A vibration reduction method and device for a vertical condensate pump
By matching the real-time rotational speed of the vertical condensate pump with a preset information database and adjusting the screw support force using a vibration damping device, the resonance problem of the vertical condensate pump was solved, improving operational stability and safety and preventing the generation of new resonance points.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- NORTH CHINA ELECTRICAL POWER RES INST
- Filing Date
- 2025-07-02
- Publication Date
- 2026-07-21
AI Technical Summary
During variable frequency operation, vertical condensate pumps generate multiple resonance points due to inherent frequency differences in internal components and asymmetrical structural design. This leads to safety accidents such as accelerated wear of parts, pipe rupture, and system shutdown. Existing fine dynamic balancing methods cannot effectively solve this problem.
By acquiring the real-time speed of the vertical condensate pump and matching it with a preset information database, the vibration damping device is used to adjust the screw support force, precisely adjusting the amplitude of the resonance point to the standard range, avoiding the generation of new resonance points, and adapting to different operating conditions.
It significantly improves the operational stability and reliability of vertical condensate pumps, reduces the risk of system downtime, and ensures the continuity and safety of condensate delivery from the condenser hot well of thermal power units.
Smart Images

Figure CN120667420B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of water pump resonance treatment technology, and in particular to a vibration reduction method and device for a vertical condensate pump. Background Technology
[0002] As one of the three major water pumps in thermal power units, the variable frequency condensate pump plays a crucial role in extracting condensate from the condenser hot well and transporting it to the deaerator. The vertical condensate pump consists of a vertical drive motor, motor support bolts, an upper support cylinder with an outlet, a lower support cylinder with an inlet, and a coupling connecting the upper and lower support cylinders. During the variable frequency operation of the vertical condensate pump, the inherent frequency differences of its internal components and the asymmetrical structural design can cause multiple resonance points at the same rotational speed, leading to accelerated wear of internal components, pipe rupture, and even system shutdown and other safety accidents.
[0003] To address the aforementioned resonance problem, existing technologies generally employ a fine dynamic balancing method. This method primarily optimizes the mass balance of rotating components in a vertical condensate pump to reduce unbalanced excitation forces. However, due to the mechanical structure and multi-component coupling characteristics of vertical condensate pumps, this mass balancing optimization often leads to changes in the system's vibration modes. This causes components that were originally in a non-resonant state to develop new resonance points due to altered vibration characteristics resulting from dynamic balancing adjustments, thus failing to resolve the resonance problem of the vertical condensate pump.
[0004] Therefore, a new method is urgently needed to solve the resonance problem of vertical condensate pumps. Summary of the Invention
[0005] This application provides a vibration reduction method and device for a vertical condensate pump, the purpose of which is to precisely adjust the resonance point, reduce vibration hazards, and improve the operational stability of the vertical condensate pump.
[0006] To address the aforementioned technical problems, this application provides the following technical solutions:
[0007] In a first aspect, this application provides a vibration reduction method for a vertical condensate pump. The method is applied to a vibration reduction device, which includes a motor, a controller, a fixed bracket, and a lead screw. The fixed bracket is installed outside the vertical drive motor of the vertical condensate pump and is used to fix one end of the motor and the lead screw. The lead screw is arranged opposite to each other along the top of the vertical condensate pump, and the other end of the lead screw abuts against the outer wall of the vertical condensate pump. The method includes:
[0008] Obtain the real-time rotational speed of the vertical condensate pump;
[0009] Based on the matching of the real-time rotation speed with the target rotation speed in the preset information database, the preset information database stores the vibration reduction adjustment scheme of the vertical condensate pump at the target rotation speed. The vibration reduction scheme is used to control the vibration reduction device to adjust the support force of the screw supporting the vertical condensate pump at the target rotation speed, so as to adjust the amplitude data corresponding to the resonance point of the vertical condensate pump to the corresponding standard amplitude data range.
[0010] If a match is found, the motor control command is determined based on the corresponding vibration reduction adjustment scheme, and the motor control command is sent to the controller.
[0011] Secondly, this application provides a vibration damping device for a vertical condensate pump. The device is applied to a vibration damping system and includes: a motor, a controller, a fixed bracket, and a lead screw. The fixed bracket is installed outside the vertical drive motor of the vertical condensate pump and is used to fix one end of the motor and the lead screw. The lead screw is arranged opposite to each other along the top of the vertical condensate pump, and the other end of the lead screw abuts against the outer wall of the vertical condensate pump. The device includes:
[0012] The acquisition unit is used to acquire the real-time speed of the vertical condensate pump;
[0013] The matching unit is used to match the real-time rotation speed in the acquisition unit with the target rotation speed in the preset information database. The preset information database stores the vibration reduction adjustment scheme of the vertical condensate pump at the target rotation speed. The vibration reduction scheme is used to control the vibration reduction device to adjust the support force of the screw supporting the vertical condensate pump at the target rotation speed, so as to adjust the amplitude data corresponding to the resonance point of the vertical condensate pump to the corresponding standard amplitude data range.
[0014] The sending unit is used to determine the motor control command based on the corresponding vibration reduction adjustment scheme if the matching in the matching unit is consistent, and to send the motor control command to the controller.
[0015] Thirdly, this application provides a computing device, the computing device comprising: at least one processor, and a memory, wherein the memory stores instructions executable by the processor, the instructions being executed by the processor, thereby enabling the processor to perform the vibration reduction method for the vertical condensate pump described above.
[0016] Fourthly, this application provides a readable storage medium for storing a computer program, wherein the computer program, when running, controls the device containing the storage medium to perform the vibration reduction method for the vertical condensate pump described above.
[0017] Compared to existing technologies, this application provides a vibration reduction method and apparatus for a vertical condensate pump. This method avoids the problem of new resonance points arising from traditional fine dynamic balancing adjustments by acquiring the real-time rotational speed of the vertical condensate pump and matching it with a preset information database. Specifically, this scheme utilizes vibration reduction schemes stored in the preset information database for each target rotational speed, enabling precise adjustment of the resonance point. These vibration reduction schemes are verified methods that adjust the amplitude corresponding to the resonance point to a standard range, effectively avoiding vibration mode disturbances caused by mechanical structure and multi-component coupling characteristics. Furthermore, the mechanism of real-time matching of rotational speed and vibration reduction schemes allows vibration reduction adjustment to adapt to different operating conditions, suppressing resonance phenomena at their source rather than merely superficially optimizing unbalanced excitation forces. This significantly improves the stability and reliability of the vertical condensate pump operation, reduces the risk of system downtime, and ensures the continuity and safety of condensate delivery from the condenser hot well of thermal power units. Attached Figure Description
[0018] The above and other objects, features, and advantages of exemplary embodiments of this application will become readily understood by reading the following detailed description with reference to the accompanying drawings. In the drawings, several embodiments of this application are illustrated by way of example and not limitation, with the same or corresponding reference numerals denoteing the same or corresponding parts, wherein:
[0019] Figure 1 A flowchart illustrating a vibration reduction method for a vertical condensate pump is shown schematically.
