A brick-making device that uses microorganisms to solidify coral reef sand.

CN120773190BActive Publication Date: 2026-08-11CCCC FIRST HARBOR ENGINEERING CO LTD +2
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-08-28
Publication Date
2026-08-11

AI Technical Summary

Technical Problem

如申请号为CN201510836453.2的微生物珊瑚砂砖的制备方法及其装置,在上述的技术方案中,天然的珊瑚礁并不是都集中在一个地方的,而一些沙滩和崖壁都不适合运输,将能够合法开采的珊瑚礁运到加工处,只有沿着珊瑚礁群,沿边加设设备,就地取材加工,才能方便珊瑚制砖,而就地取材的珊瑚礁,块状太大,不能够直接制砖,且现有的设备制砖效率太低

Benefits of technology

[0026](1)本发明将海边浅海区开采的珊瑚通过珊瑚传输带直接送到击碎研磨组件中,随后通过礁砂传送带对接的砂转固化箱,并连通电源,使驱动电机驱动积料运料组件并联动击碎研磨组件对珊瑚原料进行加工,并通过礁砂传送带将珊瑚礁砂送至砂转固化箱内支撑砂砖,方便快捷;

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Abstract

This invention provides a brick-making device for solidifying coral reef sand using microorganisms, belonging to the field of microbial brick-making technology. It includes a track-moving base, a material accumulation and conveying component, and a crushing and grinding component. A base mounting plate is fixedly installed on the upper surface of the track-moving base. The material accumulation and conveying component is fixedly installed on the upper surface of the base mounting plate. Processing support columns are fixedly installed at the four corners of the upper surface of the base mounting plate. The crushing and grinding component is fixedly installed on the upper end of the processing support columns. This invention allows coral harvested from shallow sea areas to be directly fed into the crushing and grinding component via a coral conveyor belt. Subsequently, it connects to a sand-to-solidification box via a reef sand conveyor belt and is powered on. This causes a drive motor to drive the material accumulation and conveying component and, in conjunction with the crushing and grinding component, process the coral raw material. The coral reef sand is then conveyed to the sand-to-solidification box via the reef sand conveyor belt to support the sand bricks, making the process convenient and fast.
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Description

Technical Field

[0001] This invention relates to the field of microbial brick-making technology, specifically to a brick-making device that utilizes microorganisms to solidify coral reef sand. Background Technology

[0002] For my country's large-scale island and reef construction projects, utilizing microbial technology to solidify locally available coral sand and prepare microbially solidified coral sand bricks for use in island and reef construction not only avoids the long-distance, large-scale transportation of building materials from the mainland but also meets the requirements of "green engineering and ecological island and reef construction." However, there are currently few research reports on the use of microbial technology for brick making, and the related preparation processes are still immature. By isolating or screening microbial strains and repeating the microbial domestication and cultivation process of liquid culture-solid culture-screening-liquid culture, urease-producing bacteria suitable for the marine environment of islands and reefs can be cultivated. The ability of urease-producing bacteria to decompose urea and precipitate inorganic minerals in the marine environment of islands and reefs can be studied. Further domestication and cultivation optimization of the screened bacteria can be achieved by adjusting parameters such as culture medium formula, culture time, and rotation speed. For example, in the preparation method and apparatus of microbial coral sand bricks with application number CN201510836453.2, in the above technical solution, natural coral reefs are not all concentrated in one place, and some beaches and cliffs are not suitable for transportation. It is necessary to transport legally exploitable coral reefs to the processing site. Only by adding equipment along the coral reef group and processing locally can coral bricks be easily made. However, locally sourced coral reefs are too large to be directly made into bricks, and the existing equipment has too low brick-making efficiency. Summary of the Invention

[0003] To address the shortcomings of existing technologies, this invention provides a brick-making device that utilizes microorganisms to solidify coral reef sand, thus solving the problems mentioned in the background art.

[0004] To achieve the above objectives, the present invention is implemented through the following technical solution: a brick-making device for solidifying coral reef sand using microorganisms, comprising a track-moving base, a material accumulation and conveying component, and a crushing and grinding component. A base mounting plate is fixedly installed on the upper surface of the track-moving base. The material accumulation and conveying component is fixedly installed on the upper surface of the base mounting plate. Processing support columns are fixedly installed at the four corners of the upper surface of the base mounting plate. The crushing and grinding component is fixedly installed on the upper end of the processing support columns.

[0005] Preferably, a sand conveyor belt is provided on one side of the material accumulation and conveying component and on the upper surface of the track moving base. A sand-to-solidification box is provided at the outer end of the sand conveyor belt, and a material feeding bin is provided at the outer end of the sand-to-solidification box.

[0006] Preferably, a moving track is laid under the moving track base, and a number of moving track sleepers are laid at the lower end of the moving track.

