A base cleaning device and cleaning method for gearbox machining

Abstract

The application relates to the gearbox cleaning technical field and discloses a base cleaning device and cleaning method for gearbox processing, which comprises a cleaning box, a collecting box slidingly connected at one side of the cleaning box, a placing assembly arranged in the cleaning box, a processing assembly arranged in the cleaning box, a cleaning assembly arranged in the cleaning box, a surface cleaning assembly arranged on the surface of the cleaning assembly and a side cleaning assembly arranged at one side of the cleaning assembly. Through cooperation of the placing assembly and the processing assembly, a driving motor drives a driving screw rod to rotate a driving sprocket, a chain is driven to rotate a driven sprocket, a first rotating rod is driven to rotate a cam, a placing frame is extruded to extend a cylinder and a first spring is compressed, when the cam is not in contact with the placing frame, the first spring returns to an initial state and drives the placing frame to reciprocatingly move, and debris in the base is transferred to the inside of the cleaning box, so that the concave surface cleaning effect is achieved.

Description

Technical Field

[0001] This invention relates to the field of gearbox cleaning technology, specifically to a base cleaning device and cleaning method for gearbox processing. Background Technology

[0002] The gearbox housing is a crucial component of a vehicle's transmission system, primarily used for mounting and securing the gearbox and connecting it to the vehicle's chassis. It must withstand dynamic loads from the engine and road surface, ensuring the gearbox operates securely and preventing displacement or damage due to vibration or other factors. Gearbox housings are typically made of metal, which effectively absorbs and disperses vibrations.

[0003] Publication number CN112718667A discloses a cleaning device for a gearbox base, including a housing, a cavity inside the housing, and a rinsing device inside the cavity. The rinsing device includes a motor fixedly connected to the inner wall of the cavity.

[0004] While the aforementioned applications and prior art can clean the gearbox base from multiple angles and directions, when cleaning a newly manufactured gearbox base, the unevenness inside the base means that some metal debris and impurities cannot be removed. This necessitates the use of a brush to remove the remaining debris, which is time-consuming and inefficient. Furthermore, the debris and impurities remain on the surface of the cleaned object, affecting subsequent cleaning effectiveness if they are not removed during continued use. Even when removing debris and impurities from the surface, some still migrate to the sides. As these accumulate, they can be moved into the interior of the gearbox, affecting normal operation. Therefore, this invention proposes a gearbox base cleaning device and method. Summary of the Invention

[0005] (a) Technical problems to be solved To address the shortcomings of existing technologies, this invention provides a base cleaning device and method for gearbox processing. It offers advantages such as concave surface cleaning, prevention of adhesion, and side treatment. This solves the problem that in the aforementioned applications and existing technologies, when cleaning newly manufactured gearbox bases, the unevenness inside the base prevents the removal of metal debris and impurities. Some debris and impurities remain, requiring the use of a brush to remove them, which is time-consuming and inefficient. Furthermore, the treated debris and impurities adhere to the surface of the cleaned object, affecting subsequent cleaning effectiveness if not cleaned regularly. Even when removing debris and impurities from the surface, some still migrate to the sides. As these accumulate, they can be moved into the interior of the gearbox, affecting normal operation.

[0006] (II) Technical Solution To achieve the aforementioned objectives of concave surface cleaning, avoiding adhesion, and side treatment, the present invention provides the following technical solution: a base cleaning device for gearbox processing, comprising: a cleaning box and a collection box slidably connected to one side of the cleaning box. A control panel is fixedly connected to the surface of the cleaning box, and a movable slot is provided inside the cleaning box; A placement component is disposed inside the cleaning box for placing and fixing the gearbox base to be cleaned. The placement component includes two support slide rods fixedly connected inside the cleaning box, and a placement frame is slidably connected to the opposite surfaces of the two support slide rods. A processing component, located inside the cleaning chamber, is used to clean debris from the gearbox base inside the component, causing the debris to fall into the cleaning chamber. A cleaning component, located inside the cleaning box, is used to process debris that falls inside the cleaning box, preventing debris from accumulating inside the cleaning box. A surface cleaning component is disposed on the surface of the cleaning component to clean debris from the surface of the cleaning component without affecting subsequent use; A side cleaning component is disposed on one side of the cleaning component and is used to handle debris on the side of the cleaning component.

