Base station antenna control connector assembly machine
By designing a fully automated base station antenna control connector assembly machine, which employs a rotary table and a dedicated insertion device, the problem of low efficiency in manual operation has been solved, achieving efficient and stable connector assembly and reducing production costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- DONGGUAN ZHENLIANG PRECISION TECH CO LTD
- Filing Date
- 2025-08-08
- Publication Date
- 2026-07-31
AI Technical Summary
In the existing technology, the terminal and housing insertion process of the base station antenna control connector relies on manual operation, which leads to low efficiency and easy errors, increasing production cycle and cost.
A base station antenna control connector assembly machine was designed. It adopts a rotary worktable and multi-task parallel processing method, combined with a dedicated insertion device to achieve fully automated assembly. The machine includes a rotary worktable, a handling robot, a housing feeding device, and multiple terminal insertion devices to cover different orientations and types of terminal insertion requirements.
It significantly improves production efficiency, reduces manual intervention, lowers production costs, and ensures the stability and consistency of assembly quality.
Smart Images

Figure CN120657528B_ABST
Abstract
Description
Technical Field
[0001] This application relates to connector assembly equipment, and more particularly to a base station antenna control connector assembly machine. Background Technology
[0002] In mobile communication networks, base station antennas are the core equipment for signal transmission and reception, and their performance directly determines communication quality and coverage. Base station antenna control connectors, as key components for achieving electrical connections between the antenna and control module and signal transmission links, bear the important functions of accurate signal transmission and stable circuit connection; their assembly quality has a decisive impact on the overall operational reliability of the base station.
[0003] The core components of a connector include an insulating shell and conductive terminals. Multiple conductive terminals are required to be inserted into different positions within the shell. Currently, in the production of base station antenna control connectors, the insertion process of terminals into the shell is done manually. The specific process involves an operator manually picking up a single terminal from a hopper, visually aligning it with the slot on the shell, and then pressing it into the slot using their fingers or a simple tool. This method is inefficient, prone to errors, and results in quality issues such as misaligned, missing, or over-inserted terminals. These problems require additional manpower for rework and inspection, further increasing production time and costs.
[0004] It should be noted that the information disclosed in the background section above is only used to enhance the understanding of the background of this disclosure, and therefore may include information that does not constitute prior art known to those skilled in the art. Summary of the Invention
[0005] In view of at least one of the above technical problems, this application provides a base station antenna control connector assembly machine.
[0006] This application provides a base station antenna control connector assembly machine, comprising: A rotary worktable with multiple product bases spaced apart on it; Handling robots are used for loading insulating housings and unloading assembled finished products. The housing loading device is located on one side of the handling robot. The rotating worktable is provided with a first terminal insertion device, a second terminal insertion device and a third terminal insertion device. The first terminal insertion device has two parts, which are used for inserting the upper row of terminals and the lower row of terminals respectively. The second terminal insertion device has two parts, which are used for inserting the left side terminal and the right side terminal respectively. The third terminal insertion device has two parts, which are used for inserting the upper bent terminal and the lower bent terminal respectively.
[0007] This base station antenna control connector assembly machine can significantly improve production efficiency by setting up a rotating worktable to enable multi-task parallel processing. Secondly, by setting up a first terminal insertion device, a second terminal insertion device, and a third terminal insertion device, it designs a dedicated insertion mechanism for terminals of different directions and types, covering all-directional insertion needs.
[0008] In some possible implementations, the rotary table has a loading position and a unloading position on one side. Both the loading and unloading positions are provided with bosses that mate with the product base. The handling robot is located between the loading and unloading positions, and the housing loading device is set up corresponding to the loading position.
[0009] In some possible implementations, the product base includes a base body, a mating component, a guide seat, a clamping component, a movable component, and a cover. The base body is mounted on a rotary worktable. The guide seat and the clamping component are both mounted on the base body. The guide seat has an inclined guide groove at one end facing the clamping component. The clamping component has a side abutment block, which is used to limit the side end of the insulating shell. The movable component is movably disposed in the inclined guide groove and has an upper abutment block, which is used to limit the upper end of the insulating shell. The mating component is movably disposed in the base body by a mounting pin. The upper end of the mating component passes through the inclined guide groove and contacts the movable component. The lower end of the mating component has a pulley that mates with the boss. The cover is mounted on the guide seat and covers the inclined guide groove.
