shear rivets.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by the present invention is: an automated assembly method for high shear resistance rivets, the automated assembly method comprising the following steps: S1. Start the core rod feeding unit, manually put the core rod into the core rod vibratory feeder feeding device. After vibrating feeding, the core rod feeding robot will clamp the core rod to the assembly unit and place it in the cable nozzle device on the cam divider. The cam divider will drive the cable nozzle device to move to the next processing position and wait for the ring assembly. S2. Start the ring feeding unit. Manually put the ring into the ring vibratory plate. After vibrating and feeding, the ring is pushed to the feeding point by the ring feeding device. Then the ring feeding robot picks up the ring and puts it into the assembly unit. It is placed in the cable nozzle device on the cam divider and assembled with the core rod. After the assembly is completed, the cam divider drives the cable nozzle device to move to the next processing position, waiting for the rivet body to be assembled. S3. Start the rivet body feeding and tightening unit. Manually feed the rivet body into the rivet vibratory feeder. After vibratory feeding, the rivet feeding and tightening robot will clamp the rivet body into the assembly unit and place it in the cable nozzle device on the cam divider. Then, it will be screwed into the mandrel for assembly. The rivet feeding and tightening robot will rotate to tighten and fix the rivet body and the mandrel. During the tightening process, the torque sensor will monitor the torque in real time. Based on the tightening torque, the unqualified products will be screened. Afterward, the cam divider will drive the cable nozzle device to move to the unloading station. S4. Product inspection: The rivet feeding and tightening robot in the rivet body feeding and tightening unit picks up the defective products and places them on the conveyor line in the defective rivet body unloading unit. The defective products are then transported to the defective product box through the conveyor line to complete the rejection of defective products. S5. Start the finished product unloading unit, use the unloading robot to clamp the qualified high shear rivet products and place them in the collection box. After the collection box is full, the products are manually removed, and the automatic assembly of the high shear rivet products is completed.

[0006] This invention also discloses an automated assembly line for the automated assembly method of the aforementioned high-shear rivets. The automated assembly line includes an installation control box with supporting legs, a core rod feeding unit, a ring feeding unit, a rivet body feeding and tightening unit, a defective rivet body unloading unit, an assembly unit, a finished product unloading unit, and a PLC programming control system. The core rod feeding unit, ring feeding unit, rivet body feeding and tightening unit, defective rivet body unloading unit, assembly unit, and finished product unloading unit are all mounted on the installation control box. The assembly unit is located at the center of the installation control box, the core rod feeding unit is located to the left of the assembly unit, and the rivet body feeding and tightening unit is located to the right of the assembly unit. The ring feeding unit and the defective rivet body unloading unit are arranged around the rivet body. The loading and tightening unit is located on both sides, while the finished product unloading unit is arranged on the installation operation box near the unqualified rivet body unloading unit. The PLC programming control system is set in the installation operation box and is electrically connected to the core rod loading unit, ring loading unit, rivet body loading and tightening unit, unqualified rivet body unloading unit, assembly unit, and finished product unloading unit. It is used to intelligently control the operating status of the core rod loading unit, ring loading unit, rivet body loading and tightening unit, unqualified rivet body unloading unit, assembly unit, and finished product unloading unit, so as to realize the automatic loading and unloading and automatic assembly of the high shear rivets to be assembled. The product to be assembled is a high shear rivet, which includes a core rod, a ring, and a rivet body. The ring and rivet body are detachably set on the core rod.

[0007] Furthermore, in the automated assembly line described in this invention, the core rod feeding unit includes a core rod vibratory feeder feeding device and a core rod feeding robot. The core rod feeding robot is located outside the core rod vibratory feeder feeding device and is used to clamp the core rod on the core rod vibratory feeder feeding device into the assembly unit. The ring feeding unit includes a ring vibratory feeder, a ring feeding robot, and a ring feeding device. The ring vibratory feeder and the ring feeding device are connected, while the ring feeding robot is located outside the ring feeding device. The ring feeding robot is used to clamp the rings on the ring feeding device into the assembly unit. The rivet body feeding and tightening unit includes a rivet vibratory feeder, a rivet feeding and tightening robot, and a torque sensor. The rivet feeding and tightening robot is located outside the rivet vibratory feeder, while the torque sensor is located within the rivet feeding and tightening robot. The rivet feeding and tightening robot is used to clamp the rivet body from the rivet vibratory feeder into the assembly unit, and then tightens and fixes the rivet body to the mandrel. The torque sensor is used for real-time monitoring of the torque during the tightening process. The defective rivet body unloading unit includes a conveyor line and a defective material box, with the defective material box located at the output end of the conveyor line; The assembly unit includes a cam divider, a cable nozzle device, and a cable nozzle seat. The cable nozzle seat is disposed in the cam divider, and the cable nozzle device is mounted on the cable nozzle seat. The finished product unloading unit includes an unloading robot and a material collection frame, with the material collection frame positioned below the unloading robot. The PLC programming control system is electrically connected to the core rod vibratory feeder and core rod feeding robot in the core rod feeding unit, the ring vibratory feeder, ring feeding robot and ring feeding device in the ring feeding unit, the rivet vibratory feeder, rivet feeding and tightening robot and torque sensor in the rivet body feeding and tightening unit, the conveyor line in the defective rivet body unloading unit, the cam divider in the assembly unit, and the unloading robot in the finished product unloading unit.

