A positioning tool for square box motor frame
Patent Information
- Application Number
- CN202511187628.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-25
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2045-08-25
AI Technical Summary
其机械加工工艺比较复杂,一般方箱电机机座加工由多台设备、多次装夹等工序完成
本发明所述的用于方箱电机机座的定位工装,可采用一台设备一次装夹工艺来完成方箱电机机座的所有加工工序,这样避免了多次转序、装夹等累积误差。不仅提高了方箱机座的尺寸、形位的加工精度,也提高了加工效率。具体地,操作人员可将底板整体吊运放置到落地镗铣加工中心的工作台上,然后根据机座的外形定位尺寸,调整第二定位机构、第三定位机构和第四定位机构到达各自的指定位置,然后将机座吊运至第一定位机构、第二定位机构、第三定位机构和第四定位机构上对应的定位夹持组件的可调支撑上,即四个可调支撑分别支撑于机座的底部四角处,然后将第一定位机构、第二定位机构、第三定位机构和第四定位机构上对应的定位夹持组件的压块插入机座上对应的定位孔内并压紧机座,如此完成机座的固定压紧,随后便可通过落地镗铣加工中心对机座进行加工。
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Figure CN120791482B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of motor base processing technology, and more specifically, to a positioning fixture for a square box motor base. Background Technology
[0002] The square box motor frame is a major structural component of the motor, significantly impacting its interchangeability and the uniformity of the air gap. Its machining process is relatively complex, typically involving multiple machines and numerous clamping operations. The cumulative errors and deformations resulting from multiple machines, multiple cycles, multiple clamping operations, and uneven clamping forces can easily lead to significant fluctuations in the machining accuracy of the frame's roundness, coaxiality, runout, and flatness, resulting in substandard performance. This can cause additional noise and vibration during the operation of the square box motor. Summary of the Invention
[0003] The problem this invention aims to solve is: how to use a single machine and a single clamping process to complete all the processing steps of the square box motor base, so as to avoid the cumulative errors caused by multiple transfers and clamping.
[0004] This invention provides a positioning fixture for a square box motor base, comprising: a base plate, a first positioning mechanism, a second positioning mechanism, a third positioning mechanism, and a fourth positioning mechanism; the base plate is used to mount on the worktable of a floor-type boring and milling machining center; the first, second, third, and fourth positioning mechanisms are rectangularly arranged on the base plate and are respectively used for positioning and connecting to the four bottom corners of the base, wherein the first positioning mechanism is diagonally arranged relative to the fourth positioning mechanism, and the second positioning mechanism is diagonally arranged relative to the third positioning mechanism; the first positioning mechanism... The mechanism is fixedly mounted on the base plate. The second positioning mechanism is movably mounted on the base plate along the X direction. The third positioning mechanism is movably mounted on the base plate along the Y direction. The fourth positioning mechanism is movably mounted on the base plate along both the X and Y directions. The first, second, third, and fourth positioning mechanisms each include a positioning clamping assembly. The positioning clamping assembly includes a pressure block and an adjustable support. The adjustable support is used to abut against the bottom of the base. The pressure block is used to extend into the corresponding positioning hole on the base and press the base firmly.
[0005] The present invention provides a positioning fixture for a square box motor base, which, compared with the prior art, has the following beneficial effects, but is not limited to: The positioning fixture for a square box motor base described in this invention allows for the completion of all machining processes for the square box motor base using a single machine and clamping process, thus avoiding accumulated errors from multiple transfers and clamping operations. This not only improves the machining accuracy of the square box motor base's dimensions and shape but also increases machining efficiency. Specifically, the operator can hoist the base plate as a whole and place it on the worktable of a floor-type boring and milling machining center. Then, according to the external positioning dimensions of the base, the second, third, and fourth positioning mechanisms are adjusted to their respective designated positions. The base is then hoisted onto the adjustable supports of the corresponding positioning clamping components on the first, second, third, and fourth positioning mechanisms, i.e., the four adjustable supports are respectively supported at the four corners of the base's bottom. The pressure blocks of the corresponding positioning clamping components on the first, second, third, and fourth positioning mechanisms are then inserted into the corresponding positioning holes on the base and pressed down, thus completing the fixing and clamping of the base. The base can then be machined using a floor-type boring and milling machining center.
[0006] Optionally, the positioning and clamping assembly further includes a base block, a first screw, and a hydraulic push rod. The first screw is threaded vertically to the base block. The pressure block is located above the base block and has an elongated slot. The first screw passes through the elongated slot. A nut is threaded onto the first screw, and the nut is used to abut against the end face of the pressure block away from the base block. The adjustable support is arranged vertically on the base block and located at the end of the base block near the machine base. The hydraulic push rod is arranged vertically on the base block and located at the end of the base block away from the machine base. The end of the pressure block near the machine base is used to extend into a corresponding positioning hole on the machine base. The hydraulic push rod is used to push the end of the pressure block away from the machine base upwards, so that the end of the pressure block near the machine base presses down against the machine base.