[0007] Furthermore, the placement assembly also includes several fixed cylinders fixedly connected inside the cleaning box, each of the fixed cylinders having a first spring fixedly connected inside, and each of the fixed cylinders having an extension cylinder slidably connected inside, with one end of the extension cylinder fixedly connected to one end of the first spring, and the end of the extension cylinder away from the first spring fixedly connected to the back of the placement frame.

[0008] Furthermore, the processing component includes a drive motor fixedly connected inside the cleaning chamber and a first rotating rod rotatably connected inside the cleaning chamber. The output end of the drive motor is fixedly connected to a drive screw, and a drive sprocket is fixedly connected to the surface of the drive screw. A driven sprocket and several cams are fixedly connected to the surface of the first rotating rod. The driven sprocket and the drive sprocket are driven by a chain.

[0009] Furthermore, the cleaning assembly includes a U-shaped frame slidably connected inside the cleaning box and a guide rod fixedly connected inside the cleaning box. A screw block is fixedly connected to the surface of the U-shaped frame, and the screw block is threadedly connected to the surface of the drive screw. A guide block is fixedly connected to the back of the U-shaped frame, and the guide block is slidably connected to the surface of the guide rod.

[0010] Furthermore, a rotating cylinder is rotatably connected inside the U-shaped frame, and an electromagnetic roller is rotatably connected to one side of the rotating cylinder. The bottom of the electromagnetic roller is in contact with the inside of the cleaning box.

[0011] Furthermore, the clearing assembly includes a drive cylinder fixedly connected to the surface of the U-shaped frame and a sleeve ring slidably connected to the surface of the electromagnetic roller. The output end of the drive cylinder is differentially connected to a telescopic rod. A U-shaped plate is fixedly connected to the surface of the telescopic rod. A support block is fixedly connected to the surface of the sleeve ring. The top of the support block is fixedly connected to the bottom of the U-shaped plate.

[0012] Furthermore, the cleaning assembly includes a drive gear plate fixedly connected to the surface of the sleeve ring and a second rotating rod rotatably connected inside the rotating cylinder. A driven gear is fixedly connected to the surface of the second rotating rod, and the driven gear meshes with the drive gear plate for transmission.

[0013] Furthermore, the cleaning assembly also includes a through groove formed on the surface of the rotating cylinder, a rotating ring slidably connected inside the through groove, a driven gear plate fixedly connected inside the rotating ring, and the driven gear plate meshing with the driven gear for transmission.

[0014] Furthermore, the cleaning assembly also includes a rotating toothed plate fixedly connected to the inner wall of the cleaning box. Several teeth are fixedly connected to the surface of the rotating ring, and several cleaning brushes are fixedly connected to the surface of the rotating ring. The rotating toothed plate drives the rotating ring to rotate through the several teeth.

[0015] The present invention also provides a method for cleaning a base for gearbox processing, the method specifically including the following steps: Step 1: Place the gearbox base that needs cleaning inside the placement box and start the processing unit via the control panel; Step 2: When the processing component is in operation, it causes the placement frame to shake, causing the debris inside the gearbox base to fall into the cleaning box. Step 3: During the operation of the processing component, the cleaning component absorbs the debris that falls into the cleaning box and then moves it to the top of the collection box. Step 4: When the cleaning component moves to the top of the collection box, activate the surface cleaning component to scrape off the debris on the surface of the cleaning component. Step 5: When the cleaning component is started, it drives the side cleaning component to come into contact with the cleaning component, thereby processing the side debris of the cleaning component and the cleaning component.