[0008] Furthermore, in the automated assembly line described in this invention, the core rod vibratory feeder is used to transport the core rod to the feeding point in a uniform posture, and the core rod feeding robot is used to clamp the core rod into the cable nozzle device on the cam divider. The cam divider drives the cable nozzle device to move to the next processing position, waiting for ring assembly. The ring vibratory feeder is used to transport the rings in a uniform posture to the ring feeding device. The ring feeding device pushes the rings to the loading point, and then the ring feeding robot clamps the rings into the cable nozzle device on the cam divider for assembly with the core rod. After assembly, the cam divider drives the cable nozzle device to move to the next processing position to wait for the rivet body to be assembled. The rivet vibratory feeder is used to transport the rivet body to the feeding point in a uniform posture. Then, the rivet feeding and screwing robot clamps the rivet body into the cable nozzle device on the cam divider, and screws it into the mandrel for assembly. The rivet feeding and screwing robot then tightens and fixes the rivet body and mandrel. The torque is monitored in real time by a torque sensor. Based on the tightening torque, the defective products are screened. After the screening is completed, the cam divider drives the cable nozzle device to move to the unloading station. The rivet feeding and twisting robot grips the defective products and places them into the conveyor line. The conveyor line then transports the defective products to the defective product box, thus completing the rejection of the defective products. The unloading robot is used to clamp the high shear rivet products and place them in the collection box. After the collection box is full, the products are removed manually. The PLC programming control system is used for intelligent control of automated assembly lines to realize automatic loading and unloading of high shear-resistant rivet products, as well as automatic assembly.

[0009] Furthermore, in the automated assembly line described in this invention, the core rod vibratory feeder includes a circular vibratory hopper, a linear guide rail, a core rod distribution device, and a core rod clamping device. The circular vibratory hopper is connected to the linear guide rail. The core rod distribution device is located at the output end of the linear guide rail, while the core rod clamping device is located at the output end of the core rod distribution device. The circular vibratory hopper vibrates up and down and in the circumferential direction to vibrate the core rods into the hopper. The core rods move sequentially along the linear guide rail to the core rod distribution device, and then the core rod distribution device moves the core rods to the core rod clamping device, where they wait for the core rod feeding robot to clamp and feed them. The core rod loading robot includes left and right slide cylinders, lifting slide cylinders, and rotating finger cylinders. Each of the left and right slide cylinders, lifting slide cylinders, and rotating finger cylinders is equipped with a servo motor. The rotating finger cylinder is mounted on the left and right slide cylinders via the lifting slide cylinder. The servo motors drive the left and right slide cylinders and the lifting slide cylinders to move, realizing the up-down and left-right movements of the core rod loading robot. The rotating finger cylinder realizes the gripping and 180° rotation of the core rod.

[0010] Furthermore, in the automated assembly line described in this invention, the ring feeding device includes a ring pushing device and a ring distributing trough device. The ring pushing device is located on the ring distributing trough device. The ring vibrating plate queues the rings in a uniform posture and transports them to the ring distributing trough device. The ring pushing device pushes the rings along the set trough direction of the ring distributing trough device to the loading position. The ring loading robot picks up the ring products from the loading position of the ring distributing trough device and loads them. The ring feeding robot includes a slide cylinder and a gripper. The gripper is mounted on the slide cylinder and is used to fix and grip the ring for feeding. The slide cylinder moves the ring and grips it into the cable nozzle device on the cam divider.

[0011] Furthermore, in the automated assembly line described in this invention, the rivet vibratory feeder feeding device includes a rivet vibratory feeder, a rivet sorting device, and a rivet clamping device. The rivet sorting device is located at the output end of the rivet vibratory feeder, while the rivet clamping device is located at the output end of the rivet sorting device. The rivet vibratory feeder is used to line up and transport the rivet bodies in a uniform posture to the rivet sorting device. The rivet sorting device moves the rivet bodies to the rivet clamping device, waiting for the rivet feeding and twisting robot to pick up the materials. The rivet loading and tightening robot includes a slide module, an electric rotary gripper, and a torque tightening device. Both the electric rotary gripper and the torque tightening device are mounted on the slide module. The slide module enables the rivet loading and tightening robot to move left and right and up and down. The electric rotary gripper is used to grip the rivet body into the cable nozzle device on the cam divider and rotate it to tighten the mandrel for assembly. The torque tightening device can adjust the tightening speed and effectively solves the problem of mandrel wear during the tightening process.

[0012] Furthermore, in the automated assembly line described in this invention, the cam divider includes an indexing plate and a drive motor. The indexing plate is divided into four stations, and each station is equipped with a cable mouth seat. The cable mouth device is fixedly installed in the cable mouth seat and is used to clamp the workpiece at each station. The drive motor is used to drive the input shaft of the cam divider to rotate, and the output shaft of the cam divider outputs intermittent motion to drive the indexing plate to rotate 90° each time, thereby completing the automatic assembly operation of each station.

[0013] Furthermore, in the automated assembly line described in this invention, the unloading robot includes a servo electric cylinder and an unloading finger cylinder. The servo electric cylinder releases the material in segments to avoid the accumulation of high-shear rivets. The unloading finger cylinder unloads the high-shear rivets and places them in a collection box. Once the collection box is full, the high-shear rivet products are manually removed.

[0014] Furthermore, in the automated assembly line described in this invention, the PLC programming control system includes a touch screen, operation buttons, and a controller with industrial control software. The touch screen and operation buttons are both located on the side of the mounting box, while the controller is located inside the mounting box. The touch screen and operation buttons are electrically connected to the controller. The PLC programming control system, through the controller, is connected to the core rod vibratory feeder and core rod feeding robot in the core rod feeding unit, and the ring vibratory feeder, ring feeding robot, and ring feeding device in the ring feeding unit, as well as the rivets. The assembly line includes a rivet vibratory feeder, a rivet feeding and tightening robot, and a torque sensor in the rivet body feeding and tightening unit; a conveyor line in the defective rivet body unloading unit; a cam divider in the assembly unit; and an unloading robot in the finished product unloading unit. The PLC programming control system is used for intelligent control of the automated assembly line through a controller. Through the cooperation of the core rod feeding unit, ring feeding unit, rivet body feeding and tightening unit, defective rivet body unloading unit, assembly unit, and finished product unloading unit, automatic loading and unloading of high shear rivet products and automatic assembly are achieved.

