A salt field device integrating various facilities

CN120701173BActive Publication Date: 2026-09-22CHINA MCC20 GRP CORP LTD
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Patent Information

Application Number
CN202510879164.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-06-27
Publication Date
2026-09-22
Estimated Expiration
2045-06-27

AI Technical Summary

Technical Problem

若使用传统的建造材料,要么很难满足盐田强腐蚀环境的要求(材料寿命短),要么代价高(维修难度大、防腐设计成本高),需选择适合高盐环境的低成本材料;改造过程中盐田必须保持洁净,保护盐田菌藻,以保证盐产品的品质,应避免大面积开挖,以免污染盐田

Benefits of technology

[0029]本发明提供的一种集装配式多种配套设施为一体的盐场装置,具有如下优势:包括保卤池、坨路及运维配套和装配部,还设有管线排布、人车通行、设备安装基座等多种功能在内的一体化设计,减少了对盐田面积的占用,降低整体造价;进一步的,采用无机高性能复合材料作为结构受力材料,无机高性能复合材料具有高强度、高韧性的力学性能,高耐腐蚀性的化学性能,材料不析出,表面光滑,不对卤水造成二次污染,同时可设计性强、环境友好。高强度使得预制构件能够轻量化,以较小的构件尺寸满足承载力需求,高耐腐蚀性可以延长结构使用寿命,减少运行成本;另外,鉴于盐场的滩涂地质特点,采用预制装配式设计,多个标准单元装配形成整体,这种模块化的装配结构,适应在近海滩涂环境中建造,更加便捷和可行,避免大面积开挖,维持现场的清洁,不影响周边盐田的生产,并能减少施工量,缩短施工周期;不仅如此,还方便后续进行扩容和改造;综上所述,本发明集装配式保卤池、坨路及运维配套为一体的盐场装置相比于现有的箱涵结构,能大大提高现代盐场基础设施改造的可行性、经济性、安全性。

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Abstract

The application provides a salt field device integrating various matching facilities, which comprises a brine storage pool, a salt cake road, and a matching and assembling part, and is further provided with an integrated design of pipeline arrangement, human and vehicle passing, equipment installation base and various functions, so as to reduce the occupation of the salt field area and the overall cost; further, inorganic high-performance composite material is used as a structure stress material, the inorganic high-performance composite material has high strength, high toughness mechanical properties, high corrosion resistance chemical properties, and is strong in designability and environment-friendly; the high strength enables the prefabricated component to be lightweight, the smaller component size meets the bearing capacity requirement, the high corrosion resistance can prolong the service life of the structure and reduce the operation cost; compared with the existing box culvert structure, the salt field device integrating the prefabricated brine storage pool, the salt cake road and the matching facilities can greatly improve the feasibility, economy and safety of the modern salt field infrastructure reconstruction.
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Description

Technical Field

[0001] This invention relates to the field of highly corrosive sea salt production technology, and more specifically, to a salt field device that integrates various prefabricated supporting facilities. Background Technology

[0002] The production model for sea salt in southern China has traditionally been characterized by "short, frequent, and fast" operations, relying entirely on manual labor, resulting in high labor loads and low production efficiency. Aging and damaged infrastructure in some salt fields has impacted normal crude salt production, leading to a decline in both quantity and quality. Some salt fields, due to years of flooding and idleness, have lost their production capacity. Infrastructure upgrades in salt fields play a crucial role in ensuring a stable supply of sea salt. Brine-holding ponds and access roads, as vital infrastructure, have traditionally been constructed using brick or earthen mounds, with surfaces paved with flagstones or gravel. These methods suffer from low load-bearing capacity, susceptibility to damage and pollution, and limited functionality. Modernizing brine-holding ponds and access roads involves adopting the concepts of culverts and utility tunnels to construct safe, durable, economical, and suitable engineering projects. The focus should be on addressing the following key challenges: meeting the requirements of salt production processes and usage; comprehensively considering the internal space partitioning, load-bearing capacity, pipeline installation, and foundation reservation of brine-holding ponds in an integrated design; and ensuring that building materials and construction methods can withstand the high-salt corrosion of the salt-rich environment. If traditional construction materials are used, they either struggle to meet the requirements of the highly corrosive environment of salt fields (short material lifespan) or are prohibitively expensive (difficult maintenance and high anti-corrosion design costs). Therefore, low-cost materials suitable for high-salt environments must be selected. During the renovation process, the salt fields must be kept clean to protect the algae and microorganisms, ensuring the quality of salt products. Large-scale excavation should be avoided to prevent pollution. Traditional cast-in-place methods involve large-scale excavation and heavy machinery construction, resulting in a large working area and significant disturbance and pollution to the existing salt fields. Choosing a scientific construction process is crucial. Construction projects are greatly affected by coastal climate and weather; frequent rainfall and strong winds impact construction progress and quality. Traditional cast-in-place methods involve a large amount of on-site work and a long construction period, necessitating the selection of construction technologies suitable for the local environment. Existing widely used technologies create box culverts with relatively fixed spaces and certain requirements for geology and foundations, making them unsuitable for high-salt corrosive environments. Conventional box culverts, underground utility tunnels, or integrated utility trenches have high construction requirements, high costs, limited functionality, and low overall economic benefits. Summary of the Invention