[0007] Optionally, the positioning and clamping assembly further includes a base, on which a sliding groove is provided, and a slider is provided on the end face of the base block opposite to the pressure block, the slider being slidably connected to the sliding groove.
[0008] Optionally, positioning rods are respectively provided on the bases corresponding to the first positioning mechanism and the second positioning mechanism, and the two positioning rods are respectively used to abut against the rear end face of the base; fixing plates are respectively provided on the bases corresponding to the first positioning mechanism and the third positioning mechanism, and the two fixing plates are respectively used to abut against the right end face of the base.
[0009] Optionally, a first hydraulic cylinder is provided on the base corresponding to the second positioning mechanism, and the first hydraulic cylinder is used to adjust the height difference between the left and right ends of the base.
[0010] Optionally, the positioning and clamping assembly further includes a second screw and a third screw. The second screw is threaded vertically to the base block, and the end of the second screw away from the base block is used to abut against the pressure block. The third screw is threaded vertically to the pressure block, passes through the pressure block, and is coaxially arranged with the hydraulic push rod. The hydraulic push rod is used to push the third screw to lift the end of the pressure block away from the machine base upward.
[0011] Optionally, the second positioning mechanism further includes a first guide rail, a first slide table, and a first driving mechanism. The first guide rail is arranged on the base plate along the X direction, the first slide table is slidably connected to the first guide rail, the positioning clamping assembly is provided on the first slide table, and the first driving mechanism is provided on the base plate for driving the first slide table to move along the first guide rail.
[0012] Optionally, the third positioning mechanism further includes a second guide rail, a second slide table, and a second driving mechanism. The second guide rail is arranged along the Y direction on the base plate, the second slide table is slidably connected to the second guide rail, the positioning clamping assembly is provided on the second slide table, and the second driving mechanism is provided on the base plate for driving the second slide table to move along the second guide rail.
[0013] Optionally, the fourth positioning mechanism further includes a third guide rail, a fourth guide rail, a third slide table, a fourth slide table, a third drive mechanism, and a fourth drive mechanism. The third guide rail is arranged on the base plate along the X direction. The third slide table is slidably connected to the third guide rail. The third drive mechanism is disposed on the base plate and is used to drive the third slide table to move along the third guide rail. The fourth guide rail is arranged on the third slide table along the Y direction and is slidably connected to the fourth guide rail. The positioning clamping assembly is disposed on the fourth slide table. The fourth drive mechanism is disposed on the third slide table and is used to drive the fourth slide table to move along the fourth guide rail.
[0014] Optionally, the positioning fixture for the square box motor base further includes a leveling mechanism and a ruler plate. The leveling mechanism includes a fifth slide, a fifth guide rail, a sixth slide, a fifth drive mechanism, and a second hydraulic cylinder. The fifth slide is slidably connected to the third guide rail, and the fifth guide rail is arranged along the Y direction on the fifth slide. The sixth slide is slidably connected to the fifth guide rail. The fifth drive mechanism is disposed on the fifth slide and is used to drive the sixth slide to move along the fifth guide rail. The second hydraulic cylinder is disposed on the sixth slide and is used to adjust the height difference between the front and rear ends of the base. The ruler plate is vertically disposed on the base plate and is used to provide a reference for aligning the base. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of the positioning fixture for the square box motor base according to an embodiment of the present invention; Figure 2 This is a schematic diagram of the positioning and clamping assembly according to an embodiment of the present invention; Figure 3 This is a schematic diagram of the positioning fixture for the square box motor base and the assembled base according to an embodiment of the present invention; Figure 4 This is a schematic diagram of the base structure according to an embodiment of the present invention.
[0016] Explanation of reference numerals in the attached figures: 1. Base plate; 2. First positioning mechanism; 3. Second positioning mechanism; 31. First guide rail; 32. First slide table; 33. First drive mechanism; 4. Third positioning mechanism; 41. Second guide rail; 42. Second slide table; 43. Second drive mechanism; 5. Fourth positioning mechanism; 51. Third guide rail; 52. Fourth guide rail; 53. Third slide table; 54. Fourth slide table; 55. Third drive mechanism; 56. Fourth drive mechanism; 6. Positioning and clamping assembly; 61. Pressure block; 62. Adjustable support; 6 3. Base block; 64. First screw; 65. Hydraulic jack; 66. Base; 67. Second screw; 68. Third screw; 7. Positioning rod; 8. Fixing plate; 9. First hydraulic cylinder; 10. Leveling mechanism; 101. Fifth slide; 102. Fifth guide rail; 103. Sixth slide; 104. Fifth drive mechanism; 105. Sixth drive mechanism; 106. Second hydraulic cylinder; 11. Scale plate; 100. Worktable of floor-type boring and milling machining center; 200. Machine base; 2001. Positioning hole. Detailed Implementation
[0017] To make the above-mentioned objects, features and advantages of the present invention more apparent and understandable, specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
[0018] In the description of this invention, the orientations or positional relationships indicated by terms such as "up," "down," "left," "right," "top," "bottom," "front," "back," "inner," and "outer" are based on the orientations or positional relationships shown in the accompanying drawings and are used only for the convenience of describing this invention. They are not intended to indicate or imply that the device referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as limiting the scope of protection of this invention.