[0016] (III) Beneficial Effects Compared with the prior art, the present invention provides a base cleaning device and cleaning method for gearbox processing, which has the following beneficial effects: 1. The gearbox base cleaning device and method, through the combined use of the placement component and the processing component, places the gearbox base to be cleaned inside the placement frame, starts the drive motor, and drives the drive sprocket to rotate through the drive screw. The drive sprocket drives the driven sprocket to rotate through the chain, which in turn drives the first rotating rod to rotate the cam. During the rotation of the cam, the placement frame moves on the surface of the support slide rod, causing the placement frame to press against the extension cylinder and compress the first spring. When the cam is no longer in contact with the placement frame, the first spring returns to its initial state and drives the placement frame to move back and forth, transferring the debris inside the base to the inside of the cleaning box, thereby cleaning the debris inside the base and achieving the effect of concave surface cleaning.

[0017] 2. The base cleaning device and method for gearbox processing utilizes a cleaning component and a surface cleaning component. During rotation, the drive screw moves the screw block, which in turn moves the electromagnetic roller via a U-shaped frame and rotating cylinder. As the electromagnetic roller moves, it attracts debris. When the electromagnetic roller reaches the top of the collection box, the drive cylinder is activated. The drive cylinder, via a telescopic rod, moves the U-shaped plate, causing the support block to move the sleeve ring on the surface of the electromagnetic roller. As the sleeve ring moves, it scrapes away debris from the surface of the electromagnetic roller, thus preventing debris from adhering to the surface and achieving the desired adhesion effect.

[0018] 3. The base cleaning device and method for gearbox processing utilize the combined use of the surface cleaning component and the side cleaning component. During movement, the sleeve ring drives the active gear plate, which in turn drives the passive gear plate via the driven gear. The passive gear plate then drives the rotating ring. When one side of the sleeve ring coincides with one side of the electromagnetic roller, the cleaning brush on one side of the rotating ring coincides with both sides. As the U-shaped frame moves, the rotating gear plate meshes with the teeth, driving the rotating ring to move. This allows the cleaning brush on one side of the rotating ring to clean the debris from both sides of the electromagnetic roller and the sleeve ring, preventing debris from adhering to either side and achieving the desired side treatment effect.

[0019] Other features and advantages of the invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objects and other advantages of the invention may be realized and obtained by means of the structures particularly pointed out in the written description and the accompanying drawings. Attached Figure Description

[0020] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a three-dimensional structural schematic diagram of the present invention from another perspective; Figure 3 This is a cross-sectional perspective view of the cleaning box of the present invention. Figure 4 This is a schematic diagram of the three-dimensional structure of the placement frame of the present invention; Figure 5 This is a cross-sectional three-dimensional structural diagram of the fixed cylinder of the present invention; Figure 6 This is a schematic diagram of the three-dimensional structure of the processing component of the present invention; Figure 7 This is a three-dimensional structural diagram of the cleaning component of the present invention; Figure 8 This is a schematic diagram of the three-dimensional structure of the U-shaped frame of the present invention; Figure 9 This is a three-dimensional schematic diagram of the internal structure of the U-shaped frame of the present invention; Figure 10 This is a three-dimensional structural diagram of the drive cylinder of the present invention; Figure 11 This is a three-dimensional structural diagram of the drive cylinder of the present invention from another perspective; Figure 12 This is a cross-sectional perspective view of the rotating cylinder of the present invention. Figure 13 This is a schematic diagram of the three-dimensional structure of the rotating ring of the present invention.

[0021] In the diagram: 1. Cleaning box; 11. Control panel; 12. Collection box; 13. Moving trough; 2. Placement assembly; 21. Support slide bar; 211. Placement frame; 22. Fixing cylinder; 221. First spring; 222. Extension cylinder; 3. Processing assembly; 31. Drive motor; 311. Drive screw; 312. Drive sprocket; 313. Chain; 32. First rotating rod; 321. Driven sprocket; 322. Cam; 4. Cleaning assembly; 41. U-shaped frame; 41 1. Screw block; 412. Guide block; 42. Guide rod; 43. Rotating cylinder; 431. Electromagnetic roller; 5. Cleaning assembly; 51. Drive cylinder; 511. Telescopic rod; 512. U-shaped plate; 52. Sleeve ring; 521. Support block; 6. Side cleaning assembly; 61. Active toothed plate; 62. Through groove; 63. Second rotating rod; 631. Driven gear; 64. Rotating ring; 641. Tooth; 642. Cleaning brush; 643. Passive toothed plate; 65. Rotating toothed plate. Detailed Implementation

[0022] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0023] The devices or elements referred to in the embodiments of this application or implied herein must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the embodiments of this application. In the description of the embodiments of this application, "a plurality of" means two or more, unless otherwise precisely specified.

