Quick water-tight detection device and method for clutch housing
By designing a rapid watertightness testing device for clutch housings, and utilizing an automated sealing structure consisting of a base plate, fixture, and water tank assembly, the problem of low efficiency in traditional watertightness testing has been solved, achieving efficient testing and increased production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- SHAANXI FAST GEAR CO LTD
- Filing Date
- 2025-06-27
- Publication Date
- 2026-07-14
Smart Images

Figure CN120668310B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of clutch seal testing technology, and relates to a rapid watertight testing device and method for clutch housing. Background Technology
[0002] In the continuous development of the automotive industry and related machinery manufacturing fields, the transmission, as a key power transmission and speed change component, directly affects the operational stability, efficiency, and service life of the entire mechanical system. In recent years, with the industry's increasing demands for product quality, especially the stringent requirements for the sealing of transmission products, the situation has become increasingly complex. This is because the transmission contains numerous precision gears, bearings, and other components that require specific lubrication environments to reduce wear, lower heat generation, and ensure smooth power transmission. Once a transmission experiences sealing problems, external dust, moisture, and other impurities can easily penetrate, leading to lubricant deterioration, accelerated component wear, and ultimately, malfunctions. This severely impacts the normal operation of mechanical equipment and may even cause safety accidents. The sealing performance of transmission products is not isolated; it is closely and inextricably linked to the sealing performance of housing components. Therefore, sealing performance testing of housing components is essential.
[0003] However, current practices for testing the sealing performance of housing components primarily rely on traditional watertightness testing methods. In large-scale production environments, this inefficient approach severely restricts production schedules and fails to meet the demands for rapid and efficient production. Operators are required to perform repetitive actions such as handling, immersing, and removing parts for extended periods, which not only easily leads to physical fatigue but also increases the risk of human error. Therefore, the inefficiency and high labor intensity of traditional watertightness testing methods pose a significant challenge to companies in improving testing output and efficiency.
[0004] In summary, traditional watertightness testing methods are inefficient and labor-intensive, which poses a challenge to improving the efficiency and effectiveness of the watertightness testing process. Therefore, it is urgent to design an automated and rapid watertightness testing device for clutch housings. Summary of the Invention
[0005] The purpose of this invention is to provide a rapid watertightness testing device and method for clutch housings, so as to solve the technical problems of low testing efficiency and high labor intensity in existing watertightness testing methods.
[0006] To achieve the above objectives, the present invention employs the following technical solution:
[0007] In a first aspect, the present invention provides a rapid watertightness testing device for a clutch housing, comprising a base plate assembly; the base plate assembly is used to place the clutch housing to be tested; a first side sealing structure and a second side sealing structure are respectively provided on both sides of the clutch housing; a small hole sealing structure is provided at the front of the clutch housing, a top sealing structure is provided, and a bottom sealing structure is provided below; a water tank assembly for watertightness testing is provided below the bottom sealing structure; the top sealing structure includes a plurality of clamping columns vertically arranged on the base plate assembly; the top of the clamping columns is connected to a clamping top plate; a clamping assembly is installed at the bottom of the clamping top plate; a driving assembly is installed at the top of the clamping top plate; the first side sealing structure includes a component vertically installed on the base plate assembly. The system includes an end face sealing bracket; a second guide shaft is vertically mounted on the end face sealing bracket; one end of the second guide shaft near the clutch housing is sequentially connected to a third linear bearing, a connector, an end face sealing flange, and an end face sealing mounting plate; the other end of the second guide shaft is connected to a fourth cylinder; the second side sealing structure includes a shaft hole sealing bracket vertically mounted on the base plate assembly; a third guide shaft is vertically mounted on the shaft hole sealing bracket; one end of the third guide shaft near the clutch housing is sequentially connected to a fourth linear bearing, a connector, and a shaft hole sealing assembly; the other end of the third guide shaft is connected to a fifth cylinder; the bottom sealing structure includes a tray set on the base plate assembly; the top of the tray is sequentially connected to a sealing plate positioning bracket, a sealing plate bracket, and a shift face sealing plate.
