PGTVD vacuum coating workpiece cleaning device
Patent Information
- Application Number
- CN202511039648.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-28
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2045-07-28
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Figure CN120790563B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of PGTVD vacuum coating technology, and more specifically to a PGTVD vacuum coating workpiece cleaning device. Background Technology
[0002] PGTVD is a gas-phase pressurized transport controllable directional deposition technology. After electroplating, the coated workpiece needs to be cleaned by a cleaning device. However, the existing cleaning method is generally water rinsing, but water rinsing has low efficiency and may leave electroplating solution residue on the surface of the coated workpiece, which will affect the next processing of the coated workpiece. Summary of the Invention
[0003] To address this issue, the present invention provides a PGTVD vacuum coated workpiece cleaning device. The user pulls a movable frame to open multiple clamping plates, places multiple coated workpieces inside multiple positioning sleeves, and then reverses the movable frame to clamp and position the workpieces. Simultaneously, a drive motor is activated to activate multiple cleaning brushes to clean the workpieces. This solves the problem that existing cleaning methods typically involve water rinsing, which is inefficient and may leave residual plating solution on the workpiece surface, affecting subsequent processing.
[0004] To achieve the above objectives, the present invention provides the following technical solution: a PGTVD vacuum coating workpiece cleaning device, comprising two positioning frames, both of which are circular in structure, and two supports are fixedly connected to the bottom of each of the two positioning frames. A clamping mechanism is provided inside the positioning frame and is used to position and clamp the coated workpiece. A brushing mechanism is provided between two positioning frames and is used to brush the positioned coated workpiece. The clamping mechanism includes two connecting rings, which are respectively disposed between two positioning frames. Multiple positioning sleeves are fixedly embedded inside each of the two connecting rings, and multiple fixing rods are fixedly connected to the outside of each of the two connecting rings. The multiple fixing rods are fixedly connected to the two positioning frames respectively. The brushing mechanism includes a drive motor, the output end of which is fixedly connected to a drive shaft. The drive shaft extends into another positioning frame, and the drive shaft is movably connected to the two positioning frames via rolling bearings.
[0005] Preferably, the clamping mechanism further includes multiple clamping plates, which are respectively embedded inside multiple positioning sleeves. Pull ropes are fixedly connected to the outer sides of the multiple clamping plates. The outer ends of the multiple pull ropes extend to the outer sides of the connecting rings. Multiple winding wheels are provided on the outer sides of the two connecting rings. The multiple pull ropes are fixedly wound around the outer sides of the multiple winding wheels. Springs are sleeved on the outer sides of the multiple pull ropes. The multiple springs are fixedly connected to the outer sides of the multiple clamping plates.
[0006] Preferably, each of the plurality of positioning sleeves is provided with a first rotating rod on its outer side, a driving gear is fixedly sleeved on the outer side of the first rotating rod, two driven gears are provided at the bottom of the driving gear, and a second rotating rod is fixedly embedded inside each of the plurality of driven gears. The first rotating rod and the second rotating rod are movably connected to the positioning sleeve through rolling bearings.
[0007] Preferably, a first sprocket is fixedly sleeved on the outer side of each of the two second rotating rods, and a second sprocket is fixedly sleeved on the outer end of each of the plurality of winding wheels. A chain is sleeved on the outer side of the first sprocket and the second sprocket, and the first sprocket and the second sprocket are connected by a chain drive.
[0008] Preferably, the clamping mechanism further includes a gear ring, which has multiple first gears inside. The multiple first gears are respectively fixedly sleeved on the outside of the first rotating rod, and the two gear rings are respectively disposed on the inside of the two positioning frames.
[0009] Preferably, each of the two gear rings is fixedly connected to a movable frame at its top, and each of the two movable frames is fixedly connected to a T-shaped slider at its outer end. Each of the two positioning frames has a T-shaped groove at its top, and the two T-shaped sliders are respectively embedded in the two T-shaped grooves.
[0010] Preferably, the brushing mechanism further includes a reciprocating lead screw, which is fixedly sleeved on the outside of the drive shaft. A sliding block is sleeved on the outside of the reciprocating lead screw, and the sliding block is connected to the reciprocating lead screw through a ball screw pair. Multiple connecting rods are fixedly connected to the outside of the sliding block.
