A device for deep processing of malus hallings and a method of using the same

Abstract

A kind of malus micromalus deep processing device belongs to fruit processing field.It includes side plate I and side plate II;Multiple arc-shaped supporting plates are fixedly connected between the side plate I, side plate II, and multiple discharge ports are arranged on the side plate I and side plate II, and the discharge port is located at the upper end of the corresponding arc-shaped supporting plate;Motor I is fixedly connected on the output shaft of motor I outside the side plate I and side plate II, and a rotating shaft is fixedly connected on the output shaft of motor I;Spiral plate is fixedly connected on the outer cylindrical surface of the rotating shaft and located at the upper end of the corresponding arc-shaped supporting plate;Conveying belt is arranged between the side plate I and side plate II.The present application can not only simultaneously screen multiple malus micromalus along the length direction of spiral plate, effectively save equipment floor area, but also batch screen malus micromalus according to size, improve screening efficiency.

Description

Technical Field

[0001] This invention relates to a device for deep processing of crabapple fruit, belonging to the field of fruit processing. Background Technology

[0002] Before further processing crabapples, they generally need to be sorted by size so that different sizes of crabapples can be processed into different products. Although the current equipment can sort crabapples, in actual use, individual crabapples need to be placed on a movable tray, electronically weighed or measured by sensors, and then conveyed to the corresponding conveyor belt to be discharged. This is inefficient, so improvements are needed. Summary of the Invention

[0003] The purpose of this invention is to solve the above-mentioned problems existing in the background art and to provide a device for deep processing of crabapple fruit.

[0004] The present invention achieves the above objectives by adopting the following technical solution:

[0005] A device for deep processing of crabapple fruit includes a side plate I and a side plate II; multiple arc-shaped support plates are fixedly connected between the side plate I and the side plate II, and multiple discharge ports are provided on the side plate I and the side plate II, with the discharge ports located at the upper end of the corresponding arc-shaped support plate; a motor I is fixedly connected to the outer side of the side plate I and the side plate II, and a rotating shaft is fixedly connected to the output shaft of the motor I; a spiral plate located at the upper end of the corresponding arc-shaped support plate is fixedly connected to the outer circular surface of the rotating shaft; a conveyor belt is provided between the side plate I and the side plate II.

[0006] A method of using an apparatus for deep processing of crabapple fruit, the method comprising the following steps:

[0007] Step 1: Start motor I and motor II; the crabapples fall from the conveyor belt onto the spiral plate;

[0008] Step 2: Motor I drives the spiral plate to rotate, causing crabapples smaller than the spiral plate pitch to fall into the gaps of the spiral plate and move to the upper end of the corresponding arc-shaped support plate under the action of gravity. As the spiral plate rotates, the crabapples are pushed out from the corresponding discharge port.

[0009] Step 3: The remaining large-diameter crabapples are still located between the spiral plates and the pushing device. As the crankshaft is rotated by motor II, the transmission plate I moves upward, which in turn moves the arc plate I, pushing the crabapples away from the conveyor belt and making them contact other spiral plates.

[0010] Step 4: Due to the different pitches of the spiral plates, repeat steps 2 and 3 to complete the screening. Compared with the prior art, the beneficial effects of this invention are: this invention can not only screen multiple crabapples simultaneously along the length of the spiral plate, effectively saving equipment floor space, but also screen crabapples in batches according to size, improving screening efficiency. Attached Figure Description

[0011] Figure 1 This is a front view of an apparatus for deep processing of crabapple fruit according to the present invention;

[0012] Figure 2 yes Figure 1 Sectional view along the AA direction;

[0013] Figure 3 This is a schematic diagram of the side plate I of a device for deep processing of crabapple fruit according to the present invention;

[0014] Figure 4 This is a schematic diagram showing the connection between the crankshaft and transmission plate I and transmission plate II of a device for deep processing of crabapple fruit according to the present invention.

