Transformer framework pin cutting machine device

Abstract

The invention discloses a transformer framework pin cutting machine device, and belongs to the technical field of transformers, the transformer framework pin cutting machine device comprises a mounting base, a power source component, a pin long plate fixing seat and a sharp main cutter, the sharp main cutter is slidably mounted in the pin long plate fixing seat, and a power execution end of the power source component drives the sharp main cutter to linearly slide in the pin long plate fixing seat in a reciprocating manner; the needle length fixing plate is detachably installed on the top face of the needle length plate fixing base and located over the sharp main cutter, and a needle length plate positioning hole for allowing the pin of the transformer framework to be inserted in is formed in one end of the top face of the needle length fixing plate. The sharp main cutter linearly slides in the needle long plate fixing base in a reciprocating mode to cut off the pins of the transformer framework. According to the needle cutting device, stable guiding, precise stroke control and accurate size are achieved in the needle cutting process, the phenomenon that a cutter deviates or is blocked is avoided, and the machining effect that a notch is smooth and high in consistency is achieved.

Description

Technical Field

[0001] The invention belongs to the technical field of transformers, in particular to a transformer skeleton pin cutting machine device. Background Art

[0002] With the rapid development of the electronics manufacturing industry, demand for transformers, as key components, is increasing. Precisely cutting the pins on the transformer bobbin is a crucial step in ensuring performance and quality during transformer production. However, traditional manual or semi-automatic pin cutting methods are inefficient and labor-intensive, and they also struggle to ensure consistent and precise cuts. To overcome these challenges, a variety of automated pin cutting machines have emerged on the market. While existing automated pin cutting machines have improved efficiency and precision to a certain extent, they still have some shortcomings in practical applications.

[0003] The transformer bobbin is one of the core components in transformer manufacturing. After winding, its pins often need to be precisely cut according to actual assembly requirements. To improve production efficiency and processing accuracy, needle cutting equipment has gradually replaced traditional manual shearing methods. However, many problems still exist in actual applications. For example, most existing needle cutting machines do not have a dedicated pin positioning structure, relying on the operator's experience for placement, which can easily lead to inconsistent pin lengths. If the pin insertion position deviates, the cutter will not be able to accurately align with the pin, resulting in uneven cuts and inaccurate dimensions at best, and even damage to the transformer bobbin at worst. The needle length can be flexibly changed according to requirements by replacing the needle length fixing plate to accommodate any needle length requirement. Summary of the Invention

[0004] The purpose of the present invention is to provide a transformer bobbin pin cutting machine device to solve the problems raised in the background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a transformer bobbin pin cutting machine device, comprising:

[0006] Install the base on the workshop workbench;

[0007] The power source component is mounted on the top surface of one end of the mounting base;

[0008] The needle long plate fixing seat is mounted on the top surface of the other end of the mounting base, and the power execution end of the power source component moves linearly back and forth in the needle long plate fixing seat;

[0009] The sharp main cutter is slidably mounted in the needle long plate fixing seat, and the power execution end of the power source component drives the sharp main cutter to slide back and forth linearly in the needle long plate fixing seat;

[0010] The needle length fixing plate is detachably mounted on the top surface of the needle length fixing seat and is located directly above the sharp main cutting knife;

[0011] Among them, a needle length plate positioning hole for inserting the transformer frame pins is opened at one end of the top surface of the needle length fixing plate. When the pins of the transformer frame are inserted into the needle length plate positioning hole, the sharp main cutting knife slides back and forth in a straight line in the needle length plate fixing seat to cut off the pins of the transformer frame.

[0012] Preferably, the power source component includes a cylinder installed on the top surface of the mounting base, and the cylinder is telescopically connected to the spindle piston rod at one end toward the needle long plate fixing seat, and the spindle piston rod drives the sharp main cutting knife at the end away from the cylinder.

[0013] Preferably, the interior of the needle long plate fixing seat is integrally formed with a travel slide, so that the needle long plate fixing seat has a U-shaped structure.