[0007] Preferably, a raw material conveyor belt support column is provided on one side of the moving track, and a coral conveyor belt is provided on the raw material conveyor belt support column.

[0008] Preferably, a motor mounting plate is fixedly installed on the upper surface of the track moving base and on one side of the material accumulation and conveying component. A drive motor is fixedly installed on the upper end of the motor mounting plate, and a drive reduction gearbox is provided on one side of the output end of the drive motor.

[0009] Preferably, the material accumulation and conveying assembly includes: a reef sand accumulation bin, an extended connecting groove, an inner accumulation groove, an agitator drive shaft, an inner mesh plate mounting shaft, an inner mesh plate, an inner accumulation mesh, an outer mesh plate, a reef sand discharge tunnel, and an inner groove discharge hole.

[0010] The reef sand accumulation bin is installed on the upper surface of the base plate. The reef sand accumulation bin has an inner accumulation trough. An agitator drive shaft is rotatably installed in the middle of the inner accumulation trough. Several inner mesh plate mounting shafts are provided on the side of the agitator drive shaft. Inner mesh plates are provided on the inner mesh plate mounting shafts.

[0011] The inner plate of the net is provided with a material accumulation inner partition net at the outer end of the mounting shaft, and a number of partition net outer plates are provided at the outer end of the material accumulation inner partition net. The reef sand accumulation bin is provided with an expansion connection groove on both sides. The reef sand accumulation bin is provided with a reef sand discharge tunnel at the front end. The bottom of the material accumulation inner trough and located at the rear end of the reef sand discharge tunnel is provided with an inner trough discharge hole.

[0012] The bottom of the material accumulation trough is integrally provided with a transmission box, and the upper end of the transmission box and located inside the material accumulation trough is fixedly installed with a mesh material accumulation base plate.

[0013] Preferably, the lower end of the agitation drive shaft is coaxially and integrally provided with a main shaft bevel gear located in the transmission box, a motor drive bevel gear is meshed on one side of the main shaft bevel gear, a motor extension shaft is coaxially and integrally connected to the rear end of the motor drive bevel gear, and a motor connecting shaft sleeve is fitted on the motor extension shaft.

[0014] Preferably, the crushing and grinding assembly includes: a supporting side beam, a lifting frame, a limiting slide liner, a crushing cone, a raw material feeding trough, a crushing sound-absorbing shell, a sound-absorbing shell bottom plate, an outwardly expanding grinding table, and a crushing bottom liner.

[0015] The supporting side beam is fixedly installed inside the processing support column. A hoisting frame is integrally provided in the middle of the supporting side beam. A limiting slide is provided on the inner wall of the hoisting frame. A crushing cone is slidably provided inside the limiting slide. Several raw material feeding grooves are opened inside the crushing cone. A cone ratchet is integrally provided at the lower end of the crushing cone.

[0016] A shattering sound-absorbing shell is fixedly installed at the lower end of the hoisting frame. A sound-absorbing shell base plate is fixedly installed at the lower end of the shattering sound-absorbing shell. A shattering bottom liner is fixedly installed inside the sound-absorbing shell base plate. A grinding shell is fixedly installed at the lower end of the sound-absorbing shell base plate. An external grinding table is fixedly installed at the lower end of the grinding shell.

[0017] A reef sand hopper is fixedly installed at the lower end of the externally expanded grinding table. A grinding drive shaft is rotatably arranged in the middle of the reef sand hopper. A grinding table is coaxially arranged on the grinding drive shaft and inside the grinding shell. A grinding feed groove is opened in the middle of the grinding table.

[0018] The upper end of the grinding drive shaft is integrally provided with a main spindle ratchet, which is configured to cooperate with the upper conical ratchet.

[0019] Preferably, the sand-to-curing box includes: a curing box body, a reef sand feeding trough, a brick mold feeding trough, a discharge hole, a sand brick processing tunnel, a lifting cylinder, a transfer box, a stirring motor, a stirring rod, a microbial adhesive conveying pipeline, and an adhesive spray nozzle;

[0020] The curing box is located at one end of the reef sand conveyor belt. A reef sand feeding trough is opened at the front end of the curing box. A brick mold feeding trough is fixedly connected to one side of the curing box. A discharge hole is opened on the other side of the curing box. A sand brick processing tunnel is fixedly installed inside the curing box and behind the reef sand feeding trough.

[0021] Two lifting cylinders are fixedly installed on the inner wall of the upper end of the sand brick processing tunnel. A transfer box is fixedly installed below the output end of the lifting cylinder. A stirring motor is fixedly installed on the upper surface of the transfer box. Two stirring rods are rotatably installed at the lower end of the transfer box.

[0022] The sand brick processing tunnel is also equipped with a microbial adhesive delivery pipeline, and several adhesive nozzles are installed on a section of the microbial adhesive delivery pipeline located inside the sand brick processing tunnel.

