Sunroof support rod assembly apparatus
Patent Information
- Application Number
- CN202510884380.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-30
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2045-06-30
AI Technical Summary
[0003]现有技术进行天窗支撑杆橡胶帽组装作业时,需要人工手持橡胶垫,随后转动橡胶垫,找准天窗支撑杆橡胶帽安装部位进行组装作业,由于橡胶垫体积较小,操作人员长时间工作,就容易导致橡胶帽对位精度下降,导致组装效率降低,较为不便
[0007]本发明相较于现有技术,其有益效果为:1、通过第一送料组件、第二送料组件和过渡组件的配合,保证不影响输送的情况下,使得天窗支撑杆本体移动到组装工位进行橡胶帽组装作业;并且还可以将需要进行组件作业的天窗支撑杆本体与完成组装作业的天窗支撑杆本体区分,提升了组装效率;
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Figure CN120619805B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of automotive sunroof support rod processing and manufacturing technology, specifically to a sunroof support rod assembly equipment. Background Technology
[0002] The sunroof support rod is an important component of the automotive sunroof system. It is mainly used to support the weight of the sunroof and ensure its stability during opening and closing. The connection between the sunroof support rod and the sunroof requires a rubber pad for anti-slip. After the sunroof support rod is manufactured, the rubber cap needs to be assembled.
[0003] In the current technology, when assembling the rubber cap of the sunroof support rod, it is necessary to manually hold the rubber pad, rotate the rubber pad, and then locate the installation position of the rubber cap of the sunroof support rod for assembly. Since the rubber pad is small, the operator's long working time can easily lead to a decrease in the alignment accuracy of the rubber cap, resulting in reduced assembly efficiency and inconvenience.
[0004] Based on this, the present invention designs a sunroof support rod assembly device to solve the above problems. Summary of the Invention
[0005] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a sunroof support rod assembly device.
[0006] To achieve the above objectives, the present invention provides the following technical solution: A sunroof support rod assembly equipment includes a base plate, and also includes a dual-track separating loading and unloading mechanism, a vibratory feeder, a sorting mechanism, and a pushing mechanism; a dual-track separating loading and unloading mechanism for conveying the sunroof support rod body is installed on the upper left side of the base plate. The dual-track separating loading and unloading mechanism includes a first feeding assembly, a second feeding assembly, a driven assembly, a transition assembly, and a fixing frame; both the first feeding assembly and the second feeding assembly are installed on the upper left side of the base plate; several sets of driven assemblies are installed on both the first feeding assembly and the second feeding assembly; a fixing frame for fixing the sunroof support rod body is installed on the material transfer assembly. Transition components for controlling the movement of the driven component between the first and second feeding components are installed on both the front and rear sides. A vibratory feeder is fixedly installed at the rear right side of the upper end of the substrate; a material distribution mechanism is installed at the front right side of the upper end of the substrate to distribute the rubber cap bodies from the discharge end of the vibratory feeder one by one for easy installation; a pushing mechanism is also symmetrically installed at the front and rear right sides of the upper end of the substrate to install the rubber cap bodies onto the sunroof support rod body. Furthermore, the material distribution mechanism includes a material blocking assembly, a PPU robot, and a clamping assembly; the material blocking assembly is installed on the upper right front of the substrate; the PPU robot is fixedly installed on the upper right front of the substrate; a clamping assembly for controlling the movement of the rubber cap body is installed on the movable end of the PPU robot. Furthermore, both the first and second feeding components consist of a vertical plate, a material transfer guide rail, a driving synchronous pulley, a driven synchronous pulley, a synchronous belt, a limit chuck, and a drive motor; the vertical plates of both the first and second feeding components are fixedly installed on the upper left side of the base plate; and the vertical plate of the second feeding component is located to the right of the vertical plate of the first feeding component. A material transfer guide rail is fixedly installed at one end of the two vertical plates that are close to each other via a support frame; a driving synchronous pulley is rotatably installed at the rear side of the two vertical plates that are close to each other; a driven synchronous pulley is rotatably installed at the front side of the two vertical plates that are close to each other; a synchronous belt is wound around the outer side of the driving and driven synchronous pulleys to enable transmission between them; multiple limit teeth are fixedly installed on the synchronous belt; a drive motor is fixedly installed at the rear side of the two vertical plates that are far apart; and the output end of the drive motor is fixedly connected to the driving synchronous