[0010] In some possible implementations, the boss has an upper inclined surface, a mating surface, and a lower inclined surface connected in sequence; When the lower end of the mating part moves from the upper inclined surface to the mating surface, the mating part rises and the moving part moves away from the clamping part. When the lower end of the mating part moves from the mating surface to the lower inclined surface, the mating part descends, and the moving part moves toward the clamping part.
[0011] In some possible implementations, the first terminal insertion device includes a first transfer mechanism and a first insertion mechanism. The first transfer mechanism is used to transfer the upper row of terminals or the lower row of terminals to the first insertion mechanism, and the first insertion mechanism is used to separate the upper row of terminals, the lower row of terminals from the terminal strip, and insert them into the insulating housing of the product base.
[0012] In some possible implementations, the first insertion mechanism includes a first cylinder, a first movable seat, a second cylinder, a first base, a first drive unit, a first slide, a first cutting block, a first clamping block, and a second clamping block. The first cylinder is disposed on one side of the first material transfer mechanism. The first movable seat is connected to the output end of the first cylinder. The second cylinder and the first base are both disposed on the first movable seat. The output end of the second cylinder is connected to the first slide through the first drive unit. The first slide is movably disposed on the first base. The first cutting block is fixed on the first slide. The bottom surface of the first cutting block is an inclined surface. The first clamping block is movably disposed on the first slide and close to the first cutting block. The lower edge of the first clamping block is provided with a first tooth. The second clamping block is fixed on the first movable seat. The upper edge of the second clamping block is provided with a second tooth that mates with the first tooth. A first clamping groove is formed between the second tooth and the first tooth.
[0013] In some possible implementations, the first drive unit includes a first inclined push block and a first drive member. The middle part of the first drive member is pivotally connected to the first base, one end of the first drive member is pivotally connected to the first slide, and the other end of the first drive member is provided with a first pulley. The first inclined push block is connected to the output end of the second cylinder, and the first inclined push block is provided with a first inclined surface that cooperates with the first pulley.
[0014] In some possible implementations, the second terminal insertion device includes a second transfer mechanism and a second insertion mechanism. The second transfer mechanism is used to transfer the left or right terminal to the second insertion mechanism, and the second insertion mechanism is used to separate the left or right terminal from the terminal strip and insert it into the insulating housing of the product base.
[0015] In some possible implementations, the second insertion mechanism includes a third cylinder, a second movable seat, a fourth cylinder, a second base, a second drive unit, a second slide, a second cutting block, a third clamping block, and a fourth clamping block. The third cylinder is disposed on one side of the second material transfer mechanism. The second movable seat is connected to the output end of the third cylinder. The fourth cylinder and the second base are both disposed on the second movable seat. The output end of the fourth cylinder is connected to the second slide through the second drive unit. The second slide is movably disposed on the second base. The second cutting block is fixed on the second slide. The surface of the second cutting block facing the second movable seat is an inclined surface. The third clamping block is movably disposed on the second slide and close to the second cutting block. The end of the third clamping block close to the second movable seat is provided with a third tooth. The fourth clamping block is fixed on the second movable seat. The end of the fourth clamping block close to the second slide is provided with a fourth tooth that mates with the third tooth. A second clamping groove is formed between the fourth tooth and the third tooth. The second drive unit includes a second inclined push block and a second drive member. The middle part of the second drive member is pivotally connected to the second base, one end of the second drive member is pivotally connected to the first slide, and the other end of the second drive member is provided with a second pulley. The second inclined push block is connected to the output end of the fourth cylinder, and the second inclined push block is provided with a second inclined surface that cooperates with the second pulley.
[0016] In some possible implementations, the third terminal insertion device includes a third material transfer mechanism, a bending mechanism, and a third insertion mechanism. The third material transfer mechanism is used to transfer the upper or lower bent terminal semi-finished product to the bending mechanism. The bending mechanism includes a transition channel, a fifth cylinder, a connector, a bending wheel, a sixth cylinder, and an abutment. The transition channel is located on one side of the third material transfer mechanism, the fifth cylinder is located on one side of the transition channel, the connector is pivotally connected to the output end of the fifth cylinder, the bending wheel is pivotally connected to the connector, the sixth cylinder is provided corresponding to the fifth cylinder, and the abutment is pivotally connected to the output end of the sixth cylinder. The third insertion mechanism is used to separate the upper or lower bent terminal from the terminal strip and insert it into the insulating shell of the product base.