[0023] Preferably, a first brick mold conveyor belt is provided in the brick mold feeding trough, a second brick mold conveyor belt is provided below the sand brick processing tunnel, and a third brick mold conveyor belt is provided between the discharge hole and the sand brick processing tunnel.

[0024] A transfer cylinder is fixedly installed on the inner wall of the curing box near the brick mold feeding trough and at the end of the second brick mold conveyor belt. A transfer push plate is fixedly installed on the output end of the transfer cylinder.

[0025] This invention provides a brick-making device that utilizes microorganisms to solidify coral reef sand. It has the following beneficial effects:

[0026] (1) In this invention, corals mined in shallow sea areas are directly sent to the crushing and grinding components via a coral conveyor belt. Then, the corals are connected to the sand-to-solidification box via a reef sand conveyor belt and connected to the power supply. The drive motor drives the material collection and conveying components and links the crushing and grinding components to process the coral raw materials. The coral reef sand is sent to the sand-to-solidification box to support the sand bricks via the reef sand conveyor belt, which is convenient and fast.

[0027] (2) When the nearby mined coral raw materials are processed, since the new raw materials have not yet been mined, the material is moved to another mining point by the moving track at the lower end of the track moving base, and then connected to the sand transfer solidification box again, and connected to the coral conveyor belt for rapid processing into bricks. The bricks are then stacked, transported and dried for storage, which is more convenient.

[0028] (3) In this invention, the drive motor is connected to the drive gearbox, and the motor drive bevel gear at the inner end is driven to rotate through the motor extension shaft, thereby meshing the main shaft bevel gear to drive the upper agitation drive shaft to rotate. When the agitation drive shaft rotates, the inner plate mounting shaft of the outer mesh drives the inner partition mesh of the material to rotate, and drives the outer partition mesh outer plate to rotate.

[0029] (4) The present invention, through the above-mentioned rotation, allows the reef sand falling from above the agitator drive shaft to temporarily accumulate in the inner mesh of the accumulation material, and through the agitation of the inner mesh plate on the shaft, the reef sand moves outward to prevent blockage of the upper discharge. When the material accumulates, it will overflow the inner mesh of the accumulation material, and then be pushed by the outer mesh plate to fall into the inner groove discharge hole, and then be transported out by the reef sand conveyor belt installed in the reef sand discharge tunnel, thus achieving the effect of preventing material accumulation. When the material processing is finished, the remaining material can also be processed by removing the mesh on the inner mesh of the accumulation material.

[0030] (5) The present invention drives the upper grinding drive shaft to rotate synchronously by stirring the drive shaft, so that the upper main shaft ratchet rotates. While rotating, it pushes the upper cone ratchet to bounce up and down. By crushing the weight of the cone itself, the coral reef entering the raw material feed trough is crushed and slid into the lower grinding shell through the crushing bottom liner. Then, it enters the grinding feed trough and is continuously ground by the lower end of the grinding table, making the coral reef finer and thus making the produced reef bricks more compact.

[0031] (6) Through the above processing, the raw coral reef can be made more refined. By rotating the main shaft ratchet, under the restriction of the limiting slide, the crushing cone is pushed up and down by the ratchet of the cone to smash and crush the raw coral reef. This makes the overall drive structure of the equipment simpler and easier to move between mining points. Attached Figure Description

[0032] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0033] Figure 2 This is a structural schematic diagram from another perspective of the present invention;

[0034] Figure 3 This is a schematic diagram of the material accumulation and conveying assembly in this invention;

[0035] Figure 4 This is a front view of the material accumulation and conveying assembly in this invention.

[0036] Figure 5 For the present invention Figure 4 Schematic diagram of the cross-sectional structure of line aa in the middle;

[0037] Figure 6 This is a schematic diagram of the structure of the crushing and grinding component in this invention;

[0038] Figure 7 This is a side view of the crushing and grinding assembly in this invention.

[0039] Figure 8 For the present invention Figure 7 Schematic diagram of the cross-sectional structure of the middle BB line;

[0040] Figure 9 This is a schematic diagram of the sand-to-curing box in this invention;

[0041] Figure 10 This is a side view of the sand-to-curing box in this invention.

[0042] Figure 11 For the present invention Figure 9 A schematic diagram of the cross-sectional structure of the middle CC line;

[0043] Figure 12 This is a front view structural diagram of the sand-to-curing box in this invention;

[0044] Figure 13 For the present invention Figure 12 A schematic diagram of the cross-sectional structure of the dd line.