pulley. Furthermore, the driven component includes a sliding block; the sliding block is slidably connected to the material transfer guide rail; alignment grooves are provided on both the left and right sides of the sliding block for slidable connection with the limiting teeth; a fixing frame is fixedly installed on the upper end of the sliding block; Furthermore, the transition assembly includes a horizontal plate, a material changing guide rail, a material changing slider, a transition guide rail, and a push cylinder; the left and right ends of the horizontal plate are fixedly connected to the left and right side vertical plates; the material changing guide rails are symmetrically fixedly installed on the front and rear sides of the upper end of the horizontal plate; the material changing slider is limited and slidably connected to the two material changing guide rails; the push cylinder is fixedly installed on the left end of the left side vertical plate; the output end of the push cylinder is fixedly connected to the material changing slider; the transition guide rail is fixedly installed on the upper end of the material changing slider. Furthermore, the material blocking assembly includes a first support frame, an electric rotating disk, and a retaining ring; the first support frame is fixedly installed on the upper right side of the base plate; the retaining ring is fixedly installed on the upper end of the first support frame; the electric rotating disk is fixedly installed in the middle of the upper end of the first support frame; and the movable end of the electric rotating disk is located inside the retaining ring; material grooves are symmetrically opened on the front and rear sides of the movable end of the electric rotating disk; the opening size of the material groove is the same as the outer diameter of the rubber cap body; Furthermore, a clearance groove is provided on the rear side of the retaining ring; Furthermore, the clamping assembly includes a U-shaped plate, a rotary electric cylinder, and a pneumatic gripper; the U-shaped plate is fixedly installed on the movable end of the PPU manipulator; the rotary electric cylinder is symmetrically fixedly installed on the front and rear sides of the right end of the U-shaped plate; the pneumatic gripper is symmetrically rotated and installed on the front and rear sides of the left end of the U-shaped plate; and the output end of the rotary electric cylinder is fixedly connected to the pneumatic gripper. Furthermore, the pushing mechanism includes a second support frame, a dual-axis cylinder, and a push plate; the second support frame is fixedly installed on the upper right side of the base plate; the upper end of the second support frame is fixedly connected to the dual-axis cylinder; the output end of the dual-axis cylinder is fixedly installed with a push plate; and a material clamping groove is opened at the end of the two push plates that are close to each other. The opening diameter of the material slot is the same as the outer diameter of the rubber cap body.
[0007] Compared with the prior art, the beneficial effects of this invention are as follows: 1. By cooperating with the first feeding component, the second feeding component and the transition component, the sunroof support rod body can be moved to the assembly station for rubber cap assembly without affecting the conveying process; and the sunroof support rod body that needs to be assembled can be distinguished from the sunroof support rod body that has completed the assembly process, thereby improving the assembly efficiency. 2. Through the cooperation of the material blocking component, PPU robotic arm and clamping component, the device can realize the individual material distribution of the rubber cap body and control the rotation of the rubber cap body, so that the rubber cap body and the sunroof support rod body need to be precisely aligned with the parts of the rubber cap assembly. This avoids the extra workload of manually distributing materials and holding the rubber cap to find the assembly parts, and further improves the assembly efficiency. 3. It enables continuous assembly of rubber caps on the sunroof support rod body, improving the practicality of the device. Attached Figure Description
[0008] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are merely some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without any creative effort.
[0009] Figure 1 This invention provides a three-dimensional sunroof support rod assembly device. Figure 1 ; Figure 2 This is a front view of a sunroof support rod assembly device according to the present invention; Figure 3 This is a top view of a sunroof support rod assembly device according to the present invention; Figure 4 This invention provides a three-dimensional sunroof support rod assembly device. Figure 2 ; Figure 5 This invention provides a three-dimensional sunroof support rod assembly device. Figure 3 ; Figure 6 for Figure 4 Enlarged view of point A in the middle; Figure 7 for Figure 5 Enlarged view of point B in the middle; Figure 8 This is a partial 3D view of the dual-track separate loading / unloading mechanism and the pushing mechanism.