[0015] The automated assembly method and assembly line for high-shear rivets described in this invention offer several advantages over existing technologies. Firstly, the configuration of a core rod feeding unit, a ring feeding unit, a rivet body feeding and tightening unit, a defective rivet body unloading unit, an assembly unit, and a finished product unloading unit, under the control of a PLC programming control system, utilizes a torque tightening device to effectively solve the problem of core rod wear during product tightening. Secondly, the use of a torque sensor enables adjustable tightening torque and tightening speed, allowing for the adjustment of optimal production parameters based on the product's surface condition. Thirdly, real-time monitoring of the assembly tightening torque replaces manual screening. This system enables the screening of defective products; it utilizes a rivet-loading and screwing robot and a conveyor line to automatically remove defective products, replacing manual selection; it employs a touchscreen in a PLC programming control system to directly retrieve product models, specifications, and lengths through an automated control interface, enabling automatic switching of production programs and significantly shortening product changeover and line changeover times; and it uses servo robots to achieve automatic loading, unloading, and assembly of products. By replacing manual operation with machinery, it achieves automated, unmanned, and manual product assembly, greatly improving working conditions, reducing labor intensity, lowering labor costs, and increasing product production efficiency.

[0016] Therefore, by adopting the automated assembly method and automated assembly line described in this invention, and applying intelligent assembly technology, automated design technology, and PLC automated control technology, the assembly of high shear rivet products can be automated. By replacing manual production with automated equipment, the capacity utilization rate of existing equipment can be effectively improved. This not only improves working conditions and reduces labor intensity, but also enhances the stability and consistency of product assembly quality, increases product production efficiency, and meets the requirements for high-quality product delivery. Attached Figure Description

[0017] The present invention will now be described in further detail with reference to the accompanying drawings.

[0018] Figure 1 This is a schematic diagram of the structure of the processed product described in this invention; Figure 2 for Figure 1 A schematic diagram of the core rod described in the figure; Figure 3 for Figure 1 A schematic diagram of the structure of the ring described in the figure; Figure 4 for Figure 1 A schematic diagram of the rivet body described in the figure; Figure 5 This is a schematic diagram of the automated assembly line described in this invention; Figure 6 This is a schematic diagram of the core rod feeding unit described in this invention; Figure 7This is a schematic diagram of the structure of the ring feeding unit described in this invention; Figure 8 This is a schematic diagram of the rivet body feeding and tightening unit of the present invention; Figure 9 This is a schematic diagram of the structure of the defective rivet body blanking unit described in this invention; Figure 10 This is a schematic diagram of the assembly unit described in this invention; Figure 11 This is a schematic diagram of the finished product feeding unit described in this invention; Figure 12 This is a schematic diagram of the PLC programming control system described in this invention; Figure 13 This is a schematic diagram of the core rod vibratory feeder device of the present invention; Figure 14 This is a schematic diagram of the core rod feeding robot of the present invention; Figure 15 This is a schematic diagram of the structure of the annular feeding device described in this invention; Figure 16 This is a schematic diagram of the ring-shaped feeding robot described in this invention; Figure 17 This is a schematic diagram of the rivet vibratory feeder device of the present invention; Figure 18 This is a schematic diagram of the rivet feeding and tightening robot described in this invention; Figure 19 This is a schematic diagram of the cam divider described in this invention; Figure 20 This is a schematic diagram of the structure of the unloading robot described in this invention; Figure 21 This is a layout diagram of the automated assembly line described in this invention.

[0019] The diagram shows: 1-High shear resistance rivet, 2-Core rod, 3-Ring, 4-Rivet body, 5-Core rod feeding unit, 6-Ring feeding unit, 7-Rivet body feeding and tightening unit, 8-Defective rivet body unloading unit, 9-Assembly unit, 10-Finished product unloading unit, 11-PLC programming control system, 12-Core rod vibratory feeder feeding device, 13-Core rod feeding robot, 14-Ring vibratory feeder, 15-Ring feeding robot, 16-Ring feeding device, 17-Rivet vibratory feeder feeding device, 18-Rivet feeding and tightening robot, 19-Torque sensor, 20-Conveyor line, 21-Defective product box, 22-Cam divider, 23-Cable mouthpiece device, 24-Cable 25-Mouth seat, 26-Unloading robot, 27-Collection frame, 28-Touch screen, 29-Operation button, 30-Circular vibrating hopper, 31-Linear guide rail, 32-Core rod dispensing device, 33-Core rod clamping device, 34-Left and right slide cylinder, 35-Lifting slide cylinder, 36-Rotating finger cylinder, 37-Circular pushing device, 38-Circular dispensing trough device, 39-Slide cylinder, 40-Holding gripper, 41-Rivet vibratory feeder, 42-Rivet dispensing device, 43-Rivet clamping device, 44-Electric rotating gripper, 45-Torque tightening device, 46-Indexing plate body, 47-Drive motor, 48-Servo electric cylinder, 49-Unloading finger cylinder. Detailed Implementation

[0020] The following specific embodiments illustrate the implementation of the present invention. Those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification.

[0021] It should be understood that the structures, proportions, sizes, etc., depicted in the accompanying drawings are merely for illustrative purposes to aid those skilled in the art and to facilitate understanding. They are not intended to limit the scope of the invention and therefore have no substantial technical significance. Any modifications to the structure, changes in proportions, or adjustments to size, without affecting the effectiveness or purpose of the invention, should still fall within the scope of the disclosed technical content. Furthermore, the terms "upper," "lower," "left," and "right" used in this specification are merely for clarity and not intended to limit the scope of the invention. Changes or adjustments to their relative relationships, without substantially altering the technical content, should also be considered within the scope of the invention's implementation.