[0045] The components include: 1. Track-moving base; 2. Base mounting plate; 3. Material accumulation and conveying assembly; 301. Reef sand accumulation bin; 302. Extended connecting groove; 303. Inner accumulation trough; 304. Agitator drive shaft; 305. Mesh inner plate mounting shaft; 306. Inner mesh plate; 307. Inner mesh of accumulation; 308. Outer mesh plate; 309. Reef sand discharge tunnel; 310. Motor connecting bushing; 311. Inner trough discharge hole; 312. Transmission box; 31 3. Inner mesh accumulation base plate; 314. Main shaft bevel gear; 315. Motor-driven bevel gear; 316. Motor extension shaft; 4. Machining support column; 5. Crushing and grinding assembly; 501. Support side beam; 502. Lifting frame; 503. Limiting sliding liner; 504. Vibration cone; 505. Raw material feed chute; 506. Vibration sound-absorbing shell; 507. Sound-absorbing shell base plate; 508. Grinding shell; 509. Outer grinding table; 510. Reef sand unloading. 511. Grinding drive shaft; 512. Vibrating bottom liner; 513. Grinding table; 514. Grinding feed chute; 515. Main spindle ratchet; 516. Conical ratchet; 6. Moving track; 7. Moving track sleeper; 8. Reef sand conveyor belt; 9. Sand to curing box; 901. Curing box body; 902. Reef sand feed chute; 903. Brick mold feed chute; 904. Discharge hole; 905. Sand brick processing tunnel; 906. Lifting cylinder; 907. 908. Transfer box; 909. Stirring motor; 910. Stirring rod; 911. Transfer cylinder; 912. Transfer push plate; 913. First brick mold conveyor belt; 914. Second brick mold conveyor belt; 915. Third brick mold conveyor belt; 916. Microbial glue conveying pipeline; 917. Glue spray nozzle; 10. Material feeding bin; 11. Motor mounting plate; 12. Drive motor; 13. Drive reduction gearbox; 14. Raw material conveyor belt support column; 15. Coral conveyor belt. Detailed Implementation

[0046] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0047] like Figures 1 to 2As shown in the figure, this invention provides a brick-making device for solidifying coral reef sand using microorganisms, including a track-moving base 1, a material accumulation and conveying component 3, and a crushing and grinding component 5. A base mounting plate 2 is fixedly installed on the upper surface of the track-moving base 1. The material accumulation and conveying component 3 is fixedly installed on the upper surface of the base mounting plate 2. Processing support columns 4 are fixedly installed at the four corners of the upper surface of the base mounting plate 2. The crushing and grinding component 5 is fixedly installed on the upper end of the processing support columns 4. A reef sand conveyor belt 8 is provided on one side of the material accumulation and conveying component 3 and located on the upper surface of the track-moving base 1. A sand-to-solidification box 9 is fitted to the outer end of the sand-to-solidification box 9. A material feeding bin 10 is provided at the outer end of the sand-to-solidification box 9. A moving track 6 is laid under the track-moving base 1. Several movable track sleepers 7 are laid at the lower end of the movable track 6. A raw material conveyor belt support column 14 is set on one side of the movable track 6. A coral conveyor belt 15 is set on the raw material conveyor belt support column 14. A motor mounting plate 11 is fixedly installed on the upper surface of the track movable base 1 and on the side of the material accumulation and conveying component 3. A drive motor 12 is fixedly installed on the upper end of the motor mounting plate 11. A drive reduction gearbox 13 is set on one side of the output end of the drive motor 12. When the nearby mined coral raw materials are processed, since the new raw materials have not yet been mined, they are moved to another mining point through the movable track 6 at the lower end of the track movable base 1, and reconnected to the sand transfer and solidification box 9, and connected to the coral conveyor belt 15 for rapid processing into bricks. The bricks are then stacked, transferred and dried for storage, which is more convenient.

[0048] In the above technical solution, corals mined in the shallow sea area are directly sent to the crushing and grinding component 5 via the coral conveyor belt 15. Then, they are connected to the sand-to-solidification box 9 via the reef sand conveyor belt 8 and connected to the power supply. The drive motor 12 drives the material collection and conveying component 3 and links it with the crushing and grinding component 5 to process the coral raw materials. The coral reef sand is then sent to the sand-to-solidification box 9 to support the sand bricks via the reef sand conveyor belt 8, which is convenient and fast.