[0024] For a specific implementation example, please refer to Implementation Example 1. Figures 1 to 6 A base cleaning device for gearbox processing includes: a cleaning box 1 and a collection box 12 slidably connected to one side of the cleaning box 1. The control panel 11 is fixedly connected to the surface of the cleaning box 1, and the cleaning box 1 has a moving slot 13 inside; Placement component 2 is disposed inside the cleaning box 1 and is used to place and fix the gearbox base to be cleaned. Placement component 2 includes two support slide rods 21 fixedly connected inside the cleaning box 1. A placement frame 211 is slidably connected to the opposite surfaces of the two support slide rods 21. Placement component 2 also includes several fixing cylinders 22 fixedly connected inside the cleaning box 1. A first spring 221 is fixedly connected inside each of the several fixing cylinders 22. An extension cylinder 222 is slidably connected inside each of the several fixing cylinders 22. One end of the extension cylinder 222 is fixedly connected to one end of the first spring 221. The end of the extension cylinder 222 away from the first spring 221 is fixedly connected to the back of the placement frame 211. The processing component 3 is located inside the cleaning box 1 and is used to clean the debris in the gearbox base inside the placement component 2, so that the debris falls into the cleaning box 1. The processing component 3 includes a drive motor 31 fixedly connected inside the cleaning box 1 and a first rotating rod 32 rotatably connected inside the cleaning box 1. The output end of the drive motor 31 is fixedly connected to a drive screw 311. The surface of the drive screw 311 is fixedly connected to a drive sprocket 312. The surface of the first rotating rod 32 is fixedly connected to a driven sprocket 321 and several cams 322. The driven sprocket 321 and the drive sprocket 312 are driven by a chain 313. The cleaning component 4 is located inside the cleaning box 1 and is used to process the debris that falls inside the cleaning box 1 so that the debris no longer accumulates inside the cleaning box 1. The surface cleaning component 5 is disposed on the surface of the cleaning component 4 and is used to clean the debris on the surface of the cleaning component 4 so as not to affect subsequent use; The side cleaning component 6 is disposed on one side of the cleaning component 4 and is used to handle debris on the side of the cleaning component 4. It should be noted that the bottom of the placement frame 211 is fixedly connected to a protective shell. The protective shell can effectively prevent debris and impurities from entering the interior of the moving groove 13 when the placement frame 211 vibrates, and the bottom of the protective groove will not affect the movement of the cleaning component 4. When it is necessary to clean the debris from the uneven areas inside the gearbox base, place the gearbox base to be cleaned inside the placement frame 211, start the drive motor 31, and drive the drive sprocket 312 to rotate through the drive screw 311. The drive sprocket 312 drives the driven sprocket 321 to rotate through the chain 313, which in turn drives the first rotating rod 32 to rotate the cam 322. During the rotation of the cam 322, the placement frame 211 moves on the surface of the support slide rod 21, causing the placement frame 211 to press against the extension cylinder 222 and compress the first spring 221. When the cam 322 is no longer in contact with the placement frame 211, the first spring 221 returns to its initial state and drives the placement frame 211 to move back and forth. During the reciprocating movement, the placement frame 211 vibrates, transferring the debris inside the base to the inside of the cleaning box 1, thereby processing the debris inside the base and cleaning the debris and impurities from the uneven areas inside the gearbox base. For a specific embodiment two, please refer to Figures 1 to 8 Based on the gearbox machining base cleaning device provided in Specific Embodiment 1, this embodiment provides a further technical solution: The cleaning component 4 includes a U-shaped frame 41 slidably connected inside the cleaning box 1 and a guide rod 42 fixedly connected inside the cleaning box 1. A screw block 411 is fixedly connected to the surface of the U-shaped frame 41, and the screw block 411 is threadedly connected to the surface of the drive screw 311. A guide block 412 is fixedly connected to the back of the U-shaped frame 41, and the guide block 412 is slidably connected to the surface of the guide rod 42. A rotating cylinder 43 is rotatably connected inside the U-shaped frame 41, and an electromagnetic roller 431 is rotatably connected to one side of the rotating cylinder 43. The bottom of the electromagnetic roller 431 is in contact with the inside of the cleaning box 1. It should be noted that the end of the drive screw 311 away from the drive motor 31 is rotatably connected to the inside of the cleaning box 1, and the side of the electromagnetic roller 431 away from the rotating cylinder 43 is rotatably connected to the inside of the U-shaped frame 41. During the movement, the electromagnetic roller 431 can adsorb the metal debris inside the bottom of the gearbox that has not been shaken down. When it is necessary to clean the debris and impurities inside the cleaning box 1, the drive screw 311 rotates and drives the screw block 411 to move, which in turn drives the U-shaped frame 41 to move and causes the guide block 412 to slide on the surface of the guide rod 42. During the movement of the U-shaped frame 41, the electromagnetic roller 431 is driven to move through the rotating cylinder 43. Since the electromagnetic roller 431 is in contact with the inside of the cleaning box 1, it rolls inside the cleaning box 1. During the movement of the U-shaped frame 41 and the electromagnetic roller 431, the electromagnetic roller 431 adsorbs metal debris, and the U-shaped frame 41 pushes the remaining impurities into the collection box 