[0020] Figure 2a A schematic front view of a vibration damping device installed around a vertical condensate pump is shown.
[0021] Figure 2b A schematic top view shows a vibration damping device installed around a vertical condensate pump;
[0022] Figure 3 A flowchart illustrating another vibration reduction method for a vertical condensate pump is shown schematically.
[0023] Figure 4 A schematic diagram of a vibration damping device for a vertical condensate pump is shown.
[0024] Figure 5 A schematic diagram of a vibration damping device for another type of vertical condensate pump is shown. Detailed Implementation
[0025] Exemplary embodiments of this application will now be described in more detail with reference to the accompanying drawings. While exemplary embodiments of this application are shown in the drawings, it should be understood that this application may be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided to enable a more thorough understanding of this application and to fully convey the scope of this application to those skilled in the art.
[0026] It should be noted that, unless otherwise stated, the technical or scientific terms used in this application shall have the ordinary meaning as understood by one of ordinary skill in the art to which this application pertains.
[0027] As one of the three major water pumps in thermal power units, the variable frequency condensate pump plays a crucial role in extracting condensate from the condenser hot well and transporting it to the deaerator. The vertical condensate pump consists of a vertical drive motor, motor support bolts, an upper support cylinder with an outlet, a lower support cylinder with an inlet, and a coupling connecting the upper and lower support cylinders. During the variable frequency operation of the vertical condensate pump, the differences in the inherent frequencies of its internal components and the asymmetrical structural design can cause multiple resonance points at the same rotational speed, leading to accelerated wear of internal components, pipe rupture, and even system shutdown. To address this resonance problem, existing technologies generally employ a fine dynamic balancing method. This method primarily optimizes the mass balance of rotating components in the vertical condensate pump, thereby reducing the unbalanced excitation force. However, due to the mechanical structure and multi-component coupling characteristics of vertical condensate pumps, this mass balancing optimization operation often leads to changes in the vibration modes of the system. As a result, components that were originally in a non-resonance state will generate new resonance points due to changes in vibration characteristics caused by dynamic balance adjustments, which cannot solve the resonance problem of vertical condensate pumps.
[0028] To address this issue, the inventors of this application propose a vibration reduction method for a vertical condensate pump. This method obtains the real-time rotational speed of the vertical condensate pump. Based on the matching of the real-time rotational speed with a target rotational speed stored in a preset information database, the database contains vibration reduction adjustment schemes for the vertical condensate pump at the target rotational speed. These vibration reduction schemes control the vibration reduction device to adjust the support force of the screw supporting the vertical condensate pump at the target rotational speed, thereby adjusting the amplitude data corresponding to the resonance point of the vertical condensate pump to the corresponding standard amplitude data range. If a match is found, a motor control command is determined based on the corresponding vibration reduction adjustment scheme, and the motor control command is sent to the controller to reduce the amplitude of the resonance point of the vertical condensate pump at different rotational speeds. The specific steps of a vibration reduction method for a vertical condensate pump according to an embodiment of this application are as follows: Figure 1 As shown, it includes:
[0029] Step 101: Obtain the real-time speed of the vertical condensate pump.
[0030] Before formally introducing this embodiment, this embodiment also introduces a vibration damping device, such as... Figure 2a and Figure 2b As shown, the vibration damping device includes a motor, controller, fixed bracket, and lead screw. The fixed bracket is installed outside the vertical drive motor and is used to fix the motor and one end of the lead screw. The lead screw is arranged opposite each other along the top of the pump body, and the other end abuts against the outer wall of the pump body. This arrangement allows the supporting force to be applied along the axial direction of the pump body, effectively counteracting lateral vibration. Real-time speed can be obtained through a speed sensor, such as a magnetoelectric or photoelectric sensor. The adjustment of the lead screw support force is achieved by driving the lead screw to extend or retract via a motor, for example, by using a servo motor to control the lead screw displacement.
[0031] The mounting bracket in the vibration damping device can be rectangular, cubic, cylindrical, prismatic, or other geometric shapes. The specific shape selection needs to comprehensively consider the external dimensions of the vertical condensate pump, installation space limitations, and mechanical performance requirements, and is not limited here. The mounting bracket is typically made of high-strength alloy steel. High-strength alloy steel possesses excellent rigidity and fatigue resistance, making it suitable for long-term stable operation under high load and high vibration environments. Furthermore, to further improve the vibration damping performance of the mounting bracket, rubber vibration isolation pads or spring dampers can be added at the connection points with the vertical drive motor and lead screw. Through the buffering effect of the elastic elements, the vibration transmission path is effectively blocked. The bottom end of the mounting bracket is fixed to the ground.
[0032] As the core control unit of the vibration damping device, the controller typically employs an industrial-grade PLC (Programmable Logic Controller) or a high-performance embedded microcontroller. PLCs possess mature and stable industrial control performance, support multiple communication protocols, and can easily interact with host computers, sensors, and actuators. Embedded microcontrollers offer higher computational efficiency and flexibility, allowing for optimized design for specific vibration damping algorithms, achieving fast and precise control. Furthermore, the controller is equipped with abundant input / output interfaces, such as analog input interfaces for receiving signals from speed and pressure sensors, and digital output interfaces for controlling actuators such as motor drivers and alarm devices, ensuring the stable and efficient operation of the entire vibration damping system. Motor selection is equally crucial. Besides servo motors, stepper motors can also be considered as an alternative for driving the lead screw. Stepper motors offer advantages such as high control precision, fast response speed, and relatively low cost. Through microstepping technology, they can achieve precise control of the lead screw displacement. Servo motors, on the other hand, have advantages in dynamic performance, torque output capability, and closed-loop control precision, making them suitable for applications requiring extremely high vibration damping response speed and control precision. It is worth noting that... Figure 2a and Figure 2b The controller is not shown because its location is not fixed; it only needs to be able to control the motor.