[0019] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0020] In the description of this specification, references to terms such as "embodiment," "one embodiment," and "one implementation" indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or implementation is included in at least one embodiment or implementation of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or implementation. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or implementations.
[0021] Furthermore, in the attached diagram, the X-axis represents the horizontal direction, that is, the left and right position, with the positive direction of the X-axis representing the left and the negative direction of the X-axis representing the right; the Y-axis represents the vertical direction, that is, the front and back position, with the positive direction of the Y-axis representing the front and the negative direction of the Y-axis representing the back; and the Z-axis represents the vertical direction, that is, the up and down position, with the positive direction of the Z-axis representing the up and the negative direction of the Z-axis representing the down.
[0022] It should also be noted that the aforementioned X-axis, Y-axis and Z-axis are used only for the convenience of describing the present invention and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
[0023] like Figures 1 to 4As shown, the positioning fixture for a square box motor base according to an embodiment of the present invention includes: a base plate 1, a first positioning mechanism 2, a second positioning mechanism 3, a third positioning mechanism 4, and a fourth positioning mechanism 5; the base plate 1 is used to be mounted on the worktable 100 of a floor-type boring and milling machining center; the first positioning mechanism 2, the second positioning mechanism 3, the third positioning mechanism 4, and the fourth positioning mechanism 5 are arranged in a rectangle on the base plate 1, and are respectively used for positioning and connecting with the four bottom corners of the base 200, wherein the first positioning mechanism 2 is arranged diagonally relative to the fourth positioning mechanism 5, and the second positioning mechanism 3 is arranged diagonally relative to the third positioning mechanism 4; the first positioning mechanism 2 is fixedly mounted... The second positioning mechanism 3 is movably disposed on the base plate 1 along the X direction, the third positioning mechanism 4 is movably disposed on the base plate 1 along the Y direction, and the fourth positioning mechanism 5 is movably disposed on the base plate 1 along both the X and Y directions. The first positioning mechanism 2, the second positioning mechanism 3, the third positioning mechanism 4, and the fourth positioning mechanism 5 each include a positioning clamping assembly 6. The positioning clamping assembly 6 includes a pressure block 61 and an adjustable support 62. The adjustable support 62 is used to abut against the bottom of the base 200, and the pressure block 61 is used to extend into the corresponding positioning hole 2001 on the base 200 and press the base 200.
[0024] In this embodiment, in conjunction with the appendix Figure 1 To be continued Figure 4 As shown, the positioning fixture for the square box motor base of the present invention can complete all processing steps of the square box motor base using a single machine and a single clamping process, thus avoiding the cumulative errors caused by multiple transfers and clamping. This not only improves the machining accuracy of the dimensions and shape of the square box motor base, but also increases the machining efficiency. Specifically, the operator can hoist the base plate 1 as a whole and place it on the worktable 100 of the floor-type boring and milling machining center. Then, according to the external positioning dimensions of the machine base 200, adjust the second positioning mechanism 3, the third positioning mechanism 4, and the fourth positioning mechanism 5 to their respective designated positions. Then, hoist the machine base 200 onto the adjustable supports 62 of the corresponding positioning clamping components 6 on the first positioning mechanism 2, the second positioning mechanism 3, the third positioning mechanism 4, and the fourth positioning mechanism 5. That is, the four adjustable supports 62 are respectively supported at the four bottom corners of the machine base 200. Then, insert the pressure blocks 61 of the corresponding positioning clamping components 6 on the first positioning mechanism 2, the second positioning mechanism 3, the third positioning mechanism 4, and the fourth positioning mechanism 5 into the corresponding positioning holes 2001 on the machine base 200 and press the machine base 200. In this way, the machine base 200 is fixed and pressed. Then, the machine base 200 can be processed by the floor-type boring and milling machining center.