[0003] In view of this, the present invention proposes a salt field device integrating various prefabricated supporting facilities, comprising:

[0004] A brine retention tank is located on the salt pool, with its lower part inserted into the foundation, its middle part passing through the salt pool, and its upper part exposed above the salt pool. The brine retention tank is composed of a prefabricated structure.

[0005] The lump is located above the brine-preserving tank, with both ends connected to the tank wall. The lump is composed of a prefabricated structure.

[0006] Furthermore, the brine retention tank includes a bottom plate, side walls, and a support bracket. The bottom plate is located in the foundation, and the side walls are vertically arranged around the sides of the bottom plate to separate the interior of the brine retention tank from the foundation and the salt pond. The support bracket is located on the top of the side walls, and its top surface is reserved for connecting parts of an intelligent salt collection device.

[0007] Preferably, the base plate is completely buried in the foundation soil below the salt pond with a burial depth of 1000 mm or more.

[0008] Specifically, the sidewall is used to resist water and soil pressure. The thickness of the sidewall is no greater than the thickness of the base plate. Part of the sidewall protrudes above the salt pond, while part is buried in the foundation soil below the salt pond. The corbel is located at the top of the sidewall, with a pre-installed connector for intelligent salt collection equipment on its top surface. The corbel is a variable cross-section wedge shape, with its root height calculated and determined according to the requirements of the salt collection equipment. The end height is no less than 100mm, and its length is no less than 150mm from the sidewall.

[0009] Furthermore, a plain concrete pad is laid at the bottom of the brine-preserving tank, with the laying width being a preset width extended outward from the width of the brine-preserving tank on each side.

[0010] Preferably, the width of the plain concrete cushion layer is 100mm wider on each side than the width of the brine retention tank.

[0011] Specifically, the plain concrete cushion layer ensures that the load above it is evenly transferred to the foundation and serves as the bottom formwork when the bottom slab of the brine retention tank is poured.

[0012] Furthermore, an anchor is provided at the bottom of the brine retention tank, with one end of the anchor fixedly connected to the bottom of the brine retention tank and the other end anchored in the foundation.

[0013] Specifically, the function of the anchors is to resist buoyancy and overturning, and maintain the overall stability of the structure. The anchors are anchored to the solid foundation below, and the number, position and spacing are calculated and determined as needed. If the structure's own weight can resist buoyancy and overturning, they may not be required.

[0014] Preferably, the anchor is made of corrosion-resistant materials such as stainless steel.

[0015] Furthermore, a haunch structure is provided between the base plate and the side wall to strengthen the strength of the root of the side wall, and the haunch angle of the haunch structure is 45°.

[0016] Furthermore, the tuolu includes multiple assembly units (a), which are sequentially assembled and connected to form the tuolu. Each assembly unit (a) includes transverse ribs, longitudinal ribs, and interrib plates. Each transverse rib and longitudinal rib includes two units, which are sequentially spaced around to form a rectangular structure. The interrib plates are supported on the transverse ribs and longitudinal ribs on all four sides. Multiple assembly units (a) are connected together through the transverse ribs to form the entire tuolu. The longitudinal ribs located at both ends of the tuolu can support and connect to the wall of the brine retention tank.

[0017] Furthermore, the two ends of the rib plate are longitudinal ribs with rectangular cross sections. The longitudinal ribs are arranged with pin key reserved holes at preset distances, which are connected to the top of the side wall of the brine pool by bolts. The size of the reserved hole is larger than the diameter of the bolt. After the bolts are installed and tightened, the gap of the hole is filled with inorganic high-performance composite grout. The surface of the grout is sealed with mortar to make it flat and dense.

[0018] Specifically, the overall structure of Tuolu is made of inorganic high-performance composite materials and reinforced with corrosion-resistant steel bars.