[0033] In this embodiment, the vibration damping device has at least two lead screws. The opposing arrangement refers to the lead screws being symmetrically distributed along the top of the vertical condensate pump with their axes opposite each other; that is, evenly distributed along the circumference with the pump body's central axis as the reference. The number of lead screws is even, specifically four or six, and is not limited here. As a key component for transmitting support force, the lead screw is often a ball screw or a trapezoidal lead screw. Ball screws use rolling friction instead of sliding friction, offering high transmission efficiency, smooth movement, and high positioning accuracy; trapezoidal lead screws have advantages such as simple structure, large load capacity, and good self-locking performance, and can be rationally selected according to actual load requirements and cost budget. Each lead screw has a corresponding motor. The contact side between the lead screw and the pump body can be concave, with the concavity matching the pump body's convexity.
[0034] It's worth noting that the vibration damping device works as follows: Assuming the vertical condensate pump operates at 18 Hz, resonance occurs in the north-south direction (natural frequency 18 Hz). Adjusting the support force of the two electric lead screws in the north-south direction changes the structural stiffness in that direction, thus altering the natural frequency away from 18 Hz. This prevents north-south resonance and reduces amplitude. When the condensate pump continues to operate at 19 Hz, resonance occurs in the east-west direction. At this point, the north-south lead screws stop working, while the east-west lead screws start working, altering the east-west natural frequency away from 19 Hz. This also prevents east-west resonance. If the condensate pump continues to operate at 20 Hz, the amplitude at the resonance point is within the corresponding standard amplitude range, and the lead screws in all directions stop working, allowing the condensate pump to operate normally.
[0035] In this step, during the operation of the vertical condensate pump, the real-time rotational speed of the pump is continuously collected by a speed sensor. This real-time speed can be achieved by installing a Hall effect sensor or a photoelectric encoder on the pump shaft or the motor shaft of the vertical condensate pump. The Hall effect sensor utilizes the principle of electromagnetic induction; when a magnetic element on the pump shaft passes by, a pulse signal is generated, and the rotational speed (RPM) can be converted by calculating the number of pulses per unit time. The photoelectric encoder generates pulses by detecting the light transmission and blocking state of a rotating code disk, offering higher accuracy. To improve reliability, a redundant configuration can be used, installing two independent sensors for cross-validation.
[0036] Step 102: Match the real-time rotation speed with the target rotation speed in the preset information database.
[0037] In this step, the preset information database stores vibration reduction adjustment schemes for the vertical condensate pump at the target speed. These schemes control the vibration reduction device to adjust the support force of the screw supporting the vertical condensate pump at the target speed, thereby adjusting the amplitude data corresponding to the resonance point of the vertical condensate pump to the corresponding standard amplitude data range. The preset information database is constructed through a stepped frequency sweep test, storing the optimal support force parameters at different speeds. The target speed refers to the speed at which the amplitude data of the resonance point generated during the variable frequency operation of the vertical condensate pump does not meet the corresponding standard amplitude data. The preset information database uses a key-value pair structure for storage, where the key is the target speed value and the value is the corresponding vibration reduction adjustment scheme. The standard amplitude data range refers to the resonance that does not affect the normal operation of the vertical condensate pump during operation; that is, the amplitude data within the standard amplitude data range is acceptable.
[0038] The vibration reduction adjustment scheme in the preset information database for this step is a scheme to reduce the amplitude data of the resonance point by using a vibration reduction device at the operating frequency of the vertical condensate pump. This vibration reduction scheme was obtained through training using a vibration reduction device.
[0039] In this step, when matching the real-time rotational speed and the target rotational speed, a match is determined when the real-time speed and the target rotational speed are identical. A tolerance comparison algorithm can be used to determine if there is a preset precision difference between the real-time speed and the target rotational speed. For example, a preset precision difference (an allowable speed deviation range) (e.g., ±5 RPM) can be set. When the real-time speed falls within the tolerance range of a certain target rotational speed, the match is considered successful. For example, if the real-time speed is 1498 RPM, and a target rotational speed of 1500 RPM exists in the preset library, then the vibration reduction scheme corresponding to that target rotational speed is triggered.
[0040] Step 103: If the match is consistent, determine the motor control command based on the corresponding vibration reduction adjustment scheme, and send the motor control command to the controller.
[0041] When the real-time rotational speed matches the target rotational speed in step 102, a motor control command is determined based on the corresponding vibration reduction adjustment scheme, and the motor control command is sent to the controller so that the amplitude data of the resonance point of the vertical condensate pump at the target rotational speed is within the corresponding standard amplitude data range. If they do not match, it means that the amplitude data of the resonance point of the vertical condensate pump at the real-time rotational speed meets the corresponding standard amplitude data range.
[0042] This application provides a vibration reduction method and apparatus for a vertical condensate pump. This method avoids the problem of new resonance points caused by traditional fine dynamic balancing adjustments by acquiring the real-time rotational speed of the vertical condensate pump and matching it with a preset information database. Specifically, this scheme utilizes vibration reduction schemes stored in the preset information database for each target rotational speed, enabling precise adjustment of the resonance point. The vibration reduction schemes are verified schemes that adjust the amplitude corresponding to the resonance point to a standard range, effectively avoiding vibration mode disturbances caused by mechanical structure and multi-component coupling characteristics. Furthermore, the mechanism of real-time matching of rotational speed and vibration reduction schemes allows vibration reduction adjustment to adapt to different operating conditions, suppressing resonance phenomena at their source, rather than merely superficially optimizing the unbalanced excitation force. This significantly improves the stability and reliability of the vertical condensate pump operation, reduces the risk of system downtime, and ensures the continuity and safety of condensate delivery from the condenser hot well of thermal power units.
[0043] To provide a more detailed explanation of the above embodiments, this application also provides another vibration reduction method for a vertical condensate pump, such as... Figure 3 As shown, the following specific steps are provided in this embodiment of the application:
[0044] Step 301: Obtain the real-time speed of the vertical condensate pump.
[0045] In this step, during the operation of the vertical condensate pump, the real-time rotational speed of the pump is continuously collected by a speed sensor. This real-time speed can be achieved by installing a Hall effect sensor or a photoelectric encoder on the pump shaft or the motor shaft of the vertical condensate pump. The Hall effect sensor utilizes the principle of electromagnetic induction; when a magnetic element on the pump shaft passes by, a pulse signal is generated, and the rotational speed (RPM) can be converted by calculating the number of pulses per unit time. The photoelectric encoder generates pulses by detecting the light transmission and blocking state of a rotating code disk, offering higher accuracy. To improve reliability, a redundant configuration can be used, installing two independent sensors for cross-validation.