[0025] It should be noted that, since the base 200 is rectangular in shape, the difference between different models of base 200 lies in their external dimensions, i.e., the size of the rectangle. Therefore, the first positioning mechanism 2, the second positioning mechanism 3, the third positioning mechanism 4, and the fourth positioning mechanism 5 of this invention are arranged rectangularly on the base plate 1. In order for this positioning fixture to be adaptable to different models of base 200, the first positioning mechanism 2 is fixedly mounted on the base plate 1, and the second positioning mechanism 3 is mounted along the X direction (see attached diagram). Figure 1 Or attached Figure 3 The third positioning mechanism 4 is movably mounted on the base plate 1 along the X-axis direction, and is located along the Y-axis direction (attached). Figure 1 Or attached Figure 3 The first positioning mechanism 2 is movably mounted on the base plate 1 along the Y-axis direction, and the second positioning mechanism 3 is movably mounted on the base plate 1 along the X and Y directions respectively. The first positioning mechanism 2 is diagonally arranged relative to the fourth positioning mechanism 5, and the second positioning mechanism 3 is diagonally arranged relative to the third positioning mechanism 4. In this way, by adjusting the positions of the second positioning mechanism 3, the third positioning mechanism 4 and the fourth positioning mechanism 5, the size of the rectangle formed by the first positioning mechanism 2, the second positioning mechanism 3, the third positioning mechanism 4 and the fourth positioning mechanism 5 can be adjusted to adapt to different models of base 200.
[0026] Optionally, the positioning and clamping assembly 6 further includes a base block 63, a first screw 64, and a hydraulic push rod 65. The first screw 64 is threaded vertically to the base block 63. The pressure block 61 is located above the base block 63 and has an elongated slot. The first screw 64 passes through the elongated slot. A nut is threaded onto the first screw 64, and the nut is used to abut against the end face of the pressure block 61 opposite to the base block 63. The adjustable support 62 is arranged vertically on the base block 63 and located... The base block 63 is located at one end near the base 200. The hydraulic push rod 65 is arranged vertically on the base block 63 and located at the end of the base block 63 away from the base 200. The end of the pressure block 61 near the base 200 is used to extend into the corresponding positioning hole 2001 on the base 200. The hydraulic push rod 65 is used to push the end of the pressure block 61 away from the base 200 upward, so that the end of the pressure block 61 near the base 200 presses the base 200 downward.
[0027] Specifically, in conjunction with the appendix Figure 2 As shown, the lower end of the first screw 64 (attached) Figure 1 Or attached Figure 3The first screw 64 is threaded to the base block 63 in the Z-axis direction. The upper part of the first screw 64 passes through the long slot hole on the pressure block 61. In this way, on the one hand, the pressure block 61 can adjust its height position relative to the base block 63 along the length direction of the first screw 64. The nut on the first screw 64 can limit the height position of the pressure block 61 relative to the base block 63. On the other hand, the pressure block 61 can move towards or away from the machine base 200 under the action of its long slot hole. That is, the pressure block 61 can be manually inserted into the corresponding positioning hole 2001 on the machine base 200. Then, the end of the pressure block 61 away from the machine base 200 is pushed upward by the hydraulic push rod 65, so that the end of the pressure block 61 inserted into the positioning hole 2001 of the machine base 200 can press the machine base 200 downward. Both the pressure block 61 and the base block 63 can be rectangular block structures. One end of the pressure block 61, which is inserted into the positioning hole 2001 of the machine base 200, can be threaded with a cylindrical block. This cylindrical block can be positioned directly above the adjustable support 62, which can be a screw structure, extending vertically (see attached diagram). Figure 1 (In the Z-axis direction) threaded connection to the base block 63. Since the adjustable support 62 needs to support the machine base 200, before the machine base 200 is placed on the adjustable support 62, the pressure block 61 needs to be adjusted to move away from the adjustable support 62 to avoid interference between the cylindrical block on the pressure block 61 and the machine base 200. After the machine base 200 is placed on the adjustable support 62, the pressure block 61 can be moved closer to the machine base 200 and inserted into the positioning hole 2001 of the machine base 200.
[0028] In this embodiment, the force application point of the pressure block 61 is designed directly above the adjustable support 62, so that the clamping force can be applied directly and evenly to the workpiece (machine base 200). At the same time, a hydraulic control system can be introduced to precisely adjust and control the clamping force of the hydraulic push rod 65, ensuring that the clamping force is sufficient to fix the workpiece, but will not cause clamping deformation of the square box motor base due to excessive clamping. This effectively ensures the processing accuracy and quality of the workpiece and avoids scrap and defective products caused by improper clamping.
[0029] Optionally, the positioning and clamping assembly 6 further includes a base 66, on which a sliding groove is provided, and a slider is provided on the end face of the base block 63 opposite to the pressure block 61, the slider being slidably connected to the sliding groove.
[0030] In this embodiment, in conjunction with the appendix Figure 2 As shown, the positioning and clamping assembly 6 also includes a base 66. A groove is formed on the upper surface of the base 66, and a slider is provided on the lower surface of the base block 63. The base block 63 can be slidably connected to the groove on the base 66 via the slider. The extension direction of the groove on the base 66 is as follows: Figure 1 In the Y-axis direction, the base block 63 can be adjusted in position to ensure that the pressure block 61 can be smoothly inserted into the positioning hole 2001 of the base 200.