[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the base station antenna control connector assembly machine provided in the embodiments of this application; Figure 2 yes Figure 1 Schematic diagram of the structure of the product base and boss; Figure 3 yes Figure 2 Exploded view of the product base structure; Figure 4 yes Figure 1 A schematic diagram of the structure of the first terminal insertion device; Figure 5 yes Figure 4 A partial structural diagram of the first insertion mechanism; Figure 6 yes Figure 1 A schematic diagram of the structure of the second terminal insertion device; Figure 7 yes Figure 6 A partial structural diagram of the second insertion mechanism; Figure 8 yes Figure 1 A schematic diagram of the structure of the third terminal insertion device; Figure 9 yes Figure 8 A partial structural diagram of the bending mechanism; In the picture: 100. Rotary worktable; 110. Product base; 120. Boss; 111. Base; 112. Mating part; 113. Guide seat; 114. Clamping part; 115. Moving part; 116. Cover; 200. Handling robot; 300. Shell loading device; 400. First terminal insertion device; 410. First material transfer mechanism; 420. First insertion mechanism; 421. First cylinder; 422. First movable seat; 423. Second cylinder; 424. First base; 425. First drive unit; 426. First slide; 427. First cutting block; 428. First clamping block; 429. Second clamping block; 4251, First inclined push block; 4252, First driving component; 500. Second terminal insertion device; 510. Second material transfer mechanism; 520. Second insertion mechanism; 521. Third cylinder; 522. Second movable seat; 523. Fourth cylinder; 524. Second base; 525. Second drive unit; 526. Second slide; 527. Second cutting block; 528. Third clamping block; 529. Fourth clamping block; 5251, Second inclined block; 5252, Second driving component; 600. Third terminal insertion device; 610. Third material transfer mechanism; 620. Bending mechanism; 630. Third insertion mechanism; 621. Transition channel; 622. Fifth cylinder; 623. Connecting part; 624. Bending wheel; 625. Sixth cylinder; 626. Abutment part; Detailed Implementation
[0020] To make the above-mentioned objectives, features, and advantages of this application more apparent and understandable, specific embodiments of this application are described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a thorough understanding of this application. However, this application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this application. Therefore, this application is not limited to the specific embodiments disclosed below.
[0021] like Figures 1 to 9As shown, one embodiment provides a base station antenna control connector assembly machine, including: a rotary worktable 100, a handling robot 200, a housing feeding device 300, a first terminal insertion device 400, a second terminal insertion device 500, and a third terminal insertion device 600.
[0022] Multiple product bases 110 are spaced apart on the rotary worktable 100; a handling robot 200 is used for loading insulating shells and unloading assembled finished products; a shell loading device 300 is located on one side of the handling robot 200; a first terminal insertion device 400, a second terminal insertion device 500, and a third terminal insertion device 600 are arranged around the rotary worktable 100. The first terminal insertion device 400 has two units and is used for inserting upper and lower row terminals respectively; the second terminal insertion device 500 has two units and is used for inserting left and right side terminals respectively; and the third terminal insertion device 600 has two units and is used for inserting upper bent terminals and lower bent terminals respectively.
[0023] The housing feeding device 300 is a common vibratory feeder feeding mechanism, which is not specifically limited here.
[0024] In this embodiment, the base station antenna control connector assembly machine uses a housing loading device 300 to load insulating housings. A handling robot 200 picks up the insulating housings from the housing loading device 300 and transfers them to the product base 110 of the rotary table 100. The rotary table 100 rotates at set intervals, causing the product base 110 to pass sequentially through each terminal insertion device. Two first terminal insertion devices 400 insert the upper and lower rows of terminals respectively, two second terminal insertion devices 500 insert the left and right side terminals respectively, and two third terminal insertion devices 600 insert the upper and lower bent terminals respectively. After assembly, the handling robot 200 removes the finished product from the product base 110.
[0025] This base station antenna control connector assembly machine, through the inclusion of a rotating worktable 100, enables multi-task parallel processing, significantly improving production efficiency. Secondly, by incorporating a first terminal insertion device 400, a second terminal insertion device 500, and a third terminal insertion device 600, it features dedicated insertion mechanisms designed for terminals of different orientations and types, covering all-directional insertion requirements. This base station antenna control connector assembly machine achieves fully automated connector assembly through modular design, with multi-station parallel processing significantly improving production efficiency, reducing manual intervention, and lowering production costs.