[0014] Preferably, a stepped slide is integrally formed above the travel slide and at the top of the inner walls on both sides of the needle long plate fixing seat.

[0015] Preferably, the travel slide and the step slide form a slide groove with a T-shaped structure, and a T-shaped travel block is slidably connected in the slide groove.

[0016] Preferably, the end of the spindle piston rod away from the cylinder is fixedly connected to the T-shaped stroke block, so that the cylinder drives the spindle piston rod to move telescopically, and the telescopic movement of the spindle piston rod drives the T-shaped stroke block to move back and forth in a straight line in the slide groove of the needle long plate fixing seat.

[0017] Preferably, the sharp main cutter is integrally connected to one end of the T-shaped travel block facing away from the main shaft piston rod.

[0018] Preferably, the top surfaces of the T-shaped travel block and the sharp main cutter are flush with the top surface of the needle length plate fixing seat, and the top surfaces of the T-shaped travel block and the sharp main cutter abut against the bottom surface of the needle length fixing plate.

[0019] Preferably, both sides of the top surface of the needle length fixing plate are connected to the top surface of the needle length plate fixing seat by locking bolts.

[0020] Preferably, the outer wall of the cylinder is symmetrically provided with two air pipe joints, which are connected to the air compressor in the workshop through an air pipe and control the introduction and discharge of compressed air through an air circuit valve.

[0021] Compared with the prior art, the technical effects and advantages of the present invention are:

[0022] The transformer skeleton pin cutting machine device is installed on one end of the mounting base through a power source component, and drives the sharp main cutter to slide back and forth linearly in the needle long plate fixing seat. The needle cutting action is driven by a cylinder, with fast power response and high control accuracy, realizing the automation of the needle cutting action, achieving the effect of improving work efficiency and reducing manual labor intensity.

[0023] The sharp main cutter is slidably installed in the needle long plate fixing seat and is driven by the power source component to perform linear reciprocating motion. This design allows the needle cutting process to have stable guidance and precise stroke control, avoiding cutter deviation or jamming, achieving fast and accurate cutting of the needle pins, and achieving a smooth and consistent processing effect.

[0024] The needle length fixing plate is detachably mounted on the top surface of the needle length plate fixing seat and is located directly above the sharp main cutter. This allows the pins to be accurately positioned through the needle length plate positioning holes on the needle length fixing plate before being cut, avoiding problems such as pin offset or inconsistent insertion depth, achieving standardization and consistency of the processing process, and improving the product qualification rate.

[0025] By setting the needle length plate positioning holes on the top surface of the needle length fixing plate, the pins of the transformer frame can be positioned when inserted without the need for additional fixtures or positioning devices, thus achieving fast clamping and efficient processing, simplifying the operating process and improving the production rhythm. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the specific embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0027] Figure 1 It is a structural schematic diagram of the present invention;

[0028] Figure 2 This is a schematic diagram of the connection structure of the T-shaped travel block of the present invention;

[0029] Figure 3 Schematic diagram of the integrated structure of the travel slide and the step slide of the present invention;

[0030] Figure 4 It is a schematic structural diagram of the sharp cutting blade end of the present invention.

[0031] Description of reference numerals:

[0032] In the figure: 1. Mounting base; 2. Power source components; 3. Cylinder; 4. Spindle piston rod; 5. Needle length plate fixing seat; 6. Stroke slide; 7. Needle length fixing plate; 8. Locking bolt; 9. Needle length plate positioning hole; 10. Air pipe connector; 11. Step slide; 12. T-shaped stroke block; 13. Sharp main cutter; 14. Foot controller. DETAILED DESCRIPTION

[0033] In the following description, numerous specific details are provided to provide a more thorough understanding of the present invention. However, it will be apparent to those skilled in the art that the present invention may be practiced without one or more of these details. In other instances, certain technical features well known in the art are not described to avoid confusion with the present invention.

[0034] Unless otherwise defined, the directions of up, down, left, right, front, back, inside and outside involved in this document are based on the directions of up, down, left, right, front, back, inside and outside shown in the figures of the present invention, and are explained here together.