[0049] like Figure 1 , Figures 3 to 5As shown, the material collection and conveying assembly 3 includes: a reef sand collection bin 301, an extension connecting groove 302, an inner collection groove 303, a stirring drive shaft 304, an inner mesh plate mounting shaft 305, an inner mesh plate 306, an inner collection mesh 307, an outer mesh plate 308, a reef sand discharge tunnel 309, and an inner groove discharge hole 311. The reef sand collection bin 301 is mounted on the upper surface of the base plate 2. The inner collection groove 303 is formed inside the reef sand collection bin 301. The stirring drive shaft 304 is rotatably mounted in the middle of the inner collection groove 303. The side is provided with several inner mesh plate mounting shafts 305, and inner mesh plates 306 are provided on the inner mesh plate mounting shafts 305; an inner mesh for material accumulation 307 is provided at the outer end of the inner mesh plate mounting shafts 305, and several outer mesh plates 308 are provided at the outer end of the inner mesh for material accumulation 307; expansion connection grooves 302 are opened on both sides of the reef sand accumulation bin 301; a reef sand discharge tunnel 309 is provided at the front end of the reef sand accumulation bin 301; an inner trough discharge hole 311 is opened at the bottom of the inner trough for material accumulation 303 and at the rear end of the reef sand discharge tunnel 309. An integrated transmission housing 312 is provided. A mesh-type material accumulation base plate 313 is fixedly installed on the upper end of the transmission housing 312 within the material accumulation trough 303. A main shaft bevel gear 314 is coaxially integrated on the lower end of the agitator drive shaft 304 within the transmission housing 312. A motor drive bevel gear 315 meshes with one side of the main shaft bevel gear 314. A motor extension shaft 316 is coaxially integrated to the rear end of the motor drive bevel gear 315. A motor connecting bushing 310 is sleeved on the motor extension shaft 316. Through the aforementioned rotation, the agitator drive shaft 304... 4. The reef sand falling from above can be temporarily accumulated in the inner partition 307 of the material accumulation area. It is stirred by the inner partition plate 306 on the inner partition plate mounting shaft 305, which moves the reef sand outward to prevent blockage of the upper discharge. When the material accumulates, it will overflow the inner partition 307 of the material accumulation area and be pushed by the outer partition plate 308 into the inner tank discharge hole 311. Then it will be transported out by the reef sand conveyor belt 8 installed in the reef sand discharge tunnel 309, thus achieving the effect of preventing material accumulation. When the material processing is finished, the remaining material can be processed by removing the partition on the inner partition 307 of the material accumulation area.

[0050] In the above technical solution, the drive motor 12 is connected to the drive reduction gearbox 13, and the inner end of the motor drive bevel gear 315 is driven to rotate through the motor extension shaft 316, thereby engaging the main shaft bevel gear 314 to drive the upper end of the stirring drive shaft 304 to rotate. When the stirring drive shaft 304 rotates, the outer inner plate mounting shaft 305 drives the inner partition mesh 307 of the material accumulation to rotate, and drives the outer outer partition mesh outer plate 308 to rotate.

[0051] like Figure 1 , Figures 7 to 8As shown, the crushing and grinding assembly 5 includes: a supporting side beam 501, a lifting frame 502, a limiting sliding liner 503, a crushing cone 504, a raw material feed chute 505, a crushing sound-absorbing shell 506, a sound-absorbing shell base plate 507, an outwardly expanding grinding table 509, and a crushing bottom liner 512; the supporting side beam 501 is fixedly installed inside the processing support column 4, and the supporting side beam 501 has an integrally formed lifting frame 502 in the middle, with a [missing information - likely a type of frame or material] on the inner wall of the lifting frame 502. A limiting slide liner 503 is provided, within which a crushing cone 504 is slidably disposed. The crushing cone 504 has several raw material feed troughs 505. A ratchet tooth 516 is integrally provided at the lower end of the crushing cone 504. A crushing sound-absorbing shell 506 is fixedly installed at the lower end of the lifting frame 502. A sound-absorbing shell base plate 507 is fixedly installed at the lower end of the crushing sound-absorbing shell 506. A crushing bottom liner 512 is fixedly installed within the sound-absorbing shell base plate 507. A grinding shell 508 is fixedly installed at the lower end of the sound-absorbing shell base plate 507. An extended grinding table 509 is fixedly installed at the lower end of the grinding shell 508. A reef sand hopper 510 is fixedly installed at the lower end of the extended grinding table 509. A grinding drive shaft 511 is rotatably arranged in the middle of the reef sand hopper 510. A grinding table 513 is coaxially arranged on the grinding drive shaft 511 and located inside the grinding shell 508. A grinding feed groove 514 is opened in the middle of the grinding table 513. The upper end of the grinding drive shaft 511 is integrally provided with a main shaft ratchet 515, which is configured to cooperate with the upper conical ratchet 516. Through the above processing, the raw coral reef can be made more refined. By rotating the main shaft ratchet 515, under the restriction of the limiting sliding bushing 503, the crushing cone 504 is pushed up and down by the cone ratchet 516 to smash and crush the raw coral reef, making the overall drive structure of the equipment simpler and facilitating movement between mining points.