[0010] The labels in the diagram represent: 1. Base plate; 2. Dual-track separate loading and unloading mechanism; 21. Vertical plate; 22. Material transfer guide rail; 23. Driving synchronous pulley; 24. Driven synchronous pulley; 25. Synchronous belt; 26. Limiting tooth; 27. Sliding block; 271. Alignment groove; 28. Transition assembly; 281. Horizontal plate; 282. Material changing guide rail; 283. Material changing slider; 284. Transition guide rail; 285. Push cylinder; 29. Fixing frame; 21 0. Drive motor; 3. Vibratory feeder; 4. Material distribution mechanism; 41. First support frame; 42. Electric rotary table; 43. Retaining ring; 44. Material trough; 45. PPU robotic arm; 46. U-shaped plate; 47. Rotary electric cylinder; 48. Pneumatic gripper; 5. Pushing mechanism; 51. Second support frame; 52. Dual-axis cylinder; 53. Push plate; 54. Material clamping groove; 6. Sunroof support rod body; 7. Rubber cap body. Detailed Implementation
[0011] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.
[0012] The terms "left," "right," "front," "back," "up," and "down" used in the following description refer to the orientation from the perspective of the front view.
[0013] Example 1: In some embodiments, please refer to the accompanying drawings. Figures 1-8 A sunroof support rod assembly equipment includes a base plate 1, and also includes a double-track separating loading and unloading mechanism 2, a vibratory feeder 3, a material distribution mechanism 4, and a material pushing mechanism 5; the upper left side of the base plate 1 is equipped with a double-track separating loading and unloading mechanism 2 for conveying the sunroof support rod body 6. The dual-track separating loading and unloading mechanism 2 includes a first feeding assembly, a second feeding assembly, a driven assembly, a transition assembly 28, and a fixing frame 29; both the first feeding assembly and the second feeding assembly are installed on the upper left side of the base plate 1; both the first feeding assembly and the second feeding assembly are equipped with several sets of driven assemblies that drive the sunroof support rod body 6 to move; the material transfer assembly is equipped with a fixing frame 29 for fixing the sunroof support rod body 6; like Figure 1 As shown, transition components 28 for controlling the movement of the driven component between the first feeding component and the second feeding component are installed on both the front and rear sides between the first feeding component and the second feeding component. The first feeding component and the second feeding component have opposite conveying directions; A vibratory feeder 3 for transferring the rubber cap body 7 is fixedly installed at the rear right side of the upper end of the substrate 1. A material distribution mechanism 4 is installed on the upper right front of the substrate 1 to distribute the rubber cap body 7 of the vibratory feeder 3 one by one to facilitate the installation operation. The material distribution mechanism 4 includes a material blocking assembly, a PPU robot 45, and a clamping assembly; the material blocking assembly is installed on the upper right front of the substrate 1; the PPU robot 45 is fixedly installed on the upper right front of the substrate 1; a clamping assembly for controlling the movement of the rubber cap body 7 is installed on the movable end of the PPU robot 45. The upper right side of the substrate 1 is also symmetrically equipped with a pushing mechanism 5 for installing the rubber cap body 7 onto the sunroof support rod body 6. The location of the material pushing mechanism 5 is set as an assembly station; The upper end of the rubber cap body 7 is provided with a slot for insertion into the sunroof support rod body 6; In this invention, the sunroof support rod body 6, which requires rubber cap assembly after production, is placed on the fixed frame 29 of the driven component in the first feeding assembly; then the first feeding assembly drives the sunroof support rod body 6 to move from back to front until the driven component moves from the first feeding assembly to the front transition assembly 28; then the front transition assembly 28 works to drive the driven component on the first feeding assembly to move to the right and onto the second feeding assembly; and at this time the driven component is located at the assembly station; and at this time the part of the sunroof support rod body 6 that needs rubber cap assembly is located between the front and rear pushing mechanisms 5; Meanwhile, the baffle assembly separates the two rubber cap bodies 7 one by one from the discharge end of the vibratory feeder 3; then the clamping assembly clamps and fixes the two rubber cap bodies 7, and then the PPU robot 45 moves the clamping assembly to pull the two rubber cap bodies 7 out of the baffle assembly and move them to the assembly station; during the movement, the clamping assembly also rotates the rubber cap bodies 7, changing them from a vertical state to a horizontal state, and the slots at the top of the rubber cap bodies 7 face inward; at this time, the two rubber cap bodies 7 are aligned with the two pushing mechanisms 5. Then, the pushing mechanism 5 first limits the outer part of the rubber cap body 7 to prevent the rubber cap body 7 from falling downwards; then the clamping assembly releases the fixation on the rubber cap body 7 and returns to its original position; then the PPU robot arm 45 works to drive the clamping assembly to reset