[0008] Furthermore, the base plate assembly includes a clamp base plate; the clamp base plate is connected to a clamp column, an end face sealing bracket, a shaft hole sealing bracket, a tray, and a second linear bearing; two second linear bearings are provided, and a lifting guide shaft is connected to the second linear bearing; the lifting guide shaft is connected to the end face sealing bracket and the shaft hole sealing bracket respectively; a lifting cylinder flange is installed at the bottom of the clamp base plate; the bottom of the clamp base plate is connected to the base plate through several pads, and a water tank assembly is provided below the base plate.
[0009] Furthermore, a guide rail, a slider, a pallet limiting block, and a pallet limiting base are provided between the fixture base plate and the pallet; the top of the pallet limiting block is connected to the middle of the bottom surface of the pallet, and the pallet limiting block is connected to the pallet limiting base; the pallet limiting base is installed on the fixture base plate; several sets of guide rails and sliders are provided on both sides of the bottom of the pallet, the guide rails are installed on the fixture base plate, and the top of the slider on the guide rail is connected to the bottom of the pallet; a handle is also installed on the pallet; a shifting surface sealing ring and a workpiece positioning pin are installed on the shifting surface sealing plate.
[0010] Furthermore, the water tank assembly includes a water tank frame; a first cylinder and a ball valve are mounted on the water tank frame; a cylinder transition plate is connected to the top surface of the water tank frame via a cylinder sealing gasket; and the cylinder transition plate is connected to the bottom plate via a bottom plate sealing gasket.
[0011] Furthermore, the clamping assembly includes a clamping flange, a clamping floating block, and a clamping plate connected sequentially at the bottom of the fixture top plate; several elastic connectors are provided below the clamping plate, and a third small hole plug and a second small hole sealing ring are installed on one of the middle elastic connectors; workpiece pressure rods are installed at the bottom of the remaining elastic connectors, and the bottom of the workpiece pressure rods is connected to a clamping head; the driving assembly includes a second cylinder and a first guide shaft provided at the top of the fixture top plate; the first guide shaft passes through the fixture top plate and is connected to the clamping plate.
[0012] Furthermore, the elastic connector includes a spring clamping rod base connected to the bottom surface of the clamping plate; the spring clamping rod base is fixedly connected to the spring clamping rod intermediate rod; a spring is circumferentially arranged on the spring clamping rod intermediate rod; a spring clamping rod limiting plate is also provided on one side of the spring clamping rod base; a third washer is installed on the spring clamping rod limiting plate.
[0013] Furthermore, the orifice sealing structure includes a first orifice bracket and a second orifice bracket mounted on the base plate assembly; both the first orifice bracket and the second orifice bracket are connected to the third cylinder; a first orifice plug is connected to the first orifice bracket, and a first orifice sealing ring is installed on the first orifice plug; a second orifice plug is connected to the second orifice bracket; a power take-off hole sealing plate is also provided above the first orifice bracket, and a power take-off hole sealing ring is installed on the power take-off hole sealing plate.
[0014] Furthermore, the shaft hole sealing assembly includes a shaft hole sealing flange, a shaft hole face sealing mounting plate, a shaft hole end face positioning pad, and a shaft hole end face sealing plate, which are connected in sequence to the connector; a shaft hole sealing ring and an air passage sealing ring are installed on the shaft hole end face sealing plate.
[0015] Furthermore, both the end face sealing bracket and the shaft hole sealing bracket are provided with limit brackets; limit blocks are installed on the corresponding second guide shaft and third guide shaft; the end face sealing mounting plate is connected to the first end face sealing plate and the second end face sealing plate by a pin-type connector; a first end face sealing ring is installed on the first end face sealing plate; a second end face sealing ring is installed on the second end face sealing plate; the connector is a sealing guide shaft flange.