[0035] This embodiment provides Figures 1 to 4 The transformer skeleton pin cutting machine device shown is characterized in that it includes a mounting base 1, a power source component 2, a needle length plate fixing seat 5, a sharp main cutting knife 13 and a needle length fixing plate 7.

[0036] In this embodiment, the mounting base 1 is mounted on a workshop workbench. By fixing the mounting base 1 to the workshop workbench, the entire needle cutting device has a stable mounting base, avoiding uneven cuts or processing errors caused by equipment shaking during the needle cutting process, achieving stable operation of the entire device, and achieving the effect of improving processing accuracy and production safety. The power source component 2 is mounted on the top surface of one end of the mounting base 1; the needle long plate fixing seat 5 is mounted on the top surface of the other end of the mounting base 1, and the power execution end of the power source component 2 moves back and forth linearly in the needle long plate fixing seat 5. The needle long plate fixing seat 5 is set at the other end of the mounting base 1 and cooperates with the power source component 2 to form a symmetrical layout. The design makes the entire device compact and rationally laid out, not only saving space, but also facilitating equipment maintenance and tool replacement, achieving optimal equipment space utilization, and achieving the effect of facilitating integration into an automated production line. The sharp main cutter 13 is slidably mounted in the needle long plate fixing seat 5, and the power execution end of the power source component 2 drives the sharp main cutter 13 to slide back and forth linearly in the needle long plate fixing seat 5.

[0037] In this embodiment, the needle length fixing plate 7 is detachably mounted on the top surface of the needle length plate fixing seat 5 and is located directly above the sharp main cutter 13; a needle length plate positioning hole 9 for inserting the pins of the transformer frame is provided at one end of the top surface of the needle length fixing plate 7. After the pins of the transformer frame are inserted into the needle length plate positioning hole 9, the sharp main cutter 13 slides back and forth in a straight line in the needle length plate fixing seat 5 to cut off the pins of the transformer frame.

[0038] In this embodiment, the power source component 2 includes a cylinder 3 installed on the top surface of the mounting base 1, and the cylinder 3 is telescopically connected to the spindle piston rod 4 at one end toward the needle long plate fixing seat 5, and the spindle piston rod 4 drives the sharp main cutter 13 at the end away from the cylinder 3.

[0039] In this embodiment, a travel slideway 6 is integrally formed inside the needle long plate fixing seat 5 , so that the needle long plate fixing seat 5 has a U-shaped structure.

[0040] In this embodiment, stepped slides 11 are integrally formed above the travel slide 6 and at the top ends of the inner walls on both sides of the needle long plate fixing seat 5 .

[0041] In this embodiment, the travel slide 6 and the stepped slide 11 form a T-shaped chute, within which a T-shaped travel block 12 is slidably connected. The T-shaped chute structure formed by the T-shaped travel block 12, the travel slide 6, and the stepped slide 11 provides excellent guidance and stability when the T-shaped travel block 12 slides within the needle length plate holder 5. This not only ensures the linear motion accuracy of the sharp main cutter 13, but also enhances the lateral force resistance of the entire sliding assembly, achieving high-precision guidance and structural self-stabilization during the operation of the cutter, thereby preventing the cutter from deflecting, jamming, and even wear and tear, thereby extending the service life of the equipment.

[0042] In this embodiment, the end of the spindle piston rod 4, distal from the cylinder 3, is fixedly connected to a T-shaped travel block 12, enabling the cylinder 3 to drive the telescopic movement of the spindle piston rod 4. This telescopic movement of the spindle piston rod 4, in turn, causes the T-shaped travel block 12 to reciprocate linearly within the slot of the needle plate holder 5. The fixed connection between the spindle piston rod 4 and the T-shaped travel block 12 allows the telescopic movement of the cylinder 3 to be directly converted into linear reciprocating motion of the T-shaped travel block 12 and the sharp main cutting blade 13. This connection also drives the coordinated operation of the entire sliding assembly within the slot, achieving an integrated design of power transmission and guide structures, resulting in the unexpected technical benefits of a compact structure, high transmission efficiency, and rapid response.