[0022] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "connection" and "provided with" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0023] It should be noted that the term "comprising" or any other variation is intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus. Example 1

[0024] like Figures 5 to 20 As shown, this embodiment provides an automated assembly line for an automated assembly method of high shear rivets. The automated assembly line includes an installation operation box with supporting feet, a core rod feeding unit 5, a ring feeding unit 6, a rivet body feeding and tightening unit 7, a defective rivet body unloading unit 8, an assembly unit 9, a finished product unloading unit 10, and a PLC programming control system 11. The core rod feeding unit 5, ring feeding unit 6, rivet body feeding and tightening unit 7, defective rivet body unloading unit 8, assembly unit 9, and finished product unloading unit 10 are all mounted on the installation operation box. The assembly unit 9 is located at the center of the installation operation box, the core rod feeding unit 5 is located to the left of the assembly unit 9, and the rivet body feeding and tightening unit 7 is located to the right of the assembly unit 9. The ring feeding unit 6 and the defective rivet body unloading unit 8 are arranged on the rivet body feeding and tightening unit 10. The tight unit 7 is located on both sides, while the finished product unloading unit 10 is arranged on the installation operation box near the unqualified rivet body unloading unit 8. The PLC programming control system 11 is set in the installation operation box and is electrically connected to the core rod loading unit 5, the ring loading unit 6, the rivet body loading and tightening unit 7, the unqualified rivet body unloading unit 8, the assembly unit 9, and the finished product unloading unit 10, respectively. It is used to intelligently control the operating status of the core rod loading unit 5, the ring loading unit 6, the rivet body loading and tightening unit 7, the unqualified rivet body unloading unit 8, the assembly unit 9, and the finished product unloading unit 10, so as to realize the automatic loading and unloading and automatic assembly of the high shear rivet 1 to be assembled. The product to be assembled is the high shear rivet 1, which includes a core rod 2, a ring 3, and a rivet body 4. The ring 3 and the rivet body 4 are detachably set on the core rod 2.

[0025] Furthermore, in the automated assembly line described in this invention, the core rod feeding unit 5 includes a core rod vibratory feeder feeding device 12 and a core rod feeding robot 13. The core rod feeding robot 13 is located outside the core rod vibratory feeder feeding device 12 and is used to clamp the core rod 2 on the core rod vibratory feeder feeding device 12 into the assembly unit 9. The ring feeding unit 6 includes a ring vibratory plate 14, a ring feeding robot 15, and a ring feeding device 16. The ring vibratory plate 14 and the ring feeding device 16 are connected, while the ring feeding robot 15 is located outside the ring feeding device 16. The ring feeding robot 15 is used to clamp the ring 3 on the ring feeding device 16 into the assembly unit 9. The rivet body feeding and tightening unit 7 includes a rivet vibratory feeder feeding device 17, a rivet feeding and tightening robot 18, and a torque sensor 19. The rivet feeding and tightening robot 18 is located outside the rivet vibratory feeder feeding device 17, while the torque sensor 19 is located inside the rivet feeding and tightening robot 18. The rivet feeding and tightening robot 18 is used to clamp the rivet body 4 on the rivet vibratory feeder feeding device 17 into the assembly unit 9, and the rivet feeding and tightening robot 18 tightens and fixes the rivet body 4 to the core rod 2. The torque sensor 19 is used for real-time monitoring of the torque during the tightening process. The defective rivet body unloading unit 8 includes a conveyor line 20 and a defective product box 21, wherein the defective product box 21 is located at the output end of the conveyor line 20; The assembly unit 9 includes a cam divider 22, a cable nozzle device 23, and a cable nozzle seat 24. The cable nozzle seat 24 is disposed in the cam divider 22, and the cable nozzle device 23 is mounted on the cable nozzle seat 24. The finished product unloading unit 10 includes an unloading robot 25 and a material collection frame 26, with the material collection frame 26 located below the unloading robot 25; The PLC programming control system 11 is electrically connected to the core rod vibratory feeder 12 and core rod feeding robot 13 in the core rod feeding unit 5, the ring vibratory feeder 14, ring feeding robot 15 and ring feeding device 16 in the ring feeding unit 6, the rivet vibratory feeder 17, rivet feeding and tightening robot 18 and torque sensor 19 in the rivet body feeding and tightening unit 7, the conveyor line 20 in the defective rivet body unloading unit 8, the cam divider 22 in the assembly unit 9, and the unloading robot 25 in the finished product unloading unit 10.

[0026] Furthermore, using the automated assembly line described in this invention, the core rod vibratory feeder 12 is used to transport the core rod 2 to the feeding point in a uniform posture, and the core rod feeding robot 13 is used to clamp the core rod 2 into the cable nozzle device 23 on the cam divider 22. The cam divider 22 drives the cable nozzle device 23 to move to the next processing position, waiting for the ring 3 to be assembled. The ring vibratory plate 14 is used to transport the ring 3 to the ring feeding device 16 in a uniform posture. The ring feeding device 16 pushes the ring 3 to the loading point. Then, the ring loading robot 15 clamps the ring 3 into the cable nozzle device 23 on the cam divider 22 and assembles it with the core rod 2. After the assembly is completed, the cam divider 22 drives the cable nozzle device 23 to move to the next processing position, waiting for the rivet body 4 to be assembled. The rivet vibratory feeder 17 is used to transport the rivet body 4 to the feeding point in a uniform posture. Then, the rivet feeding and screwing robot 18 clamps the rivet body 4 into the cable nozzle device 23 on the cam divider 22, and screws it into the core rod 2 for assembly. The rivet feeding and screwing robot 18 tightens and fixes the rivet body 4 and the core rod 2, and the torque is monitored in real time by the torque sensor 19. Based on the tightening torque, the unqualified products are screened. After the screening is completed, the cam divider 22 drives the cable nozzle device 23 to move to the unloading station. The rivet feeding and twisting robot 18 picks up the defective products and places them into the conveyor line 20. The conveyor line 20 then transports the defective products into the defective product box 21, thus completing the rejection of the defective products. The unloading robot 25 is used to clamp the high shear rivet 1 product and place it in the collection frame 26. After the collection frame 26 is full, the product is manually removed. The PLC programming control system 11 is used for intelligent control of the automated assembly line to realize automatic loading and unloading of the high shear rivet 1 product, as well as automatic assembly.

[0027] Furthermore, in the automated assembly line described in this invention, the core rod vibratory feeder 12 includes a circular vibratory hopper 29, a linear guide rail 30, a core rod distribution device 31, and a core rod clamping device 32. The circular vibratory hopper 29 is connected to the linear guide rail 30. The core rod distribution device 31 is located at the output end of the linear guide rail 30, while the core rod clamping device 32 is located at the output end of the core rod distribution device 31. The circular vibratory hopper 29 vibrates up and down and in the circumferential direction, causing the core rods 2 placed in the circular vibratory hopper 29 to vibrate out. The core rods 2 move sequentially along the linear guide rail 30 to the core rod distribution device 31, and then the core rod distribution device 31 moves the core rods 2 to the core rod clamping device 32, waiting for the core rod feeding robot 13 to clamp and feed them.

