Thermal insulation safety type steel structure and assembling method
Patent Information
- Application Number
- CN202510980850.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-16
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2045-07-16
AI Technical Summary
[0004]但是,现有技术的钢结构多依赖螺栓间距调节机构,在改变间距后整体支撑性较差,且由于钢结构之间存在较大的间隙,不便在钢构件底部安装保温隔板,形成局部热流失隐患,保温性和美观性较差;并且对于传统填充工艺通常采用固定喷头在钢构件内部进行发泡材料喷涂填充,容易造成填充不均的问题,影响钢结构的保温性能
本发明的保温安全型钢结构可改变第一钢构件和第二钢构件之间的位置距离,以适应不同跨度荷载需求,提升结构适应性,第一钢构件和第二钢构件内表面设有膨胀型石墨烯涂层,以具有一定的防火性能,位于膨胀型石墨烯涂层内侧填充有水基发泡聚氨酯和5%-10%膨胀珍珠岩粉体形成的复合体系,喷涂填充后通过异氰酸酯与多元醇反应发泡,体积膨胀率300%-500%,且通过膨胀珍珠岩粉体的添加提升阻燃性能,以使第一钢构件和第二钢构件降低导热系数,起到保温的作用;并且优化使用了扣板结构,可将外部扣板或保温板锁紧在下方,在下方形成一侧保温且平整的界面,进一步提高保温性和美观性。
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Figure CN120625730B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of steel structure technology, specifically to a thermally insulated and safe steel structure and its assembly method. Background Technology
[0002] Steel structures are structures made of steel materials and are one of the main types of building structures. They are characterized by high strength, light weight, good overall rigidity, and strong deformation capacity. They are usually used to construct large-span, super-high, and super-heavy buildings.
[0003] Currently, Chinese patent application number CN202222775972.0 discloses a flame-retardant and heat-insulating safety steel structure, including an outer flame-retardant layer and a steel structure body. An inner flame-retardant layer is fixedly connected to the inner side of the outer flame-retardant layer, a drying layer is fixedly connected to the inner side of the inner flame-retardant layer, an outer heat-insulating layer is fixedly connected to the inner side of the drying layer, an inner heat-insulating layer is fixedly connected to the inner side of the outer heat-insulating layer, and a protective inner layer is fixedly connected to the inner side of the inner heat-insulating layer.
[0004] However, existing steel structures mostly rely on bolt spacing adjustment mechanisms, resulting in poor overall support after the spacing is changed. Furthermore, due to the large gaps between steel structures, it is inconvenient to install insulation panels at the bottom of the steel components, creating a risk of localized heat loss and resulting in poor insulation and aesthetics. In addition, traditional filling processes usually use fixed nozzles to spray foaming materials inside the steel components, which can easily cause uneven filling and affect the insulation performance of the steel structure. Summary of the Invention
[0005] The purpose of this invention is to provide a thermally insulated and safe steel structure and its assembly method to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a thermally insulated and safe steel structure, comprising a first steel member, stiffening ribs, a second steel member, locking bolts, and a snap-on structure. A second steel member is provided on one side of the first steel member. Stiffening ribs are provided on both sides of the first and second steel members near their respective ends. The two stiffening ribs are respectively locked and fixed to the first and second steel members by locking bolts. A snap-on structure is provided on the bottom side of both the first and second steel members. An expanded graphene coating is provided on the inner surface of both the first and second steel members, and an insulation layer is filled inside the expanded graphene coating. The snap-on structure includes... The steel plate has positioning heads integrally formed on its top left and right sides. A EPDM rubber sheet is provided at the bottom of the side of the two positioning heads that is close to each other, and the top of the EPDM rubber sheet contacts the first steel component. A pressure block is provided on the outer middle side of each positioning head. The distance between the pressure block and the positioning head is changed by a locking component in the middle of the pressure block, and the side of the pressure block close to the EPDM rubber sheet is connected to the first steel component. A gasket is provided on the side of the two positioning heads that is far apart from each other, and the bottom of the gasket contacts the steel plate. A bolt rod is provided through the middle of the inner part of each of the two gaskets, and the bolt rod is also provided through the interior of the steel plate. A buffer plate is installed on the bottom side of the steel plate.
[0007] Preferably, the insulation layer is a composite system formed by water-based foamed polyurethane and 5%-10% expanded perlite powder.