[0043] In this embodiment, the sharp main cutter 13 is integrally connected to the end of the T-shaped travel block 12 facing away from the main shaft piston rod 4.

[0044] In this embodiment, the top surfaces of the T-shaped travel block 12 and the sharp main cutter 13 are flush with the top surface of the needle length plate fixing seat 5, and the top surfaces of the T-shaped travel block 12 and the sharp main cutter 13 abut against the bottom surface of the needle length fixing plate 7. By designing that the bottom surface of the needle length fixing plate 7 is in close contact with the top surfaces of the T-shaped travel block 12 and the sharp main cutter 13, the needle length fixing plate 7 not only serves to locate the needle pins, but also serves as an auxiliary guide and pressure limiter for the T-shaped travel block 12 and the sharp main cutter 13 during the operation of the cutter, thus achieving the dual functions of positioning and guiding, and achieving the additional technical effect of enhancing the stability of the cutter operation and preventing the cutter from floating or deflecting.

[0045] In this embodiment, both sides of the top surface of the needle length fixing plate 7 are connected to the top surface of the needle length plate fixing seat 5 through locking bolts 8.

[0046] In this embodiment, two air pipe joints 10 are symmetrically mounted on the outer wall of the cylinder 3. The air pipe joints 10 are connected to the air compressor in the workshop through air pipes and control the introduction and discharge of compressed air through air valves. The two air pipe joints 10 are respectively the air inlet pipe and the exhaust pipe.

[0047] Working principle:

[0048] The transformer skeleton pin needle cutting machine device fixes the mounting base 1 on the work surface of the workshop to ensure the stability of the entire device, installs a power source component 2, namely a cylinder 3 and a spindle piston rod 4 assembly, at one end of the mounting base 1, and installs a needle long plate fixing seat 5 at the other end of the mounting base 1, which is provided with a stroke slide 6 and a stepped slide 11 structure; the T-shaped stroke block 12 is slidably installed in the T-shaped slide groove formed by the stroke slide 6 and the stepped slide 11 inside the needle long plate fixing seat 5, and the sharp main cutter 13 is integrally connected to one end of the T-shaped stroke block 12, and its top surface is flush with the top surface of the needle long plate fixing seat 5.

[0049] One end of the spindle piston rod 4 is connected to the cylinder 3, and the other end is fixedly connected to the T-shaped travel block 12. The needle length fixing plate 7 is removably mounted on top of the needle length plate fixing base 5 and secured to the base 5 by a locking bolt 8. The bottom surface of the needle length fixing plate 7 fits tightly against the top surface of the T-shaped travel block 12 and the sharp main cutting blade 13, providing both compression and guidance. A needle length plate positioning hole 9 is provided on the top surface of one end of the needle length fixing plate 7 for inserting the pins of the transformer frame.

[0050] Two air pipe connectors 10 are symmetrically mounted on the outer wall of the cylinder 3, serving as an air inlet and an air outlet, respectively. These connectors are connected to an air compressor in the workshop via air pipes, and the introduction and discharge of compressed air are controlled by an air valve. In this embodiment, the air valve is a foot controller 14.

[0051] The operator places the transformer frame to be processed above the needle length fixing plate 7, inserting the pins into the positioning holes 9 of the needle length fixing plate to precisely position the pins. The operator then opens the air valve and introduces compressed air into the air inlet of the cylinder 3, pushing the spindle piston rod 4 forward. The spindle piston rod 4 then drives the T-shaped travel block 12 forward along the slideway, thereby driving the sharp main cutter 13 forward. As the sharp main cutter 13 advances, it aligns with the pins in the needle length fixing plate 7, severing the inserted pins. At this point, the exhaust port of the cylinder 3 opens, allowing the compressed air to escape. The spring or pressure differential within the cylinder retracts the spindle piston rod 4. This retraction drives the T-shaped travel block 12 and sharp main cutter 13 back to their initial positions, completing a needle cutting cycle. These steps can be repeated to achieve continuous needle cutting.