[0028] Furthermore, in the automated assembly line described in this invention, the core rod loading robot 13 includes left and right slide cylinders 33, lifting slide cylinders 34, and rotating finger cylinders 35. Each of the left and right slide cylinders 33, lifting slide cylinders 34, and rotating finger cylinders 35 is equipped with a servo motor. The rotating finger cylinder 35 is mounted on the left and right slide cylinders 33 via the lifting slide cylinder 34. The servo motor drives the left and right slide cylinders 33 and the lifting slide cylinder 34 to move, thereby realizing the up-down and left-right movement of the core rod loading robot 13. The rotating finger cylinder 35 realizes the gripping and 180° rotation of the core rod 2.

[0029] Furthermore, in the automated assembly line described in this invention, the ring feeding device 16 includes a ring pushing device 36 and a ring distributing trough device 37. The ring pushing device 36 is located on the ring distributing trough device 37. The ring vibrating plate 14 transports the rings 3 in a uniform manner to the ring distributing trough device 37. The ring pushing device 36 pushes the rings 3 along the set trough direction of the ring distributing trough device 37 to the loading position. The ring loading robot 15 picks up the rings 3 from the loading position of the ring distributing trough device 37 and loads them.

[0030] Furthermore, in the automated assembly line described in this invention, the ring feeding robot 15 includes a slide cylinder 38 and a gripper 39. The gripper 39 is mounted on the slide cylinder 38 and is used to fix and grip the ring 3 for feeding. The ring 3 is moved and gripped into the cable nozzle device 23 on the cam divider 22 by the slide cylinder 38.

[0031] Furthermore, in the automated assembly line described in this invention, the rivet vibratory feeder 17 includes a rivet vibratory feeder 40, a rivet sorting device 41, and a rivet clamping device 42. The rivet sorting device 41 is located at the output end of the rivet vibratory feeder 40, while the rivet clamping device 42 is located at the output end of the rivet sorting device 41. The rivet vibratory feeder 40 is used to transport the rivet bodies 4 in a uniform manner to the rivet sorting device 41. The rivet sorting device 41 moves the rivet bodies 4 onto the rivet clamping device 42, waiting for the rivet feeding and twisting robot 18 to pick up the materials. Furthermore, in the automated assembly line described in this invention, the rivet loading and tightening robot 18 includes a slide module 43, an electric rotary gripper 44, and a torque tightening device 45. Both the electric rotary gripper 44 and the torque tightening device 45 are mounted on the slide module 43. The slide module 43 enables the rivet loading and tightening robot 18 to move left and right and up and down. The electric rotary gripper 44 is used to grip the rivet body 4 into the cable nozzle device 23 on the cam divider 22 and rotate it into the core rod 2 for assembly. The torque tightening device 45 can adjust the tightening speed and effectively solves the problem of core rod wear during the product tightening process.

[0032] Furthermore, in the automated assembly line described in this invention, the cam divider 22 includes an indexing plate body 46 and a drive motor 47. The indexing plate body 46 is divided into four stations, and each station is provided with a cable mouth seat 24. The cable mouth device 23 is fixedly installed in the cable mouth seat 24. The cable mouth device 23 is used to clamp the workpiece at each station. The drive motor 47 is used to drive the input shaft of the cam divider 22 to rotate. The output shaft of the cam divider 22 outputs intermittent motion to drive the indexing plate body 46 to rotate 90° each time, thereby completing the automatic assembly operation of each station.

[0033] Furthermore, in the automated assembly line described in this invention, the unloading robot 25 includes a servo electric cylinder 48 and an unloading finger cylinder 49. The servo electric cylinder 48 releases the material in segments to avoid the accumulation of high shear rivets 1. The unloading finger cylinder 49 unloads the high shear rivets 1 and places them in the collection frame 26. After the collection frame 26 is full, the high shear rivet 1 product is manually removed.

[0034] Furthermore, in the automated assembly line described in this invention, the PLC programming control system 11 includes a touch screen 27, operation buttons 28, and a controller with industrial control software. The touch screen 27 and operation buttons 28 are both located on the side of the mounting operation box, while the controller is located inside the mounting operation box. The touch screen 27 and operation buttons 28 are electrically connected to the controller. The PLC programming control system 11, through the controller, is connected to the core rod vibratory feeder 12 and core rod feeding robot 13 in the core rod feeding unit 5, and the ring vibratory feeder 14, ring feeding robot 15, and ring feeding device 16 in the ring feeding unit 6, and the rivets... The rivet vibratory feeder 17, rivet feeding and tightening robot 18, and torque sensor 19 in the body feeding and tightening unit 7, the conveyor line 20 in the defective rivet body unloading unit 8, the cam divider 22 in the assembly unit 9, and the unloading robot 25 in the finished product unloading unit 10 are electrically connected; the PLC programming control system 11 is used for intelligent control of the automated assembly line through the controller, and through the cooperation of the core rod feeding unit 5, the ring feeding unit 6, the rivet body feeding and tightening unit 7, the defective rivet body unloading unit 8, the assembly unit 9, and the finished product unloading unit 10, the automatic loading and unloading of the high shear rivet 1 product and the automatic assembly are realized. Example 2

