Ceramic part and manufacturing method thereof

By using specific formulas and processing techniques, the problem of uneven component distribution in ceramic parts has been solved, improving their compressive and flexural strength, and achieving higher structural stability and strength.

CN120664865BActive Publication Date: 2025-10-28TONGCHUAN YAOZHOU KILN CERAMICS DEVELOPMENT CO LTD
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Patent Information

Application Number
CN202511188126.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-08-25
Publication Date
2025-10-28
Estimated Expiration
2045-08-25

AI Technical Summary

Technical Problem

In the current ceramic parts manufacturing process, the basic powder materials have poor bonding properties, resulting in uneven component distribution in the finished product and affecting the strength properties of the ceramic parts.

Method used

The raw materials are mixed using a specific formula, including alumina powder, zirconium oxide powder, fillers, powders, polyvinyl alcohol, zinc stearate and cerium oxide powder. Through the mixing of base materials and auxiliary materials, the binding effect of soybean fibroin and hydroxymethyl cellulose is utilized, combined with the energy conduction of hexagonal boron nitride powder and the pore filling of nano silica, to reduce the sintering temperature and increase the stability and strength of the material.

Benefits of technology

It improves the compressive and flexural strength of ceramic parts, ensures uniform material distribution, reduces sintering shrinkage, and enhances the overall structural stability and strength of ceramic parts.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention relates to the field of ceramic parts technology, specifically to a ceramic part and its manufacturing method, comprising the following raw materials in parts by weight: 60-80 parts alumina powder, 40-60 parts zirconium oxide powder, 20-40 parts filler, 6-10 parts powder, 4-6 parts polyvinyl alcohol, 2-4 parts zinc stearate, and 1-2 parts cerium oxide powder. In this invention, soybean cellulose and hydroxymethyl cellulose undergo thermal decomposition during high-temperature sintering. During the initial heating process, the materials are firmly bonded together, reducing shrinkage during sintering and improving the overall structural stability. Hexagonal boron nitride powder provides good energy conduction support in the material system, and the addition of nano-silica fills the pores, making the ceramic part's structure more compact. Simultaneously, the composite phase generated by the reaction of boric acid and dicyandiamide lowers the sintering temperature, preventing excessive grain coarsening and further ensuring the structural strength of the ceramic part.
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Description

Technical Field

[0001] This invention relates to the field of ceramic parts technology, specifically to a ceramic part and its manufacturing method. Background Technology

[0002] Ceramic parts are inorganic non-metallic products made by molding and high-temperature sintering. They have the characteristics of high temperature resistance, corrosion resistance, high hardness, and good insulation, and are widely used in industries such as industry, electronics, and aerospace.

[0003] In existing technologies, the poor bonding properties of the base powders during the preparation of ceramic parts result in uneven component distribution in the sintered finished product, affecting the strength properties of the ceramic parts. Therefore, this invention provides a ceramic part and its manufacturing method. Summary of the Invention

[0004] The purpose of this invention is to provide a ceramic part and its manufacturing method. The ceramic part prepared by this invention not only has good compressive strength, but also excellent bending strength, which effectively improves the performance of the ceramic part.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] In a first aspect, the present invention provides a ceramic part comprising the following raw materials in parts by weight: 60-80 parts alumina powder, 40-60 parts zirconium oxide powder, 20-40 parts filler, 6-10 parts powder, 4-6 parts polyvinyl alcohol, 2-4 parts zinc stearate, and 1-2 parts cerium oxide powder.

[0007] The filler is prepared by the following method:

[0008] S1: Preparation of the mixture, the raw materials of which include hexagonal boron nitride powder, diallylamine, and γ-(2,3-epoxypropoxy)propyltrimethoxysilane;

[0009] S2: Mixture processing, the mixture is further processed to obtain the base material;

[0010] S3: Preparation of excipients, the raw materials of which include dicyandiamide, boric acid, nano silica, and deionized water;

[0011] S4: Mixed preparation, the base material and auxiliary materials are mixed to obtain the filler.