[0052] In the above technical solution, the grinding drive shaft 511 at the upper end is synchronously driven to rotate by the stirring drive shaft 304, which causes the main spindle ratchet 515 at the upper end to rotate. At the same time, the ratchet 516 at the upper end is pushed to move up and down. By crushing the weight of the ratchet 504 itself, the coral reef entering the raw material feed trough 505 is crushed and slid into the grinding shell 508 at the lower end through the crushing bottom liner 512. Then, it enters the grinding feed trough 514 and is continuously ground by the lower end of the grinding table 513, making the coral reef finer and thus making the produced reef bricks more compact.

[0053] like Figure 1 , Figures 9 to 13As shown, the sand-to-solidification box 9 includes: a solidification box body 901, a reef sand feeding trough 902, a brick mold feeding trough 903, a discharge hole 904, a sand brick processing tunnel 905, a lifting cylinder 906, a transfer box 907, a stirring motor 908, a stirring rod 909, a microbial adhesive conveying pipe 915, and an adhesive spray nozzle 916. The solidification box body 901 is located at one end of the reef sand conveyor belt 8. The front end of the solidification box body 901 has a reef sand feeding trough 902. A brick mold feeding trough 903 is fixedly connected to one side of the solidification box body 901. A discharge hole 904 is opened on the other side of the solidification box body 901. The sand brick processing tunnel 905 is fixedly installed inside the solidification box body 901 and behind the reef sand feeding trough 902. Two lifting cylinders 906 are fixedly installed on the upper inner wall of the sand brick processing tunnel 905. A transfer box 906 is fixedly installed below the output end of the lifting cylinder 906. The moving box 907 has a stirring motor 908 fixedly installed on its upper surface and two stirring rods 909 rotatably installed on its lower end. A microbial adhesive conveying pipe 915 is also installed on the sand brick processing tunnel 905. Several adhesive nozzles 916 are installed on a section of the microbial adhesive conveying pipe 915 located inside the sand brick processing tunnel 905. A first brick mold conveyor belt 912 is installed inside the brick mold feeding trough 903. A second brick mold conveyor belt 913 is installed below the sand brick processing tunnel 905. A third brick mold conveyor belt 914 is installed between the discharge hole 904 and the sand brick processing tunnel 905. A transfer cylinder 910 is fixedly installed on the inner wall of the curing box 901 near the brick mold feeding trough 903 and at the end of the second brick mold conveyor belt 913. A transfer push plate 911 is fixedly installed on the output end of the transfer cylinder 910.

[0054] In the above technical solution, the reef sand transported by the reef sand conveyor belt 8 enters the reef sand feed trough 902 and falls into the brick mold that is transported in by the first brick mold conveyor belt 912 from the brick mold feed trough 903 on one side. The mixed microbial adhesive is sprayed into the brick mold through the adhesive nozzle 916 at the lower end of the microbial adhesive conveying pipe 915. Then, it is transported to the area directly below the stirring rod 909 by the second brick mold conveyor belt 913. The lifting cylinder 906 and the stirring motor 908 are started to make the stirring rod 909 stir the reef sand and microbial adhesive at a uniform speed in the brick mold. Then, the transfer cylinder 910 is started to push the brick mold to the third brick mold conveyor belt 914 through the transfer push plate 911 at the front end and transfer it to one side for static curing.

[0055] The microbial adhesive is prepared by adding water to Bacillus Pasteurella multocida, which has been domesticated and preserved, to form a bacterial solution with an activity greater than 1 mM·min⁻¹. The pH is adjusted to 7-8, and then mixed with calcium chloride and urea solutions with a concentration of 1 mol·L⁻¹. Finally, the mixture is passed into a mold and reacted for 3 hours in each of the two opposite current directions under a voltage of 3-4V. The mixed solution after the reaction is discharged, and this step is repeated 6-8 times. After demolding, the mixture is dried to obtain coral sand bricks.

[0056] Working principle:

[0057] This invention allows corals harvested from shallow sea areas to be directly fed into the crushing and grinding assembly 5 via a coral conveyor belt 15. Subsequently, the corals are connected to the sand-to-solidification box 9 via a reef sand conveyor belt 8 and connected to a power source. This enables the drive motor 12 to drive the material accumulation and conveying assembly 3 and, in conjunction with the crushing and grinding assembly 5, process the coral raw materials. The coral reef sand is then transported to the sand-to-solidification box 9 via the reef sand conveyor belt 8 to support the sand bricks, making the process convenient and fast.

[0058] After the nearby harvested coral raw materials are processed, since new raw materials have not yet been harvested, they are moved to another mining point via the moving track 6 at the lower end of the track moving base 1, and then connected to the sand-to-solidification box 9 again, and connected to the coral conveyor belt 15 for rapid processing into bricks. The bricks are then stacked, transported and dried for storage, which is more convenient.