[0046] Step 302: Construct a preset information database.
[0047] In this embodiment, the preset information database is obtained through training based on vertical condensate pumps and vibration damping devices. The specific acquisition method is as follows:
[0048] The vibration spectrum data of a vertical condensate pump at different speeds is collected using a stepped frequency sweep test. Based on the peak values in the vibration spectrum data, resonance points and their corresponding amplitude data are determined. A vibration reduction device is used to adjust the amplitude data corresponding to the resonance point at any speed within the corresponding standard vibration data range to obtain a vibration reduction scheme. The stepped frequency sweep test involves dividing the speed range of the vertical condensate pump into multiple continuous sub-intervals, gradually increasing the speed in each sub-interval with a fixed step size, and simultaneously collecting vibration signals. Specifically, a frequency converter can be used to control the motor to drive the pump, combined with an accelerometer to record the vibration spectrum data in real time, thus covering the dynamic response characteristics at different speeds. Vibration spectrum data refers to the frequency domain signal reflecting the vibration energy distribution of the vertical condensate pump, collected by sensors. Specifically, a fast Fourier transform can be used to convert the time-domain vibration signal into frequency domain data, and the resonance point can be identified by analyzing the peak frequencies and amplitudes in the spectrum. The resonance point is a frequency point in the vibration spectrum whose amplitude exceeds a threshold, corresponding to the resonance phenomenon caused by the coupling of the natural frequency of the internal components of the vertical condensate pump with the external excitation frequency. Specifically, the main resonant frequencies can be screened by setting amplitude thresholds or using the peak-valley difference method. Specifically, when constructing the preset information database, vibration spectrum data at different speeds is first obtained through a stepped frequency sweep test, and the resonant frequency and its corresponding amplitude are determined using spectrum analysis. Then, for each resonant point at each speed, the resonance amplitude is gradually reduced until it meets the standard range by adjusting the support force of the vibration damping device, and the motor control parameters during the adjustment process are recorded as the vibration damping scheme. For example, if two resonance peaks are identified at a certain speed, the amplitudes of the primary and secondary resonance points are weakened by adjusting the support force of the lead screw on the outer wall of the water pump, ultimately forming a complete vibration damping strategy for that speed. Compared with existing technologies, existing fine dynamic balancing methods only perform mass balancing on rotating components, which cannot solve the problem of multi-component coupled vibration, and the adjustment process may introduce new resonance points. This scheme comprehensively identifies multiple resonance points through dynamic frequency sweep testing and directly compensates for the resonance amplitude based on real-time adjustment of the support stiffness of the vibration damping device, avoiding the vibration mode shift problem caused by changes in structural parameters. During stepped frequency sweep testing, the test can start from the minimum operating speed of the vertical condensate pump and proceed up to the maximum operating speed, with the speed interval (preset step size) for each test being 1 rpm. For example, tests can be conducted at 300 rpm, 301 rpm, and 302 rpm sequentially to obtain vibration reduction solutions.
[0049] The stepped frequency sweep test includes: dividing the speed range of the vertical condensate pump into multiple continuous speed steps; within any speed step, incremental frequency conversion drive is performed according to a preset speed step size, and vibration spectrum data at different speeds within any speed step size are collected simultaneously. Specifically, the speed step size refers to dividing the speed range of the vertical condensate pump into several continuous and non-overlapping intervals, which can be achieved using equal or unequal division methods, such as dividing the speed range into 50 rpm steps. This division method refines the test range and avoids missing key resonance points due to large speed spans. The preset speed step size refers to the incremental value of each speed adjustment within a single speed step size, which can be achieved using a fixed step size or a dynamically adjusted step size, such as setting it to 5 rpm. This step size setting ensures that the speed increases at small intervals within the step size, thereby accurately capturing changes in the vibration spectrum. Incremental variable frequency drive refers to gradually increasing the speed of a vertical condensate pump by controlling the motor frequency. This can be achieved by using a frequency converter to control the motor's output frequency. This drive method is synchronized with vibration spectrum data acquisition, ensuring that vibration data at each speed point is completely recorded.
[0050] Specifically, in the stepped frequency sweep test, the rotational speed range of the vertical condensate pump is first divided into multiple continuous stepped segments, for example, from 0 rpm to 3000 rpm divided into multiple intervals of 50 rpm. Within a single stepped segment, for example, from 1000 rpm to 1050 rpm, the rotational speed is gradually increased in preset steps of 5 rpm. Each time the rotational speed is adjusted, vibration spectrum data at that speed is immediately collected, for example, by measuring the vibration amplitude and frequency distribution using an accelerometer. Through stepped testing, dense sampling can be performed within each small range, avoiding data loss or test blind spots due to rapid speed changes. Compared to existing technologies, which typically employ continuous frequency conversion or large-range jump tests, uneven speed change rates can easily lead to the failure to identify key resonance points. This solution, through stepped division and step size control, ensures strict matching between speed adjustment and data acquisition, guaranteeing the integrity and continuity of vibration spectrum data, providing a precise data foundation for subsequent vibration reduction schemes. Through the above technical solution, this application can systematically cover the entire speed range of vertical condensate pumps and accurately identify resonance points and amplitude data in different speed steps. This testing method solves the problem of missed resonance points caused by the coarse testing range of existing technologies, provides reliable spectral data support for the adjustment of vibration damping devices, and thus reduces the risk of equipment damage caused by resonance.
[0051] When obtaining a vibration reduction scheme at a certain rotational speed, the resonance point and its corresponding amplitude data at that speed can be obtained first to determine the primary and secondary resonance points. The primary resonance point represents the resonance point corresponding to the maximum amplitude data that does not conform to the corresponding standard amplitude data range. The secondary resonance point represents the resonance point whose amplitude data is lower than the amplitude data of the primary resonance point and is outside the corresponding standard amplitude data range. After determining the vibration reduction scheme for the primary resonance point, the vibration reduction scheme for the secondary resonance point is determined. The vibration reduction schemes for the primary and secondary resonance points are then used to determine the vibration reduction scheme. Specifically, determining the vibration reduction scheme for the primary resonance point can be achieved by adjusting the support force of the lead screw at different positions using a vibration damping device after determining the primary resonance point, and monitoring the amplitude data of the primary resonance point in real time to determine whether the amplitude data is within the corresponding standard amplitude data range. If so, the vibration reduction scheme for the primary resonance point is determined based on the support force of different lead screws in the vibration damping device. The method for obtaining the vibration reduction scheme for the secondary resonance point is the same as that for the primary resonance point, and will not be further limited. Of course, the vibration reduction scheme can also be obtained at once. If the vibration reduction scheme is to be obtained at once, the amplitude data of the resonance point is monitored when the screw support force of the vibration reduction device is adjusted. If the amplitude data is within the corresponding standard amplitude data range, the vibration reduction scheme is determined according to the output of the screw in the vibration reduction device.