[0011] Preferably, each of the multiple connecting rods is fixedly connected to a fixing frame at its outer end, and each of the multiple fixing frames is embedded with a cleaning brush. Both ends of the multiple cleaning brushes extend to the outside of the fixing frame and are movably connected to the fixing frame via rolling bearings.
[0012] Preferably, a plurality of toothed plates are fixedly connected between the two positioning frames, and a second gear is provided on the top of each of the plurality of toothed plates. The plurality of second gears are respectively fixedly sleeved on the outer sides of both ends of the plurality of cleaning brushes, and the toothed plates are meshed with the second gears.
[0013] Preferably, a limiting rod is fixedly embedded between the two positioning frames, and the plurality of limiting rods are respectively embedded inside the plurality of connecting rods and slide relative to the connecting rods.
[0014] The beneficial effects of this invention are: By having the user pull the movable frame, multiple clamping plates open, allowing the user to place multiple coated workpieces inside multiple positioning sleeves. The user then reverses the movable frame, causing the clamping plates to hold and position the workpieces. Simultaneously, the drive motor activates, enabling multiple cleaning brushes to scrub the workpieces. This addresses the problem of existing cleaning methods, which typically involve water rinsing, having low efficiency and leaving residual plating solution on the workpiece surface, thus affecting subsequent processing. This invention significantly improves the efficiency of scrubbing coated workpieces. Furthermore, the multiple clamping plate design allows for simultaneous cleaning of multiple workpieces, greatly reducing cleaning costs. In addition, the device adopts a second gear and toothed plate design, which makes the cleaning brush rotate automatically when it brushes the workpiece left and right, so that the cleaning brush can clean the coated workpiece more thoroughly and greatly avoid the residue of electroplating solution. Attached Figure Description
[0015] To more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are merely exemplary, and those skilled in the art can derive other embodiments based on the provided drawings without creative effort.
[0016] The structures, proportions, sizes, etc. illustrated in this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed herein, and are not intended to limit the conditions under which the present invention can be implemented. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and objectives that the present invention can produce, should still fall within the scope of the technical content disclosed in the present invention.
[0017] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a three-dimensional structural diagram of the partial clamping mechanism provided by the present invention; Figure 3 A three-dimensional structural diagram of the positioning frame and gear ring provided by the present invention; Figure 4 This is a three-dimensional structural diagram of the localized brushing mechanism provided by the present invention; Figure 5 Provided by the present invention Figure 2 Enlarged view of point A in the image; Figure 6 Provided by the present invention Figure 3Enlarged view of point B in the image; Figure 7 Provided by the present invention Figure 4 Enlarged view of point C in the image; In the diagram: 1. Positioning frame; 2. Bracket; 3. Connecting ring; 4. Positioning sleeve; 5. Fixing rod; 6. Drive motor; 7. Drive shaft; 8. Clamping plate; 9. Pull rope; 10. Winding wheel; 11. Spring; 12. First rotating rod; 13. Driving gear; 14. Driven gear; 15. Second rotating rod; 16. First sprocket; 17. Second sprocket; 18. Chain; 19. Gear ring; 20. First gear; 21. Moving frame; 22. T-shaped slider; 23. T-shaped groove; 24. Reciprocating screw; 25. Sliding block; 26. Connecting rod; 27. Fixing frame; 28. Cleaning brush; 29. Toothed plate; 30. Second gear; 31. Limiting rod. Detailed Implementation
[0018] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.