[0016] Secondly, the present invention provides a rapid watertightness testing method for a clutch housing, based on the aforementioned rapid watertightness testing device for a clutch housing, comprising the following steps:
[0017] Place the clutch housing to be tested on the base plate assembly;
[0018] The top sealing structure moves downward and the bottom sealing structure moves upward, thus achieving the pressing and sealing of the bottom end of the top of the clutch housing.
[0019] The sides of the clutch housing are sealed by the first side sealing structure, the second side sealing structure, and the small hole sealing structure, respectively.
[0020] The water tank assembly causes the sealed clutch housing to sink into the water, after which the clutch housing is tested for inflation.
[0021] After the test is completed, the water tank assembly drives the clutch housing to rise and release water. The top sealing structure, bottom sealing structure, first side sealing structure, second side sealing structure and small hole sealing structure are restored to their original positions, and the water tightness test is completed.
[0022] Compared with the prior art, the present invention has the following beneficial effects:
[0023] This invention discloses a rapid watertightness testing device and method for clutch housings. The rapid watertightness testing device consists of three main parts: a water tank assembly, a base plate assembly, and a clamp assembly. The clamp assembly includes a top sealing structure, a bottom sealing structure, a first side sealing structure, a second side sealing structure, and a small hole sealing structure. During watertightness testing, the product to be tested is placed on the base plate assembly. Then, the top sealing structure is controlled to move downwards to cooperate with the bottom sealing structure in pressing and sealing the product. Subsequently, the first side sealing structure moves to the right, the second side sealing structure moves to the left, and the small hole sealing structure moves forward to complete the overall sealing of the product to be tested. Afterwards, the water tank assembly carries the product to be tested and sinks into the water. Then, the product to be tested is inflated. After the test is completed, the water tank assembly carries the product to be tested and rises out of the water. Finally, the top sealing structure, bottom sealing structure, first side sealing structure, second side sealing structure, and small hole sealing structure return to their original positions, and the entire testing process is completed. This invention solves the problems of low efficiency and complicated clamping in traditional watertight testing, ensuring the output of shell-type parts. At the same time, it is of great significance in reducing the labor intensity of operators, reducing the number of operators, and increasing production. Attached Figure Description
[0024] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0025] Figure 1 This is a schematic diagram of the overall structure of the device of the present invention;
[0026] Figure 2 This is a schematic diagram of the top sealing structure of the device of the present invention;
[0027] Figure 3This is a schematic diagram of the first side sealing structure of the device of the present invention;
[0028] Figure 4 This is a schematic diagram of the second side sealing structure of the device of the present invention;
[0029] Figure 5 This is a schematic diagram of the orifice sealing structure of the device of the present invention;
[0030] Figure 6 This is a schematic diagram of the bottom sealing structure of the device of the present invention;
[0031] Figure 7 For the present invention Figure 1 AA section view in the middle;
[0032] Figure 8 For the present invention Figure 1 View B in the middle;
[0033] Figure 9 For the present invention Figure 1 Enlarged view of point C in the image.