[0012] Further, the method for preparing the mixture is as follows: hexagonal boron nitride powder is fed into a tube furnace, and the tube furnace is heated at a rate of 6-8°C / min under a steam atmosphere until it reaches 800-900°C. The temperature is maintained for 2-4 hours. The resulting product is centrifuged, and the solid obtained from the centrifugation is sent to an oven and dried at 80-100°C for 2-4 hours to obtain a dry powder. The dry powder, diallylamine, and γ-(2,3-epoxypropoxy)propyltrimethoxysilane are sent into a reaction vessel, and the reaction vessel is set at a temperature of 70-80°C and a stirring speed of 200-400 r / min. The mixture is stirred at a constant temperature for 3-5 hours, and the resulting product is subjected to rotary evaporation to obtain the mixture.

[0013] Furthermore, the particle size of the hexagonal boron nitride powder is 6-8 μm, and the mass ratio of the dry powder, diallylamine, and γ-(2,3-epoxypropoxy)propyltrimethoxysilane is 1:(0.06-0.08):(0.04-0.06).

[0014] Further, the method for processing the mixture is as follows: the mixture, hydroxymethyl cellulose, and soy protein isolate are added to a mixer, the mixer is set to 400-600 r / min and stirred for 30-50 min, the resulting product is ball-milled for 10-12 h to complete the mixture processing and obtain the base material.

[0015] Furthermore, the mass ratio of the mixture, hydroxymethyl cellulose, and soy protein isolate is 1:(0.2-0.4):(0.3-0.5).

[0016] Further, the method for preparing the excipient is as follows: dicyandiamide, boric acid, nano-silica, and deionized water are added to a reaction vessel. The reaction vessel is set to a temperature of 80-100°C and a stirring speed of 200-400 r / min. The mixture is stirred at a constant temperature for 10-20 min. The resulting product is centrifuged. The solid obtained from the centrifugation is sent to a tube furnace. Under an ammonia atmosphere, the tube furnace is set to a heating rate of 6-8°C / min and heated to 1000-1200°C for 1-2 h to obtain the excipient.

[0017] Furthermore, the mass ratio of dicyandiamide, boric acid, nano-silica, and deionized water is 1:(2-4):(3-5):(4-6).

[0018] Further, the method for preparing the mixture is as follows: the base material and auxiliary materials are added to a mixer, the mixer is set to 600-800 r / min and stirred for 40-60 min, the resulting product is sent to an oven, the oven is set to 50-60℃ and dried for 3-6 h, the resulting product is spread evenly on a tray with a thickness of 1-2 mm, the tray is sent to a plasma treatment instrument, the power is set to 150-200 W and the treatment time is 2-4 min, argon gas is introduced during the treatment, and the filler is obtained.

[0019] Further, the powder is prepared by the following method: diatomaceous earth, sodium polyacrylate, ethoxylated carbamate, and agar are added to a mixer, the mixer is set to 200-400 r / min and stirred for 20-40 min, the resulting product is sent to an oven and dried at 60-80℃ for 3-6 h, the resulting product is then ground to a particle size ≤10 μm to obtain the powder.

[0020] Secondly, the present invention also provides a method for manufacturing ceramic parts, comprising the following steps:

[0021] Weigh out alumina powder, zirconium oxide powder, filler, powder, polyvinyl alcohol, zinc stearate, and cerium oxide powder as needed and add them to a mixer. Set the mixer to 600-800 r / min and stir for 40-60 min. Press the resulting product into a green body in a molding die. Sinter the green body at 1400-1500℃ for 2-4 h to obtain ceramic parts.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] 1. In this invention, during the preparation of ceramic parts, the addition of a mixture of base materials and auxiliary materials in the filler formulation allows soybean fiber protein and hydroxymethyl cellulose to strengthen the bonding during the initial mixing process, making the bonding between the materials more stable. During high-temperature sintering, soybean fiber protein and hydroxymethyl cellulose undergo thermal decomposition, which helps to solidify the bonding of the materials during the initial heating process, reducing the shrinkage rate during sintering and improving the overall structural stability. Hexagonal boron nitride powder plays a good role in energy conduction support in the material system, and the addition of nano-silica fills the pores, making the structure of the ceramic parts more compact. At the same time, the composite phase generated by the reaction of boric acid and dicyandiamide can reduce the sintering temperature, avoid excessive grain coarsening, and further ensure the structural strength of the ceramic parts.