[0059] The drive motor 12 is connected to the drive reduction gearbox 13, and the motor extension shaft 316 drives the inner end of the motor drive bevel gear 315 to rotate, thereby meshing the main shaft bevel gear 314 to drive the upper end of the agitation drive shaft 304 to rotate. When the agitation drive shaft 304 rotates, the outer mesh inner plate mounting shaft 305 drives the material accumulation inner partition mesh 307 to rotate, and drives the outer partition mesh outer plate 308 to rotate.

[0060] Through the aforementioned rotation, the reef sand falling from above the agitator drive shaft 304 can temporarily accumulate in the inner accumulator mesh 307. The inner accumulator mesh 306 on the inner accumulator mesh mounting shaft 305 agitates the reef sand, causing it to move outward and preventing blockage of the upper discharge. When the material accumulates, it will overflow from the inner accumulator mesh 307 and be pushed by the outer accumulator mesh 308, falling into the inner trough discharge hole 311. It will then be transported out by the reef sand conveyor belt 8 installed in the reef sand discharge tunnel 309, thus achieving the effect of preventing material accumulation. When the material processing is finished, the remaining material can be processed by removing the mesh on the inner accumulator mesh 307.

[0061] The agitation drive shaft 304 synchronously drives the upper grinding drive shaft 511 to rotate, causing the upper main shaft ratchet 515 to rotate. While rotating, the upper conical ratchet 516 is pushed to bounce up and down. By crushing the weight of the conical 504 itself, the coral reef entering the raw material feed trough 505 is crushed and slid into the lower grinding shell 508 through the crushing bottom liner plate 512. Then, it enters the grinding feed trough 514 and is continuously ground by the lower end of the grinding table 513, making the coral reef finer and thus making the produced reef bricks more compact.

[0062] Through the above processing, the raw coral reef can be made more refined. By rotating the main shaft ratchet 515, under the restriction of the limiting sliding liner 503, the crushing cone 504 is pushed up and down by the cone ratchet 516 to smash and crush the raw coral reef, making the overall drive structure of the equipment simpler and easier to move between mining points.

[0063] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the implementation of the present invention. For those skilled in the art, other variations or modifications can be made based on the above description. It is impossible to exhaustively list all the implementation methods here. All obvious variations or modifications derived from the technical solutions of the present invention are still within the protection scope of the present invention.

Claims

1. A brick-making device for solidifying coral reef sand using microorganisms, comprising a track-moving base (1), a material accumulation and conveying assembly (3), and a crushing and grinding assembly (5), characterized in that, The upper surface of the track moving base (1) is fixedly mounted with a base mounting plate (2), the material accumulation and conveying component (3) is fixedly mounted on the upper surface of the base mounting plate (2), and processing support columns (4) are fixedly mounted at the four corners of the upper surface of the base mounting plate (2). The crushing and grinding component (5) is fixedly mounted on the upper end of the processing support column (4). The material accumulation and conveying assembly (3) includes: a reef sand accumulation bin (301), an extended connecting groove (302), an inner accumulation groove (303), an agitator drive shaft (304), an inner mesh plate mounting shaft (305), an inner mesh plate (306), an inner accumulation mesh (307), an outer mesh plate (308), a reef sand discharge tunnel (309), and an inner groove discharge hole (311). The reef sand accumulation bin (301) is installed on the upper surface of the base plate (2) and the reef sand accumulation bin (301) is provided with an inner accumulation groove (303). An agitation drive shaft (304) is rotatably installed in the middle of the inner accumulation groove (303). Several inner mesh plate mounting shafts (305) are provided on the side of the agitation drive shaft (304). Inner mesh plates (306) are provided on the inner mesh plate mounting shafts (305). An inner mesh (307) for accumulating material is provided at the outer end of the inner mesh mounting shaft (305). A plurality of outer mesh plates (308) are provided at the outer end of the inner mesh (307). An expansion connection groove (302) is provided on both sides of the reef sand silo (301). A reef sand discharge tunnel (309) is provided at the front end of the reef sand silo (301). An inner trough discharge hole (311) is provided at the bottom of the inner trough (303) and at the rear end of the reef sand discharge tunnel (309). The bottom of the material accumulation trough (303) is integrally provided with a transmission box (312), and the upper end of the transmission box (312) and located inside the material accumulation trough (303) is fixedly installed with a mesh material accumulation bottom plate (313). The agitation drive shaft (304) has a main shaft bevel gear (314) coaxially integrated at its lower end and located inside the transmission housing (312). A motor drive bevel gear (315) is meshed on one side of the main shaft bevel gear (314). A motor extension shaft (316) is coaxially integrated at the rear end of the motor drive bevel gear (315). A motor connecting bushing (310) is sleeved on the motor extension shaft (316). The crushing and grinding assembly (5) includes: a supporting side beam (501), a hoisting frame (502), a limiting slide (503), a crushing cone (504), a raw material feed chute (505), a crushing sound-absorbing shell (506), a sound-absorbing shell bottom plate (507), an outward-expanding grinding table (509), and a crushing bottom liner (512). The supporting side beam (501) is fixedly installed inside the processing support column (4). The supporting side beam (501) has an integrally installed hoisting frame (502) in the middle. The inner wall of the hoisting frame (502) is provided with a limiting slide (503). A crushing cone (504) is slidably installed inside the limiting slide (503). Several raw material feed troughs (505) are opened inside the crushing cone (504). A cone ratchet (516) is integrally installed at the lower end of the crushing cone (504). A shattering sound-absorbing shell (506) is fixedly installed at the lower end of the hoisting frame (502). A sound-absorbing shell base plate (507) is fixedly installed at the lower end of the shattering sound-absorbing shell (506). A shattering bottom liner plate (512) is fixedly installed inside the sound-absorbing shell base plate (507). A grinding shell (508) is fixedly installed at the lower end of the sound-absorbing shell base plate (507). An external grinding table (509) is fixedly installed at the lower end of the grinding shell (508). The lower end of the externally expanded grinding table (509) is fixedly installed with a reef sand feeding hopper (510). A grinding drive shaft (511) is rotatably arranged in the middle of the reef sand feeding hopper (510). A grinding table (513) is coaxially arranged on the grinding drive shaft (511) and inside the grinding shell (508). A grinding feed groove (514) is opened in the middle of the grinding table (513). The upper end of the grinding drive shaft (511) is integrally provided with a main shaft ratchet (515), which is configured to cooperate with the upper end conical ratchet (516).