[0052] When pins of different lengths or spacings need to be processed, the locking bolts 8 can be loosened and the pin length fixing plate 7 with different pin length plate positioning holes 9 can be replaced to adapt to transformer frames of different specifications.

[0053] It should be noted that, in this article, relational terms such as one and two are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "including an element defined by ... does not exclude the presence of other identical elements in the process, method, article or device that includes the element."

[0054] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A transformer skeleton pin cutting machine device, characterized in that: include: The mounting base (1) is mounted on a workshop workbench; A power source component (2) is mounted on a top surface of one end of the mounting base (1); The needle long plate fixing seat (5) is installed on the top surface of the other end of the mounting base (1), and the power execution end of the power source component (2) moves linearly back and forth in the needle long plate fixing seat (5); A sharp main cutter (13) is slidably mounted in the needle long plate fixing seat (5), and the power execution end of the power source component (2) drives the sharp main cutter (13) to slide back and forth linearly in the needle long plate fixing seat (5); A needle length fixing plate (7) is detachably mounted on the top surface of the needle length plate fixing seat (5) and is located directly above the sharp main cutting knife (13); A needle length plate positioning hole (9) for inserting the pins of the transformer frame is provided at one end of the top surface of the needle length fixing plate (7). After the pins of the transformer frame are inserted into the needle length plate positioning hole (9), the sharp main cutter (13) slides back and forth linearly in the needle length plate fixing seat (5) to cut off the pins of the transformer frame.

2. The transformer bobbin pin cutting machine device according to claim 1, characterized in that: The power source component (2) includes a cylinder (3) mounted on the top surface of the mounting base (1), and one end of the cylinder (3) is telescopically connected to a spindle piston rod (4) toward the needle long plate fixing seat (5), and the end of the spindle piston rod (4) away from the cylinder (3) drives a sharp main cutting knife (13).

3. The transformer bobbin pin cutting machine device according to claim 2, characterized in that: A travel slideway (6) is integrally formed inside the needle long plate fixing seat (5), so that the needle long plate fixing seat (5) has a U-shaped structure.

4. The transformer bobbin pin cutting machine device according to claim 3, characterized in that: A stepped slide (11) is integrally formed above the travel slideway (6) and at the top of the inner walls on both sides of the needle long plate fixing seat (5).

5. The transformer bobbin pin cutting machine device according to claim 4, characterized in that: The travel slideway (6) and the step slide (11) form a T-shaped slide groove, in which a T-shaped travel block (12) is slidably connected.

6. The transformer bobbin pin cutting machine device according to claim 5, characterized in that: The end of the spindle piston rod (4) away from the cylinder (3) is fixedly connected to the T-shaped stroke block (12), so that the cylinder (3) drives the spindle piston rod (4) to move telescopically, and the telescopic movement of the spindle piston rod (4) drives the T-shaped stroke block (12) to move linearly back and forth in the slide groove of the needle long plate fixing seat (5).

7. The transformer bobbin pin cutting machine device according to claim 6, characterized in that: The sharp main cutter (13) is integrally connected to one end of the T-shaped travel block (12) facing away from the main shaft piston rod (4).

8. The transformer bobbin pin cutting machine device according to claim 7, characterized in that: The top surfaces of the T-shaped travel block (12) and the sharp main cutter (13) are flush with the top surface of the needle length plate fixing seat (5), and the top surfaces of the T-shaped travel block (12) and the sharp main cutter (13) are in contact with the bottom surface of the needle length fixing plate (7).

9. The transformer bobbin pin cutting machine device according to claim 8, characterized in that: Both sides of the top surface of the needle length fixing plate (7) are connected to the top surface of the needle length plate fixing seat (5) through locking bolts (8).

10. The transformer bobbin pin cutting machine device according to claim 8, characterized in that: Two air pipe joints (10) are symmetrically mounted on the outer wall of the cylinder (3). The air pipe joints (10) are connected to an air compressor in a workshop via an air pipe and control the introduction and discharge of compressed air via an air circuit valve.

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