[0008] In addition, the present invention also provides an assembly method for a thermally insulated and safe steel structure, comprising the following steps: S1. A first steel component and a second steel component with an expanded graphene coating on their inner surfaces; S2. During on-site assembly, stiffening ribs are fastened to both sides of the first and second steel components and locked with locking bolts to form the first and second steel components as one unit. Then, the snap-on structure is inserted into the bottom of the first and second steel components respectively and locked according to the required position. S3. Fill the insulation layer inside the first steel component and the second steel component respectively using a filling device; S4. After the first and second steel components are assembled, a snap-on plate or insulation board is installed and fixed on the bottom side through the snap-on structure to further form an insulated and flat interface.
[0009] Preferably, the filling device includes a handle, a rod fastened to one side of the handle, a positioning structure fastened to the side of the rod away from the handle, a nozzle installed at the left end of the positioning structure, a hose connected to the rear side of the nozzle, and a switch located on the right side of the rear of the rod. A feed pipe is located behind the switch, and the other side of the hose is connected to the feed pipe. The other side of the feed pipe is connected to the external filler end. Limit sleeves are provided on both the left and right sides of the rod, and the hose passes through the inner sides of both limit sleeves. The positioning structure... The structure includes a drive guide assembly fastened to the rod column at the middle right side, a support seat fixed to the middle left side of the drive guide assembly, a frame fixedly connected to the left side of the support seat, a sliding column 1 that slides through the middle right side of the front part of the frame, a roller rotatably connected to the left end of the sliding column 1, and an amplitude adjustment assembly connected to the rear side of the roller. The right end of the sliding column 1 is connected to the drive guide assembly, the amplitude adjustment assembly is rotatably connected inside the frame, and the right end of the amplitude adjustment assembly is connected to the drive guide assembly. The left end of the amplitude adjustment assembly is fastened to the nozzle.
[0010] Preferably, the drive guide assembly includes a bin seat fixed to the middle of the right side of the rod column, a support plate fixedly connected to the middle of the inside of the bin seat, a first drive body installed on the left side of the rear part of the support plate, a rotating shaft column coaxially rotating in the middle of the output end of the first drive body, a second drive body disposed in the front left side of the support plate, a threaded rod connected to the middle of the output end of the second drive body, a first internal threaded cylinder threadedly connected to the left side of the outer surface of the threaded rod, and a guide component penetrating and disposed on both the front and rear sides inside the bin seat. The rotating shaft column penetrates and rotates in the middle of the left side wall of the bin seat, and the left end of the rotating shaft column is connected to the amplitude adjustment assembly. The first internal threaded cylinder slides through the front part of the left side wall of the bin seat, and the left end of the first internal threaded cylinder is fixed to a sliding column. The guide component is installed on the right side of the support plate.
[0011] Preferably, a protruding strip is fixedly connected to the front right side of the first internal threaded cylinder, and both the first internal threaded cylinder and the protruding strip slide through the inside of the limiting frame, and the bottom side of the limiting frame is fixed to the storage seat.
[0012] Preferably, the guide component includes a third drive body connected to the support plate on the left side, a bidirectional screw fixed through the middle of the output end of the third drive body, two second internal threaded cylinders threaded to the front and rear sides of the bidirectional screw respectively, two hollow rectangular rods fastened to the side of the two second internal threaded cylinders away from the bidirectional screw respectively, and two inner rods sliding through the inside of the two hollow rectangular rods away from the side of the second internal threaded cylinders respectively. The outer ends of the two inner rods are rotatably connected to support wheels, and the inner ends of the two inner rods are connected to the two hollow rectangular rods respectively by springs. The two hollow rectangular rods slide through the front and rear side walls of the compartment seat respectively.
[0013] Preferably, the first drive body, the second drive body, and the third drive body have the same structure, each consisting of a servo motor and two meshing gears, with the servo motor output end connected in the middle of one gear and the other gear serving as the output to transmit power to the outside.
[0014] Preferably, each of the two second internally threaded cylinders is fixedly connected to a slide bar on its right side. The slide bar is inserted and slides inside the left side of the slider, and the right side of the slider is fixed to the housing.