[0034] Wherein: 1-Water tank frame; 2-First cylinder; 3-Cylinder transition plate; 4-Cylinder sealing gasket; 5-Base plate sealing gasket; 6-Lifting cylinder flange; 7-Ball valve; 8-Base plate; 9-Pad plate; 10-Lifting guide shaft; 11-First screw; 12-Clamping base plate; 13-Clamping top plate; 14-Clamping column; 15-Second cylinder; 16-First linear bearing; 17-Second linear bearing; 18-First nut; 19-Clamping flange; 20-First guide shaft; 21-Clamping floating block; 22-Second screw; 23-Power take-off hole sealing plate; 24-Power take-off hole sealing ring; 25-Guide rail; 26-Workpiece 27-Pressure rod; 28-First adjusting screw; 29-Adjusting screw bracket; 30-Pattern limiting base; 31-Pressure head; 32-Pressure plate; 33-First small hole plug; 34-First small hole bracket; 35-Second small hole plug; 36-Second small hole bracket; 37-Second small hole sealing ring; 38-Third cylinder; 39-Pin connector; 40-Third small hole plug; 41-End face sealing mounting plate; 42-End face sealing bracket; 43-End face sealing flange; 44-Sealing guide shaft flange; 45-Third linear bearing; 46-Limit bracket; 47-Second adjusting screw; 48-First washer; 49-Second guide shaft; 50-Second nut; 51-Limit block; 52-Fourth cylinder; 53-First end face sealing plate; 54-First end face sealing ring; 55-Second end face sealing plate; 56-Second end face sealing ring; 57-Shaft hole end face sealing plate; 58-Fifth cylinder; 59-Shaft hole sealing bracket; 60-Shaft hole sealing flange; 61-Shaft hole face sealing mounting plate; 62-Shaft hole end face positioning pad; 63-Third adjusting screw; 64-Fourth linear bearing; 65-Third nut; 66-Second washer; 67-Third guide shaft; 68-First air passage sealing ring; 69-Shaft 70-Second air passage sealing ring; 71-Tray; 72-Sealing plate positioning bracket; 73-Shifting surface sealing plate; 74-Handle; 75-Sealing plate bracket; 76-Shifting surface sealing ring; 77-Tray limit block; 78-Workpiece positioning pin; 79-Spring clamping rod base; 80-Spring clamping rod limit plate; 81-Spring clamping rod intermediate rod; 82-Spring; 83-Third washer; 84-Third screw; 85-Slider; 100-First side sealing structure; 200-Second side sealing structure; 300-Top sealing structure; 400-Bottom sealing structure; 500-Small hole sealing structure. Detailed Implementation
[0035] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. The components of the embodiments of the present invention described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0036] Therefore, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the invention without inventive effort are within the scope of protection of the invention.
[0037] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0038] In the description of the embodiments of the present invention, it should be noted that if terms such as "upper," "lower," "horizontal," or "inner" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of the invention is in use, they are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. Furthermore, terms such as "first" and "second" are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0039] Furthermore, the use of the term "horizontal" does not imply that the component must be absolutely horizontal, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0040] In the description of the embodiments of the present invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in the present invention according to the specific circumstances.
[0041] The present invention will now be described in further detail with reference to the accompanying drawings:
[0042] See Figure 1 This invention discloses a rapid watertightness testing device for a clutch housing, comprising three main parts: a water tank assembly, a base plate assembly, and a fixture assembly. The fixture assembly includes a top sealing structure 300, a bottom sealing structure 400, a first side sealing structure 100, a second side sealing structure 200, and a small hole sealing structure 500. The base plate assembly is used to place the clutch housing to be tested; the first side sealing structure 100 and the second side sealing structure 200 are respectively provided on both sides of the clutch housing; the small hole sealing structure 500 is provided at the front of the clutch housing, the top sealing structure 300 is provided, and the bottom sealing structure 400 is provided below it; the water tank assembly for watertightness testing is provided below the bottom sealing structure 400.
[0043] See Figure 2 The top sealing structure 300 includes a plurality of clamping columns 14 vertically arranged on the base plate assembly; the top of the clamping columns 14 is connected to the clamping top plate 13; the clamping columns 14 and the clamping top plate 13 are connected by a second screw 22 and a first nut 18; a clamping assembly is installed at the bottom of the clamping top plate 13; and a driving assembly is installed at the top of the clamping top plate 13.
[0044] See Figure 3 The first side sealing structure 100 includes an end face sealing bracket 42 vertically mounted on the base plate assembly; a second guide shaft 49 is vertically mounted on the end face sealing bracket 42; one end of the second guide shaft 49 near the clutch housing is sequentially connected to a third linear bearing 45, a connector, an end face sealing flange 43, and an end face sealing mounting plate 41; the other end of the second guide shaft 49 is connected to a fourth cylinder 52 and fixed by a first washer 48 and a second nut 50; the connector is a sealing guide shaft flange 44.