12, thereby ensuring the cleanliness of the inside of the cleaning box 1. For a specific embodiment three, please refer to Figures 1 to 11 Based on the gearbox machining base cleaning device provided in Specific Embodiment 2, this embodiment provides a further technical solution: The clearing assembly 5 includes a drive cylinder 51 fixedly connected to the surface of the U-shaped frame 41 and a sleeve ring 52 slidably connected to the surface of the electromagnetic roller 431. The output end of the drive cylinder 51 is differentially connected to a telescopic rod 511. A U-shaped plate 512 is fixedly connected to the surface of the telescopic rod 511. A support block 521 is fixedly connected to the surface of the sleeve ring 52. The top of the support block 521 is fixedly connected to the bottom of the U-shaped plate 512. It should be noted that the control panel 11 is electrically connected to the drive motor 31, the electromagnetic roller 431 and the drive cylinder 51. The operation buttons on the surface of the control panel 11 are used to control the opening and closing of the drive motor 31, the electromagnetic roller 431 and the drive cylinder 51. When it is necessary to clean the debris on the surface of the electromagnetic roller 431, when the electromagnetic roller 431 moves to the top of the collection box 12, the drive cylinder 51 is activated. The drive cylinder 51 drives the U-shaped plate 512 to move through the telescopic rod 511, so that the support block 521 drives the sleeve ring 52 to move on the surface of the electromagnetic roller 431. As the sleeve ring 52 moves, it scrapes off the debris on the surface of the electromagnetic roller 431, so that the debris falls into the inside of the collection box 12, thereby preventing the debris from adhering to the surface of the electromagnetic roller 431 and affecting subsequent normal use. For a specific implementation example, please refer to Implementation Example 4. Figures 1 to 13 Based on the gearbox machining base cleaning device provided in Specific Embodiment 3, this embodiment provides a further technical solution: The side cleaning assembly 6 includes an active toothed plate 61 fixedly connected to the surface of the sleeve ring 52 and a second rotating rod 63 rotatably connected inside the rotating cylinder 43. A driven gear 631 is fixedly connected to the surface of the second rotating rod 63, and the driven gear 631 meshes with the active toothed plate 61 for transmission. The side cleaning assembly 6 also includes a through groove 62 opened on the surface of the rotating cylinder 43. A rotating ring 64 is slidably connected inside the through groove 62. A passive toothed plate 643 is fixedly connected inside the rotating ring 64, and the passive toothed plate 643 meshes with the driven gear 631 for transmission. The side cleaning assembly 6 also includes a rotating toothed plate 65 fixedly connected to the inner wall of the cleaning box 1. A plurality of teeth 641 are fixedly connected to the surface of the rotating ring 64, and a plurality of cleaning brushes 642 are fixedly connected to the surface of the rotating ring 64. The rotating toothed plate 65 drives the rotating ring 64 to rotate through the plurality of teeth 641. It should be noted that the setting of the moving groove 13 enables the electromagnetic roller 431 to always be in contact with the inside of the cleaning box 1 during the movement process, and the electromagnetic roller 431 will not be out of contact with the inside of the cleaning box 1 due to the presence of the sleeve ring 52 and the rotating ring 64. The electromagnetic roller 431 has a through groove for the movement of the working passive tooth plate 643. The rotating cylinder 43 has two fixed plates fixedly connected inside, and a second rotating rod 63 is rotatably connected between the two fixed plates. When it is necessary to remove debris from one side of the electromagnetic roller 431 and the sleeve ring 52, the sleeve ring 52 moves during its movement, causing the active toothed plate 61 to move. The active toothed plate 61 moves along with the passive toothed plate 643 via the driven gear 631. The passive toothed plate 643 moves the rotating ring 64. When one side of the sleeve ring 52 coincides with one side of the electromagnetic roller 431, the cleaning brush 642 on one side of the rotating ring 64 coincides with one side of the electromagnetic roller 431 and the sleeve ring 52. As the drive screw 311 moves the U-shaped frame 41 continuously through the screw block 411, the rotating toothed plate 65 meshes with several teeth 641 and drives the rotating ring 64 to move. This allows the cleaning brush 642 on one side of the rotating ring 64 to clean the debris on one side of the electromagnetic roller 431 and the sleeve ring 52, thereby preventing the debris from adhering to one side of the electromagnetic roller 431 and the sleeve ring 52. In a specific embodiment five, the present invention also provides a method for cleaning a base for gearbox processing, which specifically includes the following steps: Step 1: Place the gearbox base that needs to be cleaned inside the placement box 211, and start the processing component 3 through the control panel 11; Step 2: When the processing component 3 is in operation, it causes the placement frame 211 to shake, causing the debris inside the gearbox base to fall into the cleaning box 1 through shaking. Step 3: When the processing component 3 is operating, the cleaning component 4 absorbs the debris that falls into the cleaning box 1 and then moves it to the top of the collection box 12. Step 4: When the cleaning component 4 moves to the top of the collection box 12, activate the surface cleaning component 5 to scrape off the debris on the surface of the cleaning component 4. Step 5: When the cleaning component 5 is started, the cleaning component 5 drives the side cleaning component 6 to come into contact with the cleaning component 4, thereby processing the side debris of the cleaning component 4 and the cleaning component 5.