[0019] Specifically, the ridge can serve as both a cover for the brine-preserving tank and a road surface for pedestrian and vehicular traffic. The transverse ribs support the inter-rib plates and divide the inter-rib plate units, while the longitudinal ribs support the inter-rib plates and connect to the sidewalls of the brine-preserving tank. The inter-rib plates directly bear the loads of pedestrian and vehicular traffic. The inter-rib plates are located between the transverse and longitudinal ribs and are supported on all four sides. The transverse and longitudinal ribs are at the same height.

[0020] Furthermore, a seam is formed between the assembly units (a), and the seam is sealed with a sealant.

[0021] Furthermore, the brine retention tank is composed of multiple assembly units (II), with adjacent assembly units (II) forming assembly unit joints, which are connected and fitted together by a set assembly part. The assembly part includes corrosion-resistant connecting boxes located on both sides of the assembly unit joint, and its bottom is connected to the brine retention tank structure by a set pre-embedded steel bar. The corrosion-resistant connecting boxes located on both sides of the assembly unit joint are connected by tie bolts to realize the assembly of two adjacent assembly units (II). Preferably, the surface of the assembly unit joint is sealed with caulking sealant. Preferably, the middle part of the assembly unit joint is sealed with a rubber composite sealing ring.

[0022] Furthermore, the standard assembly unit of the brine retention tank is several times the length of the standard assembly unit of the tuolu (lump road), and multiple prefabricated brine retention tanks and tuolu are assembled sequentially and arranged in a row.

[0023] Specifically, the brine retention tank is constructed using inorganic high-performance composite materials, reinforced with internal corrosion-resistant ribs to meet structural requirements. These inorganic high-performance composite materials possess advantages such as high strength, high toughness, and high corrosion resistance. Furthermore, the material does not leach out, has a smooth surface, and does not cause secondary pollution to the brine.

[0024] Furthermore, a support and hanger device is provided on one side of the brine preservation tank. Its two ends are connected to the side wall of the brine preservation tank and the other end is connected to the road through corresponding pre-embedded parts.

[0025] Preferably, the support and hanger device adopts an L-shaped prefabricated component, with one end of the horizontal part connected to the side wall of the brine preservation tank through a pre-embedded part, and one end of the vertical part connected to the slab road through a pre-embedded part.

[0026] Specifically, the support and hanger device and the embedded parts, as supporting equipment for the operation and maintenance of brine retention ponds, can greatly improve the feasibility, economy, and safety of modern saltworks infrastructure renovation.

[0027] Furthermore, the surface of the roadbed is equipped with photovoltaic glass, and a slope-finding layer is provided between the photovoltaic glass and the roadbed. Specifically, by using the photovoltaic glass and slope-finding layer as maintenance support, the feasibility, economy, and safety of modern saltworks infrastructure renovation can be greatly improved.

[0028] Specifically, the photovoltaic glass installed can provide electricity and heat for seawater concentration. Road surface photovoltaic glass is a new type of self-generating material. While measures are taken on the glass surface to ensure non-slip passage for pedestrians and vehicles, it also has high light transmittance, allowing sunlight to pass through and convert light energy into electrical energy. Information ports are reserved on the road surface for future connection to data collection equipment.

[0029] This invention provides a salt field device integrating various prefabricated supporting facilities, which has the following advantages: It includes brine retention pools, roadways, operation and maintenance facilities, and assembly units. It also features an integrated design that incorporates multiple functions such as pipeline layout, personnel and vehicle access, and equipment installation bases, reducing the area occupied by the salt field and lowering the overall cost. Furthermore, it uses inorganic high-performance composite materials as the structural load-bearing material. Inorganic high-performance composite materials have high strength and high toughness mechanical properties, high corrosion resistance chemical properties, do not precipitate, have a smooth surface, do not cause secondary pollution to the brine, and are highly designable and environmentally friendly. High strength allows for lightweight prefabricated components, meeting load-bearing requirements with smaller component sizes. High corrosion resistance extends the structural lifespan and reduces operating costs. Furthermore, given the tidal flat geological characteristics of salt fields, a prefabricated assembly design is adopted, with multiple standard units assembled into a whole. This modular assembly structure is suitable for construction in near-shore tidal flat environments, making it more convenient and feasible. It avoids large-scale excavation, maintains site cleanliness, does not affect the production of surrounding salt fields, and reduces construction workload and shortens the construction cycle. Moreover, it facilitates subsequent expansion and renovation. In summary, this invention, integrating prefabricated brine retention ponds, access roads, and operation and maintenance support into a salt field device, significantly improves the feasibility, economy, and safety of modern salt field infrastructure renovation compared to existing box culvert structures. Attached Figure Description