[0031] It should be noted that the bases 66 corresponding to the first positioning mechanism 2, the second positioning mechanism 3, the third positioning mechanism 4, and the fourth positioning mechanism 5 differ in height and / or width. For example, the first positioning mechanism 2 is fixedly mounted on the base plate 1, and the lower end of the base 66 corresponding to the first positioning mechanism 2 is connected to the base plate 1. Therefore, the height of the base 66 corresponding to the first positioning mechanism 2 is greater than that of the second positioning mechanism 3, the third positioning mechanism 4, and the fourth positioning mechanism 5.
[0032] Optionally, positioning rods 7 are respectively provided on the base 66 corresponding to the first positioning mechanism 2 and the second positioning mechanism 3, and the two positioning rods 7 are respectively used to abut against the rear end face of the base 200; fixing plates 8 are respectively provided on the base 66 corresponding to the first positioning mechanism 2 and the third positioning mechanism 4, and the two fixing plates 8 are respectively used to abut against the right end face of the base 200.
[0033] In this embodiment, in conjunction with the appendix Figure 1 As shown, positioning rods 7 are respectively provided on the bases 66 corresponding to the first positioning mechanism 2 and the second positioning mechanism 3. The two positioning rods 7 are respectively used to abut against the rear end face of the machine base 200, and play the role of positioning the rear end face of the machine base 200. Fixing plates 8 are respectively provided on the bases 66 corresponding to the first positioning mechanism 2 and the third positioning mechanism 4. The two fixing plates 8 are respectively used to abut against the right end face of the machine base 200, and play the role of positioning the right end face of the machine base 200.
[0034] Optionally, a first hydraulic cylinder 9 is provided on the base 66 corresponding to the second positioning mechanism 3. The first hydraulic cylinder 9 is used to adjust the height difference between the left and right ends of the base 200.
[0035] In this embodiment, in conjunction with the appendix Figure 1 and attached Figure 3 As shown, a first hydraulic cylinder 9 is provided on the base 66 corresponding to the second positioning mechanism 3. The telescopic end of the first hydraulic cylinder 9 can abut against the bottom of the left end of the machine base 200 to adjust the height difference between the left and right ends of the machine base 200.
[0036] Optionally, the positioning and clamping assembly 6 further includes a second screw 67 and a third screw 68. The second screw 67 is threaded vertically to the base block 63, and the end of the second screw 67 away from the base block 63 is used to abut against the pressure block 61. The third screw 68 is threaded vertically to the pressure block 61, passes through the pressure block 61, and is coaxially arranged with the hydraulic push rod 65. The hydraulic push rod 65 is used to push the third screw 68 to lift the end of the pressure block 61 away from the base 200 upward.
[0037] In this embodiment, in conjunction with the appendix Figure 2 As shown, the second screw 67 is along the vertical direction (see attached diagram). Figure 1 A second screw 67 is threaded to the base block 63 along the Z-axis, and is located between the hydraulic jack 65 and the first screw 64. The upper end of the second screw 67 is used to abut against the pressure block 61, which can limit the distance between the pressure block 61 and the base block 63. A third screw 68 is threaded to the pressure block 61 in the vertical direction, and the lower end of the third screw 68 passes through the pressure block 61. The third screw 68 is coaxially arranged with the hydraulic jack 65. Since the stroke of the hydraulic jack 65 is limited, the end of the pressure block 61 away from the machine base 200 can be indirectly lifted upward through the third screw 68.
[0038] Optionally, the second positioning mechanism 3 further includes a first guide rail 31, a first slide 32, and a first driving mechanism 33. The first guide rail 31 is arranged on the base plate 1 along the X direction. The first slide 32 is slidably connected to the first guide rail 31. The positioning clamping assembly 6 is provided on the first slide 32. The first driving mechanism 33 is provided on the base plate 1 and is used to drive the first slide 32 to move along the first guide rail 31.
[0039] Specifically, in conjunction with the appendix Figure 1 As described above, two first guide rails 31 are arranged at intervals on the base plate 1, wherein the extension direction of the first guide rails 31 is the X direction, i.e., attached... Figure 1 In the X-axis direction, the first slide 32 is slidably connected to two first guide rails 31. The upper end surface of the first slide 32 is provided with a positioning and clamping assembly 6. The base plate 1 is provided with a first driving mechanism 33 for driving the first slide 32 to move along the first guide rails 31.