[0025] Working principle: When cleaning debris from uneven areas inside the gearbox base, place the gearbox base to be cleaned inside the placement frame 211. Start the drive motor 31. The drive motor 31 drives the drive sprocket 312 to rotate via the drive screw 311. The drive sprocket 312 drives the driven sprocket 321 to rotate via the chain 313. This causes the first rotating rod 32 to drive the cam 322 to rotate. During the rotation of the cam 322, the placement frame 211 moves on the surface of the support slide rod 21, causing the placement frame 211 to press against the extension cylinder 222 and compress the first spring 221. When the cam 322 is no longer in contact with the placement frame 211, the first spring 221 returns to its initial state and drives the placement frame 211 to move back and forth. Vibration is generated during the reciprocating movement, causing debris inside the base to transfer to the interior of the cleaning box 1, thereby processing the debris inside the base. This cleans the debris and impurities in the uneven areas inside the gearbox base. When cleaning debris and impurities inside the cleaning box 1 is required, the drive screw 311 rotates, driving the screw block 411 to move. The drive screw block 411 then moves the U-shaped frame 41, causing the guide block 412 to slide on the surface of the guide rod 42. During the movement of the U-shaped frame 41, the electromagnetic roller 431 moves via the rotating cylinder 43. Since the electromagnetic roller 431 is in contact with the interior of the cleaning box 1, it rolls inside the cleaning box 1. During the movement of the U-shaped frame 41 and the electromagnetic roller 431, the electromagnetic roller 431 rotates. The magnetic roller 431 attracts metal debris, and the U-shaped frame 41 pushes the remaining impurities into the collection box 12, thus ensuring the cleanliness of the inside of the cleaning box 1. When it is necessary to clean the debris on the surface of the magnetic roller 431, when the magnetic roller 431 moves to the top of the collection box 12, the drive cylinder 51 is activated. The drive cylinder 51 drives the U-shaped plate 512 to move through the telescopic rod 511, causing the support block 521 to move the sleeve ring 52 on the surface of the magnetic roller 431. As the sleeve ring 52 moves, it scrapes off the debris on the surface of the magnetic roller 431, causing the debris to fall into the collection box 12, thereby preventing debris from adhering to the surface of the magnetic roller 431 and affecting subsequent normal use. It is necessary to remove the debris on the side of the magnetic roller 431 and the sleeve ring 52. During the movement of the sleeve ring 52, the active toothed plate 61 moves, which in turn drives the passive toothed plate 643 to move via the driven gear 631. The passive toothed plate 643 then drives the rotating ring 64 to move. When one side of the sleeve ring 52 coincides with one side of the electromagnetic roller 431, the cleaning brush 642 on one side of the rotating ring 64 coincides with one side of the electromagnetic roller 431 and the sleeve ring 52. As the drive screw 311 drives the U-shaped frame 41 to move continuously via the screw block 411, the rotating toothed plate 65 meshes with several teeth 641 and drives the rotating ring 64 to move. This causes the cleaning brush 642 on one side of the rotating ring 64 to clean the debris on one side of the electromagnetic roller 431 and the sleeve ring 52, thus preventing the debris from adhering to one side of the electromagnetic roller 431 and the sleeve ring 52.

