贴膜控制装置、贴膜设备及贴膜控制方法

By monitoring the membrane material displacement deviation in real time and dynamically adjusting the vacuuming rate of the cavity, the problems of membrane material misalignment and breakage in the traditional film application process are solved, achieving high-precision membrane material application and stress balance, and reducing the scrap rate.

CN120680712BActive Publication Date: 2026-07-17HUIZHOU SHENKEDA INTELLIGENT EQUIP CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
HUIZHOU SHENKEDA INTELLIGENT EQUIP CO LTD
Filing Date
2025-06-30
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In traditional thermoforming film lamination processes, pressure fluctuations caused by material deformation or differences in cavity sealing can lead to film displacement, wrinkles, or localized tensile cracking. The lack of a real-time feedback mechanism makes it difficult to adapt to the needs of complex curved surface molding.

Method used

By monitoring the membrane material displacement deviation in real time and dynamically adjusting the opening of the electronic valve to regulate the vacuuming rate of the cavity, the membrane material is accurately positioned and stress balanced with the preset reference surface. A laser detector is used to detect the membrane material position in real time, and the vacuum level is adjusted by a PLC controller to compensate for the displacement deviation.

Benefits of technology

It achieves precise positioning and stress balance of the membrane material before application, solving the problems of membrane material misalignment, wrinkles, or localized tensile cracking, improving the application accuracy to within ±0.1mm, and reducing the scrap rate by more than 30%.

✦ Generated by Eureka AI based on patent content.

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Abstract

本申请提供了一种贴膜控制装置、贴膜设备及贴膜控制方法。贴膜控制方法应用于贴膜设备。贴膜设备包括第一腔体和第二腔体。第一腔体和第二腔体组合后内部形成一个腔室。第一腔体和第二腔体之间用于设置膜材,使得腔室分隔成位于第一腔体的第一腔室和位于第二腔体的第二腔室。所述贴膜控制方法包括:按照预设的速率分别对所述第一腔室和第二腔室的抽真空;检测所述膜材与所述预设基准面之间的位移偏差;根据预设的压差补偿系数和所述位移偏差计算出修正值;根据修正值对所述预设的速率进行调整,以调整所述第一腔室和第二腔室的真空度,直至所述膜材与所述预设基准面之间的位移偏差在预设标准范围内,结束对所述预设的速率的调整。
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