[0030] Various other advantages and benefits will become apparent to those skilled in the art upon reading the following detailed description of preferred embodiments. The accompanying drawings are for illustrative purposes only and are not intended to limit the invention. Furthermore, the same reference numerals denote the same parts throughout the drawings. In the drawings:

[0031] Figure 1 This is a schematic diagram of the overall structure of the salt field system provided in an embodiment of the present invention;

[0032] Figure 2 A schematic diagram of the planar structure of the prefabricated brine retention tank provided in an embodiment of the present invention;

[0033] Figure 3 A schematic diagram of the planar structure of the path provided in an embodiment of the present invention;

[0034] Figure 4 Provided for embodiments of the present invention Figure 2 A schematic diagram of the AA cross-sectional structure in the diagram;

[0035] Figure 5 Provided for embodiments of the present invention Figure 3 Schematic diagram of the BB cross-sectional structure in the middle;

[0036] Figure 6 Provided for embodiments of the present invention Figure 3Schematic diagram of the CC cross-section structure in the image;

[0037] In the diagram, 1. Brine holding tank, 2. Roadway, 3. Assembly section, 4. Salt pond, 5. Foundation, 6. Joint sealant, 7. Slope finding layer, 8. Photovoltaic glass;

[0038] 11. Base plate; 12. Side wall; 13. Corbel; 14. Haunch structure; 15. Plain concrete cushion layer; 16. Anchors; 17. Support and hanger device; 18. Embedded parts; 21. Horizontal ribs; 22. Longitudinal ribs; 23. Interrib plates; 24. Splice joints; 25. Bolts; 26. Inorganic high-performance grouting material; 27. Mortar; 31. Corrosion-resistant connection box; 32. Prefabricated unit splice joints; 33. Embedded steel bars; 34. Tie bolts; 35. Composite sealing rings. Detailed Implementation

[0039] Exemplary embodiments of the present disclosure will now be described in more detail with reference to the accompanying drawings. While exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided to enable a more thorough understanding of the present disclosure and to fully convey the scope of the disclosure to those skilled in the art. It should be noted that, unless otherwise specified, the embodiments and features described herein can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0040] See Figure 1-6 As shown, this is a salt field device integrating various prefabricated supporting facilities provided by an embodiment of the present invention, including a brine retention tank 1 and a tuotuo (lump path) 2; the brine retention tank 1 is located on the salt pool 4, its lower part is inserted into the foundation 5, its middle part passes through the salt pool 4, and its upper part is exposed above the salt pool 4, the brine retention tank 1 is composed of a prefabricated structure; the tuotuo 2 is located above the brine retention tank 1, its two ends are connected to the pool wall of the brine retention tank 1, the tuotuo 2 is composed of a prefabricated structure.

[0041] Reference Figure 1 As shown, the brine holding tank 1 includes a bottom plate 11, side walls 12, and a support 13. The bottom plate 11 is located in the foundation 5. The side walls 12 are vertically arranged around the side of the bottom plate 11, separating the interior of the brine holding tank 1 from the foundation 5 and the salt pool 4. The support 13 is located on the top of the side walls 12, and its top surface is reserved for connecting parts of intelligent salt collection equipment.

[0042] Continue to refer to Figure 1As shown, the base plate 11 is completely embedded in the soil of the foundation 5 below the salt pond 4, with a depth greater than or equal to 1000 mm. Specifically, the side wall 12 is used to resist water and soil pressure. The thickness of the side wall 12 is no greater than the thickness of the base plate 11. Part of the side wall 12 protrudes above the salt pond 4, while part is embedded in the foundation soil below the salt pond 4. (Refer to...) Figure 1 As shown, the corbel 13 is located at the top of the side wall 12, and the top surface is reserved for the connection parts of the intelligent salt collection equipment. The corbel 13 is a variable cross-section wedge shape. The height of the root is calculated and determined according to the requirements of the salt collection equipment. The height of the end is not less than 100mm, and the length is not less than 150mm from the side wall.

[0043] Continue to refer to Figure 1 As shown, a plain concrete pad 15 is also laid at the bottom of the brine retention tank 1, with its width extending outwards by a predetermined width on each side of the brine retention tank 1. In this embodiment, the width of the plain concrete pad 15 extending outwards from the width of the brine retention tank 1 on each side is 100mm. Specifically, the plain concrete pad 15 ensures that the load above it is evenly transferred to the foundation 5 and serves as the bottom formwork when the bottom slab 11 of the brine retention tank 1 is poured.