[0052] Before adjusting the amplitude data corresponding to the resonance point of the vertical condensate pump at any speed to be within the corresponding standard amplitude data range, the method includes: obtaining the type of the vertical condensate pump and its operating area; determining the vibration damping device and its installation method based on the operating area and the type of the vertical condensate pump; and installing the vibration damping device on the vertical condensate pump based on the installation method. Specifically, the size of the vertical condensate pump is determined according to its model, thereby determining the type of the vertical condensate pump. The operating area of the vertical condensate pump can be measured on-site. Based on the operating area and the type of the vertical condensate pump, the vibration damping device and its installation method are determined, and the vibration damping device is installed on the vertical condensate pump.
[0053] It is worth noting that, in this embodiment, the vibration reduction scheme can also be obtained by: establishing a digital twin model based on the historical operating data and structural parameters of the vertical condensate pump; constructing a virtual model in the digital twin model that highly matches the actual vibration reduction device based on the installation position, installation method, and structural parameters of the vibration reduction device on the vertical condensate pump; simulating the operating conditions of the vertical condensate pump at different speeds using the digital twin model; and adjusting the amplitude data of the resonance point at different speeds using the virtual model to obtain the vibration reduction scheme.
[0054] Specifically, firstly, comprehensive historical operating data of the vertical condensate pump needs to be collected, including real-time speed, amplitude data, temperature, pressure, and other monitoring data, as well as operating log information such as equipment start-up and shutdown times and fault records. Simultaneously, precise data on the equipment's structural parameters, such as pump body material properties (elastic modulus, Poisson's ratio), geometric dimensions (impeller diameter, shaft length), bearing type, and installation location, must be obtained. Using this data, a three-dimensional finite element digital twin model of the vertical condensate pump is constructed based on professional simulation software such as ANSYS and COMSOL. Through material property assignment, boundary condition setting, and mesh generation, the model ensures that it accurately reflects the physical characteristics of the actual equipment. Secondly, based on the technical parameters of the motor, controller, fixed support, and lead screw in the vibration damping device, a virtual vibration damping device is constructed in the digital twin model. Specifically, the motor needs to have its torque-speed curve and dynamic parameters such as moment of inertia defined; the lead screw needs to have its transmission characteristics set, such as pitch, lead, and coefficient of friction; and the fixed support needs to have its mechanical properties, such as material strength and structural stiffness, clearly defined. Simultaneously, based on the actual installation location (outside the vertical drive motor) and installation method (bolt fixing, welding, etc.), a virtual vibration damping device is precisely deployed in the model to ensure its positional relationship and connection method are completely consistent with the actual physical structure. Reasonable constraints are set to realistically simulate the supporting effect of the vibration damping device on the pump body. Next, a digital twin model is used to simulate the operating state of the vertical condensate pump at different speeds (covering startup, normal operation, critical speed, etc.). By simulating the actual operating state of the vertical condensate pump, the vibration characteristics of the pump body under each condition (including data such as the frequency and amplitude distribution of the resonance point) and the analysis results of the operating state are obtained. Finally, based on the above simulation analysis results, the parameters of the vibration damping device are adjusted in the virtual model, such as changing the support force of different lead screws. Multiple sets of parameters are set for repeated simulation experiments to minimize the amplitude data of the resonance point and reduce vibration energy as the optimization objective, thereby obtaining the optimal parameter combination and determining the best vibration damping scheme at different speeds. This digital twin-driven approach to obtaining vibration reduction solutions enables efficient verification and optimization of vibration reduction strategies in a virtual environment, avoiding extensive on-site testing and significantly improving the scientific rigor and effectiveness of vibration reduction solutions.
[0055] Step 303: Based on the matching between the real-time rotational speed and the target rotational speed in the preset information database, if the match is consistent, determine the motor control command based on the corresponding vibration reduction adjustment scheme, and send the motor control command to the controller.
[0056] When the real-time rotational speed matches the target rotational speed, a motor control command is determined based on the corresponding vibration reduction adjustment scheme and sent to the controller to ensure that the amplitude data of the resonance point of the vertical condensate pump at the target rotational speed is within the corresponding standard amplitude data range. If they do not match, it indicates that the amplitude data of the resonance point of the vertical condensate pump at the real-time rotational speed meets the corresponding standard amplitude data range.
[0057] Furthermore, after determining the motor control command based on the corresponding vibration reduction adjustment scheme and sending the motor control command to the controller, the amplitude data of the resonance point of the vertical condensate pump at the target speed is acquired in real time; it is then determined whether the amplitude data of the resonance point is within the corresponding standard amplitude data range; if so, the vibration reduction operation is confirmed to be complete. Specifically, the method for acquiring the amplitude data of the resonance point of the vertical condensate pump at the target speed in real time can be to install an acceleration sensor vertically in the axial bearing seat of the vertical condensate pump, fix it to the measuring point in the middle of the pump body through a magnetic base, connect it to a data acquisition instrument, and set the sampling rate to 2048Hz. After starting the frequency converter to drive the motor to the target speed, the data acquisition instrument captures the vibration time-domain signal in real time, and extracts the amplitude value of the resonance frequency point through FFT transformation. Determining whether the amplitude data of the resonance point is within the corresponding standard amplitude data range can be done by transmitting the data to the DCS control system through a 4-20mA analog signal, plotting the real-time vibration curve on the HMI interface, and marking the standard amplitude data range. When the amplitude of the resonance frequency point is detected to be within the corresponding standard amplitude data range, the vibration reduction operation is confirmed to be complete.