[0035] like Figure 21 As shown, this embodiment provides an automated assembly method for high shear-resistant rivets, the automated assembly method including the following steps: S1. Start the core rod feeding unit 5, manually put the core rod 2 into the core rod vibratory feeder 12. After vibrating feeding, the core rod feeding robot 13 clamps the core rod 2 into the assembly unit 9 and places it in the cable nozzle device 23 on the cam divider 22. The cam divider 22 drives the cable nozzle device 23 to move to the next processing position, waiting for the ring 3 to be assembled. S2. Start the ring feeding unit 6, manually put the ring 3 into the ring vibrating plate 14. After vibrating feeding, the ring 3 is pushed to the feeding point by the ring feeding device 16. Then the ring feeding robot 15 picks up the ring 3 and puts it into the assembly unit 9, places it in the cable nozzle device 23 on the cam divider 22, and assembles it with the core rod 2. After the assembly is completed, the cam divider 22 drives the cable nozzle device 23 to move to the next processing position, waiting for the rivet body 4 to be assembled. S3. Start the rivet body feeding and tightening unit 7. Manually put the rivet body 4 into the rivet vibratory feeder 17. After vibratory feeding, the rivet feeding and tightening robot 18 clamps the rivet body 4 into the assembly unit 9 and places it into the cable nozzle device 23 on the cam divider 22. Then, it is screwed into the core rod 2 for assembly. The rivet feeding and tightening robot 18 rotates to tighten and fix the rivet body 4 and the core rod 2. During the tightening process, the torque is monitored in real time by the torque sensor 19. The unqualified products are screened according to the tightening torque. Then, the cam divider 22 drives the cable nozzle device 23 to move to the unloading station. S4. Product inspection: The rivet feeding and tightening robot 18 in the rivet body feeding and tightening unit 7 picks up the defective products and places them on the conveyor line 20 in the defective rivet body unloading unit 8. The defective products are then transported to the defective product box 21 through the conveyor line 20 to complete the rejection of defective products. S5. Start the finished product unloading unit 10, use the unloading robot 25 to clamp the qualified high shear rivet 1 product and place it in the collection frame 26. After the collection frame 26 is full, the product is manually removed to complete the automatic assembly of the high shear rivet 1 product.

[0036] By employing the automated assembly method described in this invention, under the premise of meeting safe usage conditions, and based on the assembly quality requirements of the high shear rivet 1 product, the original manual assembly is replaced with an automated assembly method. This achieves adjustable tightening torque and adjustable tightening speed, real-time monitoring of assembly tightening torque to screen defective products, real-time fault monitoring and abnormal alarms, and automated loading and unloading and automated assembly of the high shear rivet 1 component products, thereby achieving high-quality delivery requirements and improving product production efficiency.

[0037] Therefore, the automated assembly method and assembly line for high-shear rivets described in this invention, through the configured core rod feeding unit 5, ring feeding unit 6, rivet body feeding and tightening unit 7, defective rivet body unloading unit 8, assembly unit 9, and finished product unloading unit 10, under the action of the PLC programming control system 11, effectively solves the problem of core rod wear during product tightening by using a torque tightening device; the use of a torque sensor enables adjustable tightening torque and tightening speed, allowing for the adjustment of optimal production parameters based on the product's surface condition; and real-time monitoring of assembly tightening torque replaces manual screening, achieving... The screening of defective products is achieved by using a riveting and screwing robot and a conveyor line to automatically remove defective products, replacing manual selection. The touchscreen 27 in the PLC programming control system 11 allows for direct retrieval of product models, specifications, and lengths via an automated control interface, enabling automatic switching of production programs and significantly reducing product changeover and line changeover times. Servo robots are used for automatic loading, unloading, and assembly, replacing manual operation with automated, unmanned, and labor-free product assembly. This greatly improves working conditions, reduces worker labor intensity, lowers labor costs, and increases product production efficiency.

[0038] In summary, by employing the automated assembly method and automated assembly line described in this invention, and by applying intelligent assembly technology, automated design technology, and PLC automated control technology, the assembly of high shear rivet products can be automated. By replacing manual production with automated equipment, the capacity utilization rate of existing equipment is effectively improved. This not only improves working conditions and reduces labor intensity, but also enhances the stability and consistency of product assembly quality, increases product production efficiency, and meets the requirements for high-quality product delivery.

[0039] Other aspects of this invention that are not detailed herein are all conventional techniques known to those skilled in the art.

[0040] The scope of protection of this invention is not limited to the technical solutions disclosed in the specific embodiments. The above description is only a preferred embodiment of this invention and does not limit this invention. Any minor modifications, equivalent substitutions and improvements made based on the technical solutions of this invention should be included within the scope of protection of the technical solutions of this invention.

Claims

1. An automated assembly method for high shear-resistant rivets, characterized in that: The automated assembly method includes the following steps: S1. Start the core rod feeding unit (5), manually put the core rod (2) into the core rod vibratory feeder (12) and after vibrating feeding, the core rod feeding robot (13) clamps the core rod (2) into the assembly unit (9) and places it in the cable nozzle device (23) on the cam divider (22). The cam divider (22) drives the cable nozzle device (23) to move to the next processing position, waiting for the ring (3) to be assembled. S2. Start the ring feeding unit (6), manually put the ring (3) into the ring vibrating plate (14) and feed it through vibration. Then, the ring (3) is pushed to the feeding point by the ring feeding device (16), and the ring feeding robot (15) picks up the ring (3) and puts it into the assembly unit (9), places it in the cable nozzle device (23) on the cam divider (22), and assembles it with the core rod (2). After the assembly is completed, the cam divider (22) drives the cable nozzle device (23) to move to the next processing position, waiting for the rivet body (4) to be assembled. S3. Start the rivet body feeding and tightening unit (7), manually put the rivet body (4) into the rivet vibrating plate feeding device (17) and after vibrating feeding, the rivet feeding and tightening robot (18) clamps the rivet body (4) into the assembly unit (9), places it in the cable nozzle device (23) on the cam divider (22), and then screws it into the core rod (2) for assembly by screwing. The rivet feeding and tightening robot (18) rotates to tighten and fix the rivet body (4) and the core rod (2). During the tightening process, the torque is monitored in real time by the torque sensor (19). According to the tightening torque, the unqualified products are screened. Then the cam divider (22) drives the cable nozzle device (23) to move to the unloading station. S4. Product inspection: The rivet loading and tightening robot (18) in the rivet body loading and tightening unit (7) is used to pick up the defective products and place them on the conveyor line (20) in the defective rivet body unloading unit (8). The defective products are then transported to the defective product box (21) through the conveyor line (20) to complete the rejection of defective products. S5. Start the finished product unloading unit (10), use the unloading robot (25) to clamp the qualified high shear rivet (1) product and place it in the collection frame (26). After the collection frame (26) is full, manually remove the product to complete the automatic assembly of the high shear rivet (1) product.