[0044] Continue to refer to Figure 1 As shown, an anchor 16 is also provided at the bottom of the brine retention tank 1. One end of the anchor 16 is fixedly connected to the bottom of the brine retention tank 1, and the other end is anchored in the foundation 5.

[0045] Specifically, the function of the anchor 16 is to resist buoyancy and overturning, and maintain the overall stability of the structure. The anchor 16 is anchored to the solid foundation 5 below. The number, position and spacing are calculated and determined as needed. If the structure's self-weight can resist buoyancy and overturning, it may not be required.

[0046] In this embodiment, the anchor 16 is made of corrosion-resistant materials such as stainless steel.

[0047] Continue to refer to Figure 1 As shown, a haunch structure 14 is provided between the base plate 11 and the side wall 12, which can strengthen the strength of the root of the side wall 12. The haunch angle of the haunch structure 14 is 45°.

[0048] Reference Figure 1 , 3As shown, the tuolu 2 includes multiple assembly units (a), which are assembled and connected in sequence to form the tuolu 2. Each assembly unit (a) includes a transverse rib 21, a longitudinal rib 22, and a rib plate 23. Each transverse rib 21 and longitudinal rib 22 includes two units, which are arranged in a rectangular structure with intervals. The rib plate 23 is supported on the four sides of the transverse rib 21 and the longitudinal rib 22. Multiple assembly units (a) are connected together through the transverse rib 21 to form the entire tuolu 2. The longitudinal ribs 22 located at both ends of the tuolu 2 can support and connect to the wall of the brine preservation tank 1.

[0049] Reference Figure 1 , 3 As shown in Figures 5 and 6, the two ends of the interrib plate 23 are longitudinal ribs 22, which have a rectangular cross section. The longitudinal ribs 22 are arranged with pin key pre-reserved holes at intervals, and are connected to the top of the side wall of the brine tank 1 by bolts 25. The size of the pre-reserved hole is larger than the diameter of the bolt 25. After the bolt 25 is installed and tightened, the gap of the hole is filled with inorganic high-performance composite grout. The surface of the grout is sealed with mortar to make it flat and dense.

[0050] In this embodiment, the overall structural material of Tuolu 2 is an inorganic high-performance composite material, with internal corrosion-resistant steel bars.

[0051] Reference Figure 1 As shown, the tuoluo 2 can serve as the top cover of the brine retention tank and also as a road surface for pedestrian and vehicle traffic. The transverse ribs 21 are used to support the inter-rib plates 23 and divide the inter-rib plate units. The longitudinal ribs 22 are used to support the inter-rib plates 23 and connect to the side wall of the brine retention tank 1. The inter-rib plates 23 are used to directly bear the load of pedestrian and vehicle traffic. The inter-rib plates 23 are located between the transverse ribs 21 and the longitudinal ribs 22 and are supported on all four sides. The transverse ribs 21 and the longitudinal ribs 22 are at the same height.

[0052] Reference Figure 6 As shown, a splicing seam 24 is formed between the assembly units (a), and the splicing seam 24 is sealed by a caulking sealant 6.

[0053] Reference Figure 2 As shown, the brine retention tank 1 is composed of multiple assembly units (II). Adjacent assembly units (II) form assembly unit joints and are connected and fitted by an assembly part 3. The assembly part includes corrosion-resistant connecting boxes 31 located on both sides of the assembly unit joint 32. The bottom of the connecting boxes 31 is connected to the structure of the brine retention tank 1 by embedded steel bars 33. The corrosion-resistant connecting boxes 31 located on both sides of the assembly unit joint 32 are connected by tie bolts 34 to achieve the assembly of two adjacent assembly units (II). Preferably, the surface of the assembly unit joint 32 is sealed with caulking sealant 6. Preferably, the middle part of the assembly unit joint 32 is sealed with a rubber composite sealing ring 35.

[0054] In this embodiment, the standard assembly unit length of the brine retention tank 1 is several times that of the standard assembly unit of the tuolu (lumber road), and multiple prefabricated brine retention tanks 1 and tuolu 2 are assembled sequentially and arranged in a row.

[0055] Specifically, the brine preservation tank 1 is constructed using inorganic high-performance composite materials, with internal corrosion-resistant reinforcement to meet the load-bearing requirements.

[0056] Continue to refer to Figure 1 As shown, a support and hanger device 17 is provided on one side of the brine retention tank 1. Its two ends are connected to the side wall of the brine retention tank 1 via corresponding embedded parts 18, with one end connected to the channel 2. Photovoltaic glass 8 is provided on the surface of the channel 2, and a slope-finding layer 7 is provided between the photovoltaic glass 8 and the channel 2.