to the right. Subsequently, the pushing mechanism 5 works to move the rubber cap body 7 until the slot on the inside of the rubber cap body 7 is inserted and fixed to the part of the sunroof support rod body 6 where the rubber cap assembly needs to be installed. Then the pushing mechanism 5 resets, the front transition component 28 works to drive the driven component to move to the left until the front transition component 28 is aligned with the second feeding component. Then the second feeding component works, driving the sunroof support rod body 6, which has completed the rubber cap assembly, to move backward onto the rear transition component 28. Meanwhile, the front transition component 28 works to reset to the left and realigns with the first feeding component. Then, the sunroof support rod body 6, which has completed the rubber cap assembly operation, is taken out. The rear transition component 28 works to drive the driven component to move to the left and realign with the first feeding component. By repeating the above operations, continuous rubber cap assembly of the sunroof support rod body 6 can be achieved, improving the practicality of the device. Through the cooperation of the first feeding component, the second feeding component, and the transition component 28, the sunroof support rod body 6 can be moved to the assembly station for rubber cap assembly without affecting the conveying process. Furthermore, the device can distinguish between sunroof support rod bodies 6 that require assembly and those that have completed assembly, improving assembly efficiency. Through the cooperation of the material blocking component, the PPU robotic arm 45, and the clamping component, the device can individually dispense the rubber cap body 7 and control the rotation of the rubber cap body 7, ensuring precise alignment between the rubber cap body 7 and the parts of the sunroof support rod body 6 that require rubber cap assembly. This avoids the extra time required for manual material dispensing and searching for the assembly parts by hand, further improving assembly efficiency.
[0014] Example 2: In some embodiments, such as Figures 1-8 As shown, in a preferred embodiment of the present invention, both the first feeding assembly and the second feeding assembly are composed of a vertical plate 21, a material transfer guide rail 22, a driving synchronous pulley 23, a driven synchronous pulley 24, a synchronous belt 25, a limiting tooth 26, and a drive motor 210; the vertical plates 21 of both the first feeding assembly and the second feeding assembly are fixedly installed on the upper left side of the base plate 1; and the vertical plate 21 of the second feeding assembly is located to the right of the vertical plate 21 of the first feeding assembly. A material transfer guide rail 22 is fixedly installed at one end of the two upright plates 21 that are close to each other via a support frame; a driving synchronous pulley 23 is rotatably installed at the rear side of the end of the two upright plates 21 that are close to each other; a driven synchronous pulley 24 is rotatably installed at the front side of the end of the two upright plates 21 that are close to each other; a synchronous belt 25 is wound around the outer side of the driving synchronous pulley 23 and the driven synchronous pulley 24, so that the two are connected for transmission; a plurality of limiting teeth 26 are fixedly installed on the synchronous belt 25; a drive motor 210 is fixedly installed at the rear side of the end of the two upright plates 21 that are far apart; and the output end of the drive motor 210 is fixedly connected to the driving synchronous pulley 23. like Figure 7 As shown, the driven component includes a sliding block 27; the sliding block 27 is slidably connected to the material transfer guide rail 22; the left and right sides of the sliding block 27 are provided with alignment grooves 271 that are slidably connected to the limiting teeth 26; a fixing frame 29 is fixedly installed on the upper end of the sliding block 27. like Figure 1 and Figure 5 As shown, the transition assembly 28 includes a horizontal plate 281, a material changing guide rail 282, a material changing slider 283, a transition guide rail 284, and a push cylinder 285; the left and right ends of the horizontal plate 281 are fixedly connected to the left and right side vertical plates 21; the material changing guide rails 282 are symmetrically fixedly installed on the front and rear sides of the upper end of the horizontal plate 281; the material changing slider 283 is limited and slidably connected to the two material changing guide rails 282; the push cylinder 285 is fixedly installed on the left end of the left side vertical plate 21; the output end of the push cylinder 285 is fixedly connected to the material changing slider 283; the transition guide rail 284 is fixedly installed on the upper end of the material changing slider 283. like Figure 6 As shown, the material blocking assembly includes a first support frame 41, an electric rotating disk 42, and a retaining ring 43; the first support frame 41 is fixedly installed on the upper right side of the base plate 1; the retaining ring 43 is fixedly installed on the upper end of the first support frame 41; the electric rotating disk 42 is fixedly installed in the middle of the upper end of the first support frame 41; and the movable end of the electric rotating disk 42 is located inside the retaining ring 43; material grooves 44 