2. An automated assembly line applied to the automated assembly method of the high shear-resistant rivet described in claim 1, characterized in that: The automated assembly line includes an installation operation box with supporting feet, a core rod feeding unit (5), a ring feeding unit (6), a rivet body feeding and tightening unit (7), a defective rivet body unloading unit (8), an assembly unit (9), a finished product unloading unit (10), and a PLC programming control system (11). The core rod feeding unit (5), ring feeding unit (6), rivet body feeding and tightening unit (7), defective rivet body unloading unit (8), assembly unit (9), and finished product unloading unit (10) are all mounted on the installation operation box. The assembly unit (9) is located at the center of the installation operation box. The core rod feeding unit (5) is located to the left of the assembly unit (9), and the rivet body feeding and tightening unit (7) is located to the right of the assembly unit (9). The ring feeding unit (6) and the defective rivet body unloading unit (8) are arranged on both sides of the rivet body feeding and tightening unit (7), and the finished product unloading unit (10) is arranged on the left side of the assembly unit (9). The installation operation box is placed on the side of the unqualified rivet body unloading unit (8); the PLC programming control system (11) is set in the installation operation box and is electrically connected to the core rod loading unit (5), ring loading unit (6), rivet body loading and tightening unit (7), unqualified rivet body unloading unit (8), assembly unit (9) and finished product unloading unit (10) respectively, and is used to intelligently control the operation status of the core rod loading unit (5), ring loading unit (6), rivet body loading and tightening unit (7), unqualified rivet body unloading unit (8), assembly unit (9) and finished product unloading unit (10), so as to realize the automatic loading and unloading and automatic assembly of the high shear rivet (1) to be assembled; wherein, the product to be assembled is a high shear rivet (1), the high shear rivet (1) includes a core rod (2), a ring (3) and a rivet body (4), and the ring (3) and the rivet body (4) are detachably set on the core rod (2); The core rod feeding unit (5) includes a core rod vibratory feeder feeding device (12) and a core rod feeding robot (13). The core rod feeding robot (13) is located outside the core rod vibratory feeder feeding device (12). The core rod feeding robot (13) is used to clamp the core rod (2) on the core rod vibratory feeder feeding device (12) into the assembly unit (9). The ring feeding unit (6) includes a ring vibratory plate (14), a ring feeding robot (15) and a ring feeding device (16). The ring vibratory plate (14) and the ring feeding device (16) are connected, and the ring feeding robot (15) is located outside the ring feeding device (16). The ring feeding robot (15) is used to clamp the ring (3) on the ring feeding device (16) into the assembly unit (9). The rivet body feeding and tightening unit (7) includes a rivet vibratory feeder feeding device (17), a rivet feeding and tightening robot (18), and a torque sensor (19). The rivet feeding and tightening robot (18) is located outside the rivet vibratory feeder feeding device (17), while the torque sensor (19) is located in the rivet feeding and tightening robot (18). The rivet feeding and tightening robot (18) is used to clamp the rivet body (4) on the rivet vibratory feeder feeding device (17) into the assembly unit (9), and the rivet feeding and tightening robot (18) tightens and fixes the rivet body (4) to the core rod (2). The torque sensor (19) is used for real-time monitoring of the torque during the tightening process. The defective rivet body unloading unit (8) includes a conveyor line (20) and a defective product box (21), wherein the defective product box (21) is located at the output end of the conveyor line (20); The assembly unit (9) includes a cam divider (22), a cable nozzle device (23), and a cable nozzle seat (24). The cable nozzle seat (24) is disposed in the cam divider (22), and the cable nozzle device (23) is mounted on the cable nozzle seat (24). The finished product unloading unit (10) includes an unloading robot (25) and a collection frame (26), wherein the collection frame (26) is located below the unloading robot (25); The PLC programming control system (11) is electrically connected to the core rod vibratory feeder (12) and core rod feeding robot (13) in the core rod feeding unit (5), the ring vibratory feeder (14), ring feeding robot (15) and ring feeding device (16) in the ring feeding unit (6), the rivet vibratory feeder (17), rivet feeding screwing robot (18) and torque sensor (19) in the rivet body feeding and tightening unit (7), the conveyor line (20) in the unqualified rivet body unloading unit (8), the cam divider (22) in the assembly unit (9), and the unloading robot (25) in the finished product unloading unit (10).

3. The automated assembly line according to claim 2, characterized in that: The core rod vibratory feeder (12) is used to transport the core rod (2) to the feeding point in a uniform posture. The core rod feeding robot (13) is used to clamp the core rod (2) into the cable nozzle device (23) on the cam divider (22). The cam divider (22) drives the cable nozzle device (23) to move to the next processing position, waiting for the ring (3) to be assembled. The ring vibratory plate (14) is used to transport the ring (3) to the ring feeding device (16) in a uniform posture. The ring feeding device (16) pushes the ring (3) to the loading point. Then, the ring loading robot (15) clamps the ring (3) into the cable nozzle device (23) on the cam divider (22) and assembles it with the core rod (2). After the assembly is completed, the cam divider (22) drives the cable nozzle device (23) to move to the next processing position, waiting for the rivet body (4) to be assembled. The rivet vibratory feeder (17) is used to transport the rivet body (4) to the feeding point in a uniform posture. Then, the rivet feeding and screwing robot (18) clamps the rivet body (4) into the cable nozzle device (23) on the cam divider (22), and screws it into the core rod (2) for assembly. The rivet feeding and screwing robot (18) tightens and fixes the rivet body (4) and the core rod (2). The torque is monitored in real time by the torque sensor (19). The screening of unqualified products is completed according to the tightening torque. After the screening is completed, the cam divider (22) drives the cable nozzle device (23) to move to the unloading station. The rivet feeding and twisting robot (18) picks up the defective products and places them into the conveyor line (20). The conveyor line (20) then transports the defective products into the defective product box (21) to complete the rejection of the defective products. The unloading robot (25) is used to clamp the high shear rivet (1) product and place it in the collection box (26). After the collection box (26) is full, the product is manually removed. The PLC programming control system (11) is used for intelligent control of automated assembly lines to realize automatic loading and unloading of high shear rivet (1) products and automatic assembly.