[0024] 2. In this invention, by adding powder, the porous structure of diatomaceous earth can adsorb other component materials, ensuring that each material is evenly distributed and reducing stress concentration caused by particle agglomeration. Agar can dissolve during the preparation of powder to form a hydrogel network, temporarily fixing the particle position and improving the strength of the blank. Through the plasma treatment during the filler preparation process, an etched structure can be generated on the material surface, improving the interfacial bonding strength of the material and further ensuring the structural strength of the ceramic part. Attached Figure Description

[0025] Figure 1 This invention provides a formula diagram for a ceramic part and its manufacturing method. Detailed Implementation

[0026] The technical solutions of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0027] It should be noted that the raw materials used in the following embodiments are all commercially available.

[0028] Example 1:

[0029] Raw material preparation: 60 parts alumina powder, 40 parts zirconium oxide powder, 20 parts filler, 6 parts powder, 4 parts polyvinyl alcohol, 2 parts zinc stearate, 1 part cerium oxide powder;

[0030] Packing material preparation:

[0031] The packing material is prepared by the following method:

[0032] S1: Preparation of the mixture, the raw materials of which include hexagonal boron nitride powder, diallylamine, and γ-(2,3-epoxypropoxy)propyltrimethoxysilane;

[0033] The method for preparing the mixture is as follows: Hexagonal boron nitride powder is fed into a tube furnace, and the tube furnace is heated to 800℃ at a rate of 6℃ / min under a steam atmosphere. The temperature is maintained for 2 hours. The resulting product is centrifuged, and the solid obtained from the centrifugation is sent to an oven and dried at 80℃ for 2 hours to obtain a dry powder. The dry powder, diallylamine, and γ-(2,3-epoxypropoxy)propyltrimethoxysilane are then fed into a reaction vessel. The reaction vessel is set to a temperature of 70℃ and a stirring speed of 200 r / min. The mixture is stirred at a constant temperature for 3 hours. The resulting product is then subjected to rotary evaporation to obtain the mixture. The particle size of the hexagonal boron nitride powder is 6 μm, and the mass ratio of the dry powder, diallylamine, and γ-(2,3-epoxypropoxy)propyltrimethoxysilane is 1:0.06:0.04.

[0034] S2: Mixture processing, the mixture is further processed to obtain the base material;

[0035] The method for processing the mixture is as follows: the mixture, hydroxymethyl cellulose, and soy protein isolate are added to a mixer, the mixer is set to 400 r / min and stirred for 30 min, the resulting product is ball-milled for 10 h to complete the mixture processing and obtain the base material, wherein the mass ratio of the mixture, hydroxymethyl cellulose, and soy protein isolate is 1:0.2:0.3;

[0036] S3: Preparation of excipients, the raw materials of which include dicyandiamide, boric acid, nano silica, and deionized water;

[0037] The method for preparing the excipient is as follows: dicyandiamide, boric acid, nano silica, and deionized water are added to a reaction vessel. The reaction vessel is set to a temperature of 80℃ and a stirring speed of 200 r / min. The mixture is stirred at a constant temperature for 10 min. The resulting product is centrifuged. The solid obtained from the centrifugation is sent to a tube furnace. Under an ammonia atmosphere, the tube furnace is set to a heating rate of 6℃ / min and heated to 1000℃ for 1 h to obtain the excipient. The mass ratio of dicyandiamide, boric acid, nano silica, and deionized water is 1:2:3:4.