[0045] See Figure 4 The second side sealing structure 200 includes a shaft hole sealing bracket 59 vertically mounted on the base plate assembly; a third guide shaft 67 is vertically mounted on the shaft hole sealing bracket 59; one end of the third guide shaft 67 near the clutch housing is sequentially connected to a fourth linear bearing 64, a connector and a shaft hole sealing assembly; the other end of the third guide shaft 67 is connected to a fifth cylinder 58 and fixed by a third nut 65 and a second washer 66; the connector is a sealing guide shaft flange 44.
[0046] See Figure 6 The bottom sealing structure 400 includes a tray 71 disposed on the bottom plate assembly; the top of the tray 71 is sequentially connected to a sealing plate positioning bracket 72, a sealing plate bracket 75, and a shift surface sealing plate 73.
[0047] During the water tightness test, the product under test is placed on the base plate assembly. Then, the top sealing structure 300 is moved downwards to cooperate with the bottom sealing structure 400 to press and seal the product. After that, the first side sealing structure 100 moves to the right, the second side sealing structure 200 moves to the left, and the small hole sealing structure 500 moves forward to complete the overall sealing of the product under test. Then, the water tank assembly carries the product under test to complete the sinking into the water. After that, the product under test is inflated for testing. After the test is completed, the water tank assembly carries the product under test to complete the rising out of the water. Then, the top sealing structure 300, the bottom sealing structure 400, the first side sealing structure 100, the second side sealing structure 200, and the small hole sealing structure 500 return to their original positions, and the entire testing process is completed.
[0048] In one feasible embodiment of the present invention, the base plate assembly includes a clamp base plate 12; the clamp base plate 12 is connected to a clamp column 14, an end face sealing bracket 42, a shaft hole sealing bracket 59, a tray 71, and a second linear bearing 17; two second linear bearings 17 are provided, and a lifting guide shaft 10 is connected to the second linear bearing 17; the lifting guide shaft 10 is connected to the end face sealing bracket 42 and the shaft hole sealing bracket 59 respectively; the second linear bearing 17 is fixed by a first screw 11; the lifting guide shaft 10 can control the completion of the water entry action; a lifting cylinder flange 6 is installed at the bottom of the clamp base plate 12; the bottom of the clamp base plate 12 is connected to a base plate 8 through several pads 9, and a water tank assembly for water tightness testing is provided below the base plate 8.
[0049] In one feasible embodiment of the present invention, a guide rail 25, a slider 85, a tray limiting block 77, and a tray limiting base 29 are provided between the fixture base plate 12 and the tray 71; the top of the tray limiting block 77 is connected to the middle of the bottom surface of the tray 71, and the tray limiting block 77 is connected to the tray limiting base 29; the tray limiting base 29 is mounted on the fixture base plate 12; several sets of guide rails 25 and sliders 85 are provided on both sides of the bottom of the tray 71; the guide rails 25 are mounted on the fixture base plate 12 through adjusting screw brackets 28 and first adjusting screws 27; the top of the sliders 85 on the guide rails 25 is connected to the bottom of the tray 71, such as... Figure 7 As shown; a handle 74 is also installed on the tray 71; a shift surface sealing ring 76 and a workpiece positioning pin 78 are installed on the shift surface sealing plate 73.
[0050] In one feasible embodiment of the present invention, the water tank assembly includes a water tank frame 1; a first cylinder 2 and a ball valve 7 are mounted on the water tank frame 1; the top surface of the water tank frame 1 is connected to a cylinder transition plate 3 through a cylinder sealing gasket 4; and the cylinder transition plate 3 is connected to a bottom plate 8 through a bottom plate sealing gasket 5.