2. The brick-making device for solidifying coral reef sand using microorganisms according to claim 1, characterized in that, A sand conveyor belt (8) is provided on one side of the material conveying component (3) and on the upper surface of the track moving base (1). A sand transfer and solidification box (9) is provided at the outer end of the sand conveyor belt (8). A material feeding bin (10) is provided at the outer end of the sand transfer and solidification box (9).

3. The brick-making device for solidifying coral reef sand using microorganisms according to claim 2, characterized in that, The track moving base (1) is provided with a moving track (6), and a number of moving track sleepers (7) are provided at the lower end of the moving track (6).

4. The brick-making device for solidifying coral reef sand using microorganisms according to claim 3, characterized in that, A raw material conveyor belt support column (14) is provided on one side of the moving track (6), and a coral conveyor belt (15) is provided on the raw material conveyor belt support column (14).

5. A brick-making device for solidifying coral reef sand using microorganisms according to claim 4, characterized in that, A motor mounting plate (11) is fixedly installed on the upper surface of the track moving base (1) and on one side of the material accumulation and conveying component (3). A drive motor (12) is fixedly installed on the upper end of the motor mounting plate (11). A drive reduction gearbox (13) is provided on one side of the output end of the drive motor (12).

6. A brick-making device for solidifying coral reef sand using microorganisms according to claim 5, characterized in that, The sand-to-curing box (9) includes: a curing box body (901), a reef sand feeding trough (902), a brick mold feeding trough (903), a discharge hole (904), a sand brick processing tunnel (905), a lifting cylinder (906), a transfer box (907), a stirring motor (908), a stirring rod (909), a microbial adhesive conveying pipeline (915), and an adhesive spray nozzle (916); The curing box body (901) is located at one end of the reef sand conveyor belt (8). A reef sand feeding trough (902) is opened at the front end of the curing box body (901). A brick mold feeding trough (903) is fixedly connected to one side of the curing box body (901). A discharge hole (904) is opened on the other side of the curing box body (901). A sand brick processing tunnel (905) is fixedly installed inside the curing box body (901) and behind the reef sand feeding trough (902). Two lifting cylinders (906) are fixedly installed on the inner wall of the upper end of the sand brick processing tunnel (905). A transfer box (907) is fixedly installed below the output end of the lifting cylinder (906). A stirring motor (908) is fixedly installed on the upper surface of the transfer box (907). Two stirring rods (909) are rotatably installed at the lower end of the transfer box (907). The sand brick processing tunnel (905) is also equipped with a microbial adhesive conveying pipe (915), and a number of adhesive nozzles (916) are installed on the microbial adhesive conveying pipe (915) and on a section inside the sand brick processing tunnel (905).

7. A brick-making device for solidifying coral reef sand using microorganisms according to claim 6, characterized in that, A first brick mold conveyor belt (912) is provided inside the brick mold feeding trough (903), a second brick mold conveyor belt (913) is provided below the sand brick processing tunnel (905), and a third brick mold conveyor belt (914) is provided between the discharge hole (904) and the sand brick processing tunnel (905). The curing box body (901) is fixedly installed with a transfer cylinder (910) on the inner wall of the side near the brick mold feeding trough (903) and at the end of the second brick mold conveyor belt (913). A transfer push plate (911) is fixedly installed on the output end of the transfer cylinder (910).

Citation Information

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