[0057] Specifically, the photovoltaic glass 8 provides electricity and heat for seawater concentration. This embodiment uses road surface photovoltaic glass, a novel self-generating material. The glass surface is designed to prevent slippage for pedestrians and vehicles while maintaining high light transmittance, allowing sunlight to pass through and convert light energy into electricity. Information ports are pre-installed on the road surface for future data collection equipment.

[0058] Preferred embodiments of the present invention are as follows: Figure 1As shown, this embodiment provides a salt field device integrating multiple prefabricated supporting facilities, including multiple prefabricated brine retention tanks 1, sluice gates 2, and assembly units 3. The prefabricated brine retention tank 1 is U-shaped and used for brine retention. It includes a base plate 11, side walls 12, and corbels 13. The base plate 11 is completely buried in the soil of the foundation 5 below the salt tank 4 with a depth of not less than 1000mm, serving as a foundation to transfer various loads to the foundation 5. A plain concrete cushion layer 15 is laid under the base plate 11, with the width of the plain concrete cushion layer extending 100mm beyond the width of the brine retention tank 1 on each side. The function of the plain concrete cushion layer 15 is to ensure that the upper load is evenly transferred to the foundation 5 and to serve as the bottom formwork when the base plate 11 is poured. One or more anchors 16 are provided under the base plate 11. The function of the anchors 16 is to resist buoyancy and overturning, and to maintain the overall stability of the structure. The anchors 16 are anchored to the solid foundation 5 below. The number, position, and spacing of the anchors are calculated and determined as needed. If the structure's self-weight can resist buoyancy and overturning, they may not be required. The anchors 16 are made of corrosion-resistant materials such as stainless steel. A haunch structure 14 is used between the base plate 11 and the side wall 12 to strengthen the root of the side wall. The haunch angle is 45°. The side wall 12 is used to resist water and soil pressure. The thickness of the side wall 12 is no greater than the thickness of the base plate 11. Part of the side wall 12 is exposed above the salt pond 4, and part is buried in the foundation soil 5 below the salt pond 4. The corbel 13 is located at the top of the side wall 12. The top surface is reserved for the connection of intelligent salt collection equipment. The corbel 13 is a variable cross-section wedge shape. The root height is calculated and determined according to the requirements of the salt collection equipment. The end height is not less than 100mm, and the length distance from the side wall 12 is not less than 150mm. Tuolu 2, serving as the upper cover of the prefabricated brine-preserving tank 1 and also as a road surface for pedestrian and vehicular traffic, includes transverse ribs 21, longitudinal ribs 22, and inter-rib plates 23. The transverse ribs 21 support the inter-rib plates 23 and divide the inter-rib plate units. The longitudinal ribs 22 support the inter-rib plates 23 and connect to the side wall of the brine-preserving tank 1. The inter-rib plates 23 directly bear the load of pedestrian and vehicular traffic. The inter-rib plates 23 are located between the transverse ribs 21 and the longitudinal ribs 22, providing support on all four sides. The transverse ribs 21 and the longitudinal ribs 22 are at the same height. The brine-preserving tank 1 is also equipped with a support and hanger device 17 and optional road surface photovoltaic glass 8. The support and hanger device 17 is used to install supporting water and electricity pipelines. One end is connected to the side wall 12 of the brine-preserving tank through a pre-embedded part 17, and the other end is connected to the inter-rib plate 23 of the Tuolu 23 through a pre-embedded part 18. The support and hanger device 17 adopts an L-shaped prefabricated component. The road surface photovoltaic glass 8 is used to provide electricity and heat for seawater concentration. A building slope-finding layer 7 is laid between the road 2 and the road surface photovoltaic glass 8. The road surface photovoltaic glass 8 is a new type of material that can generate electricity on its own. Measures are taken on the glass surface to ensure that people and vehicles can pass through without slipping, while also having high light transmittance, allowing sunlight to pass through and convert light energy into electrical energy. Information ports are reserved on the road surface to facilitate the connection of information collection equipment in the future.

[0059] Figure 2This is a schematic diagram of the prefabricated brine retention tank 1 in this embodiment of the application. The prefabricated brine retention tank 1 is composed of several prefabricated units continuously spliced ​​together. The assembly part 3 is provided on the main body of the brine retention tank 1 and is used to connect and cooperate with the assembly parts of other prefabricated units. Several corrosion-resistant connection boxes 31 are pre-embedded in the bottom plate 11 and side wall 12 of the brine retention tank 1 near the joint 32 of the prefabricated units. The tank body structure material of the brine retention tank 1 is made of inorganic high-performance composite material, with internal corrosion-resistant ribs to meet the stress requirements.

