一种穿水箱气源自适应调节方法及系统

By acquiring real-time signals from the finishing mill and the position of the wire rod, dynamically calculating the delay opening threshold, controlling the pneumatic ball valve in segments, and monitoring air resistance and pressure, the problems of the pump system's strong dependence on on-site personnel and energy waste have been solved, achieving intelligent and energy-saving optimization effects.

CN120790675BActive Publication Date: 2026-07-17XINJI AOSEN STEEL GRP CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
XINJI AOSEN STEEL GRP CO LTD
Filing Date
2025-06-30
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In existing technologies, pump systems are highly dependent on personnel and suffer from energy waste. In particular, the control method of the air source through the water tank in high-speed wire rod production has not achieved intelligent and energy-saving optimization.

Method used

By acquiring real-time start/stop signals of the finishing mill and the position signal of the wire rod head, dynamically calculating the dynamic delay opening threshold, controlling the opening of the pneumatic ball valve in segments, monitoring air resistance and pressure, and adopting multi-modal recognition and dynamic optimization control strategies, the adaptive adjustment of the air source is achieved.

Benefits of technology

This has enabled the intelligent and efficient operation of the pump system, reduced reliance on on-site personnel, reduced energy waste, and improved production efficiency and stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

本发明涉及设备控制领域,具体涉及一种穿水箱气源自适应调节方法及系统。方法包括,实时获取精轧机启停信号与盘条头部位置信号;动态计算盘条头部到穿水箱的剩余距离,生成动态延时开启阈值;控制电磁阀分段式开启气动球阀;监测盘条覆盖长度并转换为等效气阻值,同时采集管路压力;通过压力闭环控制器生成动态压力补偿量;依此调整气动球阀开度;精轧机停止时,触发气动球阀关闭,必要时执行梯度泄压关断程序。本发明借助分布式传感器阵列和多模态识别神经网络,实现泵组运行状态的实时精准监测与分析,降低岗位人员依赖,提高自动化程度和稳定性。通过动态优化控制策略,使泵组系统高效运行,减少能源浪费,提升能源利用效率,降低生产成本。
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