[0015] Preferably, the amplitude adjustment assembly includes a rotating rod connected to the drive guide assembly at its right end, a sliding sleeve slidably connected to the outer surface of the rotating rod, a protruding post disposed on the top left side of the sliding sleeve, two fork rods slidably connected to the front and rear sides of the protruding post, an arc-shaped rod fixedly connected to the left side of the rotating rod, a second sliding post sliding through and sliding inside the arc-shaped rod, a swing rod connected to the front and rear sides of the second sliding post, and a rotating frame rotating inside the left side of the swing rod. The rotating frame is rotatably connected to the left side inside the frame, and the left end of the rotating frame is fastened to the nozzle. The right side of the rotating rod rotates through and through the support seat and the frame. The right side of the front part of the sliding sleeve is connected to a roller. The middle part of the two fork rods is rotatably connected to the arc-shaped rod, and the two fork rods are slidably connected to the front and rear ends of the second sliding post, respectively. The arc-shaped rod is disposed inside the right side of the swing rod.
[0016] Compared with the prior art, the beneficial effects of the present invention are: The thermal insulation and safety steel structure of this invention can change the positional distance between the first and second steel components to adapt to different span load requirements and improve structural adaptability. The inner surfaces of the first and second steel components are provided with an expanded graphene coating to provide certain fire resistance. Inside the expanded graphene coating, a composite system formed by water-based foamed polyurethane and 5%-10% expanded perlite powder is filled. After spraying and filling, foaming is achieved by reacting isocyanate with polyol, resulting in a volume expansion rate of 300%-500%. The addition of expanded perlite powder enhances the flame retardant performance, thereby reducing the thermal conductivity of the first and second steel components and achieving thermal insulation. Furthermore, the optimized use of a snap-on structure allows the external snap-on panel or insulation board to be locked below, forming a flat interface with insulation on one side, further improving thermal insulation and aesthetics.
[0017] This invention optimizes the use of filling equipment in the assembly method of thermally insulated and safe steel structures. The two sides of the drive guide component can be extended outward to ensure that it is in a centered position after being inserted into the steel component. Under the action of the drive guide component, the sliding column drives the roller to move laterally. The displacement of the roller changes the stroke of the amplitude adjustment component. Thus, under the action of the drive guide component, the amplitude adjustment component drives the nozzle to make a back-and-forth swinging motion, thereby improving the filling uniformity of the composite system filler formed by water-based foamed polyurethane and 5%-10% expanded perlite powder inside the steel component.
[0018] This invention utilizes a bidirectional screw and two second internally threaded cylinders to move two hollow rectangular rods and an inner rod closer or further apart, adapting to the internal dimensions of steel components of different sizes. The two hollow rectangular rods slide through the front and rear side walls of the storage unit, with the storage unit providing limiting support to ensure the stability of their displacement. After the hollow rectangular rods and inner rods have moved and adjusted, the support rollers contact the inner wall of the steel component, providing guiding support and ensuring that the frame remains in the middle position inside the steel component during pushing and pulling, thus improving the uniformity of filling.
[0019] In this invention, after the roller changes its position laterally, it drives the sliding sleeve to move and change its lateral position on the rotating rod surface. After the sliding sleeve changes its lateral position, the protruding column drives the two levers to rotate on the arc-shaped rod. Under the action of the levers, the second sliding column changes its position along the arc-shaped trajectory inside the arc-shaped rod. The second sliding column drives the swing rod to adjust its position, thereby changing the angle between the swing rod and the rotating frame. Then, when the rotating rod rotates, it drives the rotating frame and the nozzle to perform a reciprocating motion with an adjustable back-and-forth swing amplitude. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the thermal insulation and safety steel structure of the present invention.
[0021] Figure 2 For the present invention Figure 1 The main view.
[0022] Figure 3 This is a schematic diagram of the buckle structure of the present invention.
[0023] Figure 4 This is a schematic diagram of the filling device of the present invention.
[0024] Figure 5 This is a schematic diagram of the placement structure of the present invention.
[0025] Figure 6 This is a top view of the internal structure of the drive guide component of the present invention.
[0026] Figure 7This is a schematic diagram of the amplitude modulation component of the present invention.