[0026] like Figures 1 to 9 As shown, in some embodiments, the rotary worktable 100 has a loading position and a unloading position on one side. Both the loading position and the unloading position are provided with bosses 120 that cooperate with the product base 110. The handling robot 200 is located between the loading position and the unloading position, and the housing loading device 300 is provided corresponding to the loading position.
[0027] Both the loading and unloading positions are provided with bosses 120 that mate with the product base 110. It can be understood that the bosses 120 can mate with the product base 110 to control the opening and closing of the product base 110, thereby clamping the insulating shell.
[0028] The handling robot 200 is positioned between the loading and unloading positions. It can be understood that the handling robot 200 picks up the insulating shell from the shell loading device 300 and places it on the product base 110, i.e., the loading position of the rotary table 100. Subsequently, the handling robot 200 removes the finished product from the product base 110 and unloads it. In this way, the optimized motion path can shorten product transfer time and further improve production efficiency.
[0029] like Figures 1 to 9 As shown, in some embodiments, the product base 110 includes a base body 111, a mating part 112, a guide seat 113, a clamping part 114, a movable part 115, and a cover 116. The base body 111 is mounted on a rotary table 100. The guide seat 113 and the clamping part 114 are both mounted on the base body 111. The guide seat 113 has an inclined guide groove at one end facing the clamping part 114. The clamping part 114 has a side abutment block, which is used to limit insulation. At the side end of the housing, the movable part 115 is movably disposed in the inclined guide groove. The movable part 115 is provided with an upper abutment block, which is used to limit the upper end of the insulating housing. The mating part 112 is movably disposed in the seat 111 through the mounting pin. The upper end of the mating part 112 passes through the inclined guide groove and contacts the movable part 115. The lower end of the mating part 112 is provided with a pulley that mates with the boss 120. The cover 116 is installed on the guide seat 113 and covers the inclined guide groove.
[0030] It is worth noting that the boss 120 has an upper inclined surface, a mating surface and a lower inclined surface connected in sequence; when the lower end of the mating part 112 moves from the upper inclined surface to the mating surface, the mating part 112 rises and the movable part 115 moves away from the clamping part 114; when the lower end of the mating part 112 moves from the mating surface to the lower inclined surface, the mating part 112 falls and the movable part 115 moves toward the clamping part 114.
[0031] As the pulley at the lower end of the mating component 112 moves along the upper inclined surface, the mating component 112 gradually rises, pushing the movable component 115 to slide along the inclined guide groove away from the clamping component 114, causing the upper abutment block to move away from the side abutment block, creating a larger space to facilitate the insertion of the insulating shell. When the pulley reaches the mating surface, the movable component 115 stops moving, remaining in an open state. As the pulley moves along the lower inclined surface, the mating component 112 descends, and the movable component 115 slides towards the clamping component 114 under the action of gravity or a spring, with the upper abutment block and the side abutment block jointly clamping the insulating shell.
[0032] like Figures 1 to 9 As shown, in some embodiments, the first terminal insertion device 400 includes a first material transfer mechanism 410 and a first insertion mechanism 420. The first material transfer mechanism 410 is used to transfer the upper row of terminals or the lower row of terminals to the first insertion mechanism 420. The first insertion mechanism 420 is used to separate the upper row of terminals, the lower row of terminals and the terminal strip, and insert them into the insulating shell of the product base 110.
[0033] The first material transfer mechanism 410 is a common terminal strip transfer mechanism, which may include a cylinder, a pusher block and a paddle. Their connection relationship and working principle are existing technologies and are not specifically limited here.
[0034] like Figures 1 to 9 As shown, in some embodiments, the first insertion mechanism 420 includes a first cylinder 421, a first movable seat 422, a second cylinder 423, a first base 424, a first drive unit 425, a first slide 426, a first cutting block 427, a first clamping block 428, and a second clamping block 429. The first cylinder 421 is disposed on one side of the first material transfer mechanism 410. The first movable seat 422 is connected to the output end of the first cylinder 421. The second cylinder 423 and the first base 424 are both disposed on the first movable seat 422. The output end of the second cylinder 423 is connected to the first drive unit 425. 5 is connected to the first slide 426, the first slide 426 is movably mounted on the first base 424, the first cutting block 427 is fixed on the first slide 426, the bottom surface of the first cutting block 427 is an inclined surface, the first clamping block 428 is movably mounted on the first slide 426 and close to the first cutting block 427, the lower edge of the first clamping block 428 is provided with a first tooth, the second clamping block 429 is fixed on the first moving seat 422, the upper edge of the second clamping block 429 is provided with a second tooth that mates with the first tooth, and a first clamping groove is formed between the second tooth and the first tooth.