[0058] It is worth noting that after adjusting the resonance point of the vertical condensate pump at the target speed based on the vibration reduction scheme to ensure that the amplitude data meets the standard, this embodiment stores the time and value of the real-time speed of the vertical condensate pump, continuously acquires the real-time speed of the vertical condensate pump, and continuously controls the amplitude of the resonance point of the vertical condensate pump. The specific operation is as follows: acquire the speed of the vertical condensate pump at the previous moment and the current speed of the vertical pump; determine whether the speed of the vertical condensate pump at the previous moment and the current speed of the vertical pump are the same; if so, execute the matching based on the speed and the target speed in the preset information database; if not, execute the vibration reduction scheme of the vertical condensate pump at the previous moment. If the speed of the vertical condensate pump at the previous moment and the current speed of the vertical pump are not the same, send the motor control command to the controller, control the lead screw to return to the initial state, and continue to execute the step of matching the current speed of the vertical pump with the preset information database.
[0059] Furthermore, as a response to the above Figure 1 , Figure 3 To implement the method shown, this application provides a vibration damping device for a vertical condensate pump. This device embodiment corresponds to the aforementioned method embodiment. For ease of reading, this device embodiment will not repeat the details of the aforementioned method embodiments, but it should be understood that the device in this embodiment can implement all the contents of the aforementioned method embodiments. Specifically, as follows... Figure 4As shown, the device is applied to a vibration damping system. The vibration damping system includes a motor, a controller, a mounting bracket, and a lead screw. The mounting bracket is installed outside the vertical drive motor of the vertical condensate pump and is used to fix the motor and one end of the lead screw. The lead screw is arranged opposite each other along the top of the vertical condensate pump, and the other end of the lead screw abuts against the outer wall of the vertical condensate pump. The device includes:
[0060] Acquisition unit 41 is used to acquire the real-time speed of the vertical condensate pump;
[0061] The matching unit 42 is used to match the real-time rotation speed in the acquisition unit 41 with the target rotation speed in the preset information database. The preset information database stores the vibration reduction adjustment scheme of the vertical condensate pump at the target rotation speed. The vibration reduction scheme is used to control the vibration reduction device to adjust the support force of the screw supporting the vertical condensate pump at the target rotation speed, so as to adjust the amplitude data corresponding to the resonance point of the vertical condensate pump to the corresponding standard amplitude data range.
[0062] The sending unit 43 is used to determine the motor control command based on the corresponding vibration reduction adjustment scheme if the matching in the matching unit 42 is consistent, and to send the motor control command to the controller.
[0063] Furthermore, the device includes a construction unit 44, which includes the construction of a preset information database, specifically including:
[0064] The frequency sweep module 441 is used to collect vibration spectrum data of a vertical condensate pump at different speeds based on a stepped frequency sweep test.
[0065] The vibration point determination module 442 is used to determine the resonance point and the corresponding amplitude data based on the peak value in the vibration spectrum data in the frequency sweep module 441.
[0066] The scheme acquisition module 443 is used to adjust the amplitude data corresponding to the resonance point in the vibration point determination module 442 at any rotational speed to be within the corresponding standard vibration data range using the vibration reduction device, so as to obtain the vibration reduction scheme.
[0067] Furthermore, such as Figure 5 As shown, the frequency sweep module 441 includes:
[0068] Submodule 4411 is used to divide the speed range of the vertical condensate pump into multiple continuous speed step segments.
[0069] The acquisition submodule 4412 is used to perform incremental frequency conversion drive according to a preset speed step size in any speed step segment of the division submodule 4411, and simultaneously acquire vibration spectrum data at different speeds in any speed step segment.
[0070] Furthermore, such as Figure 5As shown, the scheme acquisition module 443 includes:
[0071] The amplitude acquisition submodule 4431 is used to acquire the resonance point and the corresponding amplitude data at any rotational speed.
[0072] The vibration reduction submodule 4432 is used to determine the main resonance point and the secondary resonance point based on the resonance point and the corresponding amplitude data in the amplitude acquisition submodule 4431.
[0073] The vibration reduction submodule 4432 is used to determine the vibration reduction scheme for the secondary resonance point after determining the vibration reduction scheme for the primary resonance point.
[0074] The vibration reduction submodule 4432 is used to determine the vibration reduction scheme of the main resonance point and the vibration reduction scheme of the secondary resonance point as the vibration reduction scheme.
[0075] Furthermore, such as Figure 5 As shown, the acquisition unit 41 of the device further includes:
[0076] The area acquisition module 411 is used to acquire the type of vertical condensate pump and the operating area of the vertical condensate pump.
[0077] The acquisition area module 411 is used to determine the vibration damping device and the installation method of the vibration damping device based on the working area and the type of the vertical condensate pump.
[0078] Mounting module 412 is used for mounting vibration damping devices on vertical condensate pumps using a vibration damping device-based mounting method.
[0079] Furthermore, such as Figure 5 As shown, the device further includes an inspection unit 45, which includes:
[0080] The data acquisition module 451 is used to acquire the amplitude data of the resonance point of the vertical condensate pump at the target speed;
[0081] The judgment module 452 is used to determine whether the amplitude data of the resonance point in the data acquisition module 451 is within the corresponding standard amplitude data range;
[0082] The judgment module 452 is used to determine if the vibration reduction operation is completed if so.
[0083] Furthermore, such as Figure 5 As shown, the building unit 44 further includes:
[0084] A vibration reduction model module 444 is established to create a digital twin model based on the historical operating data and structural parameters of the vertical condensate pump.
[0085] The vibration reduction model module 444 is used to construct a virtual model in the digital twin model that highly matches the actual vibration reduction device based on the installation position, installation method and structural parameters of the vibration reduction device in the vertical condensate pump.
[0086] Model module 445 is used to simulate the operating conditions of the vertical condensate pump at different speeds using the digital twin model.
[0087] The model module 445 is used to adjust the amplitude data of the resonance point at different rotational speeds using the virtual model in order to obtain a vibration reduction scheme.
[0088] Furthermore, such as Figure 5 As shown, after adjusting the resonance point of the vertical condensate pump at the target speed based on the vibration reduction scheme to make the amplitude data meet the standard, the device transmitting unit 43 further includes:
[0089] The speed acquisition module 431 is used to acquire the speed of the vertical condensate pump at the previous moment and the speed of the current vertical pump.
[0090] The speed determination module 432 is used to determine whether the speed of the vertical condensate pump at the previous moment in the speed acquisition module 431 is the same as the speed of the current vertical pump.
[0091] The speed determination module 432 is used to perform a matching based on the speed and the target speed in the preset information database if the speed is true.