[0015] Figure 5 yes Figure 4 Cross-sectional view along the BB direction;

[0016] Figure 6 This is a schematic diagram of the structure of the pushing device of a crabapple deep processing apparatus according to the present invention;

[0017] Figure 7 This is a schematic diagram of the state of the arc plate I pushing the crabapple in a device for deep processing of crabapple according to the present invention;

[0018] Figure 8 This is a schematic diagram of the state in which the arc plate II of the device for deep processing of crabapple fruit according to the present invention pushes the crabapple fruit. Detailed Implementation

[0019] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the invention, not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0020] Specific implementation method one: as follows Figure 1-8As shown in the figure, this embodiment describes a device for deep processing of crabapple fruit, including side plate I1 and side plate II9; multiple arc-shaped support plates 11 are fixedly connected between side plate I1 and side plate II9, and multiple discharge ports 12 are provided on side plate I1 and side plate II9, with the discharge ports 12 located at the upper end of the corresponding arc-shaped support plate 11; a motor I91 is fixedly connected to the outer side of side plate I1 and side plate II9, and a rotating shaft 92 is fixedly connected to the output shaft of motor I91; a spiral plate 7 located at the upper end of the corresponding arc-shaped support plate 11 is fixedly connected to the outer circular surface of the rotating shaft 92; a conveyor belt 2 is provided between side plate I1 and side plate II9.

[0021] The pitch and width of the spiral plate 7 increase sequentially from the direction closest to the conveyor belt 2 to the direction furthest from the conveyor belt 2. This allows crabapples of different sizes to fall onto the upper end of the arc-shaped tray 11 below the spiral plate 7 with different pitches and be discharged, thus completing the screening process.

[0022] The adjacent spiral plates 7 have different rotation directions.

[0023] A pushing device 8 is provided between two adjacent spiral plates 7; the pushing device 8 includes a fixed column 84; the fixed column 84 is fixedly connected between side plate I1 and side plate II9, and a groove 85 is provided at the top of the outer circular surface of the fixed column 84; an arc-shaped groove 87 is provided on the bottom wall of the groove 85 near the conveyor belt 2, and a slider 87 is provided in the arc-shaped groove 87 for sliding cooperation with it; an arc-shaped plate I82 with the same diameter as the fixed column 84 is hinged to the slider 87, and the other end of the arc-shaped plate I82 is hinged to the transmission plate I81; a plurality of vertical through holes are provided on the side of the groove 85 away from the conveyor belt 2, each through hole Each plate has a sliding insertion rod 89; the upper end of the insertion rod 89 is fixedly connected to one end of the arc-shaped plate II 88; the other end of the arc-shaped plate II 88 is fixedly connected to the transmission plate II 810; the top of the transmission plate II 810 on the side away from the arc-shaped plate II 88 has a slot, and the bottom of the inner wall of the slot has a slide rail 812, in which a limiting block 811 is slidably engaged; the limiting block 811 is hinged to one end of the rotating plate I 813, and the other end of the rotating plate I 813 is hinged to the rotating plate II 814; the upper end of the rotating plate II 814 is hinged to the top of the slot by a spring hinge. By moving the transmission plates I 81 and II 810 up and down, the crabapple is pushed to the next position for screening.

[0024] Both transmission plate I 81 and transmission plate II 810 are provided with round holes 83.

[0025] A motor II3 is fixedly connected between side plate I1 and side plate II9 via a bracket; the output shaft of motor II3 is connected to crankshaft 5 via gearbox 4; the crank arm of crankshaft 5 is located in the corresponding circular hole 83.

[0026] The main shaft of the crankshaft 5 is located above the center of the circular hole 83.

[0027] When the crank arm of the crankshaft 5 is in a vertical state, it will drive the corresponding transmission plate I 81 or transmission plate II 810 to move upward through the inner wall of the corresponding circular hole 83; when the crank arm of the crankshaft 5 is in a horizontal state, the crank arm contacts the inner wall of the corresponding circular hole 83.

[0028] A baffle 6 is also fixedly connected between side plate I1 and side plate II9; the baffle 6 is located on the side of the spiral plate 7 furthest from the conveyor belt 2. The baffle 6 covers the side of the adjacent arc-shaped support plate 11 to prevent the crabapples from falling off.

[0029] A method of using an apparatus for deep processing of crabapple fruit, the method comprising the following steps:

[0030] Step 1: Start motor I 91 and motor II 3; the crabapples fall from conveyor belt 2 onto the spiral plate 7;

[0031] Step 2: Motor I91 drives the spiral plate 7 to rotate, causing crabapples smaller than the pitch of the spiral plate 7 to fall into the gap of the spiral plate 7 and move to the upper end of the corresponding arc-shaped support plate 11 under the action of gravity. As the spiral plate 7 rotates, the crabapples are pushed out from the corresponding discharge port 12.

[0032] Step 3: The remaining large-diameter crabapples are still located between the spiral plate 7 and the pushing device 8. As the motor II3 drives the crankshaft 5 to rotate, the transmission plate I 81 moves upward, which in turn drives the arc plate I 82 to move, pushing the crabapples away from the conveyor belt 2, so that the crabapples come into contact with other spiral plates 7.