[0035] The bottom surface of the first cutting block 427 is set as an inclined surface. Understandably, this setting enables progressive cutting, reduces shearing force, and protects the terminals.
[0036] When the first insertion mechanism 420 is in operation, the first cylinder 421 drives the first moving seat 422 to move, causing the second clamping block 429 to approach the first transfer mechanism 410. Driven by the first transfer mechanism 410, the end of the terminal strip moves above the second clamping block 429. The second cylinder 423 pushes the first drive unit 425, causing the first slide 426 to descend. The inclined surface of the first cutting block 427 first contacts the terminal strip, cutting off the connection between the terminal and the strip. Simultaneously, the first clamping block 428 moves downward, its first tooth engaging with the second tooth of the second clamping block 429, clamping the terminal in the first clamping groove. Subsequently, the first cylinder 421 drives the first moving seat 422 to move, inserting the terminal into the lower position of the insulating housing. The second cylinder 423 pulls the first drive unit 425, causing the first clamping block 428 to move upward, thus completing the terminal insertion.
[0037] like Figures 1 to 9 As shown, in some embodiments, the first drive unit 425 includes a first inclined block 4251 and a first drive member 4252. The middle part of the first drive member 4252 is pivotally connected to the first base 424, one end of the first drive member 4252 is pivotally connected to the first slide table 426, and the other end of the first drive member 4252 is provided with a first pulley. The first inclined block 4251 is connected to the output end of the second cylinder 423, and the first inclined block 4251 is provided with a first inclined surface that cooperates with the first pulley.
[0038] During operation, the second cylinder 423 pushes the first inclined block 4251 to move. The first inclined surface of the first inclined block 4251 contacts the first pulley of the first drive member 4252, causing the middle part of the first drive member 4252 to rotate around the pivot point. Since the other end of the first drive member 4252 is pivotally connected to the first slide table 426, it drives the first slide table 426 to move up and down.
[0039] like Figures 1 to 9 As shown, in some embodiments, the second terminal insertion device 500 includes a second transfer mechanism 510 and a second insertion mechanism 520. The second transfer mechanism 510 is used to transfer the left or right terminal to the second insertion mechanism 520, and the second insertion mechanism 520 is used to separate the left or right terminal from the terminal strip and insert it into the insulating housing of the product base 110.
[0040] The second material transfer mechanism 510 is a common terminal strip transfer mechanism, which may include a cylinder, a pusher block and a paddle. Their connection relationship and working principle are existing technologies and are not specifically limited here.
[0041] like Figures 1 to 9As shown, in some embodiments, the second insertion mechanism 520 includes a third cylinder 521, a second movable seat 522, a fourth cylinder 523, a second base 524, a second drive unit 525, a second slide 526, a second cutting block 527, a third clamping block 528, and a fourth clamping block 529. The third cylinder 521 is disposed on one side of the second material transfer mechanism 510. The second movable seat 522 is connected to the output end of the third cylinder 521. The fourth cylinder 523 and the second base 524 are both disposed on the second movable seat 522. The output end of the fourth cylinder 523 is connected to the second slide 526 through the second drive unit 525. Two sliding tables 526 are movably mounted on the second base 524. A second cutting block 527 is fixed on the second sliding table 526. The surface of the second cutting block 527 facing the second movable seat 522 is inclined. A third clamping block 528 is movably mounted on the second sliding table 526 and close to the second cutting block 527. A third tooth is provided at one end of the third clamping block 528 close to the second movable seat 522. A fourth clamping block 529 is fixed on the second movable seat 522. A fourth tooth is provided at one end of the fourth clamping block 529 close to the second sliding table 526, which cooperates with the third tooth. A second clamping groove is formed between the fourth tooth and the third tooth. The second drive unit 525 includes a second inclined top block 5251 and a second drive member 5252. The middle part of the second drive member 5252 is pivotally connected to the second base 524. One end of the second drive member 5252 is pivotally connected to the second slide table 526. The other end of the second drive member 5252 is provided with a second pulley. The second inclined top block 5251 is connected to the output end of the fourth cylinder 523. The second inclined top block 5251 is provided with a second inclined surface that cooperates with the second pulley.