[0060] Figure 3 This is a schematic diagram of the planar structure of the tuolu 2 in the embodiment of this application. The tuolu 2 is composed of several prefabricated units continuously spliced ​​together, and the splice seam 24 is located at the end of the transverse rib 22.

[0061] Figure 4 yes Figure 2 The schematic diagram of the AA cross-section structure shows that the bottom plate 11 and side wall 12 of the brine holding tank have several corrosion-resistant connection boxes 33 pre-embedded near the joint 31 of the prefabricated unit. The bottom of the corrosion-resistant connection box 33 is connected to the structure of the brine holding tank 1 by pre-embedded steel bars 33. The pre-embedded steel bars 33 can be U-shaped or other reliable mechanical anchoring methods. The prefabricated unit is prefabricated and assembled by tie bolts 34 on the connection box 33. The corrosion-resistant connection box 33 has a T-shaped facade with one end higher than the other end to facilitate bolt installation. A rubber composite sealing ring 35 is used in the middle of the joint. The service life of the rubber composite sealing ring 35 is not less than the structural design service life of 50 years. The surface of the joint is sealed with caulking sealant 6.

[0062] Figure 5 yes Figure 3 The schematic diagram of the BB cross-section structure shows that the structure of Tuolu 2 is made of inorganic high-performance composite material and is reinforced with corrosion-resistant steel bars. The two ends of the rib plate 23 are longitudinal ribs 22 with rectangular cross sections. The longitudinal ribs 22 are arranged with pin key reserved holes at intervals and are connected to the top of the side wall 12 of the brine preservation tank by bolts 25. The reserved hole size is larger than the bolt diameter. After the bolts 25 are installed and tightened, the gaps in the holes are filled with inorganic high-performance composite grout 26. The surface of Tuolu is sealed with mortar 27 to make it flat and dense.

[0063] Figure 6 yes Figure 3 The schematic diagram of the CC cross-section structure shows that the two ends of the inter-rib plate 23 are transverse ribs 21. The transverse ribs 21 have an approximately rectangular cross section and are slightly inclined near the inner vertical edge of the inter-rib plate 23 to facilitate prefabrication and demolding. The tongue and groove joint 24 at the end of the transverse rib 21 adopts a tongue and groove structure. After the tongue and groove joint 2 unit is assembled, the joint sealant 6 is used to seal it.

[0064] Furthermore, because the prefabricated brine-preserving tank 1 and the access road 2 also include an assembly section 3, multiple prefabricated brine-preserving tanks 1 and access roads 2 can be assembled into an integral structural unit through the assembly section 3. This modular assembly structure is suitable for construction in the geological environment of salt lakes and tidal flats, making it more convenient and feasible, and effectively controlling transportation and construction conditions and costs. Moreover, it facilitates subsequent expansion and modification. In addition, the access road 2 can serve as both a cover for the brine-preserving tank, ensuring the brine inside is sealed and unaffected by the open environment, and a transportation function during salt production. That is, the entire device can function as a road structure, providing a safe passage for workers and vehicles, and also as a transportation and storage space, meeting the necessary transportation and storage functions for production and daily life.

[0065] In summary, the saltworks device provided by this invention, integrating various prefabricated supporting facilities, has the following beneficial technical effects: The integrated design, including brine retention ponds, pipeline layout, personnel and vehicle access, and equipment installation bases, reduces the area occupied by the salt field and lowers the overall cost. Furthermore, the use of inorganic high-performance composite materials as the structural load-bearing material possesses high strength and high toughness in mechanical properties, high corrosion resistance in chemical properties, and is highly designable and environmentally friendly. High strength allows for lightweight prefabricated components, meeting load-bearing requirements with smaller component sizes, while high corrosion resistance extends the structural service life and reduces operating costs. Additionally, given the tidal flat geological characteristics of saltworks, the prefabricated assembly design, with multiple standard units assembled into a whole, is suitable for construction in near-shore tidal flat environments, making it more convenient and feasible. It avoids large-scale excavation, maintains site cleanliness, does not affect the production of surrounding salt fields, and reduces construction workload and shortens the construction cycle. Moreover, it facilitates subsequent expansion and renovation. In summary, the saltworks device of the present invention, which integrates prefabricated brine retention tanks, roadways, and operation and maintenance facilities, can greatly improve the feasibility, economy, and safety of modern saltworks infrastructure renovation compared to existing box culvert structures.