[0092] The speed determination module 432 is used to execute the vibration reduction scheme of the vertical condensate pump at the previous moment if the speed is not determined.
[0093] Furthermore, this application provides a computing device, which includes at least one processor and a memory, wherein the memory stores instructions executable by the processor, and the instructions are executed by the processor so that the processor can perform the above-described vibration reduction method for a vertical condensate pump.
[0094] Furthermore, this application provides a readable storage medium for storing a computer program, wherein the computer program, when running, controls the device containing the storage medium to execute the above-described vibration reduction method for a vertical condensate pump.
[0095] In the above embodiments, the descriptions of each embodiment have different focuses. For parts not described in detail in a certain embodiment, please refer to the relevant descriptions in other embodiments.
[0096] It is understood that the relevant features in the above methods and apparatus can be referenced interchangeably. Furthermore, the terms "first," "second," etc., in the above embodiments are used to distinguish between embodiments and do not represent the superiority or inferiority of any particular embodiment.
[0097] Those skilled in the art will clearly understand that, for the sake of convenience and brevity, the specific working processes of the systems, devices, and units described above can be referred to the corresponding processes in the foregoing method embodiments, and will not be repeated here.
[0098] The algorithms and displays provided herein are not inherently related to any particular computer, virtual system, or other device. Various general-purpose systems can also be used in conjunction with the teachings herein. The required structure for constructing such systems is apparent from the above description. Furthermore, this invention is not directed to any particular programming language. It should be understood that the contents of the invention described herein can be implemented using various programming languages, and the above description of specific languages is for the purpose of disclosing the best mode of implementation of the invention.
[0099] In addition, the memory may include non-permanent memory in computer-readable media, such as random access memory (RAM) and / or non-volatile memory, such as read-only memory (ROM) or flash RAM, and the memory includes at least one memory chip.
[0100] Those skilled in the art will understand that embodiments of the present invention can be provided as methods, systems, or computer program products. Therefore, the present invention can take the form of a completely hardware embodiment, a completely software embodiment, or an embodiment combining software and hardware aspects. Furthermore, the present invention can take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, etc.) containing computer-usable program code.
[0101] This invention is described with reference to flowchart illustrations and / or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the invention. It will be understood that each block of the flowchart illustrations and / or block diagrams, and combinations of blocks in the flowchart illustrations and / or block diagrams, can be implemented by computer program instructions. These computer program instructions can be provided to a processor of a general-purpose computer, special-purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, generate instructions for implementing the flowchart illustrations and / or block diagrams. Figure 1 One or more processes and / or boxes Figure 1 A device that provides the functions specified in one or more boxes.
[0102] These computer program instructions may also be stored in a computer-readable storage medium that can direct a computer or other programmable data processing device to function in a particular manner, such that the instructions stored in the computer-readable storage medium produce an article of manufacture including instruction means, which are implemented in a process Figure 1 One or more processes and / or boxes Figure 1 The function specified in one or more boxes.
[0103] These computer program instructions may also be loaded onto a computer or other programmable data processing equipment to cause a series of operational steps to be performed on the computer or other programmable equipment to produce a computer-implemented process, thereby providing instructions that execute on the computer or other programmable equipment for implementing the process. Figure 1 One or more processes and / or boxes Figure 1 The steps of the function specified in one or more boxes.
[0104] In a typical configuration, a computing device includes one or more processors (CPU), input / output interfaces, network interfaces, and memory.
[0105] Memory may include non-persistent memory in computer-readable media, such as random access memory (RAM) and / or non-volatile memory, such as read-only memory (ROM) or flash RAM. Memory is an example of computer-readable media.
[0106] Computer-readable media includes both permanent and non-permanent, removable and non-removable media that can store information using any method or technology. Information can be computer-readable instructions, data structures, modules of programs, or other data. Examples of computer storage media include, but are not limited to, phase-change memory (PRAM), static random access memory (SRAM), dynamic random access memory (DRAM), other types of random access memory (RAM), read-only memory (ROM), electrically erasable programmable read-only memory (EEPROM), flash memory or other memory technologies, CD-ROM, digital versatile optical disc (DVD) or other optical storage, magnetic tape, magnetic magnetic disk storage or other magnetic storage devices, or any other non-transferable medium that can be used to store information accessible by a computing device. As defined herein, computer-readable media does not include transient computer-readable media, such as modulated data signals and carrier waves.
[0107] It should also be noted that the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus. Unless otherwise specified, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes that element.
[0108] Those skilled in the art will understand that embodiments of the present invention can be provided as methods, systems, or computer program products. Therefore, the present invention can take the form of a completely hardware embodiment, a completely software embodiment, or an embodiment combining software and hardware aspects. Furthermore, the present invention can take the form of a computer program product implemented on one or more computer-usable storage media (including but not limited to disk storage, CD-ROM, optical storage, etc.) containing computer-usable program code. The above descriptions are merely specific embodiments of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.