[0040] In this embodiment, the first drive mechanism 33 may include a lead screw and a servo motor system. The first slide 32 is connected to the lead screw, and the servo motor system is driven by the lead screw to rotate and move the first slide 32. The high-precision servo motor system precisely drives the first slide 32, achieving rapid and accurate positioning of the first slide 32. The servo motor features high response speed and high control precision, ensuring that the first slide 32 accurately reaches the target position in a very short time, with a positioning accuracy within ±0.1 mm. Simultaneously, the system may be equipped with a self-locking device. Once the first slide 32 reaches the set position, the self-locking device quickly activates and firmly locks the first slide 32, preventing displacement due to external forces during processing. This ensures the stability and reliability of the processing, providing crucial support for the tooling to achieve universal, flexible, and digital tooling changeover.
[0041] It should be noted that the second drive mechanism 43, the third drive mechanism 55, the fourth drive mechanism 56, the fifth drive mechanism 104, and the sixth drive mechanism 105 mentioned later have the same structure and function as the first drive mechanism 33, and will not be described again in the following text.
[0042] Optionally, the third positioning mechanism 4 further includes a second guide rail 41, a second slide 42, and a second driving mechanism 43. The second guide rail 41 is arranged on the base plate 1 along the Y direction. The second slide 42 is slidably connected to the second guide rail 41. The positioning clamping assembly 6 is provided on the second slide 42. The second driving mechanism 43 is provided on the base plate 1 and is used to drive the second slide 42 to move along the second guide rail 41.
[0043] In this embodiment, in conjunction with the appendix Figure 1 As described above, two second guide rails 41 are arranged at intervals on the base plate 1, wherein the extension direction of the second guide rails 41 is the Y direction, i.e., attached Figure 1 In the Y-axis direction, the second slide 42 is slidably connected to two second guide rails 41. The upper end face of the second slide 42 is provided with a positioning and clamping assembly 6. The base plate 1 is provided with a second driving mechanism 43, which is used to drive the second slide 42 to move along the second guide rails 41.
[0044] Optionally, the fourth positioning mechanism 5 further includes a third guide rail 51, a fourth guide rail 52, a third slide 53, a fourth slide 54, a third drive mechanism 55, and a fourth drive mechanism 56. The third guide rail 51 is arranged on the base plate 1 along the X direction. The third slide 53 is slidably connected to the third guide rail 51. The third drive mechanism 55 is disposed on the base plate 1 and is used to drive the third slide 53 to move along the third guide rail 51. The fourth guide rail 52 is arranged on the third slide 53 along the Y direction. The fourth slide 54 is slidably connected to the fourth guide rail 52. The positioning clamping assembly 6 is disposed on the fourth slide 54. The fourth drive mechanism 56 is disposed on the third slide 53 and is used to drive the fourth slide 54 to move along the fourth guide rail 52.
[0045] In this embodiment, in conjunction with the appendix Figure 1 As described above, two third guide rails 51 are arranged at intervals on the base plate 1, wherein the extension direction of the third guide rails 51 is the X direction, i.e., attached... Figure 1 In the X-axis direction, the third slide 53 is slidably connected to two third guide rails 51. A third drive mechanism 55 is provided on the base plate 1 to drive the third slide 53 to move along the third guide rails 51. Two fourth guide rails 52 are spaced apart on the upper surface of the third slide 53, wherein the extension direction of the fourth guide rails 52 is the Y-axis, i.e., attached... Figure 1In the Y-axis direction, the fourth slide 54 is slidably connected to two fourth guide rails 52. The upper end face of the fourth slide 54 is provided with a positioning and clamping assembly 6. The third slide 53 is provided with a fourth driving mechanism 56, which is used to drive the fourth slide 54 to move along the fourth guide rails 52.
[0046] Optionally, the positioning fixture for the square box motor base further includes a leveling mechanism 10 and a scale plate 11. The leveling mechanism 10 includes a fifth slide 101, a fifth guide rail 102, a sixth slide 103, a fifth drive mechanism 104, a sixth drive mechanism 105, and a second hydraulic cylinder 106. The fifth slide 101 is slidably connected to the third guide rail 51. The fifth drive mechanism 104 is disposed on the base plate 1 and is used to drive the fifth slide 101 to move along the third guide rail 51. The sixth slide 103 is slidably connected to the fifth guide rail 102 and arranged along the Y direction on the fifth slide 101. The sixth drive mechanism 105 is disposed on the fifth slide 101 and is used to drive the sixth slide 103 to move along the fifth guide rail 102. The second hydraulic cylinder 106 is disposed on the sixth slide 103 and is used to adjust the height difference between the front and rear ends of the machine base 200. The scale plate 11 is vertically disposed on the base plate 1 and is used to provide a reference for the alignment of the machine base 200.