[0027] In the diagram: First steel component-1, stiffening rib-2, second steel component-3, locking bolt-4, snap-on structure-5, expanded graphene coating-11, steel plate-51, positioning head-52, EPDM rubber sheet-53, pressure block-54, locking component-55, gasket-56, bolt rod-57, buffer plate-511, handle-61, rod-62, positioning structure-63, nozzle-64, hose-65, switch-66, limit sleeve-651, drive guide assembly-631, support seat-632, frame-633, sliding column-1-634, roller-635, amplitude adjustment assembly-636, compartment seat-6311, support plate-6312, first drive body-6313. 6314, 6315, 6316, 6317, 6318, 6317, 6318, 63171, 63172, 63181, 63182, 63183, 63184, 63185, 63186, 63187, 631831, 631832, 6361, 6362, 6363, 6364, 6365, 6366, 6367, 6368. Detailed Implementation
[0028] To further explain the technical solution of the present invention, a detailed description is provided below through specific embodiments.
[0029] Please see Figure 1 , Figure 2 and Figure 3This invention provides a thermally insulated and safe steel structure, including a first steel member 1, stiffening ribs 2, a second steel member 3, locking bolts 4, and a snap-on structure 5. The second steel member 3 is located on one side of the first steel member 1. Stiffening ribs 2 are located on both sides of the near ends of the first steel member 1 and the second steel member 3. The two stiffening ribs 2 are locked to the first steel member 1 and the second steel member 3 respectively by locking bolts 4. The positional distance between the first steel member 1 and the second steel member 3 can be changed to adapt to different span load requirements, improving structural adaptability. The bottom side of each component 3 is provided with a snap-on structure 5. The inner surface of the first steel component 1 and the second steel component 3 is provided with an expanded graphene coating 11 to provide certain fire resistance. The inner side of the expanded graphene coating 11 is filled with a composite system formed by water-based foamed polyurethane and 5%-10% expanded perlite powder. After spraying and filling, the foam is generated by the reaction of isocyanate and polyol, with a volume expansion rate of 300%-500%. The addition of expanded perlite powder enhances the flame retardant performance, thereby reducing the thermal conductivity of the first steel component 1 and the second steel component 3 and providing insulation.
[0030] The snap-on structure 5 includes a steel plate 51. Positioning heads 52 are integrally formed on the top left and right sides of the steel plate 51. A EPDM rubber sheet 53 is provided at the bottom of the side of the two positioning heads 52 closest to each other, and the EPDM rubber sheet 53 contacts the first steel component 1 above it to improve contact stability. A pressure block 54 is provided on the outer middle side of each positioning head 52. The distance between the pressure block 54 and the positioning head 52 is changed by a locking member 55. The side of the pressure block 54 closest to the EPDM rubber sheet 53 is connected to the first steel component 1. The two locking members 55 are adjusted to press the two pressure blocks 54 tightly against the positioning head 52. On both sides of the first steel component 1, the position of the steel plate 51 is fixed. On the side away from the two positioning heads 52, there are shims 56. The bottom of the shims 56 contacts the steel plate 51. Bolt rods 57 are inserted through the middle of the two shims 56 and are inserted through the steel plate 51. A buffer plate 511 is installed on the bottom side of the steel plate 51. The external buckle plate or insulation plate can be placed under the buffer plate 511. The buckle plate or insulation plate is installed under the first steel component 1 by locking the bolt rods 57, forming a flat interface with insulation on one side, which further improves the insulation and aesthetics.
[0031] Please see Figure 1 , Figure 4 , Figure 5 , Figure 6 and Figure 7 This invention provides a method for assembling a thermally insulated and safe steel structure, comprising the following steps: S1. A first steel component 1 and a second steel component 3 with an expanded graphene coating 11 on their prefabricated inner surfaces; S2. During on-site assembly, stiffening ribs 2 are fastened to both sides of the first steel component 1 and the second steel component 3. The distance between the first steel component 1 and the second steel component 3 is changed according to the different span load requirements. Then, the first steel component 1 and the second steel component 3 are locked together by locking bolts 4. Then, the pressure blocks 54 of the buckle structure 5 are inserted into the bottom sides of the first steel component 1 and the second steel component 3 respectively. The locking parts 55 are locked according to the required position so that the two pressure blocks 54 are pressed and positioned at the bottom sides of the first steel component 1 and the second steel component 3. S3. Fill the interior of the first steel component 1 and the second steel component 3 with insulation layer using filling equipment; S4. After the first steel component 1 and the second steel component 3 are assembled, the buckle plate or insulation plate is placed below. The buckle plate or insulation plate is installed below the first steel component 1 and the second steel component 3 by locking the bolt rod 57, forming a one-sided insulated and flat interface below, further forming an insulated and flat interface.