[0042] The bottom surface of the second cutting block 527 is set as an inclined surface. Understandably, this setting enables progressive cutting, reduces shearing force, and protects the terminals.
[0043] When the second insertion mechanism 520 is working, the third cylinder 521 drives the second moving seat 522 to move, causing the fourth clamping block 529 to approach the second transfer mechanism 510. Under the drive of the second transfer mechanism 510, the end of the terminal strip moves to one side of the fourth clamping block 529. The fourth cylinder 523 pushes the second inclined block 5251 to move, and the second inclined surface of the second inclined block 5251 contacts the second pulley of the second drive member 5252, causing the middle part of the second drive member 5252 to rotate around the pivot point. Since the other end of the second drive member 5252 is pivotally connected to the second slide table 526, it drives the second slide table 526 to move. The inclined surface of the second cutting block 527 first contacts the terminal strip, cutting off the connection between the terminal and the strip. At the same time, the third clamping block 528 moves synchronously towards the fourth clamping block 529, and the third tooth engages with the fourth tooth of the fourth clamping block 529, so that the terminal is clamped in the second clamping groove. Subsequently, the third cylinder 521 drives the second movable seat 522 to move and insert the terminal into the corresponding position of the insulating housing. The fourth cylinder 523 pulls the second drive unit 525, causing the third clamping block 528 to move away from the fourth clamping block 529, thus completing the terminal insertion.
[0044] like Figures 1 to 9 As shown, in some embodiments, the third terminal insertion device 600 includes a third material transfer mechanism 610, a bending mechanism 620, and a third insertion mechanism 630. The third material transfer mechanism 610 is used to transfer the upper bent terminal semi-finished product or the lower bent terminal semi-finished product onto the bending mechanism 620. The bending mechanism 620 includes a transition channel 621, a fifth cylinder 622, a connector 623, a bending wheel 624, a sixth cylinder 625, and an abutment member 626. The transition channel 621 is located at... On one side of the third material transfer mechanism 610, the fifth cylinder 622 is located on one side of the transition material channel 621. The connecting piece 623 is pivotally connected to the output end of the fifth cylinder 622. The bending wheel 624 is pivotally connected to the connecting piece 623. The sixth cylinder 625 is provided corresponding to the fifth cylinder 622. The abutting piece 626 is pivotally connected to the output end of the sixth cylinder 625. The third insertion mechanism 630 is used to separate the upper bending terminal or the lower bending terminal from the terminal material strip and insert it into the insulating shell of the product base 110.
[0045] The third material transfer mechanism 610 is a common terminal strip transfer mechanism, which may include a cylinder, a pusher block and a paddle. Their connection relationship and working principle are existing technologies and are not specifically limited here.
[0046] During operation, the bending mechanism 620 receives terminals conveyed by the third transfer mechanism 610 through the transition channel 621. The sixth cylinder 625 actuates, driving the abutment member 626 to move towards the transition channel 621, causing the abutment member 626 to abut against the rear end of the terminal to be bent on the transition channel 621. The fifth cylinder 622 actuates, driving the connecting member 623 to move towards the transition channel 621, causing the bending wheel 624 to abut against the front end of the terminal to be bent on the transition channel 621. The bending wheel 624 moves upward along the outer edge of the abutment member 626, achieving an upward bend of the terminal. After bending, the terminal is conveyed to the third insertion mechanism 630.
[0047] The third insertion mechanism 630 may include a seventh cylinder, a third movable seat, an eighth cylinder, a third base, a third drive unit, a third slide, a third cutting block, a fifth clamping block, and a sixth clamping block. The seventh cylinder is located on one side of the bending mechanism 620. The third movable seat is connected to the output end of the seventh cylinder. The eighth cylinder and the third base are both located on the third movable seat. The output end of the eighth cylinder is connected to the third slide table through the third drive unit. The third slide table is movably located on the third base. The third cutting block is fixed on the third slide table. The surface of the third cutting block facing the third movable seat is an inclined surface. The fifth clamping block is movably located on the third slide table and close to the third cutting block. The end of the fifth clamping block close to the third movable seat is provided with a fifth tooth. The sixth clamping block is fixed on the third movable seat. The end of the sixth clamping block close to the third slide table is provided with a sixth tooth that cooperates with the fifth tooth. A third clamping groove is formed between the fifth tooth and the sixth tooth. The third drive unit includes a third inclined push block and a third drive member. The middle part of the third drive member is pivotally connected to the third base, one end of the third drive member is pivotally connected to the third slide, and the other end of the third drive member is provided with a third pulley. The third inclined push block is connected to the output end of the eighth cylinder, and the third inclined push block is provided with a third inclined surface that cooperates with the third pulley.