[0033] Step 4: Since the pitch of the spiral plate 7 is different, repeat steps 2 and 3 to complete the screening.

[0034] The working principle of this invention is as follows: When using this device, motor I91 and motor II3 are started; the crabapples fall from the conveyor belt 2 onto the spiral plate 7; and at this time, motor II3 drives the transmission plate I81 to move to the highest point, as shown in the figure. Figure 7 This is to prevent the crabapples from rolling to other locations;

[0035] A stepper motor is installed on the side of the conveyor belt 2 so that the crabapples on the conveyor belt 2 fall intermittently and in batches;

[0036] Motor I 91 drives the spiral plate 7 to rotate. Since the fixed column 84 does not rotate, during the rotation of the spiral plate 7, the crabapples near the spiral plate 7 move towards the corresponding discharge port 12, and also move the stacked crabapples together. This causes the crabapples smaller than the pitch of the spiral plate 7 to fall into the gaps of the spiral plate 7, and under the action of gravity, move to the upper end of the corresponding arc-shaped support plate 11. As the spiral plate 7 rotates, it pushes the crabapples out of the corresponding discharge port 12. During the continuous rotation of motor II 3, it drives the transmission plate I 81 to move to the lowest point. At this time, the crabapples located above the spiral plate 7 near the conveyor belt 2 will fall between the spiral plate 7 and the pushing device 8 (especially after the crabapples are stacked, the crabapples stacked on top will first detach from the transmission plate I81 as the transmission plate I81 moves downward, and will first contact the spiral plate 7 under the influence of the center of gravity). During the falling process, the position of the crabapples changes, allowing other crabapples to contact the spiral plate 7. Then, the crabapples are screened through the above process and discharged through the discharge port 12, effectively avoiding the situation of incomplete screening caused by the stacking of crabapples.

[0037] The remaining large-diameter crabapples remain between the spiral plate 7 and the pushing device 8. As the motor II3 drives the crankshaft 5 to rotate, the transmission plate I 81 moves upward again. During the movement of the transmission plate I 81, it drives the arc plate I 82 to move. The arc plate I 82 pushes the slider 87 to slide within the groove 86 until the transmission plate I 81 reaches its highest point, at which point the arc plate I 82 reaches its highest point. Figure 7 In the state shown, the crabapple located between the spiral plate 7 and the pushing device 8 near the conveyor belt 2 is pushed away from the conveyor belt 2, causing the crabapple to move to the position shown. Figure 1 The second spiral plate 7 from the left in the indicated direction contacts the second spiral plate 7. Since the pitch and width of the spiral plate 7 increase sequentially, after contact with the second spiral plate 7, crabapples with a diameter smaller than the pitch of that spiral plate 7 will be discharged in the manner described above. Subsequently, as the motor II3 drives the crankshaft 5 to rotate, when the transmission plate I 81 moves downward, the transmission plate II 810 moves upward. As the transmission plate II 810 moves upward, the upper end of the rotating plate I 813, exposed on the side of the spiral plate 7, is no longer restricted by the spiral plate 7. Under the influence of the spring hinge at the upper end of the rotating plate II 814, the rotating plate II 814 rotates, causing the rotating plate I 813 to move together to the position shown. Figure 8 As shown, the crabapple is pushed out, causing it to move to the other side of the spiral plate 7 (i.e., Figure 1 The position of the second spiral plate 7 (from the left) and the second pushing device 8 changes the position of the crabapples, allowing other crabapples to come into contact with the spiral plate 7, ensuring more thorough screening. When the transmission plate Ⅰ81 moves upward again, the pushing device 8... Figure 1The crabapple fruit located between the second spiral plate 7 from the left and the second pushing device 8 is moved to the position between the third spiral plate 7 from the left and the second pushing device 8 from the left for screening, and this process is repeated.

[0038] When the transmission plate II 810 moves downward, since the limiting block 811 moves to the uppermost end of the slide 812, and at this time the included angle between the rotating plate I 813 and the transmission plate II 810 is less than 45°, when moving downward, the rotating plate I 813 is squeezed by the spiral plate 7, and during its force process, the vertical downward component is greater than the horizontal component, causing the rotating plate I 813 to drive the limiting block 811 to move downward along the slide 812 until the rotating plate I 813 is parallel to the transmission plate II 810.