[0038] S4: Mixed preparation, the base material and auxiliary materials are mixed to obtain the filler;

[0039] The mixing preparation method is as follows: the base material and auxiliary material are added to the mixer, the mixer is set to 600 r / min and stirred for 40 min, the resulting product is sent to the oven, the oven is set to 50℃ and dried for 3 h, the resulting product is spread on the tray with a spreading thickness of 1 mm, the tray is sent to the plasma treatment instrument, the power is set to 150 W and the treatment time is 2 min, argon gas is introduced during the treatment, and the filler is obtained;

[0040] The powder is prepared by the following method: diatomaceous earth, sodium polyacrylate, ethoxylated carbamate and agar are added to a mixer, the mixer is set to 200 r / min and stirred for 20 min, the resulting product is sent to an oven and dried at 60℃ for 3 h, the resulting product is ground and the grinding particle size is ≤10μm to obtain the powder.

[0041] Finished product preparation:

[0042] Weigh out alumina powder, zirconium oxide powder, filler, powder, polyvinyl alcohol, zinc stearate, and cerium oxide powder as needed and add them to a mixer. Set the mixer to 600 r / min and stir for 40 min. Press the resulting product into a green body in a molding die. Sinter the green body at 1400℃ for 2 h to obtain ceramic parts.

[0043] Example 2:

[0044] Raw material preparation: 70 parts alumina powder, 50 parts zirconium oxide powder, 30 parts filler, 8 parts powder, 5 parts polyvinyl alcohol, 3 parts zinc stearate, 1.5 parts cerium oxide powder;

[0045] Packing material preparation:

[0046] The packing material is prepared by the following method:

[0047] S1: Preparation of the mixture, the raw materials of which include hexagonal boron nitride powder, diallylamine, and γ-(2,3-epoxypropoxy)propyltrimethoxysilane;

[0048] The method for preparing the mixture is as follows: Hexagonal boron nitride powder is fed into a tube furnace, and the tube furnace is heated to 850℃ at a rate of 7℃ / min under a steam atmosphere. The temperature is maintained for 3 hours. The resulting product is centrifuged, and the solid obtained from the centrifugation is sent to an oven and dried at 90℃ for 3 hours to obtain a dry powder. The dry powder, diallylamine, and γ-(2,3-epoxypropoxy)propyltrimethoxysilane are then fed into a reaction vessel. The reaction vessel is set to a temperature of 75℃ and a stirring speed of 300 r / min. The mixture is stirred at a constant temperature for 4 hours. The resulting product is then subjected to rotary evaporation to obtain the mixture. The particle size of the hexagonal boron nitride powder is 7 μm, and the mass ratio of the dry powder, diallylamine, and γ-(2,3-epoxypropoxy)propyltrimethoxysilane is 1:0.07:0.05.

[0049] S2: Mixture processing, the mixture is further processed to obtain the base material;

[0050] The method for processing the mixture is as follows: the mixture, hydroxymethyl cellulose, and soy protein isolate are added to a mixer, the mixer is set to 500 r / min and stirred for 40 min, the resulting product is ball-milled for 11 h to complete the mixture processing and obtain the base material, wherein the mass ratio of the mixture, hydroxymethyl cellulose, and soy protein isolate is 1:0.3:0.4.

[0051] S3: Preparation of excipients, the raw materials of which include dicyandiamide, boric acid, nano silica, and deionized water;

[0052] The method for preparing the excipient is as follows: dicyandiamide, boric acid, nano silica, and deionized water are added to a reaction vessel. The reaction vessel is set to a temperature of 90℃ and a stirring speed of 300 r / min. The mixture is stirred at a constant temperature for 15 min. The resulting product is centrifuged. The solid obtained from the centrifugation is sent to a tube furnace. Under an ammonia atmosphere, the tube furnace is set to a heating rate of 7℃ / min and heated to 1100℃ for 1.5 h to obtain the excipient. The mass ratio of dicyandiamide, boric acid, nano silica, and deionized water is 1:3:4:5.