are symmetrically opened on the front and rear sides of the movable end of the electric rotating disk 42; the opening size of the material groove 44 is the same as the outer diameter of the rubber cap body 7; A clearance groove is provided on the rear side of the retaining ring 43; The front side of the electric rotary table 42 is set as a waiting station; the rear side of the electric rotary table 42 is set as a receiving station. like Figure 6 As shown, the clamping assembly includes a U-shaped plate 46, a rotary electric cylinder 47, and a pneumatic gripper 48; the U-shaped plate 46 is fixedly installed on the movable end of the PPU manipulator 45; the rotary electric cylinder 47 is symmetrically fixedly installed on the front and rear sides of the right end of the U-shaped plate 46; the pneumatic gripper 48 is symmetrically rotated and installed on the front and rear sides of the left end of the U-shaped plate 46; and the output end of the rotary electric cylinder 47 is fixedly connected to the pneumatic gripper 48. like Figure 8 As shown, the pushing mechanism 5 includes a second support frame 51, a dual-axis cylinder 52, and a push plate 53; the second support frame 51 is fixedly installed on the upper right side of the base plate 1; the upper end of the second support frame 51 is fixedly connected to the dual-axis cylinder 52; the output end of the dual-axis cylinder 52 is fixedly installed with a push plate 53; a material clamping groove 54 is opened at the end of the two push plates 53 that are close to each other. The opening diameter of the material slot 54 is the same as the outer diameter of the rubber cap body 7; In this invention, after production is completed, the sunroof support rod body 6, which requires rubber cap assembly, is placed on the fixing frame 29 installed on the upper end of the sliding block 27 of the first feeding assembly. Then, the drive motor 210 of the first feeding assembly drives the active synchronous pulley 23 to rotate, the active synchronous pulley 23 drives the synchronous belt 25 to rotate, and the synchronous belt 25 drives the driven synchronous pulley 24 to rotate synchronously. At this time, multiple limiting teeth 26 move together with the synchronous belt 25. The limiting teeth 26 will then drive the sliding block 27 to move forward along the material transfer guide 22 through the alignment groove 271 on the left side of the sliding block 27, until the sliding block 27 moves from the material transfer guide 22 of the first feeding assembly to the front transition guide 284. Then, the push cylinder 285 works to push the material changing slider 283 to move horizontally to the right along the material changing guide 282. like Figure 3 As shown, during the movement, the alignment groove 271 on the right side of the sliding block 27 will align with the limiting tooth 26 on the synchronous belt 25 of the second feeding component until the transition guide rail 284 is located to the right of the transfer guide rail 22 of the second feeding component; at this time, the sunroof support rod body 6 is in the assembly station, and the part of the sunroof support rod body 6 that needs to be assembled with rubber cap is located between the front and rear dual-axis cylinders 52. At the same time, the vibratory feeder 3 drives the rubber cap body 7 from the discharge port of the vibratory feeder 3 to move forward into the material trough 44 where the movable end of the electric rotary disk 42 is located at the receiving station. Then the movable end of the electric rotary disk 42 rotates, causing the material trough 44 at the receiving station to rotate to the waiting station. During the rotation, the retaining ring 43 will prevent the rubber cap body 7 from sliding out of the material trough 44. Subsequently, the vibratory feeder 3 works again, driving the next rubber cap body 7 from the discharge port of the vibratory feeder 3 to move forward into the material trough 44 from the waiting station to the receiving station; At this time, the rubber cap body 7 in the material trough 44 of the receiving station is located between the two movable ends of the rear pneumatic gripper 48; the rubber cap body 7 in the material trough 44 of the waiting station is located between the two movable ends of the front pneumatic gripper 48; then the pneumatic gripper 48 works to clamp and fix the rubber cap body 7. Subsequently, the PPU robot arm 45 drives the pneumatic gripper 48 to move, pulling the rubber cap body 7 out of the material trough 44 and moving the rubber cap body 7 to the left to the assembly station. During the movement, the rotary electric cylinder 47 drives the pneumatic gripper 48 to rotate upward, causing the rubber cap body 7 to change from a vertical state to a horizontal state, and the slot at the upper end of the rubber cap body 7 faces inward. like Figure 8As shown, the dual-axis cylinder 52 then drives the push plate 53 to move towards the rubber cap body 7 until the outer part of the rubber cap body 7 is inserted into the material slot 54 and blocked and limited by the inner wall of the material slot 54 to prevent the rubber cap body 7 from falling down. Then the movable end of the pneumatic gripper 48 unfolds outward to restore itself, releasing the lock on the rubber cap body 7. The rotary electric cylinder 47 drives the pneumatic gripper 48 to rotate downward to reset. The PPU robot arm 45 drives the two rotary electric cylinders 47 and the pneumatic gripper 48 to move to the right to