[0026] Any content not described in detail in this specification is prior art known to those skilled in the art.

[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0028] Parallelism: The parallelism defined in this application is not limited to absolute parallelism. This definition of parallelism can be understood as basic parallelism. It allows for situations where the parallelism is not absolute due to factors such as assembly tolerance, design tolerance, and structural flatness. It also allows for errors within a small angular range, such as within 10 degrees of assembly error. These can all be considered as parallel relationships.

[0029] Perpendicularity: The perpendicularity defined in this application is not limited to an absolute perpendicular intersection (with an included angle of 90 degrees). It is permissible for non-absolute perpendicular intersections caused by factors such as assembly tolerances, design tolerances, and structural flatness. It is permissible for errors within a small angular range, such as an assembly error range of 80 to 100 degrees, which can all be understood as a perpendicular relationship.

[0030] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A base cleaning device for gearbox processing, comprising: The cleaning box (1) and the collection box (12) slidably connected to one side of the cleaning box (1) are characterized in that: A control panel (11) is fixedly connected to the surface of the cleaning box (1), and a moving slot (13) is provided inside the cleaning box (1). The placement component (2) is set inside the cleaning box (1) for placing and fixing the gearbox base to be cleaned. The placement component (2) includes two support slide rods (21) fixedly connected inside the cleaning box (1), and the opposing surfaces of the two support slide rods (21) are slidably connected to a placement frame (211). The processing component (3) is located inside the cleaning box (1) and is used to clean the debris in the gearbox base inside the placement component (2) so that the debris falls into the cleaning box (1); A cleaning component (4) is disposed inside the cleaning box (1) to process the debris that falls inside the cleaning box (1) so that the debris no longer accumulates inside the cleaning box (1). The cleaning component (4) includes a U-shaped frame (41) slidably connected inside the cleaning box (1) and a guide rod (42) fixedly connected inside the cleaning box (1). A rotating cylinder (43) is rotatably connected inside the U-shaped frame (41), and an electromagnetic roller (431) is rotatably connected to one side of the rotating cylinder (43). The surface cleaning component (5) is disposed on the surface of the cleaning component (4) and is used to clean the debris on the surface of the cleaning component (4) so ​​as not to affect subsequent use. The surface cleaning component (5) includes a drive cylinder (51) fixedly connected to the surface of the U-shaped frame (41) and a sleeve ring (52) slidably connected to the surface of the electromagnetic roller (431). A side cleaning component (6) is disposed on one side of the cleaning component (4) for processing debris on the side of the cleaning component (4). The side cleaning component (6) includes an active toothed plate (61) fixedly connected to the surface of the sleeve ring (52) and a second rotating rod (63) rotatably connected inside the rotating cylinder (43). A driven gear (631) is fixedly connected to the surface of the second rotating rod (63), and the driven gear (631) meshes with the active toothed plate (61) for transmission. The side cleaning component (6) also includes a through groove (62) formed on the surface of the rotating cylinder (43). 2) The internal sliding connection is a rotating ring (64), and the internal fixed connection of the rotating ring (64) is a passive toothed plate (643). The passive toothed plate (643) meshes with the driven gear (631) for transmission. The cleaning assembly (6) also includes a rotating toothed plate (65) fixedly connected to the inner wall of the cleaning box (1). The surface of the rotating ring (64) is fixedly connected with a number of teeth (641), and the surface of the rotating ring (64) is fixedly connected with a number of cleaning brushes (642). The rotating toothed plate (65) drives the rotating ring (64) to rotate through the number of teeth (641).