[0047] Specifically, in conjunction with the appendix Figure 1 The fifth slide 101 is slidably connected to two third guide rails 51. A fifth drive mechanism 104 is provided on the base plate 1 to drive the fifth slide 101 to move along the third guide rails 51. Two fifth guide rails 102 are arranged at intervals on the upper surface of the fifth slide 101, wherein the extension direction of the fifth guide rails 102 is the Y direction, i.e., attached... Figure 1 In the Y-axis direction, the sixth slide 103 is slidably connected to two fifth guide rails 102. A sixth drive mechanism 105 is provided on the fifth slide 101 to drive the sixth slide 103 to move along the fifth guide rails 102. A second hydraulic cylinder 106 is installed on the sixth slide 103 to adjust the height difference between the front and rear ends of the machine base 200. The scale plate 11 is along the vertical direction (see attached). Figure 1 The Z-axis direction is set on the base plate 1 to provide a reference for the alignment of the base 200.
[0048] In this embodiment, a ruler plate 11 is provided on the tooling, and it cooperates with the second hydraulic cylinder 106. The ruler plate 11 is used to provide a precise alignment reference, and the second hydraulic cylinder 106 performs fine-tuning and alignment operations on the machine base 200 through precise hydraulic control. This cooperation method can achieve precise alignment of the square box motor base in a short time, greatly improving clamping efficiency and accuracy, and reducing the time and errors of repeated manual adjustments. The second hydraulic cylinder 106 can move along the X-axis and Y-axis respectively to accommodate machine bases 200 of different sizes.
[0049] Optionally, the positioning fixture for the square box motor base may also include a control panel. The control panel connects to the hydraulic and electrical control systems, serving functions such as operation control and data storage. The control panel's electrical control center has digital storage capabilities. During the positioning process of the first base 200, manual input of adjustment data is required. Subsequent square box motor bases of the same specification that have already been entered have a "one-click" data retrieval function, enabling rapid and accurate positioning of the second positioning mechanism 3, the third positioning mechanism 4, the fourth positioning mechanism 5, and the leveling mechanism 10. This function greatly simplifies the operation steps, reduces reliance on the operator's skill level and experience, effectively improves work efficiency, and significantly reduces the operator's labor intensity, improving the working environment and conditions.
[0050] Furthermore, the positioning fixture for square box motor bases can be modularly designed, dividing the fixture into multiple independently detachable and replaceable functional modules. This modular structure not only simplifies the manufacturing and maintenance process of the fixture but also significantly improves its versatility and adaptability. The innovative structural design allows the fixture to quickly switch between processing tasks for various specifications and models of square box motor bases without requiring large-scale modifications or redesigns, thereby effectively reducing production and time costs.
[0051] The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature.
[0052] While the present invention has been disclosed above, its scope of protection is not limited thereto. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention, and all such changes and modifications will fall within the scope of protection of the present invention.
Claims
1. A positioning fixture for a square box motor base, characterized in that, include: The base plate (1), first positioning mechanism (2), second positioning mechanism (3), third positioning mechanism (4), and fourth positioning mechanism (5) are used to install the base plate (100) on the worktable of the floor-type boring and milling machining center. The first positioning mechanism (2), second positioning mechanism (3), third positioning mechanism (4), and fourth positioning mechanism (5) are arranged in a rectangular shape on the base plate (1) and are respectively used for positioning and connecting with the four bottom corners of the machine base (200). The first positioning mechanism (2) is diagonally arranged relative to the fourth positioning mechanism (5), and the second positioning mechanism (3) is diagonally arranged relative to the third positioning mechanism (4). The first positioning mechanism (2) is fixedly mounted on the base plate (1), the second positioning mechanism (3) is movably mounted on the base plate (1) along the X direction, the third positioning mechanism (4) is movably mounted on the base plate (1) along the Y direction, and the fourth positioning mechanism (5) is movably mounted on the base plate (1) along the X and Y directions respectively; the first positioning mechanism (2), the second positioning mechanism (3), the third positioning mechanism (4) and the fourth positioning mechanism (5) all include a positioning clamping assembly (6), the positioning clamping assembly (6) includes a pressure block (61) and an adjustable support (62), the adjustable support (62) is used to engage with the base (20) The bottom of the 0) abuts against each other, and the pressure block (61) is used to extend into the corresponding positioning hole (2001) on the machine base (200) and press the machine base (200); the positioning clamping assembly (6) also includes a base block (63), a first screw (64) and a hydraulic push rod (65), the first screw (64) is threaded to the base block (63) in the vertical direction, the pressure block (61) is located above the base block (63) and has an elongated slot, the first screw (64) passes through the elongated slot, and a nut is threaded on the first screw (64), and the nut is used to abut against the end face of the pressure block (61) away from the base block (63), the adjustable support (62) The hydraulic push rod (65) is arranged vertically on the base block (63) and located at one end of the base block (63) near the machine base (200). The hydraulic push rod (65) is arranged vertically on the base block (63) and located at one end of the base block (63) away from the machine base (200). The end of the pressure block (61) near the machine base (200) is used to extend into the corresponding positioning hole (2001) on the machine base (200). The hydraulic push rod (65) is used to push the end of the pressure block (61) away from the machine base (200) upward, so that the end of the pressure block (61) near the machine base (200) presses the machine base (200) downward.