reset. Subsequently, the dual-axis cylinder 52 continues to work, driving the rubber cap body 7 to move towards the sunroof support rod body 6 until the inner slot of the rubber cap body 7 is inserted into the part of the sunroof support rod body 6 where the rubber cap needs to be assembled, thus realizing the rubber cap assembly operation of the sunroof support rod body 6. After assembly, the push cylinder 285 pulls the material changing slider 283 to the left. During the movement, the sliding block 27 will also move to the left along the limiting teeth 26 installed on the timing belt 25 of the second feeding component until the transition guide rail 284 is aligned with the material transfer guide rail 22 of the second feeding component. Subsequently, the drive motor 210 of the second feeding component operates, driving the active synchronous pulley 23 to rotate, causing the limit pawl 26 to move and drive the sliding block 27 to move backward along the transition guide rail 284 to the transfer guide rail 22 of the second feeding component, and then continue to move backward along the transfer guide rail 22 to the rear transition guide rail 284. Then, the rear push cylinder 285 operates, pulling the material changing slider 283 and driving the sliding block 27 to move to the left along the material changing guide rail 282, so that the rear transition guide rail 284 is aligned with the transfer guide rail 22 of the first feeding component. At the same time, the front push cylinder 285 pulls the material changing slider 283 to drive the transition guide rail 284 to reset to the left, so that the front transition guide rail 284 is re-aligned with the material transfer guide rail 22 of the first feeding component. By repeating the above operations, the rubber cap assembly operation of the sunroof support rod body 6 can be continuously carried out.
[0015] Example 3: In some embodiments, such as Figure 1 As shown, in a preferred embodiment of the present invention, a clamping plate for restricting the movement of the sunroof support rod body 6 is fixedly installed on the upper end of the fixing frame 29.
[0016] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A sunroof support rod assembly device, comprising a base plate (1), characterized in that: It also includes a dual-track separating loading and unloading mechanism (2), a vibratory feeder (3), a material distribution mechanism (4), and a material pushing mechanism (5); a dual-track separating loading and unloading mechanism (2) for conveying the sunroof support rod body (6) is installed on the upper left side of the base plate (1). The dual-track separating loading and unloading mechanism (2) includes a first feeding assembly, a second feeding assembly, a driven assembly, a transition assembly (28), and a fixing frame (29); the first feeding assembly and the second feeding assembly are both installed on the upper left side of the base plate (1); several sets of driven assemblies are installed on the first feeding assembly and the second feeding assembly; a fixing frame (29) for fixing the sunroof support rod body (6) is installed on the material transfer assembly. Transition components (28) for controlling the movement of the driven component between the first feeding component and the second feeding component are installed on both the front and rear sides. A vibratory feeder (3) is fixedly installed on the upper right rear side of the substrate (1); a material distribution mechanism (4) is installed on the upper right front side of the substrate (1) to distribute the rubber cap body (7) of the vibratory feeder (3) one by one to facilitate the installation operation; a pushing mechanism (5) is also symmetrically installed on the upper right front and rear sides of the substrate (1) to install the rubber cap body (7) onto the sunroof support rod body (6). The material distribution mechanism (4) includes a material blocking assembly, a PPU manipulator (45) and a clamping assembly; the material blocking assembly is installed on the upper right front of the substrate (1); the PPU manipulator (45) is fixedly installed on the upper right front of the substrate (1); a clamping assembly for controlling the movement of the rubber cap body (7) is installed on the movable end of the PPU manipulator (45). The clamping assembly includes a U-shaped plate (46), a rotary electric cylinder (47), and a pneumatic gripper (48); the U-shaped plate (46) is fixedly installed on the movable end of the PPU manipulator (45); the rotary electric cylinder (47) is symmetrically fixedly installed on the front and rear sides of the right end of the U-shaped plate (46); the pneumatic gripper (48) is symmetrically rotated on the front and rear sides of the left end of the U-shaped plate (46); and the output end of the rotary electric cylinder (47) is fixedly connected to the pneumatic gripper (48); The feeding mechanism (5) includes a second support frame (51), a dual-axis cylinder (52), and a push plate (53); the second support frame (51) is fixedly installed on the upper right side of the base plate (1); the upper end of the second support frame (51) is fixedly connected to the dual-axis cylinder (52); the output end of the dual-axis cylinder (52) is fixedly installed with a push plate (53); a material clamping groove (54) is opened at the end of the two push plates (53) that are close to each other. The opening diameter of the material slot (54) is the same as the outer diameter of the rubber cap body (7).