[0019] See attached document Figure 1 - Appendix Figure 7 The present invention provides a PGTVD vacuum coating workpiece cleaning device, which includes two positioning frames 1, both of which are circular structures, and two supports 2 are fixedly connected to the bottom of each of the two positioning frames 1. The clamping mechanism is located inside the positioning frame 1 and is used to position and clamp the coated workpiece. A brushing mechanism is located between two positioning frames 1. The brushing mechanism is used to brush the positioned coated workpieces. The clamping mechanism includes two connecting rings 3, which are respectively located between two positioning frames 1. Multiple positioning sleeves 4 are fixedly embedded inside each of the two connecting rings 3, and multiple fixing rods 5 are fixedly connected to the outside of each of the two connecting rings 3. The multiple fixing rods 5 are fixedly connected to the two positioning frames 1 respectively. The scrubbing mechanism includes a drive motor 6, and a drive shaft 7 is fixedly connected to the output end of the drive motor 6. The drive shaft 7 extends into the interior of another positioning frame 1, and the drive shaft 7 is movably connected to the two positioning frames 1 through rolling bearings. In this embodiment, when the user pulls the movable frame 21, the multiple clamping plates 8 open, and the user places multiple coated workpieces inside the multiple positioning sleeves 4, and moves the movable frame 21 in the opposite direction, the multiple clamping plates 8 clamp and position the multiple coated workpieces, and at the same time, the drive motor 6 is started to work so that the multiple cleaning brushes 28 brush the multiple coated workpieces. To achieve the purpose of clamping the coated workpiece, this device adopts the following technical solution: The clamping mechanism also includes multiple clamping plates 8, which are respectively embedded inside multiple positioning sleeves 4. Pull ropes 9 are fixedly connected to the outer sides of each clamping plate 8, with their outer ends extending to the outer sides of connecting rings 3. Multiple winding wheels 10 are provided on the outer sides of the two connecting rings 3, and the pull ropes 9 are fixedly wound around the outer sides of the winding wheels 10. Springs 11 are sleeved on the outer sides of each pull rope 9, and the springs 11 are fixedly connected to the outer sides of the clamping plates 8. A first rotating rod 12 is provided on the outer side of each positioning sleeve 4, and a driving gear 13 is fixedly sleeved on the outer side of the first rotating rod 12. Two driven gears 14 are provided at the bottom of the driving gear 13, and a second rotating rod 15 is fixedly embedded inside each of the driven gears 14. The first rotating rod 12 and the second rotating rod 15... All rods 15 are movably connected to the positioning sleeves 4 via rolling bearings. The outer sides of the two second rotating rods 15 are fixedly fitted with first sprockets 16. The outer ends of the multiple winding wheels 10 are fixedly fitted with second sprockets 17. Chains 18 are fitted on the outer sides of the first sprockets 16 and the second sprockets 17. The first sprockets 16 and the second sprockets 17 are driven and connected by the chain 18. The clamping mechanism also includes a gear ring 19. The gear ring 19 has multiple first gears 20 inside. The multiple first gears 20 are fixedly fitted on the outer side of the first rotating rod 12. The two gear rings 19 are respectively located inside the two positioning frames 1. The top of the two gear rings 19 is fixedly connected with a movable frame 21. The outer ends of the two movable frames 21 are fixedly connected with T-shaped sliders 22. The top of the two positioning frames 1 is opened with T-shaped grooves 23. The two T-shaped sliders 22 are respectively embedded in the two T-shaped grooves 23. The user pulls the movable frame 21, which moves and drives the gear ring 19 to rotate. The rotation of the gear ring 19 drives the first gear 20 and the first rotating rod 12 to rotate. The rotation of the first rotating rod 12 drives the driving gear 13 and the driven gear 14 to rotate. The rotation of the driven gear 14 drives the second rotating rod 15 and multiple winding wheels 10 to rotate. The rotation of the multiple winding wheels 10 tightens the multiple pull ropes 9. The tightening of the multiple pull ropes 9 causes the multiple clamping plates 8 to open. After opening, the user places multiple coated workpieces between the multiple clamping plates 8, and then moves the frame 21 in the opposite direction, causing the multiple springs 11 to rebound, so that the multiple clamping plates 8 clamp and position the coated workpieces. To achieve the purpose of cleaning coated workpieces, this device adopts the following technical solution: The brushing mechanism also includes a reciprocating lead screw 24, which is fixedly sleeved on the outside of the transmission shaft 7. A sliding block 25 is sleeved on the outside of the reciprocating lead screw 24. The sliding block 25 is connected to the reciprocating lead screw 24 through a ball screw pair. Multiple connecting rods 26 are fixedly connected to the outside of the sliding block 25. A fixed frame 27 is fixedly connected to the outer end of each of the multiple connecting rods 26. A cleaning brush 28 is embedded inside each of the multiple fixed frames 27. Both