2. The positioning fixture for a square box motor base according to claim 1, characterized in that, The positioning and clamping assembly (6) also includes a base (66), on which a sliding groove is provided. A slider is provided on the end face of the base block (63) away from the pressure block (61), and the slider is slidably connected to the sliding groove.
3. The positioning fixture for a square box motor base according to claim 2, characterized in that, Positioning rods (7) are respectively provided on the base (66) corresponding to the first positioning mechanism (2) and the second positioning mechanism (3), and the two positioning rods (7) are respectively used to abut against the rear end face of the machine base (200); fixing plates (8) are respectively provided on the base (66) corresponding to the first positioning mechanism (2) and the third positioning mechanism (4), and the two fixing plates (8) are respectively used to abut against the right end face of the machine base (200).
4. The positioning fixture for a square box motor base according to claim 2, characterized in that, The second positioning mechanism (3) is provided with a first hydraulic cylinder (9) on the base (66) corresponding to the base (66). The first hydraulic cylinder (9) is used to adjust the height difference between the left and right ends of the base (200).
5. The positioning fixture for a square box motor base according to claim 1, characterized in that, The positioning and clamping assembly (6) further includes a second screw (67) and a third screw (68). The second screw (67) is threaded to the base block (63) in the vertical direction, and the end of the second screw (67) away from the base block (63) is used to abut against the pressure block (61). The third screw (68) is threaded to the pressure block (61) in the vertical direction, and the third screw (68) passes through the pressure block (61) and is coaxially arranged with the hydraulic push rod (65). The hydraulic push rod (65) is used to push the third screw (68) to lift the end of the pressure block (61) away from the machine base (200) upward.
6. The positioning fixture for a square box motor base according to claim 1, characterized in that, The second positioning mechanism (3) further includes a first guide rail (31), a first slide (32) and a first driving mechanism (33). The first guide rail (31) is arranged on the base plate (1) along the X direction. The first slide (32) is slidably connected to the first guide rail (31). The positioning clamping assembly (6) is provided on the first slide (32). The first driving mechanism (33) is provided on the base plate (1) and is used to drive the first slide (32) to move along the first guide rail (31).
7. The positioning fixture for a square box motor base according to claim 1, characterized in that, The third positioning mechanism (4) further includes a second guide rail (41), a second slide (42), and a second driving mechanism (43). The second guide rail (41) is arranged on the base plate (1) along the Y direction. The second slide (42) is slidably connected to the second guide rail (41). The positioning clamping assembly (6) is provided on the second slide (42). The second driving mechanism (43) is provided on the base plate (1) and is used to drive the second slide (42) to move along the second guide rail (41).
8. The positioning fixture for a square box motor base according to any one of claims 1-7, characterized in that, The fourth positioning mechanism (5) further includes a third guide rail (51), a fourth guide rail (52), a third slide (53), a fourth slide (54), a third drive mechanism (55), and a fourth drive mechanism (56). The third guide rail (51) is arranged on the base plate (1) along the X direction. The third slide (53) is slidably connected to the third guide rail (51). The third drive mechanism (55) is set on the base plate (1) and is used to drive the third slide (53) to move along the third guide rail (51). The fourth guide rail (52) is arranged on the third slide (53) along the Y direction. The fourth slide (54) is slidably connected to the fourth guide rail (52). The positioning clamping assembly (6) is set on the fourth slide (54). The fourth drive mechanism (56) is set on the third slide (53) and is used to drive the fourth slide (54) to move along the fourth guide rail (52).
9. The positioning fixture for a square box motor base according to claim 8, characterized in that, It also includes a leveling mechanism (10) and a scale plate (11). The leveling mechanism (10) includes a fifth slide (101), a fifth guide rail (102), a sixth slide (103), a fifth drive mechanism (104), a sixth drive mechanism (105), and a second hydraulic cylinder (106). The fifth slide (101) is slidably connected to the third guide rail (51). The fifth drive mechanism (104) is disposed on the base plate (1) and is used to drive the fifth slide (101) to move along the third guide rail (51). The fifth guide rail (102) is arranged along the Y direction. The sixth slide (103) is slidably connected to the fifth guide rail (102) and placed on the fifth slide (101). The sixth drive mechanism (105) is set on the fifth slide (101) and is used to drive the sixth slide (103) to move along the fifth guide rail (102). The second hydraulic cylinder (106) is set on the sixth slide (103) and is used to adjust the height difference between the front and rear ends of the machine base (200). The scale plate (11) is vertically set on the base plate (1) and is used to provide a reference for the alignment of the machine base (200).
Citation Information
Patent Citations
Clamp for machining fork-shaped component
CN214109692U