[0032] The filling device includes a handle 61, a rod 62 fastened to one side of the handle 61, a positioning structure 63 fastened to the side of the rod 62 away from the handle 61, a nozzle 64 installed at the left end of the positioning structure 63, a hose 65 connected to the rear side of the nozzle 64, and a switch 66 located on the right rear side of the rod 62. A feed pipe is located behind the switch 66, and the other side of the hose 65 is connected to the feed pipe. The other side of the feed pipe is connected to the external filler end, so that the external water-based polyurethane foam and 5%... The composite filler system formed by -10% expanded perlite powder is sprayed out from the nozzle 64 through the hose 65 after the switch 66 is activated. Limiting sleeves 651 are provided on both the left and right sides of the rod 62. The hose 65 is inserted through the two limiting sleeves 651 to limit the hose 65 and prevent it from moving. The positioning structure 63 includes a drive guide assembly 631 that is fastened to the rod 62 at the middle of the right side, and a support seat 632 that is fixed to the middle of the left side of the drive guide assembly 631. A frame 633 is fixedly connected to the left side of the support base 632; a slide post 634 slides through the right side of the front part of the frame 633; a roller 635 is rotatably connected to the left end of the slide post 634; and an amplitude adjustment assembly 636 is connected to the rear side of the roller 635. The right end of the slide post 634 is connected to the drive guide assembly 631. The amplitude adjustment assembly 636 is rotatably connected inside the frame 633, and the right end of the amplitude adjustment assembly 636 is connected to the drive guide assembly 631. The left end of the amplitude adjustment assembly 636 is connected to... The nozzle 64 is fastened, and the two sides of the drive guide assembly 631 can be extended outward to ensure that it is in the center position after being inserted into the steel component. Under the action of the drive guide assembly 631, the slide column 634 drives the roller 635 to move laterally. The displacement of the roller 635 changes the required stroke of the amplitude adjustment assembly 636. Thus, under the action of the drive guide assembly 631, the amplitude adjustment assembly 636 drives the nozzle 64 to make a back-and-forth reciprocating swing motion to improve the uniformity of the filler.
[0033] The drive guide assembly 631 includes a housing 6311 fastened to the rod 62 at the middle of its right side, a support plate 6312 fixedly connected to the middle of the interior of the housing 6311, a first drive body 6313 installed on the left rear of the support plate 6312, and a rotating shaft 6314 coaxially rotating at the middle of the output end of the first drive body 6313. The rotating shaft 6314 passes through and rotates through the middle of the left side wall of the housing 6311, and the left end of the rotating shaft 6314 is connected to the amplitude adjustment assembly 636. Under the action of the first drive body 6313, the rotating shaft 6314 drives the amplitude adjustment component 636 to perform a swinging action. The system includes a second drive body 6315 located on the front left side of the support plate 6312, a threaded rod 6316 connected to the middle of the output end of the second drive body 6315, a first internal threaded cylinder 6317 threaded to the left side of the outer surface of the threaded rod 6316, and a guide component 6318 penetrating the front and rear sides of the compartment 6311. The first internal threaded cylinder 6317 slides through the front left side wall of the compartment 6311, and its left end is fixed to the sliding column 634. Under the action of the second drive body 6315, the threaded rod 6316 rotates inside the first internal threaded cylinder 6317, thereby driving the sliding column 634 to move laterally through the cooperation of the threaded rod 6316 and the first internal threaded cylinder 6317. The guide component 6318 is installed on the right side of the support plate 6312. After the guide component 6318 moves, it moves laterally towards the sliding column 634. Extending from both the front and rear sides, it supports and guides the steel structure, ensuring its centered position. A protrusion 63171 is fixedly connected to the front right side of the first internal threaded cylinder 6317. Both the first internal threaded cylinder 6317 and the protrusion 63171 slide through the inside of the limiting frame 63172, and the bottom side of the limiting frame 63172 is fixed to the housing seat 6311, which plays a limiting and supporting role, so that the first internal threaded cylinder 6317 does not produce its own rotation movement, ensuring the stability of displacement.