[0053] S4: Mixed preparation, the base material and auxiliary materials are mixed to obtain the filler;

[0054] The mixing preparation method is as follows: the base material and auxiliary materials are added to the mixer, the mixer is set to 700 r / min and stirred for 50 min, the resulting product is sent to the oven and dried at 55℃ for 4.5 h, the resulting product is spread on a tray with a thickness of 1.5 mm, the tray is sent to the plasma treatment instrument, the power is set to 170 W and the treatment time is 3 min, argon gas is introduced during the treatment to obtain the filler;

[0055] The powder is prepared by the following method: diatomaceous earth, sodium polyacrylate, ethoxylated carbamate and agar are added to a mixer, the mixer is set to 300 r / min and stirred for 30 min, the resulting product is sent to an oven and dried at 70℃ for 4.5 h, the resulting product is ground and the grinding particle size is ≤10μm to obtain the powder.

[0056] Finished product preparation:

[0057] Weigh out alumina powder, zirconium oxide powder, filler, powder, polyvinyl alcohol, zinc stearate, and cerium oxide powder as needed and add them to a mixer. Set the mixer to 700 r / min and stir for 50 min. Press the resulting product into a green body in a molding die. Sinter the green body at 1450℃ for 3 h to obtain ceramic parts.

[0058] Example 3:

[0059] Raw material preparation: 80 parts alumina powder, 60 parts zirconium oxide powder, 40 parts filler, 10 parts powder, 6 parts polyvinyl alcohol, 4 parts zinc stearate, 2 parts cerium oxide powder;

[0060] Packing material preparation:

[0061] The packing material is prepared by the following method:

[0062] S1: Preparation of the mixture, the raw materials of which include hexagonal boron nitride powder, diallylamine, and γ-(2,3-epoxypropoxy)propyltrimethoxysilane;

[0063] The method for preparing the mixture is as follows: Hexagonal boron nitride powder is fed into a tube furnace, and the tube furnace is heated to 900℃ at a rate of 8℃ / min under a steam atmosphere. The temperature is maintained for 4 hours. The resulting product is centrifuged, and the solid obtained from the centrifugation is sent to an oven and dried at 100℃ for 4 hours to obtain a dry powder. The dry powder, diallylamine, and γ-(2,3-epoxypropoxy)propyltrimethoxysilane are then fed into a reaction vessel. The reaction vessel is set to a temperature of 80℃ and a stirring speed of 400 r / min. The mixture is stirred at a constant temperature for 5 hours. The resulting product is then subjected to rotary evaporation to obtain the mixture. The particle size of the hexagonal boron nitride powder is 8 μm, and the mass ratio of the dry powder, diallylamine, and γ-(2,3-epoxypropoxy)propyltrimethoxysilane is 1:0.08:0.06.

[0064] S2: Mixture processing, the mixture is further processed to obtain the base material;

[0065] The method for processing the mixture is as follows: the mixture, hydroxymethyl cellulose, and soy protein isolate are added to a mixer, the mixer is set to 600 r / min and stirred for 50 min, the resulting product is ball-milled for 12 h to complete the mixture processing and obtain the base material, wherein the mass ratio of the mixture, hydroxymethyl cellulose, and soy protein isolate is 1:0.4:0.5.

[0066] S3: Preparation of excipients, the raw materials of which include dicyandiamide, boric acid, nano silica, and deionized water;

[0067] The method for preparing the excipient is as follows: dicyandiamide, boric acid, nano silica, and deionized water are added to a reaction vessel. The reaction vessel is set to a temperature of 100℃ and a stirring speed of 400 r / min. The mixture is stirred at a constant temperature for 20 min. The resulting product is centrifuged. The solid obtained from the centrifugation is sent to a tube furnace. Under an ammonia atmosphere, the tube furnace is set to a heating rate of 8℃ / min and heated to 1200℃ for 2 h to obtain the excipient. The mass ratio of dicyandiamide, boric acid, nano silica, and deionized water is 1:4:5:6.

