A polishing device for producing an anti-sticking coating layer
Patent Information
- Application Number
- CN202511262704.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-05
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2045-09-05
AI Technical Summary
在对平面进行打磨时,通过支撑板对两个带轮之间的砂带进行支撑,确保打磨的平整性,但是,在打磨的过程中,受到被打磨工件的顶动,高速运转的砂带直接与支撑板之间产生摩擦,一方面会对支撑板和砂带造成磨损,影响砂带的使用寿命,另一方面由于支撑板是刚性的,打磨过程中,砂带接头经过支撑板时,由于厚度存在差异,使得运作的砂带会发生跳动的问题,影响最终的打磨效果
[0018] The beneficial effects of this invention are: when grinding a flat workpiece, the support component and the grinding belt are relatively stationary, which avoids wear on the grinding belt and ensures the service life of the grinding belt. Moreover, while the support component moves synchronously with the grinding belt, it always supports the grinding belt, ensuring the smooth operation of the grinding belt and preventing the grinding belt from jumping, thereby ensuring the grinding effect.
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Figure CN120755759B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of polishing equipment technology, and specifically to a polishing equipment for producing anti-burning and sticking coatings. Background Technology
[0002] Anti-stick coating is a special type of coating that is mainly used to prevent materials from sticking together under conditions such as high temperature, high pressure, or high friction.
[0003] In the preparation of the coating, the substrate surface is first cleaned and roughened using a sandblasting machine. Then, a flame spraying device is used to feed the alloy powder into a supersonic flame to heat and accelerate the powder, causing it to impact the substrate at high speed, ultimately forming a mechanical bond between the powder and the substrate. Finally, a grinding device is used to polish the coating to make it smooth.
[0004] A grinding device for anti-burn-adhesion coating production is used to pre-treat the surface of a workpiece before coating application, or to repair coating defects. Its purpose is to remove rust, oxide layers, old coatings, and other impurities from the workpiece surface, achieving a suitable surface roughness to enhance the adhesion between the coating and the workpiece. Simultaneously, during coating repair, grinding helps the repaired area blend better with the surrounding coating.
[0005] The belt sander disclosed in Chinese Patent CN108188882A includes: a base, a fixed bracket, a first tensioning wheel, a second tensioning wheel, a third tensioning wheel, a sanding belt, a support platform, a protective guide plate, and a drive device. The fixed bracket is fixed to the base. The first and second tensioning wheels are arranged vertically, and the third tensioning wheel is located to one side of the second tensioning wheel. The first, second, and third tensioning wheels are mounted on the fixed bracket. The sanding belt is sleeved on the first, second, and third tensioning wheels. The support platform is located on the base and to the other side of the first and second tensioning wheels. The support platform has a notch, and the sanding belt sleeved on the first and second tensioning wheels is located within the notch. The protective guide plate is positioned to one side of the support platform. The drive device is connected to the third tensioning wheel to drive the third tensioning wheel to rotate.
[0006] However, compared with existing technologies and comparative solutions, it can be seen that this belt sander still has the following problems in actual use: When grinding a flat surface, a support plate supports the abrasive belt between two pulleys to ensure the smoothness of the grinding. However, during the grinding process, the high-speed rotating abrasive belt is pushed by the workpiece being ground, and friction occurs directly between it and the support plate. On the one hand, this causes wear on the support plate and the abrasive belt, affecting the service life of the abrasive belt. On the other hand, since the support plate is rigid, the abrasive belt may jump when the abrasive belt joint passes through the support plate due to the difference in thickness, affecting the final grinding effect. Summary of the Invention
[0007] This invention provides a grinding device for producing anti-burning and sticking coatings to solve the above-mentioned technical problems.
[0008] The present invention provides a grinding device for producing an anti-burning and sticking coating, which adopts the following technical solution: including a frame, a driving component on the frame, a tensioning mechanism on the frame, an auxiliary support mechanism on one side of the frame, a placement mechanism on the auxiliary support mechanism, and a grinding belt on the frame. The auxiliary support mechanism includes a second connecting frame, a first through groove, a first connecting block, a second rotating block and a second fixing bolt, a support wheel, a first gear and a second gear on the side of the second connecting frame away from the first through groove, a second transmission wheel on the second gear, and a support component on the support wheel. The support assembly includes multiple connecting plates, each equipped with a rotating component and a friction component. The multiple connecting plates are connected end-to-end via the rotating component.