[0034] The guide component 6318 includes a third drive body 63181 connected to the support plate 6312 on the left side, a bidirectional screw 63182 fixed through and in the middle of the output end of the third drive body 63181, two second internal threaded cylinders 63183 threaded to the front and rear sides of the bidirectional screw 63182 respectively, two hollow rectangular rods 63184 fastened to the side of the two second internal threaded cylinders 63183 away from the bidirectional screw 63182 respectively, and two inner rods 63185 sliding through and in the interior of the two hollow rectangular rods 63184 away from the side of the second internal threaded cylinders 63183 respectively. Using the third drive body 63181 as a power source, the rotation of the bidirectional screw 63182 causes the two second internal threaded cylinders 63183 to move away from or closer to each other, thereby driving the two hollow rectangular rods 6318. 4. The inner rods 63185 are positioned far apart or close together to accommodate the internal dimensions of steel components of different sizes. The outer ends of the two inner rods 63185 are rotatably connected to support wheels 63186, and the inner ends of the two inner rods 63185 are connected to two hollow rectangular rods 63184 respectively via springs 63187. The two hollow rectangular rods 63184 slide through the front and rear side walls of the storage base 6311, and the storage base 6311 provides limiting support for the hollow rectangular rods 63184 to ensure the stability of the hollow rectangular rods 63184 during displacement. After the hollow rectangular rods 63184 are moved and adjusted, the support wheels 63186 contact the inner wall of the steel component to provide guiding support, ensuring that the frame 633 is located in the middle position inside the steel component during the pushing and pulling process, thereby improving the uniformity of filling.
[0035] The first drive body 6313, the second drive body 6315, and the third drive body 63181 have the same structure, each consisting of a servo motor and two meshing gears. The servo motor output is connected to the middle of one gear, and the middle of the other gear serves as the output to transmit power to the outside, so as to provide power for the drive of the components through the servo motor. Slide bars 631831 are fixedly connected to the right side of the two second internal threaded cylinders 63183. The slide bars 631831 are inserted and slide inside the left side of the slider 631832, and the right side of the slider 631832 is fixed to the housing 6311, ensuring that the second internal threaded cylinders 63183 do not rotate on their own, so that they can perform stable forward and backward displacement movements in cooperation with the bidirectional screw 63182.
[0036] The amplitude adjustment component 636 includes a rotating rod 6361 connected at its right end to a rotating shaft 6314, which causes the rotating rod 6361 to rotate. It also includes a sliding sleeve 6362 slidably connected to the outer surface of the rotating rod 6361, a protrusion 6363 located on the top left side of the sliding sleeve 6362, two shift forks 6364 slidably connected to the front and rear sides of the protrusion 6363, an arc-shaped rod 6365 fixedly connected to the left side of the rotating rod 6361, and a second sliding rod 6365 penetrating and sliding inside the arc-shaped rod 6365. 366. A swing rod 6367 connected to the front and rear sides of the sliding column 6366 and a rotating frame 6368 rotating inside the left side of the swing rod 6367. The rotating frame 6368 is rotatably connected to the left side inside the frame 633, and the left end of the rotating frame 6368 is fastened to the nozzle 64 so that the rotating frame 6368 drives the nozzle 64 to perform a stable back-and-forth swinging motion. The right side of the rotating rod 6361 passes through and rotates inside the support 632 and the frame 633 to ensure the stability of the rotation of the rotating rod 6361. The front of the sliding sleeve 6362... The right side of the part is connected to the roller 635. After the roller 635 changes its position laterally, it drives the sliding sleeve 6362 to move and change its lateral position on the surface of the rotating rod 6361. The middle part of the two shift fork rods 6364 is rotatably connected to the arc-shaped rod 6365, and the two shift fork rods 6364 are respectively slidably connected to the front and rear ends of the sliding column 6366. The arc-shaped rod 6365 is set inside the right side of the swing rod 6367. After the lateral position of the sliding sleeve 6362 changes, the protrusion 6363 drives the two shift fork rods 6364 to move. 364 rotates on the arc-shaped rod 6365 by an angle, so that under the action of the fork lever 6364, the sliding column 6366 changes position along the arc-shaped trajectory inside the arc-shaped rod 6365, so that the sliding column 6366 drives the swing rod 6367 to rotate and adjust its position, thereby changing the angle between the swing rod 6367 and the rotating frame 6368. Then, when the rotating rod 6361 rotates, it drives the rotating frame 6368 to perform a reciprocating motion with an adjustable back-and-forth swing amplitude, so that the nozzle 64 sprays the filler material back and forth, ensuring a uniform filling effect.