[0048] When the third insertion mechanism 630 is in operation, the seventh cylinder drives the third moving seat to move, bringing the sixth clamping block closer to the bending mechanism 620. Driven by the third material transfer mechanism 610, the end of the terminal strip moves onto the sixth clamping block. The eighth cylinder pushes the third inclined block to move, and the second inclined surface of the third inclined block contacts the third pulley of the third drive member, causing the middle part of the third drive member to rotate around the pivot point. Since the other end of the third drive member is pivotally connected to the third slide, it drives the third slide to move. The inclined surface of the third cutting block first contacts the terminal strip, cutting off the connection between the terminal and the strip. Simultaneously, the fifth clamping block moves synchronously towards the sixth clamping block, and the fifth tooth engages with the sixth tooth of the sixth clamping block, clamping the terminal in the third clamping groove. Subsequently, the seventh cylinder drives the third moving seat and inserts the terminal into the corresponding position of the insulating housing. The eighth cylinder pulls the third drive unit, causing the fifth clamping block to move away from the sixth clamping block, thus completing the terminal insertion.
[0049] In the embodiments of this application, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and other terms indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.
[0050] In the embodiments of this application, unless otherwise expressly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0051] It should be noted that if an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. If an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. If so, the terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used in this application are for illustrative purposes only and do not represent the only possible implementation.
[0052] In the embodiments of this application, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this application, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0053] In the embodiments of this application, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. For those skilled in the art, the specific meaning of the above terms in the embodiments of this application can be understood according to the specific circumstances.
[0054] The above are merely preferred embodiments of this application and do not constitute any limitation on this application. Any person skilled in the art can make many possible variations and modifications to the technical solution of this application, or modify it into equivalent embodiments, without departing from the scope of the technical solution of this application. Therefore, all equivalent changes made based on the shape, structure, and principle of this application without departing from the content of the technical solution of this application should be covered within the protection scope of this application.
Claims
1. A base station antenna control connector assembly machine characterized by, include: A rotary worktable, wherein multiple product bases are spaced apart on the rotary worktable; Handling robots are used for loading insulating housings and unloading assembled finished products. A housing loading device is provided on one side of the handling robot; A first terminal insertion device, a second terminal insertion device, and a third terminal insertion device are arranged around the rotary worktable. The first terminal insertion device has two parts, which are respectively used for inserting the upper row of terminals and the lower row of terminals. The second terminal insertion device has two parts, which are respectively used for inserting the left side terminal and the right side terminal. The third terminal insertion device has two parts, which are respectively used for inserting the upper bent terminal and the lower bent terminal. The rotating worktable has a loading position and a unloading position on one side. Both the loading position and the unloading position are provided with bosses that cooperate with the product base. The handling robot is located between the loading position and the unloading position. The housing loading device is provided corresponding to the loading position. The product base includes a base body, a mating component, a guide seat, a clamping component, a movable component, and a cover. The base body is mounted on the rotary worktable. The guide seat and the clamping component are both mounted on the base body. The guide seat has an inclined guide groove at one end facing the clamping component. The clamping component has a side abutment block, which is used to limit the side end of the insulating shell. The movable component is movably disposed in the inclined guide groove. The movable component has an upper abutment block, which is used to limit the upper end of the insulating shell. The mating component is movably disposed in the base body by a mounting pin. The upper end of the mating component passes through the inclined guide groove and contacts the movable component. The lower end of the mating component has a pulley that mates with the boss. The cover is mounted on the guide seat and covers the inclined guide groove. The first terminal insertion device includes a first material transfer mechanism and a first insertion mechanism. The first material transfer mechanism is used to transfer the upper row of terminals or the lower row of terminals to the first insertion mechanism. The first insertion mechanism is used to separate the upper row of terminals, the lower row of terminals from the terminal strip and insert them into the insulating shell of the product base. The first insertion mechanism includes a first cylinder, a first movable seat, a second cylinder, a first base, a first drive unit, a first slide, a first cutting block, a first clamping block, and a second clamping block. The first cylinder is disposed on one side of the first material transfer mechanism. The first movable seat is connected to the output end of the first cylinder. The second cylinder and the first base are both disposed on the first movable seat. The output end of the second cylinder is connected to the first slide through the first drive unit. The first slide is movably disposed on the first base. The first cutting block is fixed on the first slide. The bottom surface of the first cutting block is an inclined surface. The first clamping block is movably disposed on the first slide and close to the first cutting block. The lower edge of the first clamping block is provided with a first tooth. The second clamping block is fixed on the first movable seat. The upper edge of the second clamping block is provided with a second tooth that mates with the first tooth. A first clamping groove is formed between the second tooth and the first tooth.
