一种液压系统故障诊断及液压调平系统

By designing a hydraulic system fault diagnosis and leveling system, the system automatically identifies faulty components and adjusts the hydraulic flow control signal, solving the problem of the hydraulic system being unable to automatically level when overshooting. This improves leveling efficiency and automation, and enables precise location of faulty components and system fault prevention.

CN120650291BActive Publication Date: 2026-07-17BEIJING MECHANICAL EQUIP INST

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
BEIJING MECHANICAL EQUIP INST
Filing Date
2024-03-14
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing hydraulic system fault diagnosis systems cannot automatically level when overshoot is detected, resulting in low leveling efficiency and low automation level.

Method used

A hydraulic system fault diagnosis and leveling system was designed, including a signal conditioning board, a data acquisition card, a main board, a fault diagnosis module, and a hydraulic leveling module. By receiving and processing the switch and analog signals of the hydraulic system, the system automatically identifies faulty components and adjusts the hydraulic flow control signal of the proportional speed control valve when there is overshoot, so that the speeds of the four outriggers are the same, thus achieving automatic leveling.

Benefits of technology

It improves the leveling efficiency and automation of the hydraulic system, accurately locates faulty components, provides a guarantee for the system's fault prevention work, and displays the operating status of the hydraulic system in graphical and tabular form, which facilitates fault finding.

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Abstract

本发明涉及一种液压系统故障诊断及液压调平系统,包括:信号调理板、采集卡、主板;信号调理板用于接收液压系统的开关量信号和模拟量信号,对开关量信号和模拟量信号进行调理后输入采集卡;采集卡对所述采集到的信号进行模数转换后输入至主板;主板设有故障诊断模块、液压调平模块;故障诊断模块基于获取到的液压系统的开关量信号和模拟量信号进行诊断进而确定液压系统中的故障部件;当液压调平模块采集到调平控制指令的开关量信号为“1”时,获取水平传感器信号,进而确定液压系统是否水平,若否,根据水平传感器信号获取液压系统沿非水平方向较低一侧的两条支腿,同时向比例调速阀控制板发送两条支腿相应的实际控制信号,使其在该方向调平。
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