2. The sunroof support rod assembly equipment according to claim 1, characterized in that, The first feeding assembly and the second feeding assembly are both composed of a vertical plate (21), a material transfer guide rail (22), an active synchronous pulley (23), a driven synchronous pulley (24), a synchronous belt (25), a limiting tooth (26), and a drive motor (210); the vertical plate (21) of the first feeding assembly and the second feeding assembly are both fixedly installed on the upper left side of the base plate (1); and the vertical plate (21) of the second feeding assembly is located to the right of the vertical plate (21) of the first feeding assembly; A material transfer guide rail (22) is fixedly installed on one end of the two upright plates (21) that are close to each other through a support frame; the active synchronous pulley (23) is rotatably installed on the rear side of the end of the two upright plates (21) that are close to each other; the driven synchronous pulley (24) is rotatably installed on the front side of the end of the two upright plates (21) that are close to each other; a synchronous belt (25) is wound around the outside of the active synchronous pulley (23) and the driven synchronous pulley (24) so that the two are connected in transmission; multiple limit teeth (26) are fixedly installed on the synchronous belt (25); the drive motor (210) is fixedly installed on the rear side of the end of the two upright plates (21) that are far apart; and the output end of the drive motor (210) is fixedly connected to the active synchronous pulley (23).
3. The sunroof support rod assembly equipment according to claim 2, characterized in that, The driven component includes a sliding block (27); the sliding block (27) is slidably connected to the material transfer guide rail (22); the left and right sides of the sliding block (27) are provided with alignment grooves (271) that are slidably connected to the limiting teeth (26); a fixing frame (29) is fixedly installed on the upper end of the sliding block (27).
4. The sunroof support rod assembly equipment according to claim 3, characterized in that, The transition component (28) includes a horizontal plate (281), a material changing guide rail (282), a material changing slider (283), a transition guide rail (284), and a push cylinder (285); the left and right ends of the horizontal plate (281) are fixedly connected to the left and right side upright plates (21); the material changing guide rails (282) are symmetrically fixedly installed on the front and rear sides of the upper end of the horizontal plate (281); the material changing slider (283) is limited and slidably connected to the two material changing guide rails (282); the push cylinder (285) is fixedly installed on the left end of the left side upright plate (21); the output end of the push cylinder (285) is fixedly connected to the material changing slider (283); the upper end of the material changing slider (283) is fixedly installed with the transition guide rail (284).
5. The sunroof support rod assembly equipment according to claim 4, characterized in that, The material blocking assembly includes a first support frame (41), an electric rotating disk (42), and a retaining ring (43); the first support frame (41) is fixedly installed on the upper right side of the base plate (1); the retaining ring (43) is fixedly installed on the upper end of the first support frame (41); the electric rotating disk (42) is fixedly installed in the middle of the upper end of the first support frame (41); and the movable end of the electric rotating disk (42) is located inside the retaining ring (43); the movable end of the electric rotating disk (42) is symmetrically provided with material grooves (44) on the front and rear sides; the opening size of the material groove (44) is the same as the outer diameter of the rubber cap body (7).
6. The sunroof support rod assembly equipment according to claim 5, characterized in that, The rear side of the retaining ring (43) is provided with a clearance groove.
Citation Information
Patent Citations
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