[0051] In one feasible embodiment of the present invention, the clamping assembly includes a clamping flange 19, a clamping floating block 21, and a clamping plate 31 connected sequentially at the bottom of the clamping top plate 13; several elastic connecting members are arranged below the clamping plate 31, and a third small hole plug 40 and a second small hole sealing ring 37 are installed on one of the middle elastic connecting members; workpiece pressure rods 26 are installed at the bottom of the remaining elastic connecting members, and the bottom of the workpiece pressure rods 26 is connected to the clamping head 30; the driving assembly includes a second cylinder 15 and a first guide shaft 20 arranged at the top of the clamping top plate 13; the first guide shaft 20 passes through the clamping top plate 13 and is connected to the clamping plate 31, and the first guide shaft 20 is fixed by a first linear bearing 1. The second cylinder 15 can control the clamping assembly to move downward to seal the clutch housing. The elastic connector includes a spring-loaded clamping rod base 79 connected to the bottom surface of the clamping plate 31; the spring-loaded clamping rod base 79 is fixedly connected to a spring-loaded clamping rod intermediate rod 81; a spring 82 is circumferentially arranged on the spring-loaded clamping rod intermediate rod 81; a spring-loaded clamping rod limiting plate 80 is also provided on one side of the spring-loaded clamping rod base 79, and the spring-loaded clamping rod limiting plate 80 is fixed by a third screw 84; a third washer 83 is installed on the spring-loaded clamping rod limiting plate 80, such as... Figure 9 As shown.
[0052] In one feasible embodiment of the present invention, see [link to relevant documentation]. Figure 5 The small hole sealing structure 500 includes a first small hole bracket 33 and a second small hole bracket 36 mounted on the base plate assembly; both the first small hole bracket 33 and the second small hole bracket 36 are connected to the third cylinder 38; a first small hole plug 32 is connected to the first small hole bracket 33, and a first small hole sealing ring 34 is installed on the first small hole plug 32; a second small hole plug 35 is connected to the second small hole bracket 36; a power take-off hole sealing plate 23 is also provided above the first small hole bracket 33, and a power take-off hole sealing ring 24 is installed on the power take-off hole sealing plate 23. In a feasible embodiment of the present invention, the shaft hole sealing assembly includes a shaft hole sealing flange 60, a shaft hole face sealing mounting plate 61, a shaft hole end face positioning pad 62, and a shaft hole end face sealing plate 57 connected in sequence to the connecting member; a shaft hole sealing ring 69 and an air passage sealing ring (a first air passage sealing ring 68 and a second air passage sealing ring 70) are installed on the shaft hole end face sealing plate 57, such as Figure 8 As shown.
[0053] In a feasible embodiment of the present invention, both the end face sealing bracket 42 and the shaft hole sealing bracket 59 are provided with limit brackets 46; limit blocks 51 are installed on the corresponding second guide shaft 49 and third guide shaft 67; the limit brackets 46 cooperate with the limit blocks 51 to limit the second guide shaft 49 and the third guide shaft 67; the limit brackets 46 on the end face sealing bracket 42 are fixed by the second adjusting screws 47; the limit brackets 46 on the shaft hole sealing bracket 59 are fixed by the third adjusting screws 63; the end face sealing mounting plate 41 is connected to the first end face sealing plate 53 and the second end face sealing plate 55 by the pin connectors 39; the first end face sealing ring 54 is installed on the first end face sealing plate 53; the second end face sealing ring 56 is installed on the second end face sealing plate 55.
[0054] This invention discloses a rapid watertightness testing method for a clutch housing, based on the aforementioned rapid watertightness testing device for a clutch housing, comprising the following steps:
[0055] S1, Place the clutch housing to be tested on the base plate assembly;
[0056] S2, by moving the top sealing structure 300 downward and the bottom sealing structure 400 moving upward, the bottom end of the top of the clutch housing is pressed and sealed.
[0057] S3, the sides of the clutch housing are sealed by the first side sealing structure 100, the second side sealing structure 200 and the small hole sealing structure 500 respectively;
[0058] S4, the water tank assembly drives the sealed clutch housing to sink into the water, and then the clutch housing is tested for air inflation;
[0059] S5. After the test is completed, the water tank assembly drives the clutch housing to rise and release water. The top sealing structure 300, the bottom sealing structure 400, the first side sealing structure 100, the second side sealing structure 200, and the small hole sealing structure 500 return to their original positions, and the water tightness test is completed.