[0066] It should be noted that in the description of this invention, the terms "upper", "lower", "left", "right", "inner", "outer", etc., which indicate directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. This is only for the convenience of description and is not intended to indicate or imply that the device or element must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation of this invention.

[0067] Furthermore, it should be noted that, in the description of this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0068] Obviously, those skilled in the art can make various modifications and variations to this invention without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this invention and their equivalents, this invention also intends to include these modifications and variations.

Claims

1. A salt field device integrating prefabricated multiple supporting facilities, characterized in that, include: A brine retention tank is located on a salt pond, with its lower part inserted into the foundation, its middle part passing through the salt pond, and its upper part exposed above the salt pond. The brine retention tank is composed of a prefabricated structure. The brine retention tank includes a bottom plate, side walls, and brackets. The bottom plate is located in the foundation, and the side walls are arranged vertically around the sides of the bottom plate, separating the interior of the brine retention tank from the foundation and the salt pond. The brackets are located on the top of the side walls, and their top surfaces are reserved for connecting parts of intelligent salt collection equipment. The brine retention tank is composed of multiple assembly units 2. Adjacent assembly units 2 form assembly unit joints and are connected and fitted by a set assembly part. The assembly part includes corrosion-resistant connecting boxes on both sides of the assembly unit joint. The bottom of the connecting boxes is connected to the brine retention tank structure by pre-embedded steel bars. The corrosion-resistant connecting boxes on both sides of the assembly unit joint are connected by tie bolts to realize the assembly of two adjacent assembly units 2. The surface of the assembly unit joint is sealed with joint sealant. The middle of the assembly unit joint is sealed with a rubber composite sealing ring. A slab, located above the brine-preserving tank, is connected at both ends to the tank wall. The slab is composed of a prefabricated structure. Photovoltaic glass is provided on the surface of the slab, and a slope-finding layer is provided between the photovoltaic glass and the slab. The slab includes multiple assembly units, which are sequentially assembled and connected to form the slab. Each assembly unit includes two horizontal ribs, two vertical ribs, and two interrib plates. The horizontal ribs and two vertical ribs are arranged in a rectangular structure with intervals. The four sides of the interrib plates are supported on the horizontal ribs and the vertical ribs. Multiple assembly units are connected together through the horizontal ribs to form the entire slab. The vertical ribs at both ends of the slab can support and connect to the tank wall of the brine-preserving tank.

2. The saltworks device integrating various prefabricated supporting facilities as described in claim 1, characterized in that, The cow leg is a variable cross-section wedge shape, and its top surface is reserved for connecting parts of intelligent salt collection equipment.

3. The saltworks device integrating various prefabricated supporting facilities as described in claim 1, characterized in that, An anchor is also provided at the bottom of the brine retention tank. One end of the anchor is fixedly connected to the bottom of the brine retention tank, and the other end is anchored in the foundation.

4. The salt field device integrating various prefabricated supporting facilities as described in claim 1, characterized in that, A haunch structure is provided between the base plate and the side wall to strengthen the strength of the root of the side wall. The haunch angle of the haunch structure is 45°.

5. The saltworks apparatus integrating various prefabricated supporting facilities as described in claim 1, characterized in that, The assembly units form a seam, which is then sealed with sealant.

6. The salt field device integrating various prefabricated supporting facilities as described in claim 1, characterized in that, The brine-preserving tank is equipped with a support and hanger device on one side. Its two ends are connected to the side wall of the brine-preserving tank and the other end is connected to the road through corresponding pre-embedded parts.

7. The salt field device integrating various prefabricated supporting facilities as described in claim 6, characterized in that, The support and hanger device adopts an L-shaped prefabricated component. One end of the horizontal part is connected to the side wall of the brine preservation tank through a pre-embedded part, and one end of the vertical part is connected to the slab road through a pre-embedded part.

8. The salt field device integrating various prefabricated supporting facilities as described in claim 1, characterized in that, Both the brine preservation tank and the lumpy channel are made of inorganic high-performance composite materials.

9. The salt field device integrating various prefabricated supporting facilities as described in claim 1, characterized in that, The longitudinal ribs are provided with pin key reserved holes at preset intervals, and are connected to the top of the side wall of the brine retention tank by bolts. The size of the pin key reserved hole is larger than the diameter of the bolt. The gaps between the reserved holes are filled with inorganic high-performance composite grout. The surface of the lumps is covered with mortar.

Citation Information

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