[0037] The working principle of the filling equipment is as follows: First, after installing the first steel component 1 and the second steel component 3, connect the filler end of the composite system formed by external water-based foamed polyurethane and 5%-10% expanded perlite powder to the feed pipe on switch 66 to use the filling equipment. Second, the user grips the handle 61 and controls the activation of the third drive body 63181 according to the internal dimensions of the first steel component 1 and the second steel component 3. Under the action of the third drive body 63181, the bidirectional screw 63182 rotates. Through the cooperation of the bidirectional screw 63182 and the two second internal threaded cylinders 63183, the two hollow rectangular rods 63184 and the inner rod 63185 move away from or closer to each other, changing the positional distance between the two support wheels 63186 to adapt to the internal dimensions of steel components of different sizes. Third, based on the internal dimensions of the first steel component 1 and the second steel component 3, the second drive body 6315 is activated. Under the action of the second drive body 6315, the threaded rod 6316 rotates inside the first internal threaded cylinder 6317. Through the cooperation between the threaded rod 6316 and the first internal threaded cylinder 6317, the sliding column 634 is moved laterally. After the sliding column 634 is moved, the roller 635 changes its position laterally, causing the sliding sleeve 6362 to move and change its position on the rotating rod 63. At the lateral position of the surface 61, the protrusion 6363 on the sliding sleeve 6362 drives the two fork levers 6364 to rotate on the arc-shaped rod 6365. Under the action of the fork levers 6364, the sliding column 6366 changes position along the arc-shaped trajectory inside the arc-shaped rod 6365. The sliding column 6366 drives the swing rod 6367 to rotate and adjust its position, thereby changing the angle between the swing rod 6367 and the rotating frame 6368, and thus adjusting and changing the amplitude of the swinging of the rotating frame 6368. Fourth, insert the nozzle 64 into the first steel component 1, so that the two support wheels 63186 contact the inner wall of the first steel component 1 for guidance and support. Then push the nozzle 64 to the innermost side and start the control of the first drive body 6313. Under the action of the first drive body 6313, the rotating shaft column 6314 rotates through the rotating rod 6361 and the arc-shaped rod 6365. With the cooperation of the arc-shaped rod 6365 and the swing rod 6367, the rotating frame 6368 drives the nozzle 64 to perform a back-and-forth reciprocating swinging motion. Then, start the switch 66 to make the composite system filler formed by the external water-based foamed polyurethane and 5%-10% expanded perlite powder spray out from the nozzle 64 through the hose 65. The sprayed filler swings back and forth to improve the uniformity of filling. As the filler is sprayed out, it pulls the position of the nozzle 64 outward until the interior of the first steel component 1 is filled. Then, the interior of the second steel component 3 is filled.
[0038] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A filling device for filling an insulation layer inside a thermally insulated and safe steel structure, characterized in that: The filling device includes a handle (61), a rod (62) fastened to one side of the handle (61), a positioning structure (63) fastened to the side of the rod (62) away from the handle (61), a nozzle (64) installed at the left end of the positioning structure (63), a hose (65) connected to the rear side of the nozzle (64), and a switch (66) located on the right side of the rear of the rod (62). A feed pipe is provided on the rear side of the switch (66), and the other side of the hose (65) is connected to the feed pipe. The other side of the feed pipe is connected to the external filler end. Limit sleeves (651) are provided on both the left and right sides of the rod (62). The hose (65) passes through the inside of the two limit sleeves (651). The positioning structure (63) includes a right middle part connected to the rod (61). 2) A drive guide assembly (631) fastened together, a support seat (632) fixed to the middle left side of the drive guide assembly (631), a frame (633) fixedly connected to the left side of the support seat (632), a sliding column (634) sliding through the right side of the front part of the frame (633), a roller (635) rotatably connected to the left end of the sliding column (634), and an amplitude adjustment assembly (636) connected to the rear side of the roller (635). The right end of the sliding column (634) is connected to the drive guide assembly (631). The amplitude adjustment assembly (636) is rotatably connected to the inside of the frame (633), and the right end of the amplitude adjustment assembly (636) is connected to the drive guide assembly (631). The left end of the amplitude adjustment assembly (636) is fastened to the nozzle (64).