2. The base station antenna control connector assembly machine of claim 1, wherein, The boss has an upper inclined surface, a mating surface, and a lower inclined surface connected in sequence; When the lower end of the mating part moves from the upper inclined surface to the mating surface, the mating part rises and the movable part moves away from the clamping part; When the lower end of the mating part moves from the mating surface to the lower inclined surface, the mating part descends, and the movable part moves toward the clamping part.
3. The base station antenna control connector assembly machine of claim 1, wherein, The first drive unit includes a first inclined push block and a first drive member. The middle part of the first drive member is pivotally connected to the first base, one end of the first drive member is pivotally connected to the first slide, and the other end of the first drive member is provided with a first pulley. The first inclined push block is connected to the output end of the second cylinder, and the first inclined push block is provided with a first inclined surface that cooperates with the first pulley.
4. The base station antenna control connector assembly machine according to claim 1, characterized in that, The second terminal insertion device includes a second material transfer mechanism and a second insertion mechanism. The second material transfer mechanism is used to transfer the left or right terminal to the second insertion mechanism, and the second insertion mechanism is used to separate the left or right terminal from the terminal strip and insert it into the insulating shell of the product base.
5. The base station antenna control connector assembly machine according to claim 4, characterized in that, The second insertion mechanism includes a third cylinder, a second movable seat, a fourth cylinder, a second base, a second drive unit, a second slide, a second cutting block, a third clamping block, and a fourth clamping block. The third cylinder is disposed on one side of the second material transfer mechanism. The second movable seat is connected to the output end of the third cylinder. The fourth cylinder and the second base are both disposed on the second movable seat. The output end of the fourth cylinder is connected to the second slide through the second drive unit. The second slide is movably disposed on the second base. The second cutting block is fixed on the second slide. The surface of the second cutting block facing the second movable seat is inclined. The third clamping block is movably disposed on the second slide and close to the second cutting block. The end of the third clamping block near the second movable seat is provided with a third tooth. The fourth clamping block is fixed on the second movable seat. The end of the fourth clamping block near the second slide is provided with a fourth tooth that mates with the third tooth. A second clamping groove is formed between the fourth tooth and the third tooth. The second drive unit includes a second inclined block and a second drive member. The middle part of the second drive member is pivotally connected to the second base. One end of the second drive member is pivotally connected to the first slide table. The other end of the second drive member is provided with a second pulley. The second inclined block is connected to the output end of the fourth cylinder. The second inclined block is provided with a second inclined surface that cooperates with the second pulley.
6. The base station antenna control connector assembly machine according to claim 1, characterized in that, The third terminal insertion device includes a third material transfer mechanism, a bending mechanism, and a third insertion mechanism. The third material transfer mechanism is used to transfer the upper or lower bent terminal semi-finished product to the bending mechanism. The bending mechanism includes a transition channel, a fifth cylinder, a connector, a bending wheel, a sixth cylinder, and a stop member. The transition channel is located on one side of the third material transfer mechanism, and the fifth cylinder is located on one side of the transition channel. The connector is pivotally connected to the output end of the fifth cylinder, the bending wheel is pivotally connected to the connector, the sixth cylinder is corresponding to the fifth cylinder, and the stop member is pivotally connected to the output end of the sixth cylinder. The third insertion mechanism is used to separate the upper or lower bent terminal from the terminal strip and insert it into the insulating shell of the product base.