[0068] S4: Mixed preparation, the base material and auxiliary materials are mixed to obtain the filler;

[0069] The mixing preparation method is as follows: the base material and auxiliary materials are added to the mixer, the mixer is set to 800 r / min and stirred for 60 min, the resulting product is sent to the oven, the oven is set to 60℃ and dried for 6 h, the resulting product is spread on a tray with a thickness of 2 mm, the tray is sent to the plasma treatment instrument, the power is set to 200 W and the treatment time is 4 min, argon gas is introduced during the treatment to obtain the filler;

[0070] The powder is prepared by the following method: diatomaceous earth, sodium polyacrylate, ethoxylated carbamate and agar are added to a mixer, the mixer is set to 400 r / min and stirred for 40 min, the resulting product is sent to an oven and dried at 80℃ for 6 h, the resulting product is ground and the grinding particle size is ≤10μm to obtain the powder.

[0071] Finished product preparation:

[0072] Weigh out alumina powder, zirconium oxide powder, filler, powder, polyvinyl alcohol, zinc stearate, and cerium oxide powder as needed and add them to a mixer. Set the mixer to 800 r / min and stir for 60 min. Press the resulting product into a green body in a molding die. Sinter the green body at 1500℃ for 4 h to obtain ceramic parts.

[0073] Comparative Example 1: The difference between this comparative example and Example 1 is that this comparative example does not contain agar.

[0074] Comparative Example 2: The difference between this comparative example and Example 1 is that no plasma treatment was performed in this comparative example.

[0075] Comparative Example 3 differs from Example 1 in that it does not contain powder.

[0076] Comparative Example 4 differs from Example 1 in that it does not contain filler.

[0077] Performance testing: The ceramic parts prepared in Examples 1, 2, 3, 1, 2, 3, and 4 were subjected to performance tests, and the test data are recorded in the table below:

[0078]

[0079] In the performance test, the test standard in GB / T3810.4 was adopted to test the compressive strength of the ceramic parts prepared in Example 1, Example 2, Example 3, Comparative Example 1, Comparative Example 2, Comparative Example 3 and Comparative Example 4.

[0080] The flexural strength of ceramic parts prepared in Examples 1, 2, 3, 1, 2, 3 and 4 was tested using the test standards in GB / T3810.3-2016.

[0081] It is evident that the compressive strength and flexural strength of the ceramic parts prepared in Comparative Examples 1, 2, 3, and 4 are all lower than those in Examples 1, 2, and 3. This indicates that in the preparation of ceramic parts, the addition of mixed materials of base and auxiliary materials in the filler formulation, such as soybean fiber protein and hydroxymethyl cellulose, can strengthen the bonding during the initial mixing process, making the bonding between the materials more stable. During the high-temperature sintering process, soybean fiber protein and hydroxymethyl cellulose will undergo thermal decomposition, while during the initial heating process, the materials can be firmly bonded, reducing the shrinkage rate during sintering and improving the overall structural stability. Hexagonal boron nitride powder can play a good energy conduction support role in the material system, and the addition of nano-silica can fill the pores, making the structure of the ceramic parts more compact. At the same time, the composite phase generated by the reaction of boric acid and dicyandiamide can reduce the sintering temperature, avoid excessive grain coarsening, and further ensure the structural strength of the ceramic parts.

[0082] By adding powder, the porous structure of diatomaceous earth can adsorb other component materials, ensuring uniform distribution of each material and reducing stress concentration caused by particle agglomeration. Agar can dissolve during the preparation of powder to form a hydrogel network, temporarily fixing the particle position and improving the strength of the blank. Through ionization treatment during the filler preparation process, etched structures can be generated on the material surface, improving the interfacial bonding strength of the material and further ensuring the structural strength of the ceramic parts.

[0083] By comparing and analyzing the relevant data in the table, it can be seen that the ceramic parts prepared by this invention not only have good compressive strength but also excellent flexural strength. This indicates that the ceramic parts provided by this invention have a broader market prospect and are more suitable for widespread application.