[0060] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Various modifications and variations can be made to the present invention by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.
Claims
1. A rapid watertightness testing device for a clutch housing, characterized in that, The system includes a base plate assembly for placing a clutch housing to be tested. A first side sealing structure (100) and a second side sealing structure (200) are respectively provided on both sides of the clutch housing. A small hole sealing structure (500) is provided at the front of the clutch housing, a top sealing structure (300) is provided, and a bottom sealing structure (400) is provided below it. A water tank assembly for watertight testing is provided below the bottom sealing structure (400). The top sealing structure (300) includes several clamping columns (14) vertically mounted on the base plate assembly. The top of the clamping columns (14) is connected to a clamping top plate (13). A clamping assembly is installed at the bottom of the clamping top plate (13). A driving assembly is installed at the top of the clamping top plate (13). The first side sealing structure (100) includes an end-face sealing bracket (42) vertically mounted on the base plate assembly. A second guide is vertically mounted on the end-face sealing bracket (42). The second guide shaft (49) is connected in sequence to a third linear bearing (45), a connector, an end face sealing flange (43), and an end face sealing mounting plate (41) at one end near the clutch housing; the other end of the second guide shaft (49) is connected to a fourth cylinder (52); the second side sealing structure (200) includes a shaft hole sealing bracket (59) vertically mounted on the base plate assembly; a third guide shaft (67) is vertically mounted on the shaft hole sealing bracket (59); a fourth linear bearing (64), a connector, and a shaft hole sealing assembly are connected in sequence to one end of the third guide shaft (67) near the clutch housing; the other end of the third guide shaft (67) is connected to a fifth cylinder (58); the bottom sealing structure (400) includes a tray (71) set on the base plate assembly; a sealing plate positioning bracket (72), a sealing plate bracket (75), and a shift face sealing plate (73) are connected in sequence to the top of the tray (71).
2. The rapid watertightness testing device for a clutch housing according to claim 1, characterized in that, The base plate assembly includes a clamp base plate (12); the clamp base plate (12) is connected to a clamp column (14), an end face sealing bracket (42), a shaft hole sealing bracket (59), a tray (71), and a second linear bearing (17); there are two second linear bearings (17), and a lifting guide shaft (10) is connected to the second linear bearing (17); the lifting guide shaft (10) is connected to the end face sealing bracket (42) and the shaft hole sealing bracket (59) respectively; a lifting cylinder flange (6) is installed at the bottom of the clamp base plate (12); the bottom of the clamp base plate (12) is connected to a base plate (8) through several pads (9), and a water tank assembly is set below the base plate (8).
3. The rapid watertightness testing device for a clutch housing according to claim 2, characterized in that, A guide rail (25), a slider (85), a pallet limiting block (77), and a pallet limiting base (29) are provided between the fixture base plate (12) and the pallet (71); the top of the pallet limiting block (77) is connected to the middle of the bottom surface of the pallet (71), and the pallet limiting block (77) is connected to the pallet limiting base (29); the pallet limiting base (29) is installed on the fixture base plate (12); several sets of guide rails (25) and sliders (85) are provided on both sides of the bottom of the pallet (71), the guide rails (25) are installed on the fixture base plate (12), and the top of the sliders (85) on the guide rails (25) is connected to the bottom of the pallet (71); a handle (74) is also installed on the pallet (71); a shift surface sealing ring (76) and a workpiece positioning pin (78) are installed on the shift surface sealing plate (73).
4. The rapid watertightness testing device for a clutch housing according to claim 1, characterized in that, The water tank assembly includes a water tank frame (1); a first cylinder (2) and a ball valve (7) are installed on the water tank frame (1); the top surface of the water tank frame (1) is connected to a cylinder transition plate (3) through a cylinder sealing gasket (4); the cylinder transition plate (3) is connected to a bottom plate (8) through a bottom plate sealing gasket (5).