ends of the multiple cleaning brushes 28 extend to the outside of the fixed frame 27 and are movably connected to the fixed frame 27 through rolling bearings. Multiple toothed plates 29 are fixedly connected between the two positioning frames 1. A second gear 30 is provided on the top of each of the multiple toothed plates 29. The multiple second gears 30 are respectively fixedly sleeved on the outside of both ends of the multiple cleaning brushes 28. The toothed plates 29 are meshed with the second gears 30. A limiting rod 31 is fixedly embedded between the two positioning frames 1. The multiple limiting rods 31 are respectively embedded inside the multiple connecting rods 26 and slide against the connecting rods 26. After the coated workpiece is clamped, the user starts the drive motor 6 and simultaneously rinses the workpiece with water. The drive motor 6 drives the drive shaft 7 and the reciprocating lead screw 24 to rotate. The rotation of the reciprocating lead screw 24 drives the sliding block 25 and multiple connecting rods 26 to move. The movement of the multiple connecting rods 26 drives the multiple fixed frames 27 and the cleaning brushes 28 to move left and right. The movement of the multiple cleaning brushes 28 drives the multiple second gears 30 to rotate on the surface of the toothed plate 29, thereby driving the multiple cleaning brushes 28 to rotate, so that the coated workpiece is cleaned more thoroughly.
[0020] The usage process of this invention is as follows: The user pulls the movable frame 21, which moves and drives the gear ring 19 to rotate. The rotation of the gear ring 19 drives the first gear 20 and the first rotating rod 12 to rotate. The rotation of the first rotating rod 12 drives the driving gear 13 and the driven gear 14 to rotate. The rotation of the driven gear 14 drives the second rotating rod 15 and multiple winding wheels 10 to rotate. The rotation of the multiple winding wheels 10 tightens the multiple pull ropes 9. The tightening of the multiple pull ropes 9 causes the multiple clamping plates 8 to open. After opening, the user places multiple coated workpieces between the multiple clamping plates 8, and then moves the frame 21 in the opposite direction, causing the multiple springs 11 to... The rebound causes multiple clamping plates 8 to clamp and position the coated workpiece. After the coated workpiece is clamped, the user starts the drive motor 6 and simultaneously rinses the coated workpiece with water. The drive motor 6 drives the drive shaft 7 and the reciprocating lead screw 24 to rotate. The rotation of the reciprocating lead screw 24 drives the sliding block 25 and multiple connecting rods 26 to move. The movement of the multiple connecting rods 26 drives the multiple fixed frames 27 and the cleaning brushes 28 to move left and right. The movement of the multiple cleaning brushes 28 drives the multiple second gears 30 to rotate on the surface of the toothed plate 29, thereby driving the multiple cleaning brushes 28 to rotate, making the coated workpiece more thoroughly cleaned.
[0021] The above description is merely a preferred embodiment of the present invention. Any person skilled in the art can modify the present invention or modify it into an equivalent technical solution using the technical solutions described above. Therefore, any simple modifications or equivalent substitutions made based on the technical solutions of the present invention fall within the scope of protection claimed by the present invention.
Claims
1. A PGTVD vacuum coating workpiece cleaning device, characterized in that: include Two positioning frames (1), both positioning frames (1) are circular structures, and two brackets (2) are fixedly connected to the bottom of each positioning frame (1). A clamping mechanism is provided inside the positioning frame (1) and is used to position and clamp the coated workpiece. A brushing mechanism is provided between two positioning frames (1) and is used to brush the positioned coated workpiece. The clamping mechanism includes two connecting rings (3), which are respectively located between two positioning frames (1). Multiple positioning sleeves (4) are fixedly embedded inside each of the two connecting rings (3), and multiple fixing rods (5) are fixedly connected to the outside of each of the two connecting rings (3). The multiple fixing rods (5) are fixedly connected to the two positioning frames (1) respectively. The brushing mechanism includes a drive motor (6), the output end of which is fixedly connected to a drive shaft (7), the drive shaft (7) extends into another positioning frame (1), and the drive shaft (7) is movably connected to the two positioning frames (1) through rolling bearings; The clamping mechanism also includes multiple clamping plates (8), which are respectively embedded in multiple positioning sleeves (4). Pull ropes (9) are fixedly connected to the outer side of each of the multiple clamping plates (8). The outer ends of the multiple pull ropes (9) extend to the outer side of the connecting rings (3). Multiple winding wheels (10) are provided on the outer side of the two connecting rings (3). The multiple pull ropes (9) are respectively fixedly wound around the outer side of the multiple winding wheels (10). Springs (11) are sleeved on the outer side of each of the multiple pull ropes (9). The multiple springs (11) are respectively fixedly connected to the outer side of the multiple clamping plates (8).