4. The automated assembly line according to claim 3, characterized in that: The core rod vibratory feeder (12) includes a circular vibratory hopper (29), a linear guide rail (30), a core rod distribution device (31), and a core rod clamping device (32). The circular vibratory hopper (29) is connected to the linear guide rail (30). The core rod distribution device (31) is located at the output end of the linear guide rail (30), while the core rod clamping device (32) is located at the output end of the core rod distribution device (31). The circular vibratory hopper (29) vibrates up and down and in the circumferential direction to vibrate the core rod (2) into the circular vibratory hopper (29). The core rod (2) moves along the linear guide rail (30) to the core rod distribution device (31) in sequence. Then, the core rod distribution device (31) moves the core rod (2) to the core rod clamping device (32) and waits for the core rod feeding robot (13) to clamp and feed it. The core rod loading robot (13) includes a left and right slide cylinder (33), a lifting slide cylinder (34), and a rotating finger cylinder (35). The left and right slide cylinder (33), the lifting slide cylinder (34), and the rotating finger cylinder (35) are all equipped with servo motors. The rotating finger cylinder (35) is mounted on the left and right slide cylinder (33) through the lifting slide cylinder (34). The servo motor drives the left and right slide cylinder (33) and the lifting slide cylinder (34) to move, thereby realizing the up and down and left and right movements of the core rod loading robot (13). The rotating finger cylinder (35) realizes the gripping and 180° rotation of the core rod (2).

5. The automated assembly line according to claim 3, characterized in that: The ring feeding device (16) includes a ring pushing device (36) and a ring distributing trough device (37). The ring pushing device (36) is located on the ring distributing trough device (37). The ring vibrating plate (14) transports the rings (3) in a uniform manner to the ring distributing trough device (37). The ring pushing device (36) pushes the rings (3) along the material trough direction set by the ring distributing trough device (37) to the loading position. The ring loading robot (15) picks up the rings (3) from the loading position of the ring distributing trough device (37) and loads them. The ring feeding robot (15) includes a slide cylinder (38) and a gripper (39). The gripper (39) is mounted on the slide cylinder (38) and is used to fix and grip the ring (3) for feeding. The ring (3) is moved and gripped into the cable nozzle device (23) on the cam divider (22) by the slide cylinder (38).

6. The automated assembly line according to claim 3, characterized in that: The rivet vibratory feeder feeding device (17) includes a rivet vibratory feeder (40), a rivet distribution device (41), and a rivet clamping device (42). The rivet distribution device (41) is located at the output end of the rivet vibratory feeder (40), while the rivet clamping device (42) is located at the output end of the rivet distribution device (41). The rivet vibratory feeder (40) is used to transport the rivet bodies (4) in a uniform manner to the rivet distribution device (41). The rivet distribution device (41) moves the rivet bodies (4) onto the rivet clamping device (42) and waits for the rivet feeding and twisting robot (18) to clamp and feed them. The rivet loading and tightening robot (18) includes a slide module (43), an electric rotary gripper (44), and a torque tightening device (45). The electric rotary gripper (44) and the torque tightening device (45) are both installed on the slide module (43). The slide module (43) enables the rivet loading and tightening robot (18) to move left and right and up and down. The electric rotary gripper (44) is used to grip the rivet body (4) into the cable mouth device (23) on the cam divider (22) and rotate it into the core rod (2) for assembly. The torque tightening device (45) can adjust the tightening speed and effectively solve the problem of core rod wear during the tightening process.

7. The automated assembly line according to claim 3, characterized in that: The cam divider (22) includes an indexing plate body (46) and a drive motor (47). The indexing plate body (46) is divided into four stations, and each station is provided with a cable mouth seat (24). The cable mouth device (23) is fixedly installed in the cable mouth seat (24). The cable mouth device (23) is used to clamp the workpiece at each station. The drive motor (47) is used to drive the input shaft of the cam divider (22) to rotate. The output shaft of the cam divider (22) outputs intermittent motion to drive the indexing plate body (46) to rotate 90° each time, thereby completing the automatic assembly operation of each station.

8. The automated assembly line according to claim 3, characterized in that: The unloading robot (25) includes a servo electric cylinder (48) and an unloading finger cylinder (49). The servo electric cylinder (48) releases the material in segments to avoid the accumulation of high shear rivets (1). The unloading finger cylinder (49) unloads the high shear rivets (1) and places them in the collection frame (26). After the collection frame (26) is full, the high shear rivet (1) product is manually removed.

9. The automated assembly line according to claim 3, characterized in that: The PLC programming control system (11) includes a touch screen (27), operation buttons (28), and a controller with industrial control software. The touch screen (27) and operation buttons (28) are both located on the side of the installation operation box, while the controller is located inside the installation operation box. The touch screen (27) and operation buttons (28) are electrically connected to the controller. The PLC programming control system (11) is connected to the core rod vibratory feeder (12) and core rod feeding robot (13) in the core rod feeding unit (5), the ring vibratory feeder (14), ring feeding robot (15) and ring feeding device (16) in the ring feeding unit (6), and the rivet body feeding and tightening unit (7). The rivet vibratory feeder (17), rivet feeding and tightening robot (18), and torque sensor (19), the conveyor line (20) in the defective rivet body unloading unit (8), the cam divider (22) in the assembly unit (9), and the unloading robot (25) in the finished product unloading unit (10) are electrically connected; the PLC programming control system (11) is used for intelligent control of the automated assembly line through the controller, and through the cooperation of the core rod feeding unit (5), ring feeding unit (6), rivet body feeding and tightening unit (7), defective rivet body unloading unit (8), assembly unit (9) and finished product unloading unit (10), the automatic loading and unloading of high shear rivet (1) products and automatic assembly are realized.

Citation Information

Patent Citations

  • Full-automatic rubber core assembling machine

    CN113352633A

  • Novel automatic riveting production process and device for disc buckle cross rod lock head

    CN116871450A