Claims
1. A vibration reduction method for a vertical condensate pump, characterized in that, The method is applied to a vibration damping device, which includes a motor, a controller, a fixed bracket, and a lead screw. The fixed bracket is installed on the outside of the vertical drive motor of the vertical condensate pump and is used to fix the motor and one end of the lead screw. The lead screw is arranged opposite to each other along the top of the vertical condensate pump, and the other end of the lead screw abuts against the outer wall of the vertical condensate pump. The method includes: Obtain the real-time rotational speed of the vertical condensate pump; Based on the matching of the real-time rotation speed with the target rotation speed in the preset information database, the preset information database stores the vibration reduction adjustment scheme of the vertical condensate pump at the target rotation speed. The vibration reduction adjustment scheme is used to control the vibration reduction device to adjust the support force of the screw supporting the vertical condensate pump at the target rotation speed, so as to adjust the amplitude data corresponding to the resonance point of the vertical condensate pump to the corresponding standard amplitude data range. If a match is found, the motor control command is determined based on the corresponding vibration reduction adjustment scheme, and the motor control command is sent to the controller. The steps for constructing the preset information database include: Vibration spectrum data of vertical condensate pumps at different speeds were collected based on stepped frequency sweep test. Based on the peak values in the vibration spectrum data, the resonance point and the corresponding amplitude data are determined. By using a vibration damping device to adjust the amplitude data corresponding to the resonance point at any rotational speed to be within the corresponding standard amplitude data range, a vibration damping adjustment scheme can be obtained. The steps of the stepped frequency sweep test include: The speed range of the vertical condensate pump is divided into multiple continuous speed steps. Within any speed step, incremental frequency conversion drive is performed according to a preset speed step, and vibration spectrum data at different speeds within any speed step are collected simultaneously. The method of adjusting the amplitude data corresponding to the resonance point at any rotational speed using a vibration damping device to be within the corresponding standard amplitude data range, in order to obtain a vibration damping adjustment scheme, includes: Obtain the resonance point and corresponding amplitude data at any rotational speed; Based on the resonance points and the amplitude data corresponding to the resonance points, the primary resonance points and secondary resonance points are determined. After determining the vibration reduction and adjustment scheme for the main resonance point, the vibration reduction and adjustment scheme for the secondary resonance point is determined. The vibration reduction adjustment schemes for the main resonance point and the secondary resonance point are determined as vibration reduction adjustment schemes; Before adjusting the amplitude data corresponding to the resonance point of the vertical condensate pump at any speed to be within the corresponding standard amplitude data range, the method includes: Obtain the type of vertical condensate pump and the operating area of the vertical condensate pump; Based on the work area and the type of the vertical condensate pump, determine the vibration damping device and its installation method. Based on the installation method of the vibration damping device, a vibration damping device is installed for the vertical condensate pump; The method includes: A digital twin model was established based on the historical operating data and structural parameters of the vertical condensate pump; Based on the installation location, installation method, and structural parameters of the vibration damping device in the vertical condensate pump, a virtual model that highly matches the actual vibration damping device is constructed in the digital twin model. The digital twin model was used to simulate the operating conditions of the vertical condensate pump at different speeds. The amplitude data of the resonance point at different rotational speeds are adjusted using the virtual model to obtain a vibration reduction adjustment scheme.
2. The method according to claim 1, characterized in that, After adjusting the resonance point of the vertical condensate pump at the target speed based on the vibration reduction adjustment scheme to make the amplitude data meet the standard, the method further includes: Get the speed of the vertical condensate pump at the previous moment and the speed of the vertical condensate pump at the current moment; Determine whether the speed of the vertical condensate pump at the previous moment is the same as the speed of the current vertical condensate pump. If so, then perform a matching operation based on the stated rotational speed and the target rotational speed in the preset information database; If not, then the vibration reduction and adjustment scheme of the vertical condensate pump at the previous moment shall be implemented.
3. A vibration damping device for a vertical condensate pump, said device being applied to the vibration damping method of any one of claims 1-2, characterized in that, include: The device is applied to a vibration damping system, which includes a motor, a controller, a fixed bracket, and a lead screw. The fixed bracket is installed on the outside of the vertical drive motor of the vertical condensate pump and is used to fix the motor and one end of the lead screw. The lead screw is arranged opposite to each other along the top of the vertical condensate pump, and the other end of the lead screw abuts against the outer wall of the vertical condensate pump. The device includes: The acquisition unit is used to acquire the real-time speed of the vertical condensate pump; The matching unit is used to match the real-time rotation speed in the acquisition unit with the target rotation speed in the preset information database. The preset information database stores the vibration reduction adjustment scheme of the vertical condensate pump at the target rotation speed. The vibration reduction adjustment scheme is used to control the vibration reduction device to adjust the support force of the screw supporting the vertical condensate pump at the target rotation speed, so as to adjust the amplitude data corresponding to the resonance point of the vertical condensate pump to the corresponding standard amplitude data range. The sending unit is used to determine the motor control command based on the corresponding vibration reduction adjustment scheme if the matching in the matching unit is consistent, and send the motor control command to the controller; The device includes a construction unit, which includes the construction of a preset information database, specifically including: The frequency sweep module is used to collect vibration spectrum data of vertical condensate pumps at different speeds based on stepped frequency sweep tests. The vibration point determination module is used to determine the resonance point and the corresponding amplitude data based on the peak value in the vibration spectrum data of the frequency sweep module; The scheme acquisition module is used to adjust the vibration reduction device to ensure that the amplitude data corresponding to the resonance point in the vibration point determination module is within the corresponding standard amplitude data range at any rotation speed, so as to obtain the vibration reduction adjustment scheme. The frequency sweeping module includes: The sub-module is used to divide the speed range of the vertical condensate pump into multiple continuous speed step segments. The acquisition submodule is used to perform incremental frequency conversion drive according to a preset speed step size within any speed step segment in the submodule, and simultaneously acquire vibration spectrum data at different speeds within any speed step segment. The scheme acquisition module includes: The amplitude acquisition submodule is used to acquire the resonance point and the corresponding amplitude data at any rotational speed; The vibration reduction submodule is used to determine the primary resonance point and the secondary resonance point based on the resonance point and the corresponding amplitude data in the amplitude acquisition submodule. The vibration reduction submodule is used to determine the vibration reduction adjustment scheme for the secondary resonance point after determining the vibration reduction adjustment scheme for the primary resonance point. The vibration reduction submodule is used to determine the vibration reduction adjustment scheme of the main resonance point and the vibration reduction adjustment scheme of the secondary resonance point as the vibration reduction adjustment scheme. The acquisition unit of the device further includes: The area acquisition module is used to acquire the type of vertical condensate pump and the operating area of the vertical condensate pump. The acquisition area module is used to determine the vibration damping device and its installation method based on the working area and the type of the vertical condensate pump. The installation module is used for installing vibration damping devices on vertical condensate pumps based on the installation method of the vibration damping device. The building unit further includes: A vibration reduction model module is established to create a digital twin model based on the historical operating data and structural parameters of the vertical condensate pump. The vibration reduction model module is used to construct a virtual model in the digital twin model that highly matches the actual vibration reduction device based on the installation location, installation method and structural parameters of the vibration reduction device in the vertical condensate pump. The model module is used to simulate the operating conditions of the vertical condensate pump at different speeds using the digital twin model. The model module is used to adjust the amplitude data of the resonance point at different rotational speeds using the virtual model in order to obtain a vibration reduction adjustment scheme.
4. A computing device, characterized in that, The computing device includes: at least one processor, and a memory, wherein the memory stores instructions executable by the processor, the instructions being executed by the processor so that the processor can perform the vibration reduction method for the vertical condensate pump as described in any one of claims 1-2.
5. A readable storage medium, characterized in that, The readable storage medium is used to store a computer program, wherein the computer program, when running, controls the device where the storage medium is located to perform the vibration reduction method for the vertical condensate pump as described in any one of claims 1-2.