[0009] Furthermore, a first electric push rod and a second electric push rod are hinged on the frame, a first rotating block and a first fixing bolt are provided on the frame, an active roller is provided at the output end of the drive component, a first transmission wheel is provided at one end of the active roller, a connecting frame is rotatably connected to the frame, and the output end of the first electric push rod is hinged to the connecting frame.
[0010] Furthermore, the tensioning mechanism includes a first connecting frame, on which an elastic element and a tensioning roller are disposed.
[0011] Furthermore, the placement mechanism includes a third connecting frame, which is rotatably connected to the second connecting frame via a second rotating block. The third connecting frame has a second through groove and a sliding groove. A second fixing bolt is set in the second through groove. A placement plate is set on the third connecting frame, and a sliding plate is slidably connected in the sliding groove.
[0012] Furthermore, the second connecting frame is rotatably connected to the frame via the first rotating block, the first fixing bolt is set in the first through slot, the output end of the second electric push rod is hinged to the first connecting block, and the first transmission wheel is connected to the second transmission wheel via a transmission belt.
[0013] Furthermore, the abrasive belt is positioned on the outside of the drive roller, tension roller, and support assembly.
[0014] Furthermore, there are multiple support wheels, and the first gear is fixedly connected to one of the support wheels.
[0015] Furthermore, the friction element is a rubber strip, and the support wheel has a meshing groove adapted to the rotating element.
[0016] Furthermore, the first connecting bracket is slidably connected to the connecting frame.
[0017] Furthermore, an elastic element is provided between the first connecting frame and the frame, and a telescopic rod is also provided between the first connecting frame and the frame.
[0018] The beneficial effects of this invention are: when grinding a flat workpiece, the support component and the grinding belt are relatively stationary, which avoids wear on the grinding belt and ensures the service life of the grinding belt. Moreover, while the support component moves synchronously with the grinding belt, it always supports the grinding belt, ensuring the smooth operation of the grinding belt and preventing the grinding belt from jumping, thereby ensuring the grinding effect. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 This is a structural schematic diagram from a first perspective of a first state in an embodiment of the present invention; Figure 2 This is a structural schematic diagram from a second perspective of the first state of an embodiment of the present invention; Figure 3 This is a structural schematic diagram from a first perspective of the second state of an embodiment of the present invention; Figure 4 This is a structural schematic diagram from a second perspective of a second state in an embodiment of the present invention; Figure 5 This is a schematic diagram of the frame structure from a first-view perspective, representing an embodiment of the present invention. Figure 6 This is a schematic diagram of the frame structure from a second perspective, representing an embodiment of the present invention. Figure 7 This is a first-view structural schematic diagram of the auxiliary support mechanism according to an embodiment of the present invention; Figure 8 This is a structural schematic diagram of the auxiliary support mechanism from a second perspective, according to an embodiment of the present invention. Figure 9 This is a schematic diagram of the disassembled structure of the auxiliary support mechanism according to an embodiment of the present invention; Figure 10 for Figure 9 Enlarged structural diagram at point A; Figure 11 This is a schematic diagram of the first state of the placement mechanism according to an embodiment of the present invention; Figure 12 This is a schematic diagram of the second state of the placement mechanism according to an embodiment of the present invention.