2. The base cleaning device for gearbox processing according to claim 1, characterized in that: The placement assembly (2) further includes several fixed cylinders (22) fixedly connected inside the cleaning box (1). Each of the fixed cylinders (22) is fixedly connected to a first spring (221). Each of the fixed cylinders (22) is slidably connected to an extension cylinder (222). One end of the extension cylinder (222) is fixedly connected to one end of the first spring (221), and the end of the extension cylinder (222) away from the first spring (221) is fixedly connected to the back of the placement frame (211).

3. The base cleaning device for gearbox processing according to claim 1, characterized in that: The processing component (3) includes a drive motor (31) fixedly connected inside the cleaning box (1) and a first rotating rod (32) rotatably connected inside the cleaning box (1). The output end of the drive motor (31) is fixedly connected to a drive screw (311). The surface of the drive screw (311) is fixedly connected to a drive sprocket (312). The surface of the first rotating rod (32) is fixedly connected to a driven sprocket (321) and several cams (322). The driven sprocket (321) and the drive sprocket (312) are driven by a chain (313).

4. A base cleaning device for gearbox processing according to claim 3, characterized in that: The surface of the U-shaped frame (41) is fixedly connected with a screw block (411), which is threadedly connected to the surface of the drive screw (311). The back of the U-shaped frame (41) is fixedly connected with a guide block (412), which is slidably connected to the surface of the guide rod (42).

5. A base cleaning device for gearbox processing according to claim 4, characterized in that: The bottom of the electromagnetic roller (431) is in contact with the interior of the cleaning box (1).

6. A base cleaning device for gearbox processing according to claim 5, characterized in that: The output end of the drive cylinder (51) is differentially connected to a telescopic rod (511), and a U-shaped plate (512) is fixedly connected to the surface of the telescopic rod (511). A support block (521) is fixedly connected to the surface of the sleeve ring (52), and the top of the support block (521) is fixedly connected to the bottom of the U-shaped plate (512).

7. A method for cleaning a base used in gearbox machining, characterized in that: The gearbox base cleaning device as described in any one of claims 1-6, the gearbox base cleaning method specifically includes the following steps: Step 1: Place the gearbox base that needs to be cleaned inside the placement box (211) and start the processing component (3) through the control panel (11). Step 2: When the processing component (3) is in operation, it causes the placement frame (211) to shake, so that the debris inside the gearbox base falls into the cleaning box (1) through shaking. Step 3: When the processing component (3) is operating, the cleaning component (4) absorbs the debris that falls into the cleaning box (1) and then moves it to the top of the collection box (12). Step 4: When the cleaning component (4) moves to the top of the collection box (12), activate the surface cleaning component (5) to scrape off the debris on the surface of the cleaning component (4); Step 5: When the cleaning component (5) is started, the cleaning component (5) drives the side cleaning component (6) to come into contact with the cleaning component (4), thereby processing the side debris of the cleaning component (4) and the cleaning component (5).

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