[0084] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0085] The preferred embodiments of the present invention disclosed above are merely illustrative of the invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the invention to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the invention, thereby enabling those skilled in the art to better understand and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims

1. A ceramic component, characterized in that: It includes the following raw materials in parts by weight: 60-80 parts alumina powder, 40-60 parts zirconium oxide powder, 20-40 parts filler, 6-10 parts powder, 4-6 parts polyvinyl alcohol, 2-4 parts zinc stearate, and 1-2 parts cerium oxide powder. The filler is prepared by the following method: S1: Preparation of the mixture, the raw materials of which include hexagonal boron nitride powder, diallylamine, and γ-(2,3-epoxypropoxy)propyltrimethoxysilane; S2: Mixture processing, the mixture is further processed to obtain the base material; S3: Preparation of excipients, the raw materials of which include dicyandiamide, boric acid, nano silica, and deionized water; S4: Mixed preparation, the base material and auxiliary materials are mixed to obtain the filler; The method for preparing the mixture is as follows: hexagonal boron nitride powder is fed into a tube furnace, and the tube furnace is heated at a rate of 6-8℃ / min under a steam atmosphere until it reaches 800-900℃. The temperature is maintained for 2-4 hours. The resulting product is centrifuged, and the solid obtained from the centrifugation is sent to an oven. The oven is set to 80-100℃ and dried for 2-4 hours to obtain a dry powder. The dry powder, diallylamine, and γ-(2,3-epoxypropoxy)propyltrimethoxysilane are sent into a reaction vessel. The reaction vessel is set to a temperature of 70-80℃ and a stirring speed of 200-400 r / min. The mixture is stirred at a constant temperature for 3-5 hours. The resulting product is then subjected to rotary evaporation to obtain the mixture. The particle size of the hexagonal boron nitride powder is 6-8 μm, and the mass ratio of the dry powder, diallylamine, and γ-(2,3-epoxypropoxy)propyltrimethoxysilane is 1:(0.06-0.08):(0.04-0.06). The method for processing the mixture is as follows: the mixture, hydroxymethyl cellulose, and soy protein isolate are added to a mixer, the mixer is set to 400-600 r / min and stirred for 30-50 min, the resulting product is ball-milled for 10-12 h to complete the mixture processing and obtain the base material; The mass ratio of the mixture, hydroxymethyl cellulose, and soy protein isolate is 1:(0.2-0.4):(0.3-0.5). The method for preparing the excipient is as follows: dicyandiamide, boric acid, nano-silica, and deionized water are added to a reaction vessel. The reaction vessel is set to a temperature of 80-100℃ and a stirring speed of 200-400 r / min. The mixture is stirred at a constant temperature for 10-20 min. The resulting product is centrifuged. The solid obtained from the centrifugation is sent to a tube furnace. Under an ammonia atmosphere, the tube furnace is set to a heating rate of 6-8℃ / min and heated to 1000-1200℃. The temperature is then maintained for 1-2 h to obtain the excipient. The mass ratio of dicyandiamide, boric acid, nano-silica, and deionized water is 1:(2-4):(3-5):(4-6); The powder is prepared by the following method: diatomaceous earth, sodium polyacrylate, ethoxylated carbamate, and agar are added to a mixer, which is set to 200-400 r / min and stirred for 20-40 min. The resulting product is then sent to an oven and dried at 60-80℃ for 3-6 h. The resulting product is then ground to a particle size ≤10 μm to obtain the powder.

2. The ceramic part according to claim 1, characterized in that, The method for preparing the mixture is as follows: the base material and auxiliary materials are added to a mixer, the mixer is set to 600-800 r / min and stirred for 40-60 min, the resulting product is sent to an oven and dried at 50-60℃ for 3-6 h, the resulting product is spread evenly on a tray with a thickness of 1-2 mm, the tray is sent to a plasma treatment instrument, the power is set to 150-200 W and the treatment time is 2-4 min, argon gas is introduced during the treatment, and the filler is obtained.

3. A method for manufacturing a ceramic part according to any one of claims 1 to 2, characterized in that, Includes the following steps: Weigh out alumina powder, zirconium oxide powder, filler, powder, polyvinyl alcohol, zinc stearate, and cerium oxide powder as needed and add them to a mixer. Set the mixer to 600-800 r / min and stir for 40-60 min. Press the resulting product into a green body in a molding die. Sinter the green body at 1400-1500℃ for 2-4 h to obtain ceramic parts.

Citation Information

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