[0039] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of the equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0040] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A device for deep processing of crabapple fruit, characterized in that: It includes side plate I (1) and side plate II (9); multiple arc-shaped support plates (11) are fixedly connected between side plate I (1) and side plate II (9), and multiple discharge ports (12) are provided on side plate I (1) and side plate II (9), with the discharge ports (12) located at the upper end of the corresponding arc-shaped support plate (11); motor I (91) is fixedly connected to the outside of side plate I (1) and side plate II (9), and a rotating shaft (92) is fixedly connected to the output shaft of motor I (91); a spiral plate (7) located at the upper end of the corresponding arc-shaped support plate (11) is fixedly connected to the outer surface of the rotating shaft (92); a conveyor belt (2) is provided between side plate I (1) and side plate II (9); The pitch and width of the spiral plate (7) increase sequentially from the direction closer to the conveyor belt (2) to the direction farther away from the conveyor belt (2); A pushing device (8) is provided between two adjacent spiral plates (7); the pushing device (8) includes a fixed column (84); the fixed column (84) is fixedly connected between side plate I (1) and side plate II (9), and a groove (85) is provided at the top of the outer circular surface of the fixed column (84); an arc-shaped groove is provided on the bottom wall of the groove (85) near the conveyor belt (2), and a slider is provided in the arc-shaped groove for sliding cooperation with it; an arc-shaped plate I (82) with the same diameter as the fixed column (84) is hinged on the slider, and the other end of the arc-shaped plate I (82) is hinged to the transmission plate I (81); a plurality of vertical perforations are provided on the side of the groove (85) away from the conveyor belt (2), and each perforation contains A plug rod (89) is provided for sliding engagement with the plug rod (89); the upper end of the plug rod (89) is fixedly connected to one end of the arc plate II (88); the other end of the arc plate II (88) is fixedly connected to the transmission plate II (810); the top end of the transmission plate II (810) away from the arc plate II (88) is provided with a slot, the bottom end of the inner wall of the slot is provided with a slide rail (812), and a limiting block (811) is provided in the slide rail (812) for sliding engagement with the limiting block (811); the limiting block (811) is hinged to one end of the rotating plate I (813), and the other end of the rotating plate I (813) is hinged to the rotating plate II (814); the upper end of the rotating plate II (814) is hinged to the top of the slot by a spring hinge. Both transmission plate I (81) and transmission plate II (810) are provided with round holes (83); A motor II (3) is fixedly connected between side plate I (1) and side plate II (9) via a bracket; the output shaft of motor II (3) is connected to crankshaft (5) via gearbox (4); the crank arm of crankshaft (5) is located in the corresponding circular hole (83); When the crank arm of the crankshaft (5) is in a vertical state, it will drive the corresponding transmission plate I (81) or transmission plate II (810) to move upward through the inner wall of the corresponding round hole (83); when the crank arm of the crankshaft (5) is in a horizontal state, the crank arm contacts the inner wall of the corresponding round hole (83).

2. The apparatus for deep processing of crabapple fruit according to claim 1, characterized in that: The adjacent spiral plates (7) have different rotation directions.

3. The apparatus for deep processing of crabapple fruit according to claim 2, characterized in that: The main shaft of the crankshaft (5) is located above the center of the circular hole (83).

4. The apparatus for deep processing of crabapple fruit according to claim 3, characterized in that: A baffle (6) is also fixedly connected between the side plate I (1) and the side plate II (9); the baffle (6) is located on the side of the spiral plate (7) furthest from the conveyor belt (2).

5. The method of using the apparatus for deep processing of crabapple fruit according to claim 4, characterized in that: The method of use includes the following steps: Step 1: Start motor I (91) and motor II (3); the crabapples fall from the conveyor belt (2) onto the spiral plate (7); Step 2: Motor I (91) drives the spiral plate (7) to rotate, causing crabapples smaller than the pitch of the spiral plate (7) to fall into the gap of the spiral plate (7) and move to the upper end of the corresponding arc-shaped support plate (11) under the action of gravity. As the spiral plate (7) rotates, the crabapples are pushed out from the corresponding discharge port (12). Step 3: The remaining large-diameter crabapples are still located between the spiral plate (7) and the pushing device (8). As the motor II (3) drives the crankshaft (5) to rotate, the transmission plate I (81) moves upward, driving the arc plate I (82) to move, pushing the crabapples away from the conveyor belt (2), so that the crabapples come into contact with other spiral plates (7). Step 4: Since the pitch of the spiral plate (7) is different, repeat steps 2 and 3 to complete the screening.

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