5. The rapid watertightness testing device for a clutch housing according to claim 1, characterized in that, The clamping assembly includes a clamping flange (19), a clamping floating block (21), and a clamping plate (31) connected sequentially at the bottom of the clamping top plate (13); several elastic connectors are provided below the clamping plate (31), and a third small hole plug (40) and a second small hole sealing ring (37) are installed on one of the elastic connectors in the middle; workpiece pressure rods (26) are installed at the bottom of the remaining elastic connectors, and the bottom of the workpiece pressure rods (26) is connected to the clamping head (30); the driving assembly includes a second cylinder (15) and a first guide shaft (20) provided at the top of the clamping top plate (13); the first guide shaft (20) passes through the clamping top plate (13) and is connected to the clamping plate (31).
6. The rapid watertightness testing device for a clutch housing according to claim 5, characterized in that, The elastic connector includes a spring clamping rod base (79) connected to the bottom surface of the clamping plate (31); the spring clamping rod base (79) is fixedly connected to the spring clamping rod intermediate rod (81); a spring (82) is provided circumferentially on the spring clamping rod intermediate rod (81); a spring clamping rod limiting plate (80) is also provided on one side of the spring clamping rod base (79); a third washer (83) is installed on the spring clamping rod limiting plate (80).
7. The rapid watertightness testing device for a clutch housing according to claim 1, characterized in that, The small hole sealing structure (500) includes a first small hole bracket (33) and a second small hole bracket (36) installed on the base plate assembly; both the first small hole bracket (33) and the second small hole bracket (36) are connected to the third cylinder (38); a first small hole plug (32) is connected to the first small hole bracket (33), and a first small hole sealing ring (34) is installed on the first small hole plug (32); a second small hole plug (35) is connected to the second small hole bracket (36); a power take-off hole sealing plate (23) is also provided above the first small hole bracket (33), and a power take-off hole sealing ring (24) is installed on the power take-off hole sealing plate (23).
8. The rapid watertightness testing device for a clutch housing according to claim 1, characterized in that, The shaft hole sealing assembly includes a shaft hole sealing flange (60), a shaft hole face sealing mounting plate (61), a shaft hole end face positioning pad (62), and a shaft hole end face sealing plate (57) connected in sequence with the connector; a shaft hole sealing ring (69) and an air passage sealing ring are installed on the shaft hole end face sealing plate (57).
9. The rapid watertightness testing device for a clutch housing according to claim 1, characterized in that, Both the end face sealing bracket (42) and the shaft hole sealing bracket (59) are provided with limit brackets (46); limit blocks (51) are installed on the corresponding second guide shaft (49) and third guide shaft (67); the end face sealing mounting plate (41) is connected to the first end face sealing plate (53) and the second end face sealing plate (55) by a pin connector (39); the first end face sealing plate (53) is installed with a first end face sealing ring (54); the second end face sealing plate (55) is installed with a second end face sealing ring (56); the connector is a sealing guide shaft flange (44).
10. A rapid watertightness testing method for a clutch housing, characterized in that, A rapid watertightness testing device for a clutch housing according to any one of claims 1 to 9 includes the following steps: Place the clutch housing to be tested on the base plate assembly; The top sealing structure (300) moves downward and the bottom sealing structure (400) moves upward, thereby achieving the pressing and sealing of the bottom end of the top of the clutch housing; The clutch housing sides are sealed by the first side sealing structure (100), the second side sealing structure (200), and the small hole sealing structure (500); The water tank assembly causes the sealed clutch housing to sink into the water, after which the clutch housing is tested for inflation. After the test is completed, the water tank assembly drives the clutch housing to rise and release water. The top sealing structure (300), bottom sealing structure (400), first side sealing structure (100), second side sealing structure (200) and small hole sealing structure (500) are restored to their original positions, and the water tightness test is completed.