[0021] In the diagram: 1. Frame; 101. First electric push rod; 102. Second electric push rod; 103. First rotating block; 104. First fixing bolt; 105. Drive roller; 106. First transmission wheel; 107. Connecting frame; 2. Drive component; 3. Tensioning mechanism; 301. First connecting frame; 302. Elastic component; 303. Tensioning roller; 4. Auxiliary support mechanism; 41. Second connecting frame; 42. First through groove; 43. First connecting block; 44. Second rotating block; 45. Second fixing bolt; 46. Support wheel; 47. First gear; 48. Second gear; 49. Second transmission wheel; 40. Support assembly; 401. Connecting plate; 402. Rotating component; 403. Friction component; 5. Placement mechanism; 501. Third connecting frame; 502. Second through groove; 503. Slide groove; 504. Placement plate; 505. Sliding plate; 6. Grinding sanding belt. Detailed Implementation
[0022] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0023] An embodiment of the grinding apparatus for producing an anti-burning and sticking coating according to the present invention, such as... Figures 1 to 4 As shown, it includes a frame 1, a drive unit 2 is provided on the frame 1, a tensioning mechanism 3 is provided on the frame 1, an auxiliary support mechanism 4 is provided on one side of the frame 1, a placement mechanism 5 is provided on the auxiliary support mechanism 4, and a grinding belt 6 is provided on the frame 1. like Figures 5 to 6 As shown, a first electric push rod 101 and a second electric push rod 102 are hinged on the frame 1. A first rotating block 103 and a first fixing bolt 104 are provided on the frame 1. An active roller 105 is provided at the output end of the drive component 2. A first transmission wheel 106 is provided at one end of the active roller 105. A connecting frame 107 is rotatably connected to the frame 1. The output end of the first electric push rod 101 is hinged to the connecting frame 107. like Figures 5 to 6 As shown, the tensioning mechanism 3 includes a first connecting frame 301, an elastic element 302, and a tensioning roller 303. The first connecting frame 301 is slidably connected to the connecting frame 107. The elastic element 302 and the tensioning roller 303 are provided on the first connecting frame 301. The elastic element 302 is provided between the first connecting frame 301 and the frame 1. A telescopic rod is also provided between the first connecting frame 301 and the frame 1. like Figures 1 to 9 As shown, the auxiliary support mechanism 4 includes a second connecting frame 41, a first through slot 42, a first connecting block 43, a second rotating block 44, a second fixing bolt 45, a support wheel 46, a first gear 47, a second gear 48, a second transmission wheel 49, and a support assembly 40. The second connecting frame 41 is rotatably connected to the frame 1 via the first rotating block 103. The second connecting frame 41 is provided with the first through slot 42, and the first fixing bolt 104 is disposed in the first through slot 42. The second connecting frame 41 is provided with the first connecting block 43, the second rotating block 44, and the second fixing bolt 45. The second electric push rod 10... The output end of 2 is hinged to the first connecting block 43. The second connecting frame 41 is provided with a support wheel 46. The second connecting frame 41 is provided with a first gear 47 and a second gear 48 on the side away from the first through groove 42. There are multiple support wheels 46. The first gear 47 is fixedly connected to one of the support wheels 46. The second gear 48 is provided with a second transmission wheel 49. The first transmission wheel 106 is connected to the second transmission wheel 49 through a transmission belt. The support wheel 46 is provided with a support assembly 40. The grinding sand belt 6 is provided on the outside of the drive roller 105, the tension roller 303 and the support assembly 40. like Figures 7 to 10 As shown, the support assembly 40 includes a connecting plate 401, a rotating component 402, and a friction component 403. There are multiple connecting plates 401, and the connecting plates 401 are provided with rotating components 402 and friction components 403. The multiple connecting plates 401 are connected end to end by rotating components 402. The friction component 403 is a rubber strip. The support wheel 46 is provided with a meshing groove that is adapted to the rotating component 402. like Figure 1 , Figure 3 , Figure 5 , Figure 7 , Figure 11 , Figure 12 As shown, the placement mechanism 5 includes a third connecting frame 501, a second through groove 502, a sliding groove 503, a placement plate 504, and a sliding plate 505. The third connecting frame 501 is rotatably connected to the second connecting frame 41 via a second rotating block 44. The third connecting frame 501 has a second through groove 502 and a sliding groove 503. A second fixing bolt 45 is disposed in the second through groove 502. The placement plate 504 is disposed on the third connecting frame 501, and the sliding plate 505 is slidably connected in the sliding groove 503.
[0024] The work process is as follows: S1. When grinding a flat workpiece, start the drive unit 2. The drive unit 2 drives the active roller 105 and the first transmission wheel 106. The active roller 105 drives the grinding belt 6. S2. The first transmission wheel 106 drives the second transmission wheel 49 via a transmission belt. The second transmission wheel 49 drives the first gear 47 via the second gear 48. The first gear 47 drives the support assembly 40 to move synchronously with the abrasive belt 6 via the support wheel 46. The support assembly 40 and the abrasive belt 6 remain relatively stationary to avoid wear on the abrasive belt 6 and ensure its service life. While the support assembly 40 moves synchronously with the abrasive belt 6, it continuously supports the abrasive belt 6, ensuring its smooth operation and preventing it from jumping, thus ensuring the polishing effect. Figures 1 to 2 As shown; S3. Place the workpiece to be polished on the placement plate 504 and push it in the direction of the polishing belt 6 to polish the flat workpiece. S4. When grinding the curved workpiece, the first electric push rod 101 is activated to retract, causing the connecting frame 107 to rotate. The connecting frame 107 then moves the tension roller 303 via the first connecting bracket 301, loosening the grinding belt 6. The second electric push rod 102 is then activated to retract, causing the auxiliary support mechanism 4 to rotate. The first fixing bolt 104 is then tightened to secure the auxiliary support mechanism 4. Next, the placement mechanism 5 is rotated, and the sliding plate 505 is slid. Figures 3 to 4 As shown; S5. Place the workpiece to be polished on the sliding plate 505 and push it in the direction of the polishing belt 6 to polish the curved workpiece.