2. The PGTVD vacuum coating workpiece cleaning device according to claim 1, characterized in that: Each of the multiple positioning sleeves (4) is provided with a first rotating rod (12) on its outer side. A driving gear (13) is fixedly sleeved on the outer side of the first rotating rod (12). Two driven gears (14) are provided at the bottom of the driving gear (13). A second rotating rod (15) is fixedly embedded inside each of the multiple driven gears (14). The first rotating rod (12) and the second rotating rod (15) are movably connected to the positioning sleeve (4) through rolling bearings.
3. The PGTVD vacuum coating workpiece cleaning device according to claim 2, characterized in that: Two second rotating rods (15) are each fixedly fitted with a first sprocket (16) on their outer sides, and multiple winding wheels (10) are each fixedly fitted with a second sprocket (17) on their outer ends. The first sprocket (16) and the second sprocket (17) are fitted with a chain (18) on their outer sides, and the first sprocket (16) and the second sprocket (17) are connected by the chain (18).
4. The PGTVD vacuum coating workpiece cleaning device according to claim 2, characterized in that: The clamping mechanism also includes a gear ring (19), which has multiple first gears (20) inside. The multiple first gears (20) are respectively fixedly sleeved on the outside of the first rotating rod (12), and the two gear rings (19) are respectively located inside the two positioning frames (1).
5. The PGTVD vacuum coating workpiece cleaning device according to claim 4, characterized in that: The top of each of the two gear rings (19) is fixedly connected to a movable frame (21), and the outer ends of each of the two movable frames (21) are fixedly connected to a T-shaped slider (22). The top of each of the two positioning frames (1) is provided with a T-shaped groove (23), and the two T-shaped sliders (22) are respectively embedded in the two T-shaped grooves (23).
6. The PGTVD vacuum coating workpiece cleaning device according to claim 1, characterized in that: The brushing mechanism also includes a reciprocating lead screw (24), which is fixedly sleeved on the outside of the transmission shaft (7). A sliding block (25) is sleeved on the outside of the reciprocating lead screw (24). The sliding block (25) is connected to the reciprocating lead screw (24) through a ball screw pair. Multiple connecting rods (26) are fixedly connected to the outside of the sliding block (25).
7. The PGTVD vacuum coating workpiece cleaning device according to claim 6, characterized in that: Each of the connecting rods (26) has a fixed bracket (27) fixedly connected to its outer end. Each of the fixed brackets (27) has a cleaning brush (28) embedded inside. Both ends of the cleaning brush (28) extend to the outside of the fixed bracket (27) and are movably connected to the fixed bracket (27) through a rolling bearing.
8. The PGTVD vacuum coating workpiece cleaning device according to claim 7, characterized in that: Multiple toothed plates (29) are fixedly connected between the two positioning frames (1). Each toothed plate (29) is provided with a second gear (30) on its top. The multiple second gears (30) are respectively fixedly sleeved on the outer sides of the two ends of the multiple cleaning brushes (28). The toothed plates (29) are meshed with the second gears (30).
9. A PGTVD vacuum coating workpiece cleaning device according to claim 6, characterized in that: A limiting rod (31) is fixedly embedded between the two positioning frames (1), and multiple limiting rods (31) are respectively embedded inside multiple connecting rods (26) and slide relative to the connecting rods (26).
Citation Information
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