2. The filling device for filling an insulation layer inside a thermally insulated safety steel structure according to claim 1, characterized in that: The drive guide assembly (631) includes a housing (6311) fastened to the rod (62) at the middle of the right side, a support plate (6312) fixedly connected to the middle of the interior of the housing (6311), a first drive body (6313) installed on the left rear of the support plate (6312), a rotating shaft (6314) coaxially rotating at the middle of the output end of the first drive body (6313), a second drive body (6315) located at the front left side of the support plate (6312), a threaded rod (6316) connected to the middle of the output end of the second drive body (6315), and a threaded connection to the threaded rod (6314). 6) The first internal threaded cylinder (6317) on the left side of the outer surface and the guide component (6318) that penetrates the front and rear sides of the inside of the bin seat (6311). The rotating shaft (6314) penetrates and rotates in the middle of the left side wall of the bin seat (6311), and the left end of the rotating shaft (6314) is connected to the amplitude adjustment component (636). The first internal threaded cylinder (6317) penetrates and slides in the front part of the left side wall of the bin seat (6311), and the left end of the first internal threaded cylinder (6317) is fixed to the sliding column (634). The guide component (6318) is installed on the right side of the support plate (6312).
3. The filling device for filling an insulation layer inside a thermally insulated safety steel structure according to claim 2, characterized in that: The first internal threaded cylinder (6317) has a protrusion (63171) fixedly connected to the right side of the front part. Both the first internal threaded cylinder (6317) and the protrusion (63171) slide through the inside of the limiting frame (63172), and the bottom side of the limiting frame (63172) is fixed to the storage seat (6311).
4. The filling device for filling an insulation layer inside a thermally insulated safety steel structure according to claim 2, characterized in that: The guide component (6318) includes a third drive body (63181) connected to the support plate (6312) on the left side, a bidirectional screw (63182) fixed through and in the middle of the output end of the third drive body (63181), two second internal threaded cylinders (63183) threadedly connected to the front and rear sides of the bidirectional screw (63182), and two hollow rectangular rods (63184) fastened to the side of the two second internal threaded cylinders (63183) away from the bidirectional screw (63182). Two inner rods (63185) slide through the interior of two hollow rectangular rods (63184) on the side away from the second internal threaded cylinder (63183). The outer ends of the two inner rods (63185) are rotatably connected to support wheels (63186), and the inner ends of the two inner rods (63185) are connected to the two hollow rectangular rods (63184) respectively by springs (63187). The two hollow rectangular rods (63184) slide through the front and rear side walls of the chamber seat (6311).
5. The filling device for filling an insulation layer inside a thermally insulated safety steel structure according to claim 4, characterized in that: The first drive body (6313), the second drive body (6315) and the third drive body (63181) have the same structure. They are all composed of a servo motor and two meshing gears. The middle part of one gear is connected to the output end of the servo motor, and the middle part of the other gear is used as the output to transmit power to the outside.
6. The filling device for filling an insulation layer inside a thermally insulated safety steel structure according to claim 4, characterized in that: Both of the second internal threaded cylinders (63183) are fixedly connected to the right side of a slide bar (631831). The slide bar (631831) is inserted and slides inside the left side of the slider (631832), and the right side of the slider (631832) is fixed to the housing (6311).
7. The filling device for filling an insulation layer inside a thermally insulated safety steel structure according to claim 2, characterized in that: The amplitude adjustment assembly (636) includes a rotating rod (6361) connected to the drive guide assembly (631) at its right end, a sliding sleeve (6362) slidably connected to the outer surface of the rotating rod (6361), a protrusion (6363) located on the top left side of the sliding sleeve (6362), two shift forks (6364) slidably connected to the front and rear sides of the protrusion (6363), an arc-shaped rod (6365) fixedly connected to the left side of the rotating rod (6361), a second sliding rod (6366) penetrating and sliding inside the arc-shaped rod (6365), a swing rod (6367) connected to the front and rear sides of the second sliding rod (6366), and a swing rod (6367) rotating on the left side of the swing rod (6367). The internal rotating frame (6368) is rotatably connected to the left side of the frame (633), and the left end of the rotating frame (6368) is fastened to the nozzle (64). The right side of the rotating rod (6361) passes through and rotates inside the support seat (632) and the frame (633). The front right side of the sliding sleeve (6362) is connected to the roller (635). The middle part of the two fork rods (6364) is rotatably connected to the arc-shaped rod (6365), and the two fork rods (6364) are slidably connected to the front and rear ends of the sliding column (6366). The arc-shaped rod (6365) is located inside the right side of the swing rod (6367).
Citation Information
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