[0025] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A grinding device for producing an anti-burning and sticking coating, characterized in that: The device includes a frame, on which a drive unit and a tensioning mechanism are mounted. An auxiliary support mechanism is mounted on one side of the frame, and a placement mechanism is mounted on the auxiliary support mechanism. A sanding belt is mounted on the frame. The tensioning mechanism includes a first connecting frame, on which an elastic element and a tensioning roller are mounted. The frame is hinged with a first electric push rod and a second electric push rod. The frame is equipped with a first rotating block and a first fixing bolt. The output end of the drive component is equipped with an active roller. One end of the active roller is equipped with a first transmission wheel. The frame is rotatably connected with a connecting frame. The output end of the first electric push rod is hinged to the connecting frame. The auxiliary support mechanism includes a second connecting frame, on which a first through slot, a first connecting block, a second rotating block, and a second fixing bolt are provided. A support wheel is provided on the second connecting frame. A first gear and a second gear are provided on the side of the second connecting frame away from the first through slot. A second transmission wheel is provided on the second gear. A support assembly is provided on the support wheel. The support assembly includes multiple connecting plates, on which rotating parts and friction parts are provided. The multiple connecting plates are connected end to end by rotating parts. The placement mechanism includes a third connecting frame, which is rotatably connected to the second connecting frame via a second rotating block. The third connecting frame has a second through groove and a sliding groove. A second fixing bolt is set in the second through groove. A placement plate is set on the third connecting frame, and a sliding plate is slidably connected in the sliding groove. The second connecting frame is rotatably connected to the frame via a first rotating block. A first fixing bolt is set in the first through groove. The output end of the second electric push rod is hinged to the first connecting block. The first transmission wheel is connected to the second transmission wheel via a transmission belt. The second transmission wheel drives the first gear via a second gear. The first gear is fixedly connected to one of the support wheels. The support wheel has a meshing groove adapted to the rotating parts. When grinding a flat workpiece, the first gear drives the support assembly and the grinding belt to move synchronously through the support wheel. The support assembly and the grinding belt are relatively stationary to avoid wear on the grinding belt. The workpiece to be ground is placed on the placement plate and pushed towards the grinding belt to grind the flat workpiece. When grinding a curved workpiece, the first electric push rod drives the connecting frame to rotate, and the connecting frame drives the tension roller to move through the first connecting frame, which makes the grinding belt loosen. The second electric push rod is then activated to retract, and the second electric push rod drives the auxiliary support mechanism to rotate. Then, the first fixing bolt is tightened to fix the auxiliary support mechanism. Next, the placement mechanism is rotated and the sliding plate is slid. The workpiece to be ground is placed on the sliding plate and pushed in the direction of the grinding belt to grind the curved workpiece.
2. The grinding device for producing an anti-burning and sticking coating according to claim 1, characterized in that: The abrasive belt is positioned on the outside of the drive roller, tension roller, and support assembly.
3. The grinding device for producing an anti-burning and sticking coating according to claim 1, characterized in that: There are multiple support wheels, and the first gear is fixedly connected to one of the support wheels.
4. The grinding device for producing an anti-burning and sticking coating according to claim 1, characterized in that: The friction element is a rubber strip, and the support wheel has a meshing groove that matches the rotating element.
5. A grinding device for producing an anti-burning and sticking coating according to claim 1, characterized in that: The first connecting bracket is slidably connected to the connecting frame.
6. A grinding device for producing an anti-burning and sticking coating according to claim 1, characterized in that: An elastic element is provided between the first connecting frame and the machine frame, and a telescopic rod is also provided between the first connecting frame and the machine frame.
Citation Information
Patent Citations
Belt sanding machine
CN108188882A
Movable pressing wheel type abrasive belt pressing and grinding mechanism
CN115042060A
Polishing device for automobile decoration strip production
CN117961723A
